MARKEM CIMJETRFID Users Manual

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Operation/Service Manual

Cimjet

RFID

Cimjet® RFID

Operation/Service Manual

150 Congress Street, PO Box 2100, Keene, New Hampshire 03431-7100

m®

TEL : 603-352-1130 FAX: 603-357-5871 http://WWW.MARKEM.com

WARRANTY

All MARKEM products are warranted to be free of defects in materials and workmanship and to conform to MARKEM specifications in effect at the date of shipment to Buyer. Any changes Buyer requests to MARKEM specifications are not effective without advance, written authorization by MARKEM. The warranty period is as follows:

Machines: One year from date of shipment to Buyer or 2000 operating hours, whichever expires first, unless any

specific machine is designated on an order or otherwise as Made to Order (“MTO”), in which event the warranty period is 90 days from date of shipment to Buyer.

Ink Jet Orifice Plates (on new machines and as replacement parts): 90 days from date of shipment to Buyer.

Replacement Parts: 90 days from date of shipment to Buyer.

Software: 90 days from date of shipment to Buyer. Warranty does not entitle Buyer to new releases, upgrades or

enhancements introduced during the warranty period.

Supply Products: For the period of shelf life of the supplies as stated in the applicable specification standards or

one year from the date of shipment to Buyer if not specified.

During the warranty period, MARKEM will, at its option, repair, replace or refund the purchase price of MARKEM products which prove to be defective in materials or workmanship or which do not conform to the applicable MARKEM specifications. Within MARKEM service travel areas for certain products designated by MARKEM, warranty service for machines and parts will be provided at the installation site. In all other cases, products must be returned to a service facility designated by MARKEM.

For products returned to MARKEM for warranty repair or replacement, Buyer shall obtain a return authorization number and shipping instructions from MARKEM and return the product shipping charges prepaid. Shipping charges for the return of products to Buyer shall be paid by MARKEM within the contiguous forty-eight United States and the District of Columbia; for all other locations, the warranty excludes all costs of shipping, customs clearance and any other related charges. All replaced products shall become the property of MARKEM.

The foregoing warranty shall not apply to any custom work performed by MARKEM. The foregoing warranty shall also not apply to defects or non-conformance with MARKEM specifications which result from: (l) improper installation, use, storage, care or maintenance by Buyer; (2) wear resulting from normal use of parts subject to wear, such as ink rolls, offset pads, foil feeds, thermal transfer print heads, etc.; (3) modification, alteration or retiming of a MARKEM machine; (4) cycling a MARKEM machine out of specification; or (5) adding a unit timed or driven by a MARKEM machine; (6) use of products (including supplies) or software not furnished by MARKEM (7) accident, neglect, misuse or abuse; or (8) exposure conditions outside the range of the environmental, power and operating specifications provided by MARKEM.

NO OTHER WARRANTY IS EXPRESSED OR IMPLIED. MARKEM SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Determination of the suitability of the products described on the face of the quote and/or invoice is the sole responsibility of the Buyer and MARKEM shall have no responsibility in connection therewith. BUYER WARRANTS THAT HE IS NOT PURCHASING THE PRODUCTS FOR PERSONAL, FAMILY OR HOUSEHOLD PURPOSES. THE REMEDIES PROVIDED HEREIN ARE BUYER’S SOLE AND EXCLUSIVE REMEDIES.

LIMITATION OF LIABILITY: MARKEM SHALL NOT BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER BASED IN CONTRACT, TORT OR ANY OTHER LEGAL THEORY, OR FOR THE COST OF SUBSTITUTE GOODS. CONSEQUENTIAL DAMAGES for purposes of this Agreement shall include, without limitation:

1. Loss of use, income or profit, or losses sustained as a result of the injury (including death) to any person or loss or damage to property, including, without limitation, materials manufactured, processed or labeled by the use of the products.

2. Damages arising out of or in connection with delays in delivery, MARKEM’s performance, non-performance or breach of this contract, defects in the equipment, failure of the products to perform properly or non-conformance of the products with specifications or the operation, use, installation, repair or replacement of the products.

0874339 Rev. 08 11/03

This guide explains the basic operation and care of the Model Cimjet® RFID System.

To the best of our knowledge, the information contained in this guide was correct at the time of publication. However, continual enhancement of our products can result in some differences between the instructions represented in this guide and your printer.

MARKEM is a registered trademark of MARKEM Corporation. This guide was written by:

MARKEM Corporation 150 Congress Street Keene, New Hampshire 03431 U.S.A.

permission is expressly prohibited.

Reference List The information on your packing slips can be written below for reference. When contacting

MARKEM please give your Model Number, Serial Number, and Customer Account Number.

Model ____________ Serial Number_________________ Date Installed______________

Customer Account Number__________________________________________________

Name of MARKEM Representative_____________________________________________

Options/ Accessories_______________________________________________________________

________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________

0855904enb 4/05 m® i

TABLE OF CONTENTS

Section 1 General Information

1.0 Welcome to the Model Cimjet RFID. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 What is in this Guide?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2.0 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

2.1 Applicable Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

2.2 Modifications to Cimjet RFID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

2.3 Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

2.4 Machine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

2.5 Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

2.6 Isopropanol Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

2.7 Foreseen Use/misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

2.8 MARKEM Training Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

2.9 Removal from Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23

3.0 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

3.1 Components of Cimjet RFID. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

3.1.1 Dispenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

3.1.2 Applicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

3.2 Tag Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

3.3 Beacon Light (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29

3.4 Networking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29

4.0 Dimensional Drawings (in Millimeters) . . . . . . . . . . . . . . . . . . . . . . . . 1-30

Section 2 Installation Guide

1.0 Installation of the Cimjet RFID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

1.1 Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.0 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.1 Power Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

3.0 Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

3.1 Air Regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

4.0 I/O Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

5.0 Positioning the Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

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Section 3 Operating Guide

1.0 Preparing Cimjet RFID for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

2.0 Operating the Cimjet RFID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.0 Loading Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

4.0 Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

5.0 Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

5.1 Menu Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

5.2 The Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

5.3 Operator Interface LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

5.4 Guidelines for Entering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

6.0 Auto and Set Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

6.1 Auto Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

6.2 Set Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

7.0 Engineer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

7.1 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

7.2 Set Tag Optic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

8.0 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

Section 4 Restricted Access Mode User Guide

1.0 Restricted Access Mode User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

2.0 Entering Restricted Access Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

3.0 Machine Init (Initialization) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

3.1 Reset Params. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

4.0 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

4.1 Password Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

4.2 Password Key Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

5.0 Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7

6.0 Restricted Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

7.0 Set Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

8.0 Communications Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9

9.0 Machine Options Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11

9.1 Machine Configuration Parameters . . . . . . . . . . . . . . . . . . . . . . .4-12

9.2 Applicator Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16

10.0 Feeder Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17

Section 5 Operating Modes

1.0 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

2.0 Application Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

2.1 Auto Apply Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

2.2 On Demand Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

3.0 Connecting External Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

3.1 Wiring the Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

3.2 Testing the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

4.0 Positioning Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

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TABLE OF CONTENTS

4.1 Auto Apply Sensor Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

4.2 On Demand Mode Sensor Position . . . . . . . . . . . . . . . . . . . . . . . 5-5

5.0 Fitting the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

6.0 Apply Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Section 6 Preventive Maintenance Guide

1.0 General Maintenance and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

1.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

1.2 Positioning of Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

2.0 Cleaning of all Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

3.0 Changing the Tag Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

4.0 Tag Unwind Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

5.0 Clutches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

5.1 Replacing the Felt Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

5.2 Setting the Clutch Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6.0 Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6.1 Low Reel Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6.2 Nip Home Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6.3 Tag Gap Optic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

7.0 Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

8.0 Maintaining the Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Section 7 Technical Information

1.0 Power Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

1.1 Power Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

1.2 Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

2.0 The Cimjet RFID Main Processor Board . . . . . . . . . . . . . . . . . . . . . . . . 7-3

2.1 On-board Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

2.2 Input and Output LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

2.3 Processor Board Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

2.4 Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

2.5 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13

2.6 Firmware and RAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

2.7 Switch Settings and Potentiometers . . . . . . . . . . . . . . . . . . . . . . 7-15

3.0 External Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

3.1 X28 Communications (Comms) . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

3.2 X23 External Sensor Connection . . . . . . . . . . . . . . . . . . . . . . . . 7-18

3.3 X12 External I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

4.0 Status Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21

5.0 Status Reset Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

6.0 Display I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

7.0 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

8.0 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27

9.0 Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29

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TABLE OF CONTENTS

9.1 Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-29

9.2 Compressed Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .7-29

Section 8 Troubleshooting Guide

1.0 Error Messages in Auto Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

2.0 Power-up Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2

3.0 Start-up Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3

4.0 Other Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4

5.0 Communications Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7

6.0 Tag Feed Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8

6.1 Incorrect Tag Stopping Position . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8

6.2 Erratic Tag Feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8

6.3 Inconsistent Tag Stopping Position . . . . . . . . . . . . . . . . . . . . . . . .8-9

6.3.1 If the Tag Stops in the Correct Position . . . . . . . . . . . . . . .8-9

6.3.2 If the Tag Stops in an Inconsistent Position . . . . . . . . . . . .8-9

7.0 No Driving of Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10

8.0 Motor Stalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10

Section 9 Recommended Spares

1.0 Recommended Spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1

1.1 Preventive Maintenance Spares Kits . . . . . . . . . . . . . . . . . . . . . . .9-1

1.2 General Spares Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2

1.3 Left-hand Change Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2

Section 10 Parts Illustrations and Electrical Schematics

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SECTION 1

General Information

Cimjet ® RFID

Operation/Service Manual

SECTION 1 General Information

1.0 Welcome to the Model Cimjet RFID

The Cimjet RFID is a high speed, compact RFID tag dispenser and applicator that is compatible with a full range of MARKEM products.

