Market Forge FT-20CE Operation Manual

OWNERS MANUAL
Self-Contained Electric Steam Jacketed Kettle
Model:
FT-20CE
COVERING:
INSTALLATION OPERATION
SERVICE & PARTS
Form No. S-3117 10/03
An Employee Owned Company
35 Garvey Street l Everett l MA l 02149
Tel: (617) 387-4100 l Fax: 1-800-227-2659 (Ex. MA) l (617) 387-4456 (MA and Overseas)
E-Mail: CUSTSERV@mfii.com l Website: www.mfii.com
Table of Contents
Paragraph              Page
Section 1 INTRODUCTION
1.1 Description .................................................................................................................................................... 1-1
1.2 Basic Functioning .......................................................................................................................................... 1-1
1.3 Service .......................................................................................................................................................... 1-1
Section 2 INSTALLATION
2.1 Installation ..................................................................................................................................................... 2-1
Section 3 OPERATING INSTRUCTIONS
3.1 Cooking ......................................................................................................................................................... 3-1
3.2 Cleaing .......................................................................................................................................................... 3-2
3.3 Venting .......................................................................................................................................................... 3-2
3.4 Filling Reservoir ............................................................................................................................................ 3-2
Section 4 ILLUSTRATED PARTS LISTS
4.1 General ......................................................................................................................................................... 4-1
4.2 Ordering Information ..................................................................................................................................... 4-1
List of Illustrations
Figure              Page
Section 2 INSTALLATION
2-1 Front of Kettle ................................................................................................................................................ 2-1
Section 3 OPERATING INSTRUCTIONS
3-1 Kettle (FT-20CE) ........................................................................................................................................... 3-1
3-2 Safety Valve/Airvent (Rear of Kettle)............................................................................................................. 3-2
Section 4 ILLUSTRATED PARTS LISTS
4-1 Kettle Exterior & Components ....................................................................................................................... 4-1
4-3 - 4-6 Wire Diagrams .............................................................................................................................................. 4-2
Thru
4-6
ii
Section 1 INTRODUCTION
THIS OWNERS MANUAL CONTAINS DESCRIPTIVE INFORMATION, INSTALLATION, OPERATING INSTRUCTIONS, MAINTENANCE AND TROUBLE-SHOOTING INFORMATION FOR MODELS FT6CE, FT10CE & FT12CE STEAM-JACKETED KETTLES. PARTS LISTS ARE ALSO INCLUDED IN WHICH EACH REPLACEABLE PART IS IDENTIFIED AND SHOWN IN AN ACCOMPANYING ILLUSTRATION
1.1 DESCRIPTION
Market Forge Model FT-20CE (20 gallon capacity) is electrically powered, self-contained, counter-top, tilting Kettle. Each model has a jacket of double-wall construction forming a sealed reservoir around the lower 2/3 of the kettle. The reservoir is charged with water and anti-freeze solution. Kettles are equipped with a removable electric heating element and controls, including a low water cutoff device for protection of the heating element. Both models are of identical construction, except for kettle size and element heating capacity.
1.2 BASIC FUNCTIONING
Self-contained kettles operate by generating steam in the kettle reservoir. The sequence of operation is as follows:
1. Operator flips the power switch to the ON position and sets the temperature control dial at the desired setting from 1 to 10 (90°F to 300°F, 32°C to 149°C, jacket temperature).
2. Control circuit is normally completed to the temp- erature
controller if the following conditions exist:
a. Water level in kettle reservoir is adequate to prevent
circuit interruption by the low water cutoff device. An activated cutoff is indicated by the amber low water light turning on, and the heating element shutting off.
3. Thermostatic control contacts close to energize contactor coils.
4. Power is supplied to the elements through closed power contactors.
5. As the temperature of water rises in the kettle reservoir. increase in steam pressure is indicated on the pressure gauge.
6. When the temperature of steam in the reservoir reaches the setting shown on the temperature control dial the temperature controller opens to break the contacts and shut off the heating element. ON/OFF cycles will occur as required to maintain temperature control. See Section 3.
1.3 SERVICE
Required service. both preventive and corrective. is explained in Section 3. Should repairs be required. a network of authorized agencies is available to assist with prompt service. A current Directory of Authorized Service Agencies may be obtained by contacting:
Product Service Department
Market Forge Co.
35 Garvey Street
Everett. Massachusetts 02149-4403
Telephone: (617) 387-4100
b. Kettle is in vertical position with circuit completed
through the tilt interlock switch (Micro switch).
The model and serial numbers must be referenced when corresponding with Market Forge. These numbers can be found on the data plate located on the right side of the control box.
1-1
Section 2 INSTALLATION
2.1 INSTALLATION
a) Position kettle on counter allowing sufficient rear clearance from wall to tilt freely and completely without obstruction.
b) Mark (4) corner locations of kettle base, as shown below.
1 1"/4
MARK (4) CORNERS
ON COUNTER
32mm
10"
254mm
12 1/2"
317mm
14 1/2"
368mm
18"
457mm
Figure 2-1 Front of Kettle
c) Remove kettle from counter and locate position of 4 holes as per above drawing. Drill four 7/6" diameter holes.
d) Apply a continuous bead of Silastic or other equivalent sealant along the complete perimeter edge of the kettle base.
e) Use 5/16 - 18 x 1 1/2" Hex Cap Screws with suitable flat washers to bolt down.
f) Wipe off excess sealant.
g) A Control Box with power supply equivalent to Electrical Rating of kettle should be located conveniently nearby.
h) A waterproof electrical connection for power supply to console housing must be provided.
i) Ground kettle to terminal provided inside console housing.
j) Turn power ON and check for proper operation. (See Section 3).
2 1/4"
57mm
2-1
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