Market Forge FT-10CE-L Installation Manual

Page 1
FT-CE SERIES
ELECTRIC TABLETOP TILTING KETTLE
INSTALLATION - OPERATION - MAINTENANCE
MODELS
42 Allen Martin Drive, Essex Junction, Vermont 05452 USA
Telephone: (802) 658-6600 Fax: (802) 864-0183
www.marketforge.com PN 14-0350 Rev C (3/18)
© 2018 - Market Forge
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Your Service Agency’s Address:
Model
Serial number
Kettle installed by
Installation checked by
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IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instal­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this oven. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
INSTALLATION
Service Connections ..................................................... 2
Installation on Counter Surface ............................................ 3
OPERATION
Operating Instructions .................................................... 4
MAINTENANCE
Cleaning ................................................................ 5
Troubleshooting .......................................................... 6
Material Safety Data Sheet - Dowfrost™ HD Heat Transfer Fluid, Dyed ....... 7
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
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Service Connections
ELECTRICAL CHARACTERISTICS
MODEL KW PHASE
FT-6CE 7.5
FT-10CE & FT-12CE 12
208V 220V 240V 380V 415V 480V
1 36.0 34.1 31.3 N/A N/A N/A
3 20.8 19.7 18.1 11.4 10.4 9.0
1 57.6 54.6 50.0 N/A N/A N/A
3 33.3 31.5 28.9 18.3 16.7 14.5
AMPS PER LINE
DIMENSIONS
MODEL A B C D E F G H J K L
FT-6CE 12 [305]
14.38 [365]
24 [610]
FT-10CE 16 [406] 15 [381] 26 [660]
FT-12CE 16 [406] 17 [432] 28 [711]
SAFETY RELIEF VALVE
AIR VENT
E
TEXT HEIGHT 1/8
SEE DETAIL-A
13
2
BOLD
.5
CONTROL PANEL W/ MARINE LOCK
0
0
33.5
[851]
34.88 [886]
36.88 [937]
4 [102]
C
1.50 [38]
H
15.25 [387]
17.25 [438]
17.25 [438]
5.50 [140]
22.25 [565]
26.25 [667]
26.25 [667]
4.50
[114]
4.62
[117]
4.12
[105]
27 [686]
28 [711]
30 [762]
4.25
[108]
6.12
[156]
6.12
[156]
12.38 [314]
14.75 [375]
14.75 [375]
10 [254]
12.75 [324]
12.75 [324]
B
C
4X WELD NUTS
5/16-18 UNC
INSTALLATION
A ID
F
14.50 [368]
18 [457]
OPERATING INSTRUCTIONS
SWITCH POWER ON AND SELECT
TEMPERATURE SETTING SIMMER 6-7 BOIL 8-10. AFTER USE CLEAN AND DRY
KETTLE THROUGHLY.
10
9
8
7
LOW WATER LEVEL
IS INDICATED WHEN LIGHT STAYS ON AND KETTLE WILL NOT OPERATE. TO REPLENISH
WATER, INSURE KETTLE IS AT ROOM TEMPERATURE AND POWER IS OFF. REMOVE
HOLD SAFETY VALVE OPEN TO RELEASE AIR. REPLACE AND TIGHTEN NUT AND FOLLOW AIR VENTING INSTRUCTIONS.
TEMPERATURE LOW WATER
AIR VENTING INSTRUCTIONS
PERIODICALLY CHECK PPRESSURE GAUGE WHEN KETTLE IS COLD. READING SHOULD BE IN GREEN VACCUUM ZONE (BELOW 0 P.SI.) OTHERWISE AIR IS PRESENT AND PROPER HEATINGING WILL NOT OCCUR. TO REMOVE AIR. SET TEMPERATURE DIAL TO 7 AND HEAT EMPTY KETTLE UNTIL PRESSURE GAUGE INDICATES 5-10 P.S.I. OPEN AIR VENT NUT ONE HALF TURN FOR 10 TO 15 SECONDS THEN CLOSE AND RE-TIGHTEN.