1.1 What is in this Guide?

The Cimjet RFID manual addresses the basic installation, operation and care of the RFID tag dispenser , as well as safety, maintenance, troubleshooting, and service information. For more applicator information, refer to the Cimjet RFID Blow Applicator Manual

(0855906) and the Cimjet RFID Tamp Applicator Manual (0855907).

1.2 Glossary

active tags – tags that use batteries as a source of power (can be

either partial or complete power); there are tags with replaceable batteries and tags that have the batteries inside a sealed unit – sometimes called unitized active tags

addressability – ability to address bits, fields, files or other portions of storage in a tag

antenna – conductive elements that radiate and/or receive energy in the radio frequency spectrum to or from the tag

bi-directional – a tag that can be read or written from either side capacity – amount of bits or bytes that can be programmed into a

tag; these may be bits accessible to the user, or the total number, including those reserved for the manufacturer (such as parity or control bits)

electronic tag – a tag that has an electronic RFID tag embedded within it

EMC – electromagnetic compatibility frequency – number of times a signal makes a complete pass

through its maximum and minimum values and returns to the same value (cycles)

misread – a condition that exists when the data presented by the reader does not match the corresponding data in the tag

passive tags – tags that do not contain an internal power source; they are externally powered and usually get their power from the carrier signal radiated from the scanner

programming – adding information to or altering a tag programmability – data and identification information must be

entered into tags in order for them to become identifiers of specific objects; this capability is called programmability

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SECTION 1 General Information

programmer – tag contents can be changed by a set of electronics

in close proximity or in electrical contact with them; those electronics and their packaging are called a programmer

RFID – systems that read or write data to RF (radio frequency) tags that are present in a radio frequency field projected from RF reading/writing equipment; data may be contained in one or more bits for the purpose of providing identification and other information relevant to the object the tag is attached to; it uses electromagnetic or electrostatic coupling in the radio frequency portion of the spectrum to communicate to or from a tag through a variety of modulation and encodation schemes

range – distance at which successful reading and/or writing can be attained

read – decoding, extraction and presentation of data from formatting, control and error management bits sent from a tag

readability – ability to extract data under less than optimal conditions

read rate – maximum rate at which data can be read from a tag, expressed in bits or bytes per second

read/write – many applications require that new data, or revisions to data already in the tag, be entered into the tag while it is still attached to its object; tags with this capability are said to be reprogrammable and are called read/write tags, memory cards, or

memory modules reader – device containing the digital electronics that extract and

separate the information from the format definition and error management bits; digital electronics perform the actual reading function; these read electronics may also interface to an integral display and/or provide a parallel or serial communications interface to a host computer or industrial controller

reader/writer – the set of electronics can change the contents of the tags while they are still attached to their object; they are called the

reader/writer (see reader) reprogrammable – many applications require that new data, or

revisions to data already in the tag, be entered into the tag while it is still attached to its object; the ability to read from and write data to the tag while it is attached to its object is called in-use programming; tags with this capability are said to be reprogrammable and are called read/write tags, memory cards, or

memory modules

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SECTION 1 General Information

scanner – the antennae, transmitter (or exciter) and receiver

electronics are integrated in a single package called the scanner; they may be combined with additional digital electronics, including a microprocessor in a package called a reader

tag – the transmitter/receiver pair, or the transceiver plus the information storage mechanism, attached to the object, is referred to as the tag, transponder , electronic tag, code plate, and various other terms. Although transponder is technically the most accurate, the most common term and the one preferred by the Automatic Identification manufacturers is tag

transponder – see tag verify – assure that the desired operation was performed correctly write – transfer of data to a tag; the tag’s internal operation of

storing the data, sometimes including the data, in order to verify the operation

write rate – rate at which information is transferred to a tag, written into the tag’s memory and verified as being correct; it is quantified as the average number of bits or bytes per second in which the complete transaction can be performed

0855904enb 4/05 m® 1–3

2.0 Safety Information

2.1 EMC (Electromagnetic Compatibility) Considerations

To maintain the integrity of the EMC precautions taken with the Cimjet RFID, all connecting cables must be fully screened, and the screen must have 360 degree cont act with the metal connector and, in turn, the unit’s case at both ends.

2.2 Modifications to Cimjet RFID

Any changes or modifications not expressly approved by MARKEM that could affect FCC Compliance could void the user’s authority to operate the Cimjet RFID.

SECTION 1 General Information

1–4 m® 0855804enb 4/05

2.3 Electrical Safety

• Incoming supply cable should be rated at 10A minimum for the Cimjet RFID (independent of nominal supply voltage)

Maximum switch-on supply current surge for the Cimjet RFID is as follows: Cimjet RFID Maximum current level = 70A, Duration = 6ms

Recommended cable protection is as follows:

• MCB (Miniature Circuit Breaker): to IEC 947-2 / EN 60947-2 and BS EN 60898 with a minimum instantaneous release response current of 10x rated current (type D)

• Klockner Moeller type FAZNS 6-2 (6A, 2 pole type D)

• Merlin Gerin type C60 HD 206 (6A, 2 pole type D)

Note: The Klockner Moeller or Merlin Gerin circuit breakers are

SECTION 1 General Information

recommended. An equivalent MCB can be used.

0855904enb 4/05 m® 1–5

SECTION 1 General Information

Fuses

• Use 10A HRC or HBC type fuses with a minimum of 95A RMS symmetrical prospective current rating, at a 10ms minimum prearcing time, such as ASTA certified to BS88 part 2 ‘pullcap’ type or equivalent.

Electrical safety testing (after installation)

WARNING: It is essential that the continuity of the protective

bonding circuit and the prospective short circuit current level be checked after the machine is installed and the electrical connections, including those to the power supply, are complete. A competent person must carry out these tests.

Test equipment required: Digital Loop and PSC Tester (such as Robin Model KMP4120 Digital PSC-LOOP Tester)

• Connect tester to incoming mains supply to machine.

• Check that the supply voltage is within specification and that the connections are correctly wired (indicated on the tester).

• Select the 20 ohms scale on the tester and press the Test button to check the value of earth fault loop impedance for the power supply provided.

If a class D MCB to BS EN 60898 or equivalent protects the supply, then the maximum impedance should be 2 ohms.

If the supply is protected by a BS88 part 2 style fuse, then the maximum impedance should be 5.33 ohms.

Select the PSC (Prospective Short Circuit Current) test and check that

the PSC level does not exceed 1500A.

WARNING: Failure to carry out these tests will potentially

result in an unsafe installation, and the equipment fault-clearance ability may not function correctly.

1–6 m® 0855804enb 4/05

2.4 Machine Safety

The product is designed to conform to all current Machine Safety Regulations. Please read through this section before operating

this machine.

This feeder is designed for use with the following supply systems that conform to IEC 664 light industrial / domestic installation category II main supply.

• ‘TN’ (any of following - TN-C, TN-S or TN-C-S) For example: a system having one or more points of the source of energy directly earthed; the exposed conductive parts of the installation being connected to that point by protective conductors

• ‘TT’ - For example: a system having one point of the source of energy directly earthed; the exposed conductive parts of the installation being connected to earth electrodes electrically independent of the earth electrodes of the source

• It is NOT suitable for connection to an ‘IT’ system. For example: a system having no direct connection between live parts and earth, the exposed conductive parts of the installation being earthed; this, therefore, excludes any ‘phase to phase’ connected supplies such as what might be available in some factories and/or countries

SECTION 1 General Information

If either supply fuse (located on the rear of the controller, below the supply connector) is replaced, it must be replaced by an HBC Style ceramic fuse with the rating shown as ‘T5AH250V.’

WARNING: Installation must only be performed by qualified

MARKEM personnel. For customer installations, authorization must be obtained from MARKEM. All relevant Safety Procedures must be followed. Failure to do so may void the warranty.

1. The Cimjet RFID must be disconnected from the main power

supply before removing the cover from the I/O interface board. Make sure that any external interlocked machines are also disconnected from the power supply.

2. DO NOT touch restrictors/regulators that are mounted inside the

rear dispenser cover. These are pre-set at the factory for your safety.

3. ALWAYS disconnect the power to the machine before removing

any covers. You must remove the plug from the main power supply.

