Market Forge FT-12CE Installation Manual

Page 1
FT-CE SERIES
ELECTRIC COUNTERTOP TILTING KETTLES
INSTALLATION - OPERATION - MAINTENANCE
MODELS
44 Lakeside Avenue, Burlington, Vermont 05401 USA
Telephone: (802) 658-6600 Fax: (802) 864-0183
www.mi.com PN 14-0350 Rev A (9/14)
© 2014 - Market Forge Industries Inc.
Page 2
Your Service Agency’s Address:
Model
Serial number
Oven installed by
Installation checked by
Page 3
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instal­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this oven. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
INSTALLATION
Introduction .............................................................. 2
Service Connections ..................................................... 3
Installation Instructions ................................................... 4
OPERATION
Operating Instructions .................................................... 5
MAINTENANCE
Cleaning Instructions ..................................................... 6
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
Page 4
Introduction
DESCRIPTION:
Market Forge Models FT-6CE (6 gallon capacity), FT­10CE (10 gallon capacity) and FT-12CE (12 gallon ca­pacity) are electrically powered, self-contained, counter­top, tilting Kettles. Each model has a jacket of double-wall construction forming a sealed reservoir around the lower 2/3 of the kettle.
The reservoir is charged with water and anti-freeze so-
lution. Kettles are equipped with a removable electric
heating element and controls, including a low water cutoff device for protection of the heating element. Both mod­els are of identical construction, except for kettle size and element heating capacity.
BASIC FUNCTIONING:
Self-contained kettles operate by generating steam in the
kettle reservoir. The sequence of operation is as follows:
1. Operator ips the power switch to the ON position and sets the temperature control dial at the desired setting from 1 to 10 (90°F to 300°F, 32°C to 149°C, jacket temperature).
2. Control circuit is normally completed to the tempera­ture controller if the following conditions exist:
SERVICE:
Required service both preventive and corrective is ex­plained in operation section. Should repairs be required a
network of authorized agencies is available to assist with prompt service. A current Directory of Authorized Service
Agencies is available on our website, www.mi.com
The model and serial numbers must be referenced when corresponding with Market Forge. These numbers can be found on the data plate located on the right side of the control box.
a. Water level in kettle reservoir is adequate to pre-
vent circuit interruption by the low water cutoff device. An activated cutoff is indicated by the amber low water light turning on, and the heating element shutting off.
b. Kettle is in vertical position with circuit completed
through the tilt interlock switch (Micro switch).
3. Thermostatic control contacts close to energize con­tactor coils.
4. Power is supplied to the elements through closed power contactors.
5. As the temperature of water rises in the kettle reser­voir increase in steam pressure is indicated on the pressure gauge.
6. When the temperature of steam in the reservoir reaches the setting shown on the temperature con­trol dial the temperature controller opens to break the contacts and shut off the heating element. ON/OFF
cycles will occur as required to maintain temperature
control. See operation section.
INSTALLATION
2
Page 5
ELECTRICAL CHARACTERISTICS
Service Connections
MODEL pH
FT-6CE
FT-10CE FT-12CE
1 7.5 36.0 7.5 31.2 --- --- --- --- --- ---
3 7.5 20.8 7.5 18.0 7.5 9.0 7.5 11.4 7.5 10.4
1 12.0 57.7 12.0 50.0 12.0 14.4 12.0 18.2 12.0 16.7
3 12.0 33.3 12.0 28.8 12.0 14.5 12.0 31.5 12.0 28.9
208 VAC 240 VAC 480 VAC 220/380 VAC 240/415 VAC
kW AMP kW AMP kW AMP kW AMP kW AMP
DIMENSIONS
MODEL A B C D E G H J L P O
FT-6CE
FT-10CE
FT-12CE
G
12
[305]
15.75 [400]
16
[406]
ELECTRICAL
CONNECTION
14.5
[368]
15
[381]
17
[432]
EC 4 [100]
24.5
[692]
25.75 [654]
28
[711]
K
15.25 [387]
17.25 [438]
18
[458]
33.5
[851]
33
[838]
36.875 [937]
14.75 [374]
14.88 [377]
14.375 [365]
22
[559]
26
[660]
26
[660]
6.375 [162]
6.125 [156]
5.75
[146]
27.75 [705]
28
[711]
30
[762]
12.5
[317]
15
[381]
15
[381]
CAUTION:
When adding water to kettle, have water analyzed to make sure hard­ness is no greater than 2.0 grains and pH level is with in the range of
7.0-8.5. If water fails to meet these standards, add ionized or distilled water with sodium. EQUIPMENT FAILURE CAUSED BY INADEQUATE WATER QUALITY IS NOT COVERED UNDER WARRANTY
10
[254]
12.75 [324]
12.75 [324]
B
C
4X WELD NUTS
5/16-18 UNC
ELECTRICAL
H
A
E
14.5 [368]
D
DIMENSIONS ARE IN INCHES [MM]
POUR PATH
CONNECTION
O
L
EC
10 [254]
12.5 [317]
P
1.25 [32]
6.125 [156]
Figure 1
3
INSTALLATION
Page 6
Installation Instructions
1. Immediately after unpacking, check for possible ship­ping damage. If the kettle is found to be damaged, save the packaging materials and contact the carrier within 15 days of delivery.