CAUTION: STAY CLEAR OF AIR VENT NUT AS STEAM WILL BE RELEASED.
DIMENSION ARE IN INCHES [MM]
OPTIONAL FAUCET
D
OFF
2
3
4
5
6
OZ. WATER.AIR VENT NUT AND ADD
50
ON
OFF
7010-1
2.25 [57]
G
L
10 [254]
K
1.25 [32]
12.5 [318]
H
J
Figure 1
2
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Installation on Counter Surface
1. Position kettle on counter allowing su󰀩cient rear clearance from wall to tilt freely and completely with­out obstruction.
2. Mark (4) corner locations of kettle base, as shown in Figure 1.
3. Remove kettle from counter and locate position of 4 holes as per above drawing. Drill four 7/6” diameter holes.
4. Apply a continuous bead of Silastic or other equiva­lent sealant along the complete perimeter edge of the kettle base.
5. Use 5/16 - 18 x 1 1/2” Hex Cap Screws with suitable
at washers to bolt down.
MARK (4) CORNERS
ON COUNTER
6. Wipe o󰀨 excess sealant.
7. A Control Box with power supply equivalent to Elec­trical Rating of kettle should be located conveniently nearby.
8. A waterproof electrical connection for power supply to console housing must be provided.
9. Ground kettle to terminal provided inside console housing.
10. Turn power ON and check for proper operation.
1 1"/4 32mm
14 1/2"
368mm
18"
457mm
10"
254mm
12 1/2"
317mm
2 1/4" 57mm
Figure 2
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INSTALLATION
Page 6
Operating Instructions
COOKING:
1. Ensure that the external electrical shut-o󰀨 to kettle is on.
2. Check pressure gauge for correct cold kettle reading. Reading should be 25-30 In.Hg of vacuum. If reading is not low enough, follow VENTING procedure prior to using kettle.
3. Place power switch in ON position.
4
5
1
4. Preheat kettle by placing thermostat knob at ‘10’ and
wait until TEMPERATURE light goes o󰀨.
NOTE: Preheating should not be used when cooking
milk and egg food products which adhere to hot cooking surfaces. These foods should be placed into kettle before heating is begun.
5. Add food to be cooked into kettle.
6. Place thermostat knob at required temperature set­ting from ‘1’ to ‘10’ coinciding with a temperature range from roughly 90°F to 300°F (32°C to 149°C) in the reservoir. Approximate cooking temperatures with water at various thermostat settings are as follows:
THERMOSTAT
SETTING
°F °C
4 90° 32°
5 125° 52°
6 160° 71°
7 195° 91°
8 231° 110°
9 273° 134°
10 300° 149°
APPROXIMATE
TEMPERATURE (WATER)
6
3
2
Figure 3
ITEM DESCRIPTION
1 Hand Crank
2 Power Switch
3 Low Water Indicator Light
4 Temperature (Heat Indicator) Light
5 Temperature Control Thermostat
6 Vacuum/Pressure Gauge
7. When cooking is nished, set thermostat knob and power switch to OFF position.
8. Pour nished product from kettle using tilt handle. Be careful to avoid splashing.
9. Add water to kettle for cleaning purposes.
10. Wash kettle thoroughly. See CLEANING procedure.
OPERATION
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Page 7
Cleaning
TILTING INSTRUCTIONS
Your kettle has the standard “Clean Lock” feature and may not be tilted without disengaging the tilt knob located on the console at the top right. This feature locks the ket­tle in the upright position and also allows the operator to lock the kettle at 105° for ease of cleaning. To tilt the kettle the full distance, the tilt lock knob must be disengaged from the cleaning position by pulling out the tilt lock knob and tilting the kettle forward the full distance. Follow these steps to tilt kettle:
1. Pull out the tilt knob near top right of console.
2. Using kettle tilt handle pull kettle forward to desired angle of pour or until kettle locks at 105°. The tilt knob can be released after the kettle has been tilted ap­proximately 10°.
