Market Forge CCT-30L Installation Manual

OWNER'S MANUAL

COOK AND CHILL

DIRECT STEAM TILTING KETTLE

MODELS:

MODELS:

CCT-20L

CCT-20L
CCT-30L
CCT-40L

CCT-60L
CCT-80L

PRINTED IN U.S.A.

S-2316 REV. A 06/06

MARKET FORGE IND., INC

35 GARVEY STREET, EVERETT, MA 02149-4403

TELEPHONE: [phone], FAX: [phone]

TOLL FREE: [phone], OUTSIDE MA FAX: [phone]

[e-mail], WWW.MFII.COM

IMPORTANT NOTES FOR INSTALLATION AND OPERATION

This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.

WARNING: Improper installation, operation, adjustment, alteration,
service or maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions
thoroughly before installing, operating or servicing this equipment.

Do not attempt to operate this unit in the event of a power failure.

Adequate clearances must be maintained for safe operation and servicing.

Intended for commercial use only. Not for household use.

NOTICE: Contact the factory, the factory representative or local service
company to perform maintenance and repairs.

This manual should be retained for future reference.

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INSTALLATION AND OPERATION MANUAL,

DIRECT STEAM KETTLES-TILTING COOK AND CHILL KETTLES

TABLE OF CONTENTS

DESCRIPTION PAGE

Important Notes for Installation and Operation ....................................2

Service Connections ........................................................4

1.0 Introduction ...........................................................5

2.0 Installation Instructions ...................................................6

3.0 Operating Instructions ...................................................8

4.0 Cleaning Instructions ....................................................9

5.0 Maintenance .........................................................13

6.0 Troubleshooting .......................................................14

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SERVICE CONNECTIONS

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1.0 INTRODUCTION

DESCRIPTION

All Crown direct connected steam jacketed kettles pertaining to this manual are direct steam
operated pressure vessels of a double-wall stainless steel construction forming a steam
chamber (jacket) enveloping the lower two thirds of the kettle bowl surface. All kettles are
equipped with a drain cock, safety relief valve and a steam control valve. Options on kettles are
hinged spring assisted stainless steel lid covering the kettle bowl opening and a sanitary
stainless steel tangent draw-off valve as an alternate method for the removal of the food
product from the kettle bowl.

CAPACITIES

All models are suffixed with either - 20, - 30, - 40, - 60, - 80 or - 100 to indicate the capacity of
that kettle in U.S. gallons. Thus a DLT-40 is a two thirds jacketed direct steam kettle mounted
on legs with a capacity of 40 gallons (U.S.). If the letter F is added to the suffix, this then
indicates that the kettle is full jacketed direct steam kettle mounted on a pedestal with a
capacity of 40 gallons (U.S.).

FUNCTIONING MODE

The kettle bowl is the container for the food product which ideally should be of a liquid or semi­liquid consistency to achieve complete contact with the bowl surface and thus fully absorb the
heat transmitted through the surface.

The temperature required for the cooking process to function adequately must be greater than
the boiling point of the liquid food product. Further, the greater the steam pressure used, the
higher the temperature and consequently the quicker the cooking process. For example, steam
pressurized at 30 p.s.i. attains a temperature of 274 degrees Fahrenheit (135 degrees Celsius).

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