2. The kettle must be installed in accordance with:
a. State and/or local codes.
b. In the USA, the National Electrical Code, ANSI/
NFPA-70 (latest edition). In Canada, the Canadi­an Electrical Code, Part 1, CSA Standard C22.1 (latest edition).
3. Position appliance on counter allowing sufcient rear clearance from wall to tilt freely and completely with­out obstruction.
4. Mark four corner locations of appliance base.
5. Remove appliance from counter and locate position of 4 holes as per “Figure 2”. Drill four 7/16” diameter holes.
6. Apply a continuous bead of Silastic or other equiva­lent sealant along the complete perimeter edge of the appliance base.
8. Wipe off excess sealant.
9. A control box with power supply equivalent to Elec­trical Rating of appliance should be located conve­niently nearby.
WARNING
Electrical and grounding connections must comply with the applicable portions of the National Electrical Code and/or other local electrical codes.
WARNING
Disconnect electrical power supply and place a tag at the disconnect switch to indicate you are on the circuit.
10. A waterproof electrical connection from power supply to console housing must be provided.
11. Ground appliance to terminal provided inside console housing.
12. Turn power ON and check for proper operation.
7. Use 5/16-18 Hex Cap Screws with suitable at wash- ers to bolt down. Screw length must be 1-1/4 long plus counter top thickness.
INSTALLATION
Figure 2
4
Page 7
Operating Instructions
1. Ensure that the external electrical shut-off to the ket­tle is on.
2. Check pressure gauge for correct cold kettle read­ing. Reading should be in the green vacuum zone. If reading is not in the vacuum zone, follow VENTING INSTRUCTION prior to using the kettle.
3. Place power switch in ON position.
4. Preheat the kettle by placing thermostat knob at max­imum and wait until TEMPERATURE light goes off.
NOTE: Preheatingshouldnotbeusedwhencooking
milkandeggfoodproductswhichadhereto hotcookingsurfaces.Thesefoodsshouldbe placedintokettlebeforeheatingisbegun.
5. Add food to be cooked into the kettle.
6. Place thermostat knob at required temperature set­ting with a temperature range from roughly 165°F to 289°F (74° C to 143° C, jacket temperature.)
7. When cooking is nished set thermostat knob and power switch to the OFF position.
8. Pour nished product from kettle using tilt handle. Be careful to avoid splashing.
ITEM DESCRIPTION
1 Tilt Handle
2 Power Switch
3 Low Water Indicator Light
4 Temperature (Heat Indicator) Light
5 Temperature Control Thermostat
6 Vacuum / Pressure Gauge
THERMOSTAT SETTINGS
Setting
4 90 32
5 125 52
6 160 71
7 195 91
8 231 110
9 273 134
10 300 149
Approximate
°F
Temperature
(Water) °C
9. Add water to kettle for cleaning purposes.
10. Wash kettle thoroughly. See CLEANING procedure.
Figure 3
TILTING INSTRUCTIONS
Your kettle has the standard “Clean Lock” feature and may not be tilted without disengaging the tilt knob locat­ed on the console at the top right. This feature locks the kettle in the upright position and also allows the operator to lock the kettle at 105 degrees for ease of cleaning. To tilt the kettle the full distance, the tilt lock knob must be disengaged from the cleaning position by pulling out the tilt lock knob and tilting the kettle forward the full distance. Follow these steps to tilt kettle:
1. Pull out the tilt knob near top right of console.
2. Using kettle tilt handle pull kettle forward to desired angle of pour or until kettle locks at 105 degrees. The tilt knob can be released after the kettle has been tilted approximately 10°.
3. Kettle will lock in position at 105 degrees and may be tilted further by pulling the tilt lock knob a second time allowing the kettle to tilt the full distance.
4. To return the kettle to the upright position, pull out the tilt lock knob and tilt the kettle upward until it locks in the upright position. The kettle should not move in either direction once in the upright position.
5
OPERATION
Page 8
Cleaning Instructions
The kettle interior and exterior should be thoroughly washed after each use in preparation of a different food.
1. Add water and mild detergent to the kettle immedi­ately after use.
2. Scrub kettle interior with nylon brush.
NOTE: Never scrape the inside of the kettle with
metaltools,steelscouringpads,orabrasive cleaners.Scratcheswillresultwhichwillspoil thekettle’sgeneralappearanceandmakeit hardertocleanandmaintainasanitarycon­dition.
3. Loosen food which is stuck to kettle by allowing it to soak at a low temperature setting.
4. Rinse with clear water and dry.
WARNING
Do not hose down appliance under any condi­tion. Failure to comply will void warranty.
5. Wipe down exterior, rinse and dry.
WARNING
It is NOT RECOMMENDED to use cleaning agents that are corrosive.
Use of cleaning agents that contain chloride, acids or salts are corrosive and may cause pitting and corrosion when used over a period of time; this will reduce the life of the appliance.
Should pitting or corrosion occur this is not covered by warranty.
Follow the recommended cleaning instructions. Use a mild detergent, warm water and rinse thoroughly.
MAINTENANCE
6
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