3. Kettle will lock in position at 105° and may be tilted further by pulling the tilt lock knob a second time al­lowing the kettle to tilt the full distance.
4. To return the kettle to the upright position, pull out the tilt lock knob and tilt the kettle upward until it locks in the upright position. The kettle should not move in either direction once in the upright position.
CLEANING
The kettle interior and exterior should be thoroughly
washed after each use in preparation of a di󰀨erent food.
1. Add water and mild detergent to the kettle immedi­ately after use.
2. Scrub kettle interior with a nylon brush.
NOTE: Never scrape the inside of kettle with metal
tools, steel scouring pads, or abrasive clean­ers. Scratches will result which will spoil the kettle’s general appearance and make it harder to clean and maintain in a sanitary condition.
3. Loosen food which is stuck to kettle by allowing it to soak at a low temperature setting.
4. Rinse with clear water and dry.
WARNING
Do not hose down unit under any condition. Failure to comply will void warranty.
5. Wipe down exterior, rinse and dry.
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MAINTENANCE
Page 8
Troubleshooting
No preventive maintenance is required other than adher­ing to the Cleaning Procedure instructions.
CAUTION
Under normal operating conditions a “try lever test” should be performed every two months. Under severe service conditions, or if corro­sion and/or deposits are noticed within the valve body, testing must be performed more often. A “try lever test” should also be per­formed at the end of any non-service period.
CAUTION
Hot, high pressure uid may be discharged
from body drain and vent during “try lever” test. Care must be taken to avoid any bodily contact.
CAUTION
High sound levels may be experienced during “try lever” test. Wear proper safety equipment and exercise extreme care! Test at, or near, half of the operating pressure by holding the test lever fully open for at least two seconds
to ush the valve seat free of sediment and
debris. Then release lever and permit the valve to snap shut.
If lift lever does not activate, or there is no evidence of discharge, turn o󰀨 equipment im­mediately and contact a licensed contractor or
qualied service personnel.
MAINTENANCE
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Material Safety Data Sheet - Dowfrost™ HD Heat Transfer Fluid, Dyed
PREPARATION INFORMATION:
Prepared for use in Canada by: E H & S Product Regulatory Management Department
DOW CHEMICAL CANADA INC.
P. O. Box 1012
Sarnia, Ontario
Canada, N7T 7K7
(800) 331-6451
1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
IN CASE OF EMERGENCY: Fort Saskatchewan, Alberta: (780) 998-8282
Sarnia, Ontario: (519) 339-3711
Varennes, Quebec: (450) 652-1000
THE DOW CHEMICAL COMPANY
Midland, Michigan
USA, 48674
Customer Information Center: (800) 258-2436
24-Hour Emergency Phone Number: (989) 636-4400
Product: DOWFROST™ HD HEAT TRANSFER FLUID, DYED
Product Code: 04632
E󰀨ective Date: 08/03/04 Date Printed: 08/04/04 MSD: 002239
2. COMPOSITION/INFORMATION ON INGREDIENTS
Propylene Glycol CAS # 000057-55-6 94%
Dipotassium Phosphate CAS # 007758-11-4 <5%
Deionized Water CAS # 007732-18-5 <5%
3. HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW
Clear yellow liquid. Odourless. Avoid temperatures above 450°F, 232°C.
POTENTIAL HEALTH EFFECTS (See Section 11 for toxicological data.)
EYE: May cause slight transient (temporary) eye irritation. Corneal injury is unlikely. Mists may cause eye irritation.
SKIN CONTACT: Prolonged contact is essentially nonirritating to skin. A single prolonged exposure is not likely to result in
the material being absorbed through skin in harmful amounts. Repeated exposures may cause aking and softening of skin.
INGESTION: Single dose oral toxicity is considered to be extremely low. No hazards anticipated from swallowing small amounts incidental to normal handling operations.