4. DO NOT operate the machine with any covers removed. All

covers must be in place using the appropriate number of fasteners. It is essential that electrical and non-electrical

0855904enb 4/05 m® 1–7

SECTION 1 General Information

connector dust covers provided with the machine are fitted to all unused connectors to protect against dust and dirt and prevent possible static damage to internal components.

5. DISCONNECT the air supply before undertaking work on the applicator.

6. DO NOT adjust the internal cylinder regulator pressure under any circumstances. Doing so could make the Cimjet RFID unsafe.

7. It is possible for the machine to become unstable when being moved. The machine must be lowered to its lowest possible position before moving, and care must taken to prevent personal injury.

8. Loading tags can present a risk if the machine is mounted high up as the tag reels are heavy. It may be necessary to provide a platform on which to stand, enabling the operator to load tag reels safely, without risk of personal injury. When lowering the machine, be sure a minimum of two people reposition or move the machine and that it is fully supported.

9. Always take care when moving around the machine not to slip, trip, or fall, especially when the machine is used in areas where the floor may be wet or greasy.

10.Be aware of the operating zone required by the Cimjet RFID when working with and near the machine. Allow ample space beyond the applicator operation zone to ensure operator safety. Be certain all reasonable safety precautions have been undertaken; however , when working with or around the machine, take care to avoid potential hazards. If the customer has any safety concerns, guarding must be provided by the customer.

11. Be aware that free items, such as loose clothing or long hair, could become entangled or trapped in the Tag Nip Roller or paper path during the operation of the machine. A warning sticker is fitted locally to highlight the hazard.

12.Beware of the unlikely event of an electronic fault causing an unexpected start-up or overrun of the pneumatic cylinders or feeder drive motors, which could cause possible injury.

13.The regulator mounted inside the rear dispenser cover is set to

1.86 Bar for safety reasons and should only be serviced or replaced by trained personnel. If the cylinder pressure is raised above 1.86 Bar, the customer must provide additional guarding for operator safety.

14.Make sure that the maximum light emission power and classification for any/all laser(s) used on this machine, do not

1–8 m® 0855804enb 4/05

SECTION 1 General Information

exceed those specifications stated in the appropriate laser safety standards IEC825. When irregularities are detected in the laser beam generation, internal protective devices must switch the laser beam off.

15.Various safety and warning labels are placed on the Cimjet RFID

(see following pages).

WARNING: These labels are provided for your safety and

should not be ignored or removed.

16.All fixing screws in all covers must be used to ensure EMC

integrity.

0855904enb 4/05 m® 1–9

2.5 Safety Labels

The safety information in this manual is correct to the best of our knowledge, information, and belief at the date of this publication. The information given is designed only as guidance for safe handling use, processing, storage, transportation, disposal and release and is not considered a warranty or quality specification. The information relates only to the specific material designated and may not be valid for such material used in combination with any other materials or in any process unless specified in text.

SECTION 1 General Information

Table 1–1 Safety Labels

There is a danger of electrical

Line V oltage

shock during checks and repair .

Remove the power cord from the electrical outlet before performing all checks and repair .

Part Number

BO5263AA

Hot Surfaces

Part Number

BO5265AA

All electronic checks must be performed by a qualified technician.

To prevent mild injury from burns, be careful not to directly touch any surface where this safety sticker is placed.

1–10 m® 0855804enb 4/05

SECTION 1 General Information

Table 1–1 Safety Labels

Hazard Warning

Part Number

BO5262AA

Earth

Part Number

BO5264AA

Hazard warning safety labels are placed in strategic positions around the machine to highlight potential hazards to the operator.

Earth labels are placed in strategic positions around the machine to highlight the machines earthing point.

Use only 115V conne ctions where you find this safety label.

Part Number

34976BA

Use only 230V connections where you find this safety label.

Part Number

34977BA

0855904enb 4/05 m® 1–11

2.6 Isopropanol Safety Table 1–2 Isopropanol Safety

Product Name Isopropanol Wipes Part Number BO4985AA Product Name Isopropanol Cleaning Kit Part Number BO3285AA Product Name Isopropanol Top Up Kit Part Number BO3286AA Supplier MARKEM Technologies Ltd.

SECTION 1 General Information

Alexander Fleming Building, Nottingham Science and Technology Park, University Boulevard, Nottingham, NG7 2RF

Composition/Information on Ingredients

Identification of the preparation Chemical Name CAS-No EEC No Class Weight%

Isopropanol Wipes Cloth impregnated with 2ml fluid ~PROPAN-2-OL 67-63-0 200746-9 F:R11<90 Sweden: V:R30 / 322, R313 Non Hazardous Constituents>10 Isopropanol Kits Alcohol ~PROPAN-2-OL 6763-0 200-661-7

1–12 m® 0855804enb 4/05

SECTION 1 General Information

Table 1–2 Isopropanol Safety

Hazards Identification

Isopropanol Wipes Most Important Hazards

Isopropanol Kits Most Important Hazards

Specific Hazards May cause slight eye / skin

General Advice Use in well ventilated areas Inhalation Take patient to fresh air. Do

Highly Flammable

irritation. May cause irritation of respiratory tract. High concentration of vapors may induce unconsciousness / narcosis. Solvents may degrease the skin.

First Aid Measures

not move about. Obtain medical advice.

Skin Contact Remove spillage with soft

tissue and / or wash off skin with cool water. Obtain medical advice in extreme cases.

Eye Contact Irrigate thoroughly with water

for at least 10 minutes. Obtain medical advice.

Ingestion

Isopropanol Wipes Wash out mouth thoroughly

and obtain medical advice.

Isopropanol Cleaning Kit / Isopropanol Top Up Kit

Drink water and obtain medical advice.

0855904enb 4/05 m® 1–13

SECTION 1 General Information

Table 1–2 Isopropanol Safety

Fire Fighting Measures

Isopropanol Wipes Carbon Dioxide, Dry Chemical

Foam / Water Spray

Isopropanol Cleaning Kit

Isopropanol Top Up Kit

Accidental Release

Personal Precautions

Environmental Precautions

Water Spray, Dry Powder or Vaporizing Liquids

Carbon Dioxide, Dry Chemical Foam / Water Spray

Remove all sources of ignition. Wear suitable gloves and eye/ face protection.

Clean with water and dispose of water and isopropanol according to your local environmental regulations. Otherwise, absorb on an inert absorbent (sand, silica gel, acid binder, universal binder, sawdust) transfer to container and arrange removal by disposal company. Ventilate area to dispel residual vapor.

Handling and Storage

Handling Use only in well ventilated

areas. Do not breathe vapors or spray mist. Avoid contact with the skin and the eyes. When using isopropanol, do not eat, drink or smoke.

Storage Keep in a cool, well ventilated

place. Keep product and empty container away from heat and sources of ignition. Take precautionary measures against static discharges.

1–14 m® 0855804enb 4/05

SECTION 1 General Information

Table 1–2 Isopropanol Safety

Exposure Control/Personal Protection

Personal Protection Equipment

Hand Protection Solvent resistant gloves Eye Protection Safety glasses/face shield Skin and Body

Protection

Physical and Chemical Properties Isopropanol Wipes Form Of Liquid Color Colorless Odor Characteristic Melting

Temperature Boiling Temperature

Respiratory protection; adequate ventilation

Plastic apron/sleeves/boots (dependent on amount handled)

-89oC

82oC Density (g/ml) 0.78 Vapor Pressure

(Density) (2.07) Solubility in Water Miscible in all proportions Flash Point

Explosion Limits Lower: 2.3%, Upper: 12% Auto Ignition

Temperature

33 mmHg, 20oC

12oC

425

0855904enb 4/05 m® 1–15

SECTION 1 General Information

Table 1–2 Isopropanol Safety

Isopropanol Kits Form Liquid Color Colorless Odor Characteristic Melting

Temperature Boiling Temperature

Density (g/ml) 0.78 Vapor Pressure

(Density) (2.07) Solubility in Water Miscible in all proportions Flash Point

Explosion Limits Lower: 2.3%, Upper: 12% Auto Ignition

Temperature

-89oC

82oC

33 mmHg, 20oC

12oC

425oC

1–16 m® 0855804enb 4/05

SECTION 1 General Information

Table 1–2 Isopropanol Safety

Stability and Reactivity

Stability Stable; vapors may form

explosive mixture with air

Conditions to Avoid Keep away from heat and

sources of ignition

Materials to Avoid Oxidizing agents, strong

bases, aldehydes, ammonia, chlorinated compounds, amines, organic nitro compounds, aluminium

Hazardous Decomposition Products

Peroxides

0855904enb 4/05 m® 1–17

SECTION 1 General Information

Table 1–2 Isopropanol Safety

Toxicological Information Isopropanol Wipes Acute Toxicity IPA: LD50/oral/rat= 5.04 g/kg

