SMART FORCE AND TORQUE SENSORS
User’s Guide
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Plug & Test® Smart Force & Torque Sensors User’s Guide
1
Thank you…
Thank you for purchasing a Mark-10 Plug & Test® remote sensor, designed for use with Mark-10 models
M7I, M5I and M3I force/torque indicators and Series F test frames.
With proper usage, we are confident that you will get many years of great service with this product. Mark10 sensors are ruggedly built for many years of service in laboratory and industrial environments.
This User’s Guide provides setup, safety, and operation
instructions for each individual sensor series. Instructions for
using models M5I and M3I indicators are available in their
respective user’s guides. For additional information or answers
to your questions, please do not hesitate to contact us. Our
technical support and engineering teams are eager to assist
you.
Before use, each person who is to use Mark-10 sensors
and indicators should be fully trained in appropriate
operation and safety procedures.
TABLE OF CONTENTS
OVERVIEW ..................................................... …2
SAFETY / PROPER USAGE ..............................3
SETUP ................................................................4
SERIES R01 / R07 FORCE SENSORS .............5
SERIES R02 FORCE SENSORS .......................7
SERIES R03 FORCE SENSORS .......................8
SERIES R04 FORCE SENSORS .......................9
SERIES R05 FORCE SENSORS .................... 10
SERIES R06 FORCE SENSORS .................... 11
SERIES FS05 FORCE SENSORS .................. 12
SERIES R50 TORQUE SENSORS ................. 14
SERIES R51 TORQUE SENSORS ................. 16
SERIES R52 TORQUE SENSORS ................. 18
SERIES R53 TORQUE SENSORS ................. 19
SERIES R55 TORQUE SENSORS ................. 20
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Plug & Test® Smart Force & Torque Sensors User’s Guide
2
Indicator Model
Accuracy
M7I / M5I
±0.1% of full scale
M3I
±0.2% of full scale
1 OVERVIEW
1.1 General Overview
Plug & Test
10,000 lbF (1 N to 50 kN) of force, and from 10 ozFin to 5,000 lbFin (7 Ncm to 550 Nm) of torque. These
sensors can be handheld or mounted to a fixture or test stand for more sophisticated testing
requirements.
Plug & Test
from one indicator and connected to another without the need for re-calibration or re-configuration. All
such data is saved within a PCB located inside the smart connector.
Series FS05 and R07 sensors may also be used with Series F test frames.
The model number, serial number, and capacity of the sensor are identified in the rectangular label
located on the connector. The model and serial numbers are also identified in the Information screen of
the indicator. Refer to the indicator user’s guides for more information.
1.2 Accuracy and Resolution
Indicator accuracy must be combined with sensor accuracy to determine the total accuracy of the system.
Since sensors may be used with the M7I, M5I or M3I indicators, the accuracy of the indicator being used
must be identified and taken into account, as follows:
®
sensors accommodate numerous force and torque measurement requirements, from 0.25 to
®
sensors are used with Mark-10 M7I, M5I, and M3I indicators. They may be disconnected
The total system accuracy can be calculated by adding the sensor accuracy and indicator accuracy.
Refer to the following examples:
Example 1
Model MR01-100 sensor with Model M5I Indicator
MR01-100
±0.15% of full scale
This translates into a fixed error of up to:
0.25% x 100 lbF = 0.25 lbF
Example 2
Model MR50-50Z sensor with Model M3I Indicator
MR50-50Z
±0.35% of full scale
This translates into a fixed error of up to:
0.55% x 50 ozFin = 0.275 ozFin
Because accuracy is defined as a percentage of full scale, the fixed error is possible anywhere on the
scale from 0 to the capacity. As such, this value represents an increasingly large error as percentage of
reading towards the low end of the scale. It is, therefore, recommended that a sensor is selected with
capacity as close as possible to the expected load.
+
±0.1% of full scale
+
±0.2% of full scale
M5I
M3I
=
=
Total
±0.25% of full scale
Total
±0.55% of full scale
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Plug & Test® Smart Force & Torque Sensors User’s Guide
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The resolution may be different for some sensors depending on whether a M7I, M5I, or M3I indicator is
being used. For example, a Series R01 force sensor will display finer resolution when connected to a M5I
indicator than when connected to a M3I indicator. Resolution information is shown in the following
sections.
