Market Forge F-100LF Service Manual
SERVICE & PARTS MANUAL
Models:
Direct Connected Steam Jacketed Kettles
Table-Top
Stationary
Tilting
TABLE OF CONTENTS
…………………...
2.2.1
Table
-
Top Kettles
......…………………......
2-1
Paragraph Page Paragraph Page
SECTION 1 INTRODUCTION
1.1 Description ……............……………….... 1-1
1.1.1 Table-Top Kettles............……………….. 1-1 4.2 Preventive Maintenance.………..……………...... 4-1
1.1.2 Stationary Kettles ........………………….. 1-1
1.1.3 Tilting Kettles .......….…………………...... 1-2
1.2 Service ..................………………………... 1-2 4.3.1 Draw-off Valve Repairs .......……………………... 4-1
SECTION 2 INSTALLATION
2.1 Receiving ..................……………………….. 2-1
2.2 Installation. ............………………………...... 2-1 5.2 Ordering Information ………………………….......... 5-1
2.2.2 Leg Mounted Kettles....………………...... 2-1
2.2.3 Pedestal Mounted Kettles ……………..... 2-2
2.3 Installation Check-Out ....………………….. 2-3
2.3.1 Stationary & Table-Top Kettles ………... 2-3
2.3.2 Tilting Kettles ..........…………………...... 2-3
SECTION 3 OPERATION
3.1 Operation ...........………………………....... 3-1
3.2 Cleaning Procedure.........…………..…….. 3-1
Figure Page Figure Page
SECTION 2 INSTALLATION SECTION 5 ILLUSTRATED PARTS LIST
2-1
2-2
2-3
2-4
Table-Top Kettle Mounting .....….. 2-1 5-1 Tilting Kettle Components .....………….. 5-2
Flange Detail — Leg Mounting .... 2-2
Pedestal Assembly ......……......... 2-2
Pedestal Sealing .............……….. 2-3
LIST OF ILLUSTRATIONS
SECTION 4 MAINTENANCE
4.1 General .....................……….……………………. 4-1
4.2.1 Tilting Mechanism Lubrication
4.3 Repair and Replacement .………………………..
SECTION 5 ILLUSTRATED PARTS LISTS
5.1 General ...................……………………………….... 5-1
4-1
4-1
LIST OF TABLES
Table Page Table Page
SECTION 5 ILLUSTRATED PARTS LIST
Tilting Kettle Components ....…... 5-2 5-3 Cover Components ...........…………………. 5-3 5-1
5-2
Draw-off Valve Components ....... 5-3
iii
A-1
APPENDIX A
STEAM INPUT REQUIREMENTS OF DIRECT CONNECTED KETTLES
The table below lists recommended delivered boiler horsepower for each kettle, and includes conversions to
steam flow expressed in pounds of steam per hour. The required delivered steam pressure for all kettles is 15 PSI
(7 kg/cm2}.
KETTLE MODEL
FT-5, LFT-5 5 19 .32 11
FT-10, LFT-10 10 38 .64 21.9
F-20L, F-20P, FT-20L, FT-20P, FT-20LV, FT20PV
F-30L, F-30P, FT-30L, FT-30P, FT-30LV, FT30PV
F-30LF, F-30PF 30 114 3.82 131.7
F-40L, F-40P, FT-40L, FT-40P, FT-40LV, FT40PV
F-40PF, F-40LF 40 152 5.09 175.6
CAPACITY
gals. liters
20 76 1.27 43.9
30 114 1.91 65.9
40 152 2.49 85.9
DELIVERED
BOILER HP
STEAM FLOW
(Ibs./hr)
F-60L, F-60P, FT-60L, FT-60P, FT-60LV, FT60PV
F-60LF, F-60PF 60 227 6.36 219.5
F-80L, F-80P, FT-80L, FT-80P, FT-80LV, F-80PV
F-80LF, F-80PF 80 303 7.95 274
F-100L, F-100P, FT-100L, FT-100P, FT-100LV,
FT-100PV
F-100LF, F-100PF 100 379 9.54 329
F-125L, F-125P 125 474 7.95 274
F-150L, F-150P 150 565 9.54 329
60 227 3.82 131.7
80 303 5.09 175.6
100 379 6.36 219.5
S-2209
SECTION 1 INTRODUCTION
1-1
S-2209
This service and pa
rts manual contains general information, installation, operating, trouble
-
shoot
ing, and
maintenance information for the Market Forge direct connected steam jacketed kettle. Also included are parts
lists, with accompanying diagrams showing each replaceable part.
1.1 DESCRIPTION
The Market Forge direct connected steam
jacketed kettle is a steam operated pressure ves sel designed for cooking. It consists of a stain
less steel kettle with double-wall construction,
forming a surrounding chamber around the
lower 2/3 of the kettle into which steam is introduced as a source of heat for cooking. Steam input plumbing is equipped with a manual control
valve. Units are supplied mounted on legs or a
pedestal base, in tilting and stationary models,
and in capacities ranging from 5 to 150 gallons
(19 to 565 liters). Safety valves are standard on
all units except table-top models, on which a
safety valve is optional.
1.1.1. Table-Top Kettles
Table-top kettles are available in 5 to 10 gal
lon (19 and 38 liter) capacities, and are mounted
in trunnion assemblies which must be mounted
to a cabinet top. The trunnion pivots contain
steam input and return connections. Tilting is
accomplished manually by pulling a handle af
fixed to the kettle rim to rotate the kettle in its
trunnion mounts.
Applicable model designations include:
FT-5 [5 gallon (19 liter) capacity]
FT-10 [10 gallon (38 liter) capacity]
1.1.2 Stationary Kettles
These units consist of larger capacity kettles
mounted in fixed position on legs or pedestal
bases. They are equipped with tangent draw-off
valves for the removal of kettle contents. Hinged,
self-leveling, counterbalanced lids cover the
kettle openings. Units are available with a steam
jacket around the lower 2/3 of the kettle surface
("2/3 jacketed") or around the entire kettle sur
face ("full jacketed").
Applicable model designations include:
F -30PF. F-40PF. F-60PF. F-80PF. F-100PF:
Pedestal mounted, full jacketed, stationary
kettles of 30, 40, 60, 80, 100 gallon (114, 152,
227, 303, 379 liter) capacity.
F -30LF, F-40LF. F-60LF. F-80LF. F-100LF:
Leg mounted, full jacketed stationary kettles of
30. 40, 60, 80, 100 gallon (114, 152, 227. 303,
379 liter) capacit y.
F -20P. F-30P, F-40P. F-60P. F-80P. F-100P,
F -125P. F-150P:
Pedestal mounted, 2/3 jacketed stationary ket
tles of 20, 30, 40. 60, 80, 100, 125, 150 gallon
(76, 114, 152, 227, 303, 379, 474, 565 liter)
capacity.
F -20L F-30L. F-40L F-60L. F-80L F-100L,
F -125L F-150L:
Leg mounted, 2/3 jacketed stationary kettles of
20, 30. 40, 60, 80, 100, 125, 150 gallon (76,114,
152, 227, 303, 379, 474, 565 liter) capacity.
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