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Material Safety Data Sheet - Dowfrost™ HD Heat Transfer Fluid, Dyed
INHALATION: At room temperature, vapours are minimal due to physical properties. Mists may cause irritation of upper
respiratory tract (nose and throat).
SYSTEMIC (OTHER TARGET ORGAN) EFFECTS: Repeated excessive exposure to propylene glycol may cause central
nervous system e󰀨ects.
CANCER INFORMATION: Did not cause cancer in laboratory animals.
TERATOLOGY (BIRTH DEFECTS): Birth defects are unlikely. Exposures having no adverse e󰀨ects on the mother should
have no e󰀨ect on the fetus.
REPRODUCTIVE EFFECTS: In animal studies, has been shown not to interfere with reproduction.
4. FIRST AID
EYES: Flush eyes with plenty of water.
SKIN: Wash o󰀨 in owing water or shower.
INGESTION: No adverse e󰀨ects anticipated by this route of exposure incidental to proper industrial handling.
INHALATION: Remove to fresh air if e󰀨ects occur. Consult a physician.
NOTE TO PHYSICIAN: No specic antidote. Supportive care. Treatment based on judgment of the physician in re-
sponse to reactions of the patient.
5. FIRE FIGHTING MEASURES
FLAMMABLE PROPERTIES
FLASH POINT: 214°F, 107°C (based on a similar material)
METHOD USED: PMCC
AUTOIGNITION TEMPERATURE: NOT DETERMINED
FLAMMABILITY LIMITS
LFL: Not determined
UFL: Not determined
HAZARDOUS COMBUSTION PRODUCTS: During a re, smoke may contain the original material in addition to unidenti­ed toxic and/or irritating compounds. Hazardous combustion products may include and are not limited to carbon monoxide
and carbon dioxide.
OTHER FLAMMABILITY INFORMATION: Violent steam generation or eruption may occur upon application of direct wa-
ter stream to hot liquids. Flammable concentrations of vapour can accumulate at temperatures above 214°F. Liquid mist of this product can burn. Spills of these organic liquids on hot brous insulations may lead to lowering of the autoignition temperatures possibly resulting in spontaneous combustion. Container may rupture from gas generation in a re situation.
EXTINGUISHING MEDIA: Water fog or ne spray, carbon dioxide, dry chemical, foam. Alcohol resistant foams (ATC type)
are preferred if available. General purpose synthetic foams (including AFFF) or protein foams may function, but much less
e󰀨ectively. Do not use direct water stream. May spread re.
8
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Material Safety Data Sheet - Dowfrost™ HD Heat Transfer Fluid, Dyed
MEDIA TO BE AVOIDED: Do not use direct water stream.
FIRE FIGHTING INSTRUCTIONS: Keep people away. Isolate re area and deny unnecessary entry. Burning liquids may
be moved by ushing with water to protect personnel and minimize property damage. Burning liquids may be extinguished by dilution with water. Do not use direct water stream. May spread re. Fight re from protected location or safe distance. Consider use of unmanned hose holder or monitor nozzles. Use water spray to cool re exposed containers and re af­fected zone until re is out and danger of re-ignition has passed. Immediately withdraw all personnel from area in case of rising sound from venting safety device or discolouration of the container. Move container from re area if this is possible
without hazard.
PROTECTIVE EQUIPMENT FOR FIRE FIGHTERS: Wear positive-pressure self-contained breathing apparatus (SCBA)
and protective re ghting clothing (includes re ghting helmet, coat, pants, boots and gloves). If protective equipment is not available or not used, ght re from a protected location or safe distance.
6. ACCIDENTAL RELEASE MEASURES (SEE SECTION 15 FOR REGULATORY INFORMATION)
PROTECT PEOPLE: Use appropriate safety equipment. For additional information, refer to Section 8, Exposure Controls/
Personal Protection.
PROTECT THE ENVIRONMENT: Avoid contamination of all waterways.
CLEAN-UP: See Section 13, Disposal Consideration.