LD50/dermal/rabbit = 16.4 ml/ kg

Local Effects May cause skin irritation in

susceptible persons

Sensitization May cause sensitization by

skin contact Long-term Toxicity Liver injury may occur Chronic Toxicity Effects of excessive

exposures may include liver

toxicity Isopropanol Kits After Inhalation Irritation symptoms in the

respiratory tract After Absorption Headache, dizziness,

inebriation, unconsciousness,

narcosis After Uptake of

Large Quantities After Skin Contact Irritation After Eye Contact Irritation Further Data LD50 5045 mg/kg oral, rat. No

Respiratory paralysis, coma

evidence of carcinogenic

properties; evidence of

reproductive effects

1–18 m® 0855804enb 4/05

SECTION 1 General Information

Table 1–2 Isopropanol Safety

Ecological Information Isopropanol Wipes Not readily biodegradable IPA LC50/96h fathead minnows =

9600mg/1

Isopropanol Kits No environmental hazard

provided that the material is handled and disposed of with due care and attention

Disposal Considerations

Waste from Residues/Unused Products

Regulations 1980, Contaminated Packaging

Dispose of as special waste in compliance with local regulations

Store containers and offer for recycling of material according to local regulations

0855904enb 4/05 m® 1–19

SECTION 1 General Information

Table 1–2 Isopropanol Safety

Transport Information Isopropanol Wipes UN-No 1219 Item

HI/UN No 1219 Proper Shipping

Name IMO Class 3.2 IMDG Page 3244 EmS 3-06 MFAG 305 Proper Shipping

Name ICAO Class 3 UN/ID No 1219 Proper Shipping

Name Isopropanol Kits

3o(b)

Isopropanol

UN-No 1219 IMDG Class II IMO 3.2/1219 Packaging Group II TATA 1219 Packaging Group II Correct Technical

Name ADR/RID

Isopropanol (Isopropyl Alcohol)

(b)

3, 3

1–20 m® 0855804enb 4/05

SECTION 1 General Information

Table 1–2 Isopropanol Safety

Regulatory Information

Labeling According to EEC Directives

Symbol F Highly Flammable R Phrase (s) R11 Highly Flammable S Phrase (s) S2, Keep out of reach of

90/492/EEC

children. Keep container tightly closed in a cool, well ventilated place. S7-16, Keep away from sources of ignition - NO SMOKING. S33, Take precautionary measures against static discharges.

0855904enb 4/05 m® 1–21

2.7 Foreseen Use/Misuse

This manual provides information about Safety, Installation, Operation, Troubleshooting, Illustrated Parts, Electrical Schematics, Recommended Spares and Preventive Maintenance Procedures. Using the Cimjet RFID in any other manner is considered a misuse of the product. Please consult your local MARKEM Business Center before using this Cimjet RFID for anything other than the foreseen use.

Misuses include, but are not limited to:

• Operating a system that is incomplete, cannot be serviced, or has been modified without authorization

• Failing to observe hazard requirements in the manual and/or on safety labels

• Combining or interfacing non-MARKEM equipment with this system, other than as intended

• Permitting a person who has not been fully trained to operate and/or service the system

SECTION 1 General Information

• Using unspecified supplies or material which may produce unsatisfactory or unexpected results

2.8 MARKEM Training Programs

Operators, maintenance personnel, and service technicians are considered “qualified” when they have gained, through training and experience, an understanding of safe and correct methods of operation, maintenance, or repair.

MARKEM conducts training programs. In addition to ongoing courses about current machine models, customers are invited to inquire about any training need.

1–22 m® 0855804enb 4/05

2.9 Removal from Service

Follow these instructions to remove the Cimjet RFID tag applicator from service. These instructions also pertain to transporting or storing the applicator.

1. Turn off the power to the Cimjet RFID

2. Disconnect the power cables from the system

3. Disconnect all other cables from the system

4. Disconnect the air supply

5. Carefully move the Cimjet RFID to the desired location and repackage the system in the original shipping containers

SECTION 1 General Information

0855904enb 4/05 m® 1–23

3.0 Overview

SECTION 1 General Information

The Cimjet RFID is a high speed, compact RFID tag dispenser and applicator.

The key features of the Cimjet RFID are: Different applicator modules to suit specific applications -

Front, top, side, or front and side apply. For more applicator information, refer to the Cimjet RFID Blow Applicator Manual

(0855906) and the Cimjet RFID Tamp Applicator Manual (0855907).

• Left- or right-hand machine orientation to suit the

application

• Easy loading of tags

• Networking and stand-alone operation

• Operator and maintenance diagnostics - On-screen display of Error and Warning messages with corrective action to be taken

• Compatibility - Compatible with the full range of MARKEM products (Cimpak®, SmartDate®, Series 5000, 9096, SmartLase®, Cimjet 300®), all of which can share the same

network

1–24 m® 0855804enb 4/05

SECTION 1 General Information

Figure 1–1 Cimjet RFID Dispenser (left-hand option shown)

0855904enb 4/05 m® 1–25

SECTION 1 General Information

3.1 Components of Cimjet RFID

The Cimjet RFID consists of a Dispenser and an Applicator. The main components of the Cimjet RFID are shown in Figures 1-2,

1-3, and 1-4. In addition, Cimjet RFID is usually supplied with an adjustable height stand.

3.1.1 Dispenser

The tag dispenser provides the tag supply and can be left-hand or right-hand. It consists of:

• Tag drive

• Sensors for tag control

• Operator interface

The dispenser is the main body of the Cimjet RFID and supports a variety of different mountable applicator modules.

3.1.2 Applicator

Several modular applicators are available to meet your different requirements.

3.2 Tag Sizes

The different applicators apply tags in different ways (for example: air-blow, or telescopic tamp). The choice of applicator also determines the face of the product that is tagged.

The applicator selected may vary from the type shown in the following figures.

For more applicator information, refer to the Cimjet RFID Blow

Applicator Manual (0855906) and the Cimjet RFID Tamp Applicator Manual (0855907).

Tag sizes are applicator-specific. For more information, refer to the Cimjet RFID Blow Applicator

Manual (0855906) and the Cimjet RFID Tamp Applicator Manual (0855907).

1–26 m® 0855804enb 4/05

SECTION 1 General Information

Figure 1–2 Cimjet RFID - Front

Figure 1–3 Cimjet RFID - Rear

0855904enb 4/05 m® 1–27

SECTION 1 General Information

Figure 1–4 Cimjet RFID - Tag Optic

1–28 m® 0855804enb 4/05

3.3 Beacon Light (Optional)

The beacon light is situated in a prominent position on the Cimjet RFID. The beacon has a three light system: green, blue, yellow.

• When the yellow light is on, the Cimjet RFID has switched out of

Auto Mode (to Set Mode) or there is a fault on the machine

• When the green light is on, Cimjet RFID is awaiting a signal to

start the Program, Verify, Reject, Apply sequence

• When the blue light is on, the tag is programmed successfully

and is ready to carry out the apply process

3.4 Networking

Cimjet RFID provides options for communicating with PCs and other computers. The methods available are:

• A Serial link to a single PC

• Ethernet link

SECTION 1 General Information

0855904enb 4/05 m® 1–29

SECTION 1 General Information

4.0 Dimensional Drawings (in Millimeters)

Figure 1–5 Cimjet RFID - Dispenser (applicator not shown)

1–30 m® 0855804enb 4/05

SECTION 1 General Information

Figure 1–6 Cimjet RFID - Dispenser Stand

0855904enb 4/05 m® 1–31

SECTION 1 General Information

1–32 m® 0855804enb 4/05

SECTION 2

Installation Guide

Cimjet ® RFID

Operation/Service Manual

1.0 Installation of the Cimjet RFID

Installation should only be performed by qualified and trained personnel; customer installation should be sanctioned by MARKEM.

WARNING: Failure to perform installation as stated above will

invalidate the machine warranty.

1.1 Installation Requirements

Ensure that the required services and control signals are available:

• Power: 110-240V single phase power supply rated at 300VA

continuous (750VA maximum at switch on)

• Compressed air: a dry, clean, non-lubricated air supply at 6.2

Bar (90psi)

• Trigger signals depending on the application

• Sufficient space for installation and operation

WARNING: All applicator cylinders have been factory-set to

1.86 Bar for safety. If the cylinders are operated over 1.86 Bar, the machine must be protected by guarding, supplied by the customer.

SECTION 2 Installation Guide

SAFETY: Do not adjust the applicator regulator pressure

above 1.86 Bar under any circumstances. Doing so could make the Cimjet RFID unsafe.

CAUTION: It is essential that the connector dust covers

provided with the machine are fitted to all unused connectors to protect against dust and dirt and prevent possible static damage to internal components.

0855904enb 4/05 m® 2–1

2.0 Power

2.1 Power Configuration

SECTION 2 Installation Guide

The power connector (Type STASEI2) is supplied with the machine and conforms to EC regulations.

Before installing the machine, check that the power supply is correctly configured.

The power supply is configured by:

• Power connections to the toroidal transformer located at the rear

of the machine

• Fitting of the corresponding fuse

Details of this procedure are given in Section 7 - Technical Information.

Power Connector Power ON/OFF Switch

Fuse Compressed Air Input

Figure 2–1 External Connectors

For full details of electrical connections, see Section 7 – Technical Information and Section 10 – Parts Illustrations and Electrical Schematics.