2 SAFETY / PROPER USAGE
Read through the following safety instructions thoroughly before using a sensor:
1. Note the sensor’s capacity before use and ensure that the capacity is not exceeded. Producing a
load greater than the indicated safe overload value can damage the sensor. An overload can
occur whether the sensor’s indicator is powered on or off.
2. In order to extend the life of the sensor, avoid repetitive shock and impact loading.
3. When moving the sensor to another location, never lift from the cable or strain relief. This can
cause damage to the sensor. Always lift the sensor housing itself.
4. Always ensure that load is applied axially with respect to the sensor.
5. Ensure that the sensor is kept away from water or any other electrically conductive liquids at all
times.
6. The sensor and indicator should be serviced by a trained technician only. AC power must be
disconnected and the indicator must be powered off before the housing is opened.
7. Always consider the characteristics of the sample being tested before initiating a test. A risk
assessment should be carried out beforehand to ensure that all safety measures have been
addressed and implemented.
8. Typical materials able to be tested include many manufactured items, such as springs, electronic
components, fasteners, caps, films, mechanical assemblies, and many others. Items that should
not be used with the sensor include potentially flammable substances or products, items that can
shatter in an unsafe manner, and any other components that can present an exceedingly
hazardous situation when acted upon by a force. Always wear eye and face protection when
testing, especially in aforementioned hazardous cases. Extra bodily protection should be worn if a
destructive failure of a test sample is possible.
9. In aforementioned hazardous situations, it is strongly recommended that a machine guarding
system be employed to protect the operator and others in the vicinity from shards or debris.
10. Sensors have threaded holes or chucks, designed for the mounting of grips, fixtures, or
attachments. If any such accessories are used, ensure they are mounted firmly to prevent a
potential safety risk to the operator and others in the vicinity. If using an accessory from a supplier
other than Mark-10, ensure that it is constructed of suitably rugged materials and components.
Similar precautions should be taken when mounting the sensor to a test stand, work bench, or
other piece of equipment.
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Plug & Test® Smart Force & Torque Sensors User’s Guide
4
3 SETUP
The Plug & Test® connector must be inserted into the receptacle of the indicator with the side marked
“Plug & Test
with a “click”.
®
Technology” facing up (see Fig. 3.1). When fully inserted, the connector will lock into place
Fig. 3.1
Appropriate orientation of the Plug & Test
®
connector.
To release the connector, press both buttons on either side of the indicator housing (see Fig. 3.2). Pull
the connector completely out of the indicator by holding the curved aluminum section. DO NOT pull on
the cable or strain relief.
Fig. 3.2
Press both buttons on either side of the indicator housing to release the Plug & Test
®
connector.
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Plug & Test® Smart Force & Torque Sensors User’s Guide
5
4 SERIES R01 / R07 FORCE SENSORS
4.1 Unpacking and Assembly
Carefully remove the sensor from the box. No assembly is required.
4.2 Installing Series R07 to Models F755 / F755S / F1505 / F1505S
Test Frames
Install the sensor to the underside of the crosshead using the supplied
socket head screw and hardware. Plug the connector into the
receptacle in the top front surface of the crosshead, then fasten the
thumb screws into the crosshead, as shown below:
4.3 Overview
Tension and compression force may be applied to the surfaces with threaded holes. Attachments may be
threaded into these holes. These holes also allow for mounting as required.
4.4 Specifications
Accuracy: ±0.15% of full scale
Safe overload: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: 1.9 to 3.0 lb [0.9 to 1.4 kg], depending on model
4.5 Dimensions
(in [mm])
Series R07 force sensors are identical to Series R01, except for two thumb screws in the Plug & Test®
connector. These thumb screws are required for mounting to certain Series F test frames.