7. HANDLING AND STORAGE
SPECIAL PRECAUTIONS TO BE TAKEN IN HANDLING AND STORAGE: No special handling requirements data avail­able.
HANDLING: See Section 8, Exposure Controls/Personal Protection.
STORAGE: See Section 10, Stability and Reactivity.
8. EXPOSURE CONTROLS/PERSONAL PROTECTION
ENGINEERING CONTROLS: Provide general and/or local exhaust ventilation to control airborne levels below the expo­sure guidelines.
PERSONAL PROTECTIVE EQUIPMENT
EYE/FACE PROTECTION: Use safety glasses. Safety glasses should be su󰀩cient for most operations; however, for misty
operations wear chemical goggles.
SKIN PROTECTION: Use gloves impervious to this material.
RESPIRATORY PROTECTION: Atmospheric levels should be maintained below the exposure guideline. When respira-
tory protection is required for certain operations, use an approved air-purifying respirator. In misty atmospheres, use an
approved mist respirator.
EXPOSURE GUIDELINES: Propylene glycol: AIHA WEEL is 10 mg/m³ for total vapour and aerosol.
9
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Material Safety Data Sheet - Dowfrost™ HD Heat Transfer Fluid, Dyed
9. PHYSICAL AND CHEMICAL PROPERTIES
APPEARANCE/PHYSICAL STATE: Clear yellow liquid.
ODOUR: Odourless
VAPOUR PRESSURE: 0.22 mmHg @ 20°C
VAPOUR DENSITY: 2.6
BOILING POINT: 320°F, 160°C
SOLUBILITY IN WATER/MISCIBILITY: Complete
SPECIFIC GRAVITY OR DENSITY: 1.058 @ 25/25°C
10. STABILITY AND REACTIVITY
CHEMICAL STABILITY: Thermally stable at typical use temperatures.
CONDITIONS TO AVOID: Avoid use temperatures above 450°F, 232°C. Product can degrade at elevated temperatures. Generation of gas during decomposition can cause pressure in closed systems.
INCOMPATIBILITY WITH OTHER MATERIALS: Avoid contact with oxidizing materials. Avoid contact with strong acids
HAZARDOUS DECOMPOSITION PRODUCTS: Hazardous decomposition products depend upon temperature, air supply and the presence of other materials.
HAZARDOUS POLYMERIZATION: Will not occur.
11. TOXICOLOGICAL INFORMATION
(See Section 3 for Potential Health E󰀨ects. For detailed toxicological data, write or call the address or non-emergency
number shown in Section 1).
SKIN: The LD50 for skin absorption in rabbits is >10,000 mg/kg.
INGESTION: The oral LD50 for rats is 20,000 - 34,000 mg/kg.
MUTAGENICITY: In vitro mutagenicity studies were negative. Animal mutagenicity studies were negative.
12. ECOLOGICAL INFORMATION
(For detailed Ecological data, write or call the address or non-emergency number shown in Section 1.)
ENVIRONMENTAL FATE
MOVEMENT & PARTITIONING: Based largely or completely on data for major component(s). Bioconcentration potential is low (BCF less than 100 or Log Pow less than 3). Potential for mobility in soil is very high (Koc between 0 and 50).
DEGRADATION AND PERSISTENCE: Based largely or completely on data for major component(s). Material is readily biodegradable. Passes OECD test(s) for ready biodegradability. Degradation is expected in the atmospheric environment within minutes to hours.
ECOTOXICITY: Based largely or completely on data for major component(s). Material is practically non-toxic to aquatic
organisms on an acute basis (LC50/EC50 >100 mg/L in most sensitive species).
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Material Safety Data Sheet - Dowfrost™ HD Heat Transfer Fluid, Dyed
13. DISPOSAL CONSIDERATIONS (SEE SECTION 15 FOR REGULATORY INFORMATION)
DISPOSAL: DO NOT DUMP INTO ANY SEWERS, ON THE GROUND OR INTO ANY BODY OF WATER. All disposal methods must be in compliance with all Federal, State/Provincial and local laws and regulations. Regulations may vary in
di󰀨erent locations. Waste characterizations and compliance with applicable laws are the responsibility solely of the waste
generator. THE DOW CHEMICAL COMPANY HAS NO CONTROL OVER THE MANAGEMENT PRACTICES OR MANU­FACTURING PROCESSES OF PARTIES HANDLING OR USING THIS MATERIAL. THE INFORMATION PRESENTED HERE PERTAINS ONLY TO THE PRODUCT AS SHIPPED IN ITS INTENDED CONDITION AS DESCRIBED IN MSDS SECTION 2. (Composition/Information On Ingredients).
FOR UNUSED & UNCONTAMINATED PRODUCT, the preferred options include sending to a licensed, permitted: recycler, reclaimer, incinerator or other thermal destruction device.
As a service to its customers, Dow can provide names of information resources to help identify waste management compa­nies and other facilities which recycle, reprocess or manage chemicals or plastics, and that manage used drums. Telephone Dow’s Customer Information Center at 800-258-2436 or 989-832-1556 for further details. (In Canada call 800-331-6451).
14. TRANSPORT INFORMATION
DEPARTMENT OF TRANSPORTATION (D.O.T.): For D.O.T. regulatory information, if required, consult transportation
regulations, product shipping papers, or contact your Dow representative.
CANADIAN TDG INFORMATION: For TDG regulatory information, if required, consult transportation regulations, product
shipping papers, or your Dow representative.
15. REGULATORY INFORMATION
(Not meant to be all-inclusive – selected regulations represented).
NOTICE: The information herein is presented in good faith and believed to be accurate as of the e󰀨ective date shown above. However, no warranty, express or implied is given. Regulatory requirements are subject to change and may di󰀨er from one location to another; it is the buyer’s responsibility to ensure that its activities comply with federal, state or provin­cial, and local laws. The following specic information is made for the purpose of complying with numerous federal, state
or provincial, and local laws and regulations. See other sections for health and safety information.
U.S. REGULATIONS
SARA 313 INFORMATION: To the best of our knowledge, this product contains no chemical subject to SARA Title III Sec-
tion 313 supplier notication requirements.
SARA HAZARD CATEGORY: This product has been reviewed according to the EPA “Hazard Categories” promulgated un­der Sections 311 and 312 of the Superfund Amendment and Reauthorization Act of 1986 (SARA Title III) and is considered,
under applicable denitions, to meet the following categories:
Not to have met any hazard category.
TOXIC SUBSTANCES CONTROL ACT (TSCA):
11
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Material Safety Data Sheet - Dowfrost™ HD Heat Transfer Fluid, Dyed
All ingredients are on the TSCA inventory or are not required to be listed on the TSCA inventory.
STATE RIGHT-TO-KNOW: The following product components are cited on certain state lists as mentioned. Non-listed components may be shown in the composition section of the MSDS.
CHEMICAL NAME CAS NUMBER LIST
1, 2-Propanediol 000057-55-6 PA1
PA1= Pennsylvania Hazardous Substance (present at greater than or equal to 1.0%).
OSHA HAZARD COMMUNICATION STANDARD:
This product is not a “Hazardous Chemical” as dened by the OSHA Hazard Communication Standard, 29 CFR 1910.1200.
CANADIAN REGULATIONS
WHMIS INFORMATION: The Canadian Workplace Hazardous Materials Information System (WHMIS) Classication for
this product is:
This product is not a “Controlled Product” under WHMIS.
CANADIAN ENVIRONMENTAL PROTECTION ACT (CEPA)
This product contains one or more substances which are not listed on the Canadian Domestic Substances List (DSL). Con­tact your Dow representative for more information.
16. OTHER INFORMATION
MSDS STATUS: Revised Section 8 (Exposure Guidelines).
The information herein is given in good faith, but no warranty, express or implied, is made. Consult The Dow Chemical Company for further information.
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