2–2 m® 0855904enb 4/05

3.0 Air Requirements

A compressed air supply is normally required by the Cimjet RFID to drive the applicator module. This must be set to 6.2 Bar (90psi) with a minimum flow rate of 4cfm (cubic feet per minute) (113 liters/ minute) and should be dry, uncontaminated air which should not be lubricated.

3.1 Air Regulator

A filter regulator assembly is fitted to the base of the stand; this is comprised of a manual isolation valve, a water trap and pressure regulator. The air supply is via a 6mm or 8mm flexible pipe.

A single connection is supplied to the main filter regulator unit; from here, the regulated supply goes to the applicator (if air operated) and the unregulated supply goes to the air input on the dispenser .

SECTION 2 Installation Guide

to dispenser

to applicator

0855904enb 4/05 m® 2–3

4.0 I/O Interface

Connections for all sensors and solenoids are accessed by removing the rear cover. External I/O is connected via the External I/O connector (25-way D-type connector (X12)) located on the rear of the Cimjet RFID.

For full details, see Section 7– Technical Information.

5.0 Positioning the Applicator

The Cimjet RFID is normally supplied with a stand which allows the positioned tag height on the product to be adjusted within a limited range. The applicator height will be determined by the conveyor height and required position of the tag on the product.

Leveling feet are not provided as standard, so care should be taken to align the machine with the product transportation system.

Before final positioning, the machine should be placed so that the applicator arm is square to the product and the position of the machine provides the correct tag position on the product.

CAUTION: If the machine is not secured to the floor, it is

SECTION 2 Installation Guide

possible for the machine to gradually change position during use. It is, therefore, important to mark the provisional position of the machine prior to starting tagging trials.

Installation drawings are available which show the range over which the Cimjet RFID can apply tags. Refer to the previous pages in this section and also to Section 10 – Illustrations and Schematics.

For more applicator information, refer to the Cimjet RFID Blow

Applicator Manual (0855906) and the Cimjet RFID Tamp Applicator Manual (0855907).

2–4 m® 0855904enb 4/05

SECTION 3

Operating Guide

Cimjet ® RFID

Operation/Service Manual

1.0 Preparing Cimjet RFID for Operation

Installation of Cimjet RFID would normally be carried out by a qualified MARKEM service technician. This would usually involve connecting an apply sensor to the product conveyor transport system. The application cycles and type of apply sequence required would also be set up in the Cimjet RFID applicator parameters. For full details on connections, please consult Section 7 – Technical

Information.

2.0 Operating the Cimjet RFID

Once the Cimjet RFID has been installed and checked for safety, the machine can be loaded with tags ready for use.

3.0 Loading Tags

Cimjet RFID uses inside-wound tags. To load tags, do the following:

• Load a full tag reel onto the tag supply shaft, ensuring that the

tags are facing the correct direction.

• If the tag roll does not have a lead-in with tags on it, remove

approximately 1 meter (1.09 yards) of tags from the backing web.

• Manually adjust the outside guide collars on the drive rollers to

accommodate the width of the tag roll. The tag roll should not rub on the collars.

• Feed the backing web around the idler rollers, between the

optional post and the RF shield, around the peel bar and between the drive rollers (removal of some tags makes this easier). The optional post is provided to guide the label vertically down to the peel bar . It should be used in all cases where it does not interfere with the RF antenna placement.

• Thread the tags onto the machine, ensuring that the tags pass

though the tag gap optic. Do not stick the tag web to the roller.

• Feed the backing web around the drive roller and secure to the

waste web rewind shaft with the clip provided.

• Manually wind the web so that the tag at the peel bar is located

1mm to 3mm (0.039” x 0.118”) beyond the peel edge.

• Secure the nip roller.

• Adjust the position of the RF antenna so that it is close to the RF

chip in the tag. The antenna should not rub on the tag.

• The reel of tags used on this machine may be heavy. Be sure to

take appropriate precautions when loading tags to prevent injury.

• An optional clear plastic disk and clamp are provided to hold the

supply roll on the supply shaft.

SECTION 3 Operating Guide

0855904enb 4/05 m® 3–1

SECTION 3 Operating Guide

Figure 3–1 Webbing Diagram (left-hand option shown)

3–2 m® 0855904enb 4/05

4.0 Power-up

SECTION 3 Operating Guide

To prepare the machine for use:

• To turn the air supply ON; rotate the air supply control valve

handle.

• Check that tags are correctly loaded and that the nip roller is

latched in position.

WARNING:Be aware that free items, such as loose clothing or

long hair, could become entangled or trapped in the tag nip roller or paper path during the operation of the machine. A warning sticker highlights the hazard.

• Make sure that the power cable is connected, and switch on the

power at the rear of the machine.

• During power-up, the user interface defaults to Set Mode and

displays the current software version.

• Press AUTO.

• The Cimjet RFID automatically feeds Datum tags to set the

correct tag stop position and measure the length of the tags in use. The number of tags varies with software versions.

The message: REMOVE DATUM TAGS, THEN PRESS AUTO is displayed on the user interface. To continue:

• Remove the tags.

• Press AUTO.

The Cimjet RFID is now ready to operate.

0855904enb 4/05 m® 3–3

5.0 Operator Interface

5.1 Menu Operation

The control panel (user interface) provides:

• Machine setup and fault finding

• Error and Warning Messages

5.2 The Control Panel

This drawing is a representation and is not to scale.

SECTION 3 Operating Guide

Exit

• Four option soft keys

• Liquid Crystal Display (LCD) with 4 lines of 20 characters

• Three fixed keys: EXIT, ENTER, and AUTO

Enter

3–4 m® 0855904enb 4/05

5.3 Operator Interface LEDs

Three LEDs provide a visual indication of machine status.

LED Description

Mode LED Indicates if the machine is in

SECTION 3 Operating Guide

Auto or Set Mode Green LED: Auto Mode Red LED: Set Mode

Machine Busy LED

Status LED Green LED: Machine OK

5.4 Guidelines for Entering Data

Many of the screens in both Auto and Set Mode require the operator to enter information using the menu.

To select an option:

• Press the ‘soft key’ next to the required option.

NEXT and PREVIOUS

Yellow LED: Cimjet RFID is feeding or applying in Auto Mode

Amber / Yellow LED : Warning,

such as low paper Red LED: Fault, such as no tags

Generally only one parameter can be displayed on the screen at one time.

To scroll through available options:

• Press NEXT to view the next available parameter

• Press PREVIOUS to view the previous available parameter

Saving and Discarding Changes

The method of saving and discarding changes depends on the particular screen. Generally, to save changes:

• Press ENTER; the new parameter value is saved To discard changes and retain the previous value:

• Press EXIT Also press EXIT to step back up through the menu structure.

0855904enb 4/05 m® 3–5

6.0 Auto and Set Mode

The Cimjet RFID has two modes of operation:

• Auto Mode

Cimjet RFID automatically responds to Apply signals. Application is triggered by sensors or other inputs. For further details, refer to the Cimjet RFID Section 7-Technical Information.

• Set Mode

This mode provides a series of menus which allow you to:

Fixed Keys

•

SECTION 3 Operating Guide

a) Run diagnostic tests b) Control applicator parameters such as apply delays, etc. c) Set the time and date

ENTER

EXIT

•

This AUTO key is used in place of a keyswitch and toggles Cimjet RFID between Auto and Set Mode.

3–6 m® 0855904enb 4/05

6.1 Auto Mode

SECTION 3 Operating Guide

In Auto Mode, Cimjet RFID automatically applies tags. Application is triggered by sensors or other inputs such as PLC

control. For details, refer to the Cimjet RFID Section 7-Technical Information.

AUTO

COUNTS

TEST

NEXT PREV RESET

Figure 3–2 Auto Mode Menu Tree

To select Auto Mode:

• Press AUTO The Auto Mode LED is green and the following LCD screen is

displayed:

COUNT: 0

TEST COUNTS

0855904enb 4/05 m® 3–7

6.2 Set Mode

SECTION 3 Operating Guide

In Set Mode, Cimjet RFID does NOT respond to Apply requests.

SET

MODE

CIM3

DIAGNOSTICS MANUAL

DISP

I/O

INPUTS /

OUTPUTS

TOGGLE

TIMINGS

FEED

RETRIEVE

TAG

FEED/ APPLY

TEST FEED

RETRIEVE

APPLY

ALL

SET TAG

OPTIC

RIBBON

FEED

FREE

SPACE

DATABASEENGINEER MODESELECT PRODUCT

SET

PARAMETER

VIEW TIME /

DELETE

CHANGE

DATE

DELETE

PARAMETERS

TIME /

DATE

SET

DATE

VIEW

MOVE PRINT

SET

TIME

-X

-Y

Figure 3–3 Set Mode Menu Tree

3–8 m® 0855904enb 4/05

SECTION 3 Operating Guide

Set Mode provides a series of menus which allow you to:

• Run diagnostic tests

• Control applicator parameters

• Set the time and date Cimjet RFID has a further level of restricted access menus, which

give access to other infrequently changed parameters. For further information, see Section 4 - Restricted Access Mode User Guide.