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6
lbF
ozF
gF
kgF N kN
lbF
kgF N kN
MR01-50 /
MR01-100 /
MR01-200 /
MR01-500 /
MR01-300 /
MR01-750 /
MR01-1000 /
MR01-1500 /
MR01-2000
2000 x 1
32000 x 20
-
1000 x 0.5
10000 x 5
10 x 0.005
2000 x 2
1000 x 1
10000 x 10
-
MR01-5000
5000 x 2 - -
2500 x 1
25000 x 10
25 x 0.01
5000 x 5
2500 x 2
-
25 x 0.02
MR01-10000
10000 x 5 - -
5000 x 2
50000 x 25
50 x 0.02
10000 x 10
5000 x 5
-
50 x 0.05
MR01-50 / MR07-50
MR01-100 / MR07-100
MR01-200 / MR07-200
MR01-300 / MR07-300
MR01-500 / MR07-500
MR01-750 / MR07-750
MR01-1000 / MR07-1000
MR01-1500 / MR07-1500
MR01-2000
MR01-5000
MR01-10000
1.21 [30.7]
1.63 [41.4]
Model No. A B C D E F
0.46 [11.7] 0.90 [22.9] 1/4-28 UNF
2.40
[61.0]
2.00
[50.8]
0.71 [18.0] 1.10 [27.9]
1/2-20 UNF
MR01-XXXXX:
20 ft [6 m]
MR01-XXXX-1 / MR07:
10 in [254 mm]
3.90
[99.1]
0.96 [24.4] 1.40 [35.6]
3.00
[76.2]
3/4-16 UNF
4.6 Capacity x Resolution
Model
No.
MR07-50
MR07-100
MR07-200
MR07-500
MR07-300
MR07-750
MR07-1000
MR07-1500
With Model M7I / M5I Indicator / IntelliMESUR® Software With Model M3I Indicator
50 x 0.02 800 x 0.5 25000 x 10 25 x 0.01 250 x 0.1 - 50 x 0.05 25 x 0.02 250 x 0.2 -
100 x 0.05 1600 x 1 50000 x 20 50 x 0.02 500 x 0.2 - 100 x 0.1 50 x 0.05 500 x 0.5 -
200 x 0.1 3200 x 2 - 100 x 0.05 1000 x 0.5 1 x 0.0005 200 x 0.2 100 x 0.1 1000 x 1 -
500 x 0.2 8000 x 5 - 250 x 0.1 2500 x 1 2.5 x 0.001 500 x 0.5 250 x 0.2 2500 x 2 -
300 x 0.2 4800 x 5 - 150 x 0.1 1500 x 1 1.5 x 0.001 300 x 0.5 150 x 0.2 1500 x 2 -
750 x 0.5 12000 x 10 - 375 x 0.2 3750 x 2 3.75 x 0.002 750 x 0.5 375 x 0.2 3750 x 2 -
1000 x 0.5 16000 x 10 - 500 x 0.2 5000 x 2 5 x 0.002 1000 x 1 500 x 0.5 5000 x 5 -
1500 x 1 24000 x 20 - 750 x 0.5 7500 x 5 7.5 x 0.005 1500 x 2 750 x 1 7500 x 10 -
4.7 Calibration
Series R01 force sensors may be calibrated by Mark-10 indicator models M3I, M5I, and M7I. Series R07
®
force sensors may be calibrated via IntelliMESUR
software, Model M5I indicator, or Model M7I indicator.
Although Series R07 force sensors may be used with a Model M3I indicator, they may not be calibrated
by this indicator.
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7
Model
ØA
ØB C D
ØE F ØG
MR02-100 –
MR02-2000
1.25
[31.8]
0.32
[8.1]
0.05
[1.3]
0.39
[9.9]
1.0
[25.4]
0.83
[21.1]
MR02-5000 –
MR02-10000
1.50
[38.1]
0.43
[10.9]
0.07
[1.8]
0.62
[15.8]
1.25
[31.8]
0.25
[6.4]
1.08
[27.4]
lbF
ozF
gF
kgF N kN
lbF
kgF N kN
MR02-100
100 x 0.05
1600 x 1
50000 x 20
50 x 0.02
500 x 0.2
-
100 x 0.1
50 x 0.05
500 x 0.5
-
MR02-200
200 x 0.1
3200 x 2
-
100 x 0.05
1000 x 0.5
1 x 0.0005
200 x 0.2
100 x 0.1
1000 x 1
-
MR02-500
500 x 0.2
8000 x 5
-
250 x 0.1
2500 x 1
2.5 x 0.001
500 x 0.5
250 x 0.2
2500 x 2
-
MR02-1000
1000 x 0.5
16000 x 10
-
500 x 0.2
5000 x 2
5 x 0.002
1000 x 1
500 x 0.5
5000 x 5
-
MR02-2000
2000 x 1
32000 x 20
-
1000 x 0.5
10000 x 5
10 x 0.005
2000 x 2
1000 x 1
10000 x 10
-
MR02-5000
5000 x 2 - -
2500 x 1
25000 x 10
25 x 0.01
5000 x 5
2500 x 2
-
25 x 0.02
MR02-10000
10000 x 5 - -
5000 x 2
50000 x 25
50 x 0.02
10000 x 10
5000 x 5
-
50 x 0.05
5 SERIES R02 FORCE SENSORS
5.1 Unpacking and Assembly
Carefully remove the sensor from the box. No assembly is required.
5.2 Overview
Compression force may be applied to the button in the center of the top
surface of the sensor (visible in the picture above). DO NOT apply load to the
cover on the underside of the sensor. Threaded holes are supplied to permit
mounting to various surfaces.
5.3 Specifications
Accuracy: ±0.5% of full scale
Safe overload: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: MR02-100 - MR02-2000: 0.3 lb [0.1 kg]
MR02-5000 - MR02-10000: 0.5 lb [0.2 kg]
5.4 Dimensions
(in[mm])
5.5 Capacity x Resolution
Model
No.
With Model M7I / M5I Indicator With Model M3I Indicator
-
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lbF
ozF
gF
kgF N mN
lbF
gF
kgF
N
MR03-025
0.25 x 0.0001
4 x 0.002
100 x 0.05
-
1 x 0.0005
1000 x 0.5
0.25 x 0.0002
100 x 0.1
-
1 x 0.001
MR03-05
0.5 x 0.0002
8 x 0.005
250 x 0.1
-
2.5 x 0.001
2500 x 1
0.5 x 0.0005
250 x 0.2
-
2.5 x 0.002
MR03-2
2 x 0.001
32 x 0.02
1000 x 0.5
1 x 0.0005
10 x 0.005
-
2 x 0.002
-
1 x 0.001
10 x 0.01
MR03-5
5 x 0.002
80 x 0.05
2500 x 1
2.5 x 0.001
25 x 0.01
-
5 x 0.005
-
2.5 x 0.002
25 x 0.02
MR03-10
10 x 0.005
160 x 0.1
5000 x 2
5 x 0.002
50 x 0.02
-
10 x 0.01
-
5 x 0.005
50 x 0.05
MR03-20
20 x 0.01
320 x 0.2
10000 x 5
10 x 0.005
100 x 0.05
-
20 x 0.02
-
10 x 0.01
100 x 0.1
MR03-50
50 x 0.02
800 x 0.5
25000 x 10
25 x 0.01
250 x 0.1
-
50 x 0.05
-
25 x 0.02
250 x 0.2
MR03-100
100 x 0.05
1600 x 1
50000 x 20
50 x 0.02
500 x 0.2
-
100 x 0.1
-
50 x 0.05
500 x 0.5
Model No.
A
24 in [610 mm], coiled, when retracted
MR03-XXX-1
10 in [254 mm], straight
6 SERIES R03 FORCE SENSORS
6.1 Unpacking and Assembly
Carefully remove the sensor from the box. Extra care should be taken for very low
capacity models. No assembly is required.
6.2 Overview
Tension and compression force may be applied to the threaded holes in the load
cell shaft and opposite flat surface. Attachments may be threaded into these
holes. Finger-tighten only. These holes also allow for mounting as required.
6.3 Specifications
Accuracy: ±0.15% of full scale
Safe overload: MR03-025 – MR03-2: 200% of full scale
MR03-5 – MR03-100: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: 0.4 lb [0.2 kg]
6.4 Dimensions
(in[mm])
6.5 Capacity x Resolution
Model
No.
With Model M7I / M5I Indicator With Model M3I Indicator
MR03-XXX
10 ft [3 m], coiled, when stretched
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With Model M7I / M5I Indicator
With Model M3I Indicator
lbF
ozF
gF
kgF N mN
lbF
gF
kgF
N
MR04-025
0.25 x 0.0001
4 x 0.002
100 x 0.05
-
1 x 0.0005
1000 x 0.5
0.25 x 0.0002
100 x 0.1
-
1 x 0.001
MR04-05
0.5 x 0.0002
8 x 0.005
250 x 0.1
-
2.5 x 0.001
2500 x 1
0.5 x 0.0005
250 x 0.2
-
2.5 x 0.002
MR04-2
2 x 0.001
32 x 0.02
1000 x 0.5
1 x 0.0005
10 x 0.005
-
2 x 0.002
-
1 x 0.001
10 x 0.01
MR04-5
5 x 0.002
80 x 0.05
2500 x 1
2.5 x 0.001
25 x 0.01
-
5 x 0.005
-
2.5 x 0.002
25 x 0.02
MR04-10
10 x 0.005
160 x 0.1
5000 x 2
5 x 0.002
50 x 0.02
-
10 x 0.01
-
5 x 0.005
50 x 0.05
MR04-20
20 x 0.01
320 x 0.2
10000 x 5
10 x 0.005
100 x 0.05
-
20 x 0.02
-
10 x 0.01
100 x 0.1
MR04-50
50 x 0.02
800 x 0.5
25000 x 10
25 x 0.01
250 x 0.1
-
50 x 0.05
-
25 x 0.02
250 x 0.2
MR04 -100
100 x 0.05
1600 x 1
50000 x 20
50 x 0.02
500 x 0.2
-
100 x 0.1
-
50 x 0.05
500 x 0.5
OK
NOT OK
7 SERIES R04 FORCE SENSORS
7.1 Unpacking and Assembly
Carefully remove the sensor from the box. Extra care should be taken
for very low capacity models. No assembly is required.
7.2 Overview
Tension and compression force may be applied to the surfaces with
threaded holes. Attachments may be threaded into these holes.
Finger-tighten only. These holes also allow for mounting as required.
7.3 Specifications
Accuracy: ±0.2% of full scale
Safe overload: 200% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: 0.015 lb [0.007 kg]
7.4 Dimensions
(in[mm])
7.5 Capacity x Resolution
Model
No.
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With Model M7I / M5I Indicator
With Model M3I Indicator
lbF
ozF
kgF N kN
lbF
kgF
N
MR05-500
500 x 0.2
8000 x 5
250 x 0.1
2500 x 1
2.5 x 0.001
500 x 0.5
250 x 0.2
2500 x 2
8 SERIES R05 FORCE SENSORS
8.1 Unpacking and Assembly
Carefully remove the sensor from the box. No assembly is
required.
8.2 Overview
Designed for pull and push testing. Firmly grip the handles when
producing tension or compression force. Force may be applied to
the surface with threaded hole. Attachments may be threaded into
these holes. Finger-tighten only.
8.3 Specifications
Accuracy: ±0.15% of full scale
Safe overload: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: 2 lb [0.9 kg]
8.4 Dimensions
(in[mm])
8.5 Capacity x Resolution
Model
No.
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With Model M7I / M5I Indicator
With Model M3I Indicator
lbF
ozF
kgF
N
kN
lbF
kgF
N
MR06-200
200 x 0.1
3200 x 2
100 x 0.05
1000 x 0.5
1 x 0.0005
200 x 0.2
100 x 0.1
1000 x 1
9 SERIES R06 FORCE SENSORS
9.1 Overview
The MR06-200 is designed for field pull testing of crimped wire terminals.
Carefully remove the sensor from the box. No assembly is required.
9.2 Instructions
Rotate the upper grip to an appropriately sized slot. Depress the cam shaft
button, located in the tensioning mechanism, and insert the end of the wire
sample in the hole located in the cam shaft. Release the cam shaft button.
Wrap the wire at least one full clockwise turn around the cam shaft. Then
insert the terminal lead in the slot on the upper grip.
Begin to compress and release the handles slowly. Tension force values
will be displayed on the indicator. After the test is complete, remove any
debris from the upper grip assembly, and depress the button on the cam
shaft to remove the wire.
9.3 Specifications
Accuracy: ±0.5% of full scale
Safe overload: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: 2.5 lb [1.2 kg]
9.4 Dimensions
(in[mm])
9.5 Capacity x Resolution
Model No.
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10 SERIES FS05 FORCE SENSORS
10.1 Unpacking and Assembly
Carefully remove the sensor from the box. Remove the red protective cap
covering the circuit board. No assembly is required.
10.2 Installing to Model F105 / F305 / F505 / F505H Test Frames
Series FS05 force sensors mount directly to the crosshead. Match the goldplated pads on the top surface of the load cell block with the pins in the
underside of the crosshead, as shown at left.
While holding the force sensor in place with one hand, use an Allen wrench
with the other hand to tighten the screw that joins the crosshead to the force
sensor, as shown at left.
Optionally cover the screw head with the included black plastic cap.
10.3 Overview
Series FS05 is compatible with Series F force testers only. Tension and compression force may be
applied to the threaded load cell shaft. Attachments may be threaded onto the shaft. Finger-tighten only.
10.4 Specifications
Accuracy: ±0.1% of full scale
Safe overload: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: FS05-012 – FS05-100: 1.2 lb [0.5 kg]
FS05-200 – FS05-500: 1.3 lb [0.6 kg]
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Model No.
lbF
ozF
gF
kgF N Kn
mN
FS05-012
0.12 x 0.00002
2 x 0.0005
50 x 0.01
–
0.5 x 0.0001
–
500 x 0.1
FS05-025
0.25 x 0.0001
4 x 0.002
100 x 0.05
–
1 x 0.0005
–
1000 x 0.5
FS05-05
0.5 x 0.0002
8 x 0.005
250 x 0.1
–
2.5 x 0.001
–
2500 x 1
FS05-2
2 x 0.001
32 x 0.02
1000 x 0.5
1 x 0.0005
10 x 0.005 – –
FS05-5
5 x 0.002
80 x 0.05
2500 x 1
2.5 x 0.001
25 x 0.01 – –
FS05-10
10 x 0.005
160 x 0.1
5000 x 2
5 x 0.002
50 x 0.02 – –
FS05-20
20 x 0.01
320 x 0.2
10000 x 5
10 x 0.005
100 x 0.05 – –
FS05-50
50 x 0.02
800 x 0.5
25000 x 10
25 x 0.01
250 x 0.1 – –
FS05-100
100 x 0.05
1600 x 1
50000 x 20
50 x 0.02
500 x 0.2 – –
FS05-200
200 x 0.1
3200 x 2
–
100 x 0.05
1000 x 0.5
1 x 0.0005
–
FS05-300
300 x 0.1
4800 x 2
–
150 x 0.05
1500 x 0.5
1.5 x 0.0005
–
FS05-500
500 x 0.2
8000 x 5
–
250 x 0.1
2500 x 1
2.5 x 0.001
–
Model No.
Thread
10.5 Dimensions (in[mm])
FS05-012 – FS05-100 #10-32 UNF
FS05-200 – FS05-500 5/16-18 UNC
10.6 Capacity x Resolution
10.7 Calibration
®
Series FS05 force sensors may be calibrated via IntelliMESUR
software, Model M5I indicator, or Model
M7I indicator. They may not be calibrated with a Model M3I indicator.
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11 SERIES R50 TORQUE SENSORS
11.1 Unpacking and Assembly
Carefully remove the sensor from the box. For models MR50-10Z,
MR50-20Z, and MR50-50Z, remove the protective tubing inserted
around the chuck. Save it for future transportation needs. No
assembly is required.
11.2 Overview
Designed for clockwise and counter-clockwise torque testing. The
sensor may be handheld or mounted to a test stand, fixture, or other equipment. Bits or fixtures may be
placed in the chuck, although extra care should be taken when handling low capacity models.
11.3 Specifications
Accuracy: ±0.35% of full scale
Safe overload: MR50-10Z - MR50-50Z: 300% of full scale
MR50-12 - MR50-100: 150% of full scale
Chuck opening range: MR50-10Z - MR50-50Z: 0.062 - 0.375 in [1.6 - 9.5 mm]
MR50-12 - MR50-100: 0.078 - 0.5 in [2.0 - 12.7 mm]
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: From 1.4 lb [0.6 kg]
11.4 Calibration
Calibration should be performed in a vertical orientation, especially for sensors with capacities of 50 ozFin
[35 Ncm] or less. Horizontal orientation subjects the sensor to side loads resulting from the weight of the
chuck and attachments. Such side loads can be significant enough to skew the readings out of tolerance.
The illustration below depicts a recommended vertical setup:
For further calibration instructions, refer to the indicator’s user’s guide.
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15
ozFin
lbFin
lbFft
gFcm
kgFmm
Nmm
Ncm
Nm
ozFin
lbFin
kgFmm
Ncm
MR50-10Z
10 x 0.005 - - 700 x 0.5
7 x 0.005
70 x 0.05
7 x 0.005 - 10 x 0.01 - 7 x 0.005
7 x 0.005
MR50-20Z
20 x 0.01 - - 1400 x 1
14 x 0.01
140 x 0.1
14 x 0.01 - 20 x 0.02 - 14 x 0.01
14 x 0.01
MR50-50Z
50 x 0.02 - - 3600 x 2
36 x 0.02
350 x 0.2
35 x 0.02 - 50 x 0.05 - 36 x 0.05
35 x 0.05
MR50-12 - 12 x 0.005
1 x 0.0005 - 140 x 0.1 - 135 x 0.1
1.35 x 0.001 - 12 x 0.01
140 x 0.1
135 x 0.1
MR50-50 - 50 x 0.02
4 x 0.002 - 580 x 0.5 - 570 x 0.5
5.7 x 0.005 - 50 x 0.05
580 x 0.5
570 x 0.5
MR50-100 - 100 x 0.05
8 x 0.005 - 1150 x 0.5 - 1150 x 0.5
11.5 x 0.005 - 100 x 0.1
1150 x 1
1150 x 1
Model No.
A
MR50-10Z - MR50-50Z
4.82 [122.4]
MR50-12 - MR50-100
5.19 [131.8]
11.5 Dimensions (in[mm])
11.6 Capacity x Resolution
Model
No.
With Model M7I / M5I indicator With Model M3I indicator
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16
Fig. 10.1
The
mate with a pin and threaded ring.
12 SERIES R51 TORQUE SENSORS
12.1 Unpacking and Assembly
Carefully remove the sensor from the box. Series R51 sensors are
available with three interchangeable chuck attachments and bit holder. To
attach the chuck or bit holder, align the pin located on the end of the sensor
body with the hole located on the attachment (see Fig. 10.1). Thread the
ring onto the sensor body to keep the attachment in place.
12.2 Overview
Designed for clockwise and counter-clockwise torque testing. The sensor
may be handheld or mounted to a test stand, fixture, or other equipment.
Bits or fixtures may be placed in the chuck, although extra care should be
taken when handling low-capacity models.
attachment and main sensor body
12.3 Specifications
Accuracy: ±0.2% of full scale
Safe overload: MR50-10Z - MR50-50Z: 300% of full scale
MR50-12 - MR50-100: 150% of full scale
Chuck opening range: MR50-10Z - MR50-50Z: 0.062 - 0.375 in [1.6 - 9.5 mm]
MR50-12 - MR50-100: 0.078 - 0.5 in [2.0 - 12.7 mm]
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: From 1.4 lb [0.6 kg]
12.4 Calibration
Calibration should be performed in a vertical orientation, especially for sensors with capacities of 50 ozFin
[35 Ncm] or less. Horizontal orientation subjects the sensor to side loads resulting from the weight of the
chuck and attachments. Such side loads can be significant enough to skew the readings out of tolerance.
The illustration below depicts a recommended vertical setup:
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ozFin
lbFin
lbFft
gFcm
kgFmm
Nmm
Ncm
Nm
ozFin
lbFin
kgFmm
Ncm
MR51-10Z
10 x 0.005 - - 700 x 0.5
7 x 0.005
70 x 0.05
7 x 0.005 - 10 x 0.01 - 7 x 0.005
7 x 0.005
MR51-20Z
20 x 0.01 - - 1400 x 1
14 x 0.01
140 x 0.1
14 x 0.01 - 20 x 0.02 - 14 x 0.01
14 x 0.01
MR51-50Z
50 x 0.02 - - 3600 x 2
36 x 0.02
350 x 0.2
35 x 0.02 - 50 x 0.05 - 36 x 0.05
35 x 0.05
MR51-12 - 12 x 0.005
1 x 0.0005 - 140 x 0.1 - 135 x 0.1
1.35 x 0.001 - 12 x 0.01
140 x 0.1
135 x 0.1
MR51-50 - 50 x 0.02
4 x 0.002 - 580 x 0.5 - 570 x 0.5
5.7 x 0.005 - 50 x 0.05
580 x 0.5
570 x 0.5
MR51-100 - 100 x 0.05
8 x 0.005 - 1150 x 0.5 - 1150 x 0.5
11.5 x 0.005 - 100 x 0.1
1150 x 1
1150 x 1
For further calibration instructions, refer to the indicator’s user’s guide.
12.5 Dimensions
(in[mm])
12.6 Capacity x Resolution
Model
No.
With Model M7I / M5I indicator With Model M3I indicator
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ozFin
lbFin
lbFft
gFcm
kgFmm
Nