Market Forge EJ-10E Service Manual

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ECOJET EJ-10E & EJ-7E
ELECTRIC CONVECTION STEAMER W/TWIN GENERATORS
PARTS AND SERVICE MANUAL
EFFECTIVE JULY 31, 2014
The Company reserves the right to make substitution in the event that items specied are not available.
ERRORS: Descriptive and/or typographic errors are subject to correction.
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 860-3732
MARKET FORGE INDUSTRIES
www.mi.com
P/N 14-0282 Rev A (7/14)
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TABLE OF CONTENTS
SERVICE ADJUSTMENTS ..............................................................3
WIRING DIAGRAMS ...................................................................4
ILLUSTRATED PARTS LIST
STEAMER EXPLODED VIEW ......................................................... 10
CABINET BASE EXPLODED VIEW .................................................... 15
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SERVICE ADJUSTMENTS
ADJUSTMENT FOR HIGH ALTITUDE LOCATIONS
NOTICE
Contact the factory, the factory representative or local service company to perform mainte­nance and repairs.
The steamer has been factory set so that when it is ON and during the READY phase, it will maintain water tem­perature in the steam generator tank at approximately 205 degrees Fahrenheit (just below water boiling point). However, for high altitude locations, an authorized ser­vicer must adjust the steamer to achieve this tempera­ture. To adjust:
1. Remove side panel and turn control panel power switch to ON.
2. Open compartment door, and after about 15 minutes, steam will be seen, entering the cooking compart­ment.
3. Turn thermostat shaft counterclockwise to lower tem­perature until steam just ceases to enter cooking compartment and READY light goes on.
4. Replace side panel.
5. Follow TESTING PROCEDURES in this manual.
WATER FLOWS INTO DRAIN DURING SHUTDOWN
When steamer is shut down and cold water is running continuously into the open drain, either or both solenoid valves did not close when steamer was turned off.
1. Disassemble solenoid valve(s) and examine for scale or foreign particles lodged in diaphragm or core tube.
2. Clean valve(s) thoroughly and reassemble, or replace valve(s).
WATER OVERFLOWS INTO COOKING COMPART­MENT
When steamer is rst turned on for the day, and the fol­lowing conditions occur: - READY light does not come on after about 15 minutes,
Water begins to overow into cooking compartment,
Water ll solenoid valve is open, then any or all of
these symptoms may indicate a problem with the operating probe due to either:
1. A short between the operating probe terminal and body of the steamer. Call your authorized servicer.
2. Excessive scale build-up on the operating probe. This acts as an “insulation” and prevents the probe from sensing the water level. It is therefore unable to close
the water ll (solenoid) valve to shut off the water.
As a temporary solution, with power OFF, unscrew probes, check visually, and clean or chip off scalant. Re­place probe.
This problem is an indication of severe harmful water con­ditions which should be corrected immediately to avoid damage to the components and ultimate malfunction of the steamer.
HEATER ELEMENTS DO NOT COME ON
When the steamer is turned ON and heater elements do not activate, and therefore, the READY light does not come on, then the contactors may be burned out. If a con­siderable amount of “chattering” of contactors has been previously experienced, then the thermostat bulb may be coated with scalant and unable to sense water tempera­ture in the boiler accurately, and therefore unable to con­trol the contactors.
1. Replace contactors.
DRAIN WATER TEMPERATURE TOO LOW OR TOO HIGH
Cooling solenoid valves are adjustable with ne adjust­ment screw on the bottom of the valve.
1. Run cooking compartment empty until drain tempera­ture stabilizes.
2. Turn ne adjustment screw on cooling solenoid valve out to decrease drain temperature and in to increase drain temperature.
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2. Unscrew operating thermostat bulb, clean off scal­ants and screw thermostat bulb back in.
This problem is an indication of inadequate water qual­ity and is not covered under warranty. Have water quality analysed and corrected immediately to avoid complete malfunction of the steamer.