To select Set Mode:

• Press AUTO The display shows the four main options available:

SELECT ENGINEER PRODUCT MODE

DATABASE PARAMETERS

0855904enb 4/05 m® 3–9

7.0 Engineer Mode

7.1 Diagnostics

SECTION 3 Operating Guide

These options provide a number of first line machine maintenance functions:

DIAGNOSTICS MANUAL

TEST SET TAG

DISP I/O TIMINGS

Disp I/O

This screen allows the operator to view the current status of the Cimjet RFID inputs and to test the various Cimjet RFID Outputs.

Full details can be found in Section 7 – Technical Information.

7.2 Set Tag Optic

Cimjet RFID feeds tags to automatically determine the optimum setting for the tag sensor. This function can be used, if for example, different tag stock is used.

3–10 m® 0855904enb 4/05

8.0 Parameters

SECTION 3 Operating Guide

This option allows the operator to alter various operating parameters:

TIME/ SET DATE PARAMETERS

Time / Date

VIEW TIME/DATE

SET SET TIME DATE

• Enter the required date and time Time is entered in the 24-hour format.

0855904enb 4/05 m® 3–11

SECTION 3 Operating Guide

Set Parameters

This lists the Set Parameters available to view and/or change. Other parameters are also available; for further information, refer to

Section 4 - Restricted Access Mode User Guide.

Table 3–1

Parameter Description

This parameter allows the

Apply Delay 25

Darkness* 100

application of the tag onto the package to be delayed. It is used for positioning.

Feed Speed Range: 50-

250mm/s Default: 15

0mm/s

Direction* 0

Feed speed (mm/s) is the time taken for the tag to pass the nip roll.

*Does not apply to Cimjet RFID

3–12 m® 0855904enb 4/05

SECTION 4

Restricted Access Mode User Guide

Cimjet ® RFID

Operation/Service Manual

SECTION 4 Restricted Access Mode User Guide

1.0 Restricted Access Mode User Guide

The Restricted Access Mode in Cimjet RFID, has a series of menus. These menus allow the configuration to be altered.

CAUTION: The accessed parameters should only require

changing directly after installation. Access parameters must be changed by qualified MARKEM personnel or under close instruction from MARKEM.

2.0 Entering Restricted Access Mode

To enter Restricted Access Mode:

• Select Set Mode

• Press and hold the ENTER and EXIT keys After approximately five seconds, the restricted access main menu

appears. Release the EXIT key first. The restricted access main menu has four main options:

RESTRICTED MACHINE SETUP INIT

P ASSWORD CYCLE

• Restricted Setup

• Machine Init (Initialization)

• Password

• Cycle Further details on these menus can be found on the following

pages.

0855904enb 4/05 m® 4–1

SECTION 4 Restricted Access Mode User Guide

3.0 Machine Init (Initialization)

From the main menu:

• Press MACHINE INIT

The Machine Init menu is displayed:

RESTRICTED MACHINE SETUP INIT

PASSWORD CYCLE

RESET CLEAR PARAMS DATABASE

CLEAR

3.1 Reset Params

This option resets all parameters to their default values. The current selected applicator is not changed, but the applicator parameters are set to the corresponding default values.

From the Machine Init menu:

• Press RESET PARAMS

The following screen is displayed:

COUNTS

FLASH FILE

RESET P ARAMETERS

ARE YOU SURE?

YES NO

4–2 m® 0855904enb 4/05

SECTION 4 Restricted Access Mode User Guide

4.0 Password

Cimjet RFID can have passwor d protection of the various Set Mode functions.

Passwords are entered using the four soft keys. These keys are:

An asterik (*) will be displayed for each digit entered, and the ENTER key should be pressed when the complete password has been typed.

The passwords for each access level are fixed. The key sequences are given on the last page of this section. This page may be removed if passwords are being used, and if this manual is freely available.

When a password is enabled for a key, Cimjet RFID will request entry of the key sequence before allowing access to the option. The four levels are for access by different user types:

• Level 1 - Operators

• Level 2 - Line Supervisors

• Level 3 - Maintenance Personnel

• SYSTEM - MARKEM Personnel and Line Managers

0855904enb 4/05 m® 4–3

SECTION 4 Restricted Access Mode User Guide

4.1 Password Configuration

On selection of the PASSWORD option from the top level restricted access menu, the following screen is displayed:

NEXT PREVIOUS

• Select CHANGE; the following screen is displayed:

ENABLE DISABLE

CHANGE

LEVEL 1

- ----

LEVEL 1

- ----

The NEXT and PREVIOUS keys are used to scroll through the four access levels.

To activate a specific button on any level, press ENABLE with the cursor flashing on the required function (- E---) indicates which functions are available to users of this password level.

ENABLE DISABLE

LEVEL 1

- E---

4–4 m® 0855904enb 4/05

SECTION 4 Restricted Access Mode User Guide

In the above example, LEVEL 1 has access, via the level 1 password, to the SELECT PRODUCT option (Button 1).

The underscores on the screen indicate which function button is associated with the button numbers shown at the beginning of this section.

For example, reading from left to right, the first underscore activates the Restricted Setup buttons (ENTER and EXIT pressed at the same time). The next underscores are buttons 1, 2, 3, and 4.

Access to the other soft keys and restricted access mode will depend on the other users’ protection level.

If all users have a ‘-’ for a particular key (or restricted access), then no password protection will exist on that key.

The protection level for the particular user may then be changed using the soft keys.

Note: The SYSTEM password, when active, will allow access to

change the password settings.

0855904enb 4/05 m® 4–5

SECTION 4 Restricted Access Mode User Guide

4.2 Password Key Sequences

The Key sequences for each access level are fixed and are as follows:

• Level 1 – 2-1-1-1

• Level 2 – 2-3-3-1

• Level 3 – 4-1-2-3

• System 4– 2-4-4-1

CAUTION: If you have password protection to restricted access

mode, the SYSTEM user will automatically have access to this mode regardless of the SYSTEM password configuration. The SYSTEM user will be the only user with access to the password configuration menus.

Note: Remove this page if this manual is in common circulation and

passwords are in use.

4–6 m® 0855904enb 4/05

5.0 Cycle

SECTION 4 Restricted Access Mode User Guide

This cycle option allows the various elements of the machine to be set into continuous operation (for example: to continuously cycle the Cimjet RFID unit).

See the main menu below:

RESTRICTED MACHINE SETUP INIT

P ASSWORD CYCLE

• Select CYCLE; the following screen is displayed:

FEED APPLY

CYCLE

CYCLES/MIN

FEED/APPLY FEED

To start a cycle:

• Press the required soft key To stop the cycle:

• Press the required soft key again

0855904enb 4/05 m® 4–7

SECTION 4 Restricted Access Mode User Guide

6.0 Restricted Setup

From the main menu:

• Press RESTRICTED SETUP

The following screen is displayed:

7.0 Set Parameters

This option allows various parameters to be viewed and changed. From Restricted Setup menu:

• Press SET PARAMETERS

The Set Parameters screen is displayed:

SET NODES

SET SELECT PARAMETERS LANGUAGE

FEEDER COMMS.

MACHINE OPTIONS TAG

The operator can change:

• Feeder Parameters

• Communications Parameters

• Machine Options

4–8 m® 0855904enb 4/05

SECTION 4 Restricted Access Mode User Guide

8.0 Communications Parameters

These parameters configure the Communications port. From the Set Parameters screen:

• Press COMMS

FEEDER COMMS.

MACHINE OPTIONS TAG

The first parameter is displayed:

NEXT PREVIOUS

CHANGE

EMULATION MODE

CIMCOMMS

• Press CHANGE to select a different option See the following table for a full list of available communications

parameters.

0855904enb 4/05 m® 4–9

SECTION 4 Restricted Access Mode User Guide

Table 4–1 Communications Parameters

Parameter Description

Determines whether the

Emulation Mode

Range: CIMCOMMS,

EMULATION Z or S

Default: CIMCOMMS

Cimjet RFID Host communication channel is set to respond to CIMCOMMS protocol or desktop EMULATION protocol

Comms Baud

Range: 2400, 4800, 9600,

19200, 38400, 57600, 115200

Default : 19200

Comms Link

Range: RS232

ETHERNET

Default: RS232

Comms Mode

Range: LOCAL, SLAVE

Default: LOCAL

Network Node*

Range: 1 to 31

Default: 1 (RS232 operation)

Transfer Timeout

Range: 30 seconds to 10

minutes

Default: 30 seconds

Host communications link baud rate

Host communication link type

In SLAVE mode, the Cimjet RFID responds to remote product select commands

This allows the download transfer timeout to be increased

*Does not apply to Cimjet RFID

4–10 m® 0855904enb 4/05

SECTION 4 Restricted Access Mode User Guide

9.0 Machine Options Parameters

These parameters configure the machine options available. From the Set Parameters screen:

• Press MACHINE OPTIONS

FEEDER COMMS

MACHINE OPTIONS TAG

The following screen is displayed:

APPLICATOR

MACHINE CONFIG

This screen provides access to:

• Applicator Parameters

• Machine Options

• Laser Setup Parameters

0855904enb 4/05 m® 4–11

SECTION 4 Restricted Access Mode User Guide

9.1 Machine Configuration Parameters

These parameters configure various machine setup options: From the Machine Option screen:

• Press MACHINE CONFIG

APPLICATOR

MACHINE CONFIG

The first parameter is displayed:

MACHINE TYPE

CIMJET RFID

NEXT PREVIOUS

CHANGE

The options can be accessed by using the NEXT and PREVIOUS soft keys.

4–12 m® 0855904enb 4/05

SECTION 4 Restricted Access Mode User Guide

Table 4–2 Machine Configuration Parameters

Parameter Description

Machine Type Range RFID: 306, 311, 312,

313, 314P, 316, 321, 331, 334, 342, 344, 345, 346, 2112, 2113, 2132, 2341, 2422, Cimpak 300

Default: RFID Database Mode

Range: LOCAL RAM, Host

Default: LOCAL RAM

Sensor Debounce Range: 0 to 2000 Default: 0

These options are for the Cimjet series machines and define the Applicator type fitted.

Cimjet RFID has two methods of product selection:

Local RAM Mode: Cimjet RFID selects tags resident in the local memory

Host PC Mode: Cimjet RFID requests the required data from the Host PC

Delays the response to external sensors

This is useful, for example, if the shrink wrap on a product is causing the product sensor to trigger a number of times for each pack.

By setting a higher Sensor Debounce value, Cimjet RFID only responds to signals that stay on or off for the debounce time.

Enable Counts in Run Range: Yes, No Default: Yes

Test In Run Range: Yes, No Default: Yes

0855904enb 4/05 m® 4–13

Allows the product counts to be displayed on the RUN Mode screen.

Most applicators provide a TEST option in RUN Mode that allows a tag to be fed without an external signal.

Set to No to disable this function.

SECTION 4 Restricted Access Mode User Guide

Table 4–2 Machine Configuration Parameters

Parameter Description

Allocation Warning Range: Off, On Default: Off

Measurement Units Range: Metric, Imperial Default: Metric

Filter Select Range: Off, On Default: Off

Allocation Abort Range: On, Off Default: Off

Log Feed Data*

If set to On, a warning is displayed when an allocation runs out.

Style in which measurements are displayed, either Metric or Imperial

If set to On, it allows operator to search for a product using a filter. Example: first letter of the product name A* or 3*

Only product names beginning with A or 3 will be displayed.

An allocation set from CimControl® can be stopped before it is completed.

Range: No, To File, Realtime Default: No

Status Output Range: None, Apply complete

or Cycle complete

Default: None Status Output Reset

Range: Product Select/UD,

Apply, Reset Input

Default: Product Select/UD CimComms Status Reset

Range: Product Select/UD,

Apply, Reset Input

Default: Product Select/UD

Used with external control systems

This determines which function will be used to reset the Status Output.

This determines which function will be used to reset the CimComms Status Word.

Used with either Cimcomms or ASCII Comms status messages

4–14 m® 0855904enb 4/05

SECTION 4 Restricted Access Mode User Guide

Table 4–2 Machine Configuration Parameters

Parameter Description

Compatibility Mode Range: On or Off Default: On

Product Select Input* Range: On, Off Default: Off

Key Beep Range: Yes, No Default: No

Note: For full information on the last five parameters, please see

Section 7 – Technical Information.

*Does not apply to Cimjet RFID

This determines if the

CimComms Status Reset

function is used or not.

When a key is pressed, a ‘beep’ noise is produced.

0855904enb 4/05 m® 4–15

SECTION 4 Restricted Access Mode User Guide

9.2 Applicator Parameters

These parameters configure various applicator setup parameters.

Table 4–3 Restricted Setup/Set Parameters/Machine Options/

Parameter Description

Applicator

Operation Mode Default: Ondemand

Blow Time Default: 50

Settling Time Default: 0

Apply Delay Default: 25

Selects from Auto Apply, Pre- fed, and On-demand Mode. These modes are described in Section 2.

Sets the duration of the blow used to apply the tag. This should be kept as short as possible while maintaining reliable tag application. It is recommended that the Blow Time is on for the time it takes the tag to blow from the grill to the product.

This parameter is used to allow the tag to settle to the applicator grill before the tag is applied to the product.

This parameter allows the application of the tag onto the pack to be delayed. Used for positioning.

Head Lift Delay Default: 140

Op Vacuum Delay* Default: 100

*Does not apply to Cimjet RFID

On Cimjet RFID, this is used to time the cylinder for the reject mechanism.

4–16 m® 0855904enb 4/05

SECTION 4 Restricted Access Mode User Guide

10.0 Feeder Parameters

These parameters configure options in the Cimjet RFID for tag adjustment, motor speed, and optic sensor position.

Table 4–4 Restricted Setup/Set Parameters/Feeder

Parameter Description

Darkness %* Default: 100

Backfeed Speed* Default: 150

Feed Adjust Default: -50

Backfeed Default: 0

Ribbon Sensor* Feed Speed

Default: 150

Optic Position Default: NEW

Optic Adjust Default: 0

Adjusts the position of the leading edge of the tag on the peel edge

Backfeed must remain at 0 for Cimjet RFID.

Feed Speed (mm/s) is the time taken for the tag to pass the nip roll.

Sensor location prevents tag gap from stopping in front of sensor (refer to Section 6, paragraph 3.0).

If the tag gap happens to stop in the Tag Gap sensor, this will cause feed problems. In cases where this happens, the Tag Gap sensor can be moved to a new position 10mm (.394”) lower. The Optic Adjust parameter should then be adjusted by -100 to compensate. NOTE: This parameter should not be adjusted for any other reason.

Direction* Default: 0

Ribbon Save* Default: None

0855904enb 4/05 m® 4–17

SECTION 4 Restricted Access Mode User Guide

Table 4–4 Restricted Setup/Set Parameters/Feeder

Parameter Description

Feeder Hand Range: LEFT,

RIGHT

Default: LEFT

*Does not apply to Cimjet RFID

Defines on which side of the feeder the image is aligned

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SECTION 5

Operating Modes

Cimjet ® RFID

Operation/Service Manual

1.0 Operating Modes

The Cimjet RFID can be fitted with various applicator modules to suit specific applications. The application may require that tags be applied to the top, front, side, front and side or top and side of the product packs.

The type of application required and the number of packs/minute will determine which style of applicator is best suited for the job.

In most cases, the Apply sequence is triggered by a sensor mounted on the transport conveyor.

In some special applications, the Apply sensor may be dispensed with and the required functions performed using a serial communications link.

Three factors determine the position of the tag on the pack:

• The position of the applicator relative to the conveyor

• The position of the sensor

• The setting of the Apply Delay timer Any one of these factors can affect the position of the tag placement

in the direction of the product motion.

SECTION 5 Operating Modes

A suitable combination of these factors must be determined.

Note: The machine should, in most cases, be mounted square to

2.0 Application Cycle

Three options are normally available, depending on the applicator being used:

Auto Apply: Feed sensor only Pre-feed: Apply sensor only On Demand: Feed sensor and Apply sensor Note: Feed and Apply sensors will only be operational when the

the products.

Run Mode is implemented, and the dispenser positions the applicator to its Home position.

0855904enb 4/05 m® 5–1

2.1 Auto Apply Mode

The dispenser detects a product by using the Feed sensor, and begins to feed a tag.

During feed, an air assist jet is used to ensure that the tag comes into contact with the applicator apply mechanism.

The applicator may be in the form of a vacuum pad or belt-driven applicator.

When the feed is completed, the air assist jets hold the tag to the applicator.

The applicator waits for the apply delay timer to elapse, then activates the apply mechanism

Note: No Apply sensor is used.

2.2 On Demand Mode

In this case, the sequence is similar to Auto Apply, except that this time both Feed and Apply signals are used.

The Feed sensor is activated and the tag is fed onto the applicator .

SECTION 5 Operating Modes

After the tag is dispensed, Cimjet waits for the Apply signal. The Apply sensor is activated; the applicator waits for the apply

delay timer to elapse, and then it applies the tag.

5–2 m® 0855904enb 4/05

3.0 Connecting External Sensors

3.1 Wiring the Sensors

The Feed and Apply sensors are connected to Cimjet RFID via the 9 pin D type connector X23 on the rear of the machine.

Depending upon the installation, different wiring configurations can be used.

In simple applications using only Feed and Apply sensors, wire the sensors directly to X23.

In more complex applications that require a number of connections to X23, it is recommended that a single multi-core cable be run in conduit to a junction box. The junction box can be mounted at a convenient position and individual cables run to the sensors and conveyor control, etc.

For full connection details, refer to Section 7 – Technical

Information.