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WIRING DIAGRAMS
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WIRING DIAGRAMS
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WIRING DIAGRAMS
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WIRING DIAGRAMS
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WIRING DIAGRAMS
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WIRING DIAGRAMS
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STEAMER EXPLODED VIEW
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STEAMER EXPLODED VIEW
ITEM PART NO. DESCRIPTION EJ-7E EJ-10E
* 1A 97-7225 Door Assembly, (Top) Door Assembly, (Top) 1
1A 97-6255 Door Assembly, (Top) Door Assembly, (Lower) 1
97-6173 Door Assembly 2
1 97-6232 Door Frame, Top 1
97-6647 Door Frame, Lower 1
97-6227 Door Frame 2
2 97-6262 Door Handle Assembly 2 2
* 97-6235 Door Handle Decal 2 2
* 97-6258 Door Handle 2 2
* 97-6259 Door Handle Plate 2 2
* 98-6265 Socket Set Screw, 1/4-20 x 1-3/4 2 2
* 97-5349 Socket Set Screw, 1/4-20 x 3/4 1 1
* 97-6260 Spacer 2 2
* 97-6297 Lock Washer, 1/4 2 2
* 97-6298 Hex Nut, 1/4 - 20 UNC 2 2
3 97-6232 Latch Assembly 2 2
4 97-6261 Door Bushing 8 8
5A 97-7146 Spacer - Upper 2 2
5B 97-6735 Spacer - Lower 2 2
6 97-6262 Door Panel, Top 1
97-6263 Door Panel, Lower 1
97-6230 Door Panel 2
** 7 97-6264 Door Gasket, Top 1
97-6265 Door Gasket, Lower 1
7 97-6228 Door Gasket 2
** 8 97-6266 Gasket Plate, Top 1
97-6267 Gasket Plate, Lower 1
97-6229 Gasket Plate 2
9 97-6268 Hinge Rod 1
97-6289 Hinge Rod 1
* 97-6648 Stainless Steel Washer 1 1
10 97-6233 Gasket Panel Screws, 10-32 x 1/2 14 16
11 97-6301 Actuator c/w Retaining Ring 2 2
* 97-6191 Door Switch 2 2
12 97-6178 Striker 2 2
* 97-6302 Stainless Steel Washer 2 2
* NOT SHOWN. ** SELECT AS REQUIRED
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STEAMER EXPLODED VIEW
ITEM PART NO. DESCRIPTION EJ-7E EJ-10E
* 97-6650 Lock Washer, 1/2 2 2
* 97-5601 Hex Nut, 1/2-20 UNF 2 2
13 97-6270 Pilot Light - Green 2 2
14 97-6271 Pilot Light - Red 2 2
15 08-3826 Timer Dial, 60 Minutes, 60 Hz 2 2
16 97-6272 Power Switch 2 2
17 98-6047 Rotary Shaft Seal 2 2
** 18 97-7147 Control Decal 1
97-7148 Control Decal 1
19 97-6275 Component Mounting Board 2 2
** 20 97-6276 Level Control Board, 10K OHM 2 2
** 20 97-6277 Level Control Board, 1M OHM 4 4
21 97-5048 Operating Thermostat 2 2
* 97-6987 Dial 2 2
22 97-6278 High Limit Thermostat 2 2
23 97-6279 Relay, Single Pole, 240V 2 2
24 97-6280 Relay, Double Pole, 240V 2 2
25 97-6988 Timer, 60 Minutes, 240V 2 2
26 97-6307 Buzzer, 240V 2
** 27 98-6189 Contactor (208, 220, 240V) 2 2
97-5609 Contactor (380, 415, 480, 600V) 2 2
28 97-7149 Cooling Solenoid, 240V 2
29 97-6308 Fill Solenoid, 240V 2 2
30 97-6283 Blowdown Solenoid, 240V 2 2
** 31 97-6565 Element ASM, 7.5 kW, 208V, (Top) 1
97-6653 Element ASM, 7.5 kW, 380 (220)V, (Top) 1
97-6359 Element ASM, 7.5 kW, 415 (240)V, (Top) 1
97-6654 Element ASM, 7.5 kW, 480 (277)V, (Top) 1
97-6655 Element ASM, 7.5 kW, 600 (347)V, (Top) 1
97-6309 Element ASM, 10 kW, 208V, (Lower) 1
97-6310 Element ASM, 10 kW, 380 (220)V, (Lower) 1
97-6311 Element ASM, 10 kW, 415 (240)V, (Lower) 1
97-6312 Element ASM, 10 kW, 480 (287)V, (Lower) 1
97-6313 Element ASM, 10 kW, 600 (347)V, (Lower) 1
31 2349-1208 Element ASM, 12 kW, 208V 2
2349-1220 Element ASM, 12 kW, 380 (220)V 2
* NOT SHOWN. ** SELECT AS REQUIRED
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STEAMER EXPLODED VIEW
ITEM PART NO. DESCRIPTION EJ-7E EJ-10E
2349-1240 Element ASM, 12 kW, 415 (240)V 2
2349-1277 Element ASM, 12 kW, 480 (287)V 2
2349-1247 Element ASM, 12 kW, 600 (347)V 2
97-6314 Element ASM, 15 kW, 208V 2
97-6315 Element ASM, 15 kW, 380 (220)V 2
97-6316 Element ASM, 15 kW, 415 (240)V 2
97-6317 Element ASM, 15 kW, 480 (287)V 2
97-6318 Element ASM, 15 kW, 600 (347)V 2
32 97-6319 Element Gasket 2 2
** 33 10-6962 Terminal Block Section 4 4
* 97-6737 Terminal Block Rail 1 1
10-6962 Terminal Block Section, 380, 415, 480, 600V 3 3
* 97-6586 Terminal Block Rail 1 1
34 10-6963 Terminal End Section 1 1
35 97-5052 Ground Lug 1 1
36 97-6321 Steam Generator Tank 2 2
* 97-6322 Tank Cover 2 2
* 97-6323 Tank Gasket 2 2
37 3738-3 Probe 5", (Low Level Cut-Off) 2 2
38 3738-2 Probe 4.25", (Low Level) 2 2
39 97-6326 Probe 3.688", (High Level) 2 2
40 97-6177 Perforated Trough 1 1
41 97-6338 Pan Rack, (Upper) 2
97-6656 Pan Rack, (Lower) 2
97-6175 Pan Rack 4
* 97-6340 Hanger Pin Assembly 8 8
42 98-6089 Elbow, Brass, 1/4 C x 1/8 MPT 2 2
43 97-6327 Tee, Brass, 3/8C x 1/8 MPT 2 2
44 97-6344 Connector, Brass, 3/8 C x 1/8 MPT 2 2
45 98-6129 Connector, Brass, 1/4 C x 1/8 MPT 4 4
46 97-5619 Thermostat Fitting, Brass, 3/8 C x 3/8 MPT 2 2
47 97-6208 Elbow, Brass, 1/2 C x 3/4 MPT 2 2
48 97-6328 Connector, Brass, 1/2 C x 3/4 MPT 2 2
49 97-6226 Water Connection, 3/8 C 1 1
50 97-6481 Hose Clamp, 1" 8 8
51 97-6207 Elbow, 90°, Brass, 1/2 C 2 2
* NOT SHOWN. ** SELECT AS REQUIRED
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STEAMER EXPLODED VIEW
ITEM PART NO. DESCRIPTION EJ-7E EJ-10E
52 9268-100 Silicone Hose, Right Hand/Left Hand, 1/2 I.D. x 10" 4 4
53 97-7157 Hose Barb Elbow, Brass, 1/2” x 1/4" MPT 4 4
53A 97-7158 Steam Diverter 4 4
54 97-7159 S.S. Tube, 1/2 x 2 2 2
55 97-7160 Top Panel 1 1
56 97-6658 Side Panel 1
97-6659 Side Panel 1
57 97-6660 Left Hand Back and Side Panel 1
97-6661 Left Hand Back and Side Panel 1
* 57 9084-1 Nut Cage, 1/4 - 20 2 2
58 97-6663 Hex HD. Bolt, 5/16-18 x 1 Long 4 4
59 97-6298 Hex Nut, 1/4" - 20 8 8
60 97-6591 Connector, Brass, 3/8 C x 1/8 FPT 2 2
61 97-6189 Elbow, 90°, Brass, 3/8 C x 3/8 MPT 2 2
62 5445-1 Pressure Switch, Safety 5 PSI 2 2
63 5494-1 Copper Tube, 3/8" 2 2
64 97-6341 Hex Nipple, Brass, 1/2" - 14 2 2
65 97-6342 Forged Elbow, 90°, Brass 1/2" - 14 2 2
66 97-6740 Hex HD, Plug, Brass 1/2" -14 2 2
67 5224-1 Compartment Strainer 2 2
* 68 97-6664 Thermal Switch 2 2
* ** 69 98-6188 Fuse, 600V, 1/2 A, (380 - 600V) 2 2
97-6186 Fuse 2A, 250V (208, 220, 240V) 4 4
97-6186 Fuse 2A, 250V (380/220, 415V/240V) 2 2
* ** 70 97-5864 Fuse Holder (208, 220, 240V) 4 4
97-5864 Fuse Holder (380/220, 415/240V) 2 2
98-6187 Fuse Holder (380, 415, 480, 600V) 4 4
* ** 71 97-5613 Transformer, 480 - 240V, 60 Hz, 100 VA 2 2
4-T251 Transformer, 380/220V, 50/60 Hz, 100 VA 2 2
4-T251 Transformer, 415/240V, 50/60 Hz, 100 VA 2 2
98-6191 Transformer, 600/240V, 60 Hz, 100VA 2 2
* 72 4204-29 Wiring Harness 2 2
* NOT SHOWN. ** SELECT AS REQUIRED
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CABINET BASE EXPLODED VIEW
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REF. PART NO. DESCRIPTION EJ-7E EJ-10E
1 97-6537 Hinge Rod 1 1
2 97-6474 Cabinet Door Assembly 1 1
3 97-6601 Flat Washer 1 1
4 97-6487 Pan Slot Head Screw, # 6-32 x 3/8 4 4
5 97-6488 Spring Lock Washer, #6 4 4
6 97-6489 Magnetic Catch 1 1
7 97-6490 Magnetic Catch Plate 1 1
8 97-6486 Adjustable Flange Foot 4 4
9 97-7163 Tubing, 3/8" OD x 10" Long, Copper 1 1
10 97-6550 Connector, 3/8 C x 3/8 Nylon 1 1
11 97-7164 Tubing, 3/8" OD x 48" Long, Nylon 1 1
12 97-6541 Elbow, 3/8 C x 3/8 MPT, Nylon 1 1
13 97-6542 Bushing, 3/4" to 3/8", Nylon 1 1
14 08-8055 Filter Head, VH3 - NPT 1 1
15 08-8061 Nipple, Reducing, 3/4 x 3/8, Nylon 1 1
16 08-8057 Filter Tee 1 1
17 08-8062 Nipple, Reducing, 3/4 x 1/2, Nylon 2 2
20 97-6545 Reducing Elbow, 3/4" to 1/2", Brass 1 1
21 08-8053 Check Valve, Nylon 1 1
22 97-6547 Connector, 3/8 C x 3/8 MPT, Nylon 1 1
23 97-7167 Tubing, 3/8" OD x 20" Long, Nylon 1 1
24 97-6549 Sleeve, 3/8", Brass 2 2
25 97-7169 Filter - Large 1 1
26 97-7170 Scale Inhibitor, Small 1 1
27 08-8052 Kit, Filter Replacement Cartridges 1 1
28 08-8059 Pressure Gauge 1 1
* 29 97-7171 Mounting Bracket 1 1
* 30 97-7172 Mounting Bracket 1 1
*NOT SHOWN. ** SELECT AS REQUIRED
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