3.2 Testing the Sensors

SECTION 5 Operating Modes

Viewing the status of the inputs in the Engineer Mode Diagnostic screen will test the functionality of the sensors. Take the Cimjet out of Auto Mode; depress the Engineer Mode button, then depress the Display I/O button. The status of the inputs can then be seen.

Passing an object in front of the sensor should cause the status to change from OFF to ON.

0855904enb 4/05 m® 5–3

4.0 Positioning Sensors

Depending on the mode of operation, set via the Restricted Parameters menu, the Cimjet RFID can use a combination of Feed

sensor only, Apply sensor only, or both Feed sensor and Apply sensor.

The sensors must be positioned correctly to obtain the best possible results. Different considerations are required for different

operation modes.

4.1 Auto Apply Sensor Position

This mode is useful for applications where the line speed and pack spacing are constant, and the Apply sensor is not required.

In this mode, the Feed sensor is used and the tag is applied automatically after the Apply delay timer has elapsed.

The Feed sensor should be positioned far enough away from the Cimjet applicator (prior to the tag applicator) to allow enough time for the tag to feed onto the applicator.

To achieve this, set the Apply Delay timer to zero and position the sensor so that the tag is firmly and fully applied to the pack as early as possible. Make sure it is applied as close as possible to the nearest edge. Use the Apply Delay timer to fine-tune the tag’s position on the pack.

SECTION 5 Operating Modes

If the conveyor speed varies, the tag position may differ from pack to pack and, in extreme cases, may even miss the pack completely. This can be avoided by using On Demand Mode, which requires both Feed and Apply sensors.

5–4 m® 0855904enb 4/05

SECTION 5 Operating Modes

4.2 On Demand Mode Sensor Position

This option is used when the product conveyor is constantly stopping and restarting, or sometimes slows down due to the weight of the products.

In On Demand Mode, a Feed sensor triggers the feeding of the tag and an Apply sensor triggers the application of the tag.

When the Apply sensor is triggered, Cimjet waits for the Apply Delay Timer to elapse and applies the tag onto the pack.

The Apply sensor position and the Apply Delay parameter setting determine the position of the tag on the pack.

The product’s pitch (spacing frequency) and speed determine the position of the Feed sensor.

The sensor must be mounted far enough away from the Cimjet applicator (prior to the tag applicator) to allow a tag to be fed before the product reaches the applicator. If this distance is greater than the product pitch, steps must be taken to increase the feed speed or to increase the product pitch.

The Apply sensor should be mounted as close to the applicator as possible. This Apply sensor triggers the application of the tag onto the pack. The location of this sensor will set the position of the tag on the pack.

A user parameter (Apply Delay) may be used to delay the application of the tag, but the zero delay tag position is set by the sensor position.

0855904enb 4/05 m® 5–5

5.0 Fitting the Sensors

When the optimum position of the sensors is determined, mount the sensor firmly in place.

6.0 Apply Delay

The Apply Delay can either be set from the Set Mode Parameter screen or from the Restricted Access Mode screen.

SECTION 5 Operating Modes

5–6 m® 0855904enb 4/05

SECTION 6

Preventive Maintenance Guide

Cimjet ® RFID

Operation/Service Manual

SECTION 6 Preventive Maintenance Guide

1.0 General Maintenance and Cleaning

For the best performance of your machine, general cleaning must be carried out as a normal part of machine use.

This section describes cleaning and maintenance procedures which will help to keep the Cimjet RFID in good working condition.

1.1 General Information

Carry out a daily general machine inspection, which should include:

• Check all guards to ensure they are correctly fitted using all

required fasteners

• Check that movement is smooth and that slides and cylinders

are not damaged

• Check for wear

• Check for trapped cabling and pipes

• Check for inaccurate tag placement

1.2 Positioning of Safety Labels

Labels are placed on the Cimjet RFID in various positions by MARKEM to warn of potential safety hazards. As part of regular maintenance, safety labels must be checked and replaced whenever any are missing or damaged.

Refer to Section 1 – General Information for further instructions or information.

0855904enb 4/05 m® 6–1

SECTION 6 Preventive Maintenance Guide

2.0 Cleaning of All Rollers

When tags are fed, the tag adhesive may bleed onto the backing web. This adhesive can build up on the feed roller, t ag nip, and idler rollers which may eventually cause feed problems.

To prevent these problems, the machine must be cleaned regularly using a suitable cleaning agent such as Isopropanol. Care must be taken when cleaning to prevent damage to the machine and its delicate components. Cleaning agents which will damage rubber or plastic MUST NOT be used. If in doubt, consult MARKEM.

It is recommended that the rollers be cleaned regularly every time the tags are replaced and before using the machine if it has not been operated for several days.

• Turn off power to the machine and remove tags

• Use a cotton swab or soft cloth, moistened in Isopropanol, to remove any residue from the feed roller and the idler rollers

Note: NEVER use abrasive materials or sharp instruments such as

screwdrivers

Refer to safety information in Section 1 – General Information before using the Isopropanol.

6–2 m® 0855904enb 4/05

SECTION 6 Preventive Maintenance Guide

3.0 Changing the Tag Size

When the tag width size is altered, check the following:

• Reposition all the outer tag guide collars to suit the new tag size;

the inner collar position should not be moved

• Ensure that the web nip roller is in the center of the web When the tag height size is altered, check the following:

• After webbing up the machine, use the Engineer Mode to “set

the tag optic sensor”

• Check that the new tag size gap does not stop in the Gap

sensor

• If the gap between tags does stop in the sensor, the Gap Optic

sensor should be moved to the second hole position and the Optic Adjust parameter changed by minus 100 (-10mm) accordingly

• Adjust the Feed Adjust parameters, if necessary, to locate the

front edge of the tag at the peel beak

• Adjust applicator if required

0855904enb 4/05 m® 6–3

SECTION 6 Preventive Maintenance Guide

4.0 Tag Unwind Brake

A spring-loaded dancing arm and rubber friction brake band are used to control the tag supply.

FIXING TO BASE PLATE

WEB SUPPLY ROLLER

SPRING

WIPE DOWN ARM

FRICTION BAND

FIXING TO BASE PLATE

Figure 6–1 Supply Reel Brake for Inside-wound Tags

Each month, check for wear of the rubber friction brake band. If the brake band or the springs are showing signs of wear, or the brake is not operating correctly, the brake band should be replaced.

If the brake is not operating correctly , a heavy supply reel will tend to overrun and introduce slack into the tag supply path.

To replace the brake band:

• Power off the machine

• Turn and lock off the air supply

• Remove the tags from the machine

• Loosen, but do not remove, the two grub screws in the inner locking ring

• Remove the inner locking ring and the inner Perspex disk

• Unscrew the screws that secure the brake band to the dancing arm and base plate and fit the new band

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5.0 Clutches

SECTION 6 Preventive Maintenance Guide

The web take-up roller uses slipping clutches to allow for the differing speeds of rotation required as the diameters of the web take-up change.

A special oiled-felt material is used to provide the best performance over a long period. However, as with any slipping clutch arrangement, the friction material must be periodically replaced.

Figure 6–2 Web Rewind Roller and Clutch

The above illustration (not to scale) shows the detail of the web rewind roller and clutch.

5.1 Replacing the Felt Pads

When the clutch felt pads need replacement (between intervals of six months to one year), do the following (refer to Figure 6-2):

• Remove the plastic end cap (1)

• Use a box spanner (deep socket nut driver) (10mm A/F) to

remove the nut (2)

• Remove spring (4), spacer (3) and washer (5); do not lose or

drop these items as they are being removed

• Remove the roller (6) and outer clutch plate (7) by sliding off the

central shaft

• Remove the felt washer (8)

• Replace with a new felt washer from the spares kit; this should

be oiled already. If the pad has dried out, soak it in Roebuck RB24 oil (from Buck Hickman InOne, U.K.) for 10 minutes, and allow it to drain for 15 minutes before fitting

• Replace the roller, washer, spacer and nut and set the clutch

torque (see Section 6, paragraph 5.2, “Setting the Clutch

Torque”)

0855904enb 4/05 m® 6–5

SECTION 6 Preventive Maintenance Guide

5.2 Setting the Clutch Torque

At machine build, the clutch torques are set using a torque gauge. The following procedure should be used to set the torque when a replacement felt is fitted.

Note: To set torque (refer to Figure 6-2):

• Remove the plastic end cap (1)

• Use a box spanner (deep socket nut driver) (10mm AF) on the nut (2) to adjust the torque; turn the nut clockwise to increase torque

• To set the torque, first turn the nut counterclockwise until the clutch slips very easily

• Next, use a pull scale or a 3-lb. (13.3 Newton) weight; hook the scale or weight to the U-pin; turn the nut clockwise until the clutch is tight enough to hold a 3-lb. pull at a 90 degree angle to the diameter of the roller (refer to number 6 in Figure 6.2)

• Replace the plastic end cap when the correct movement has been obtained

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MARKEM CIMJETRFID Users Manual

Specifications and Main Features

Frequently Asked Questions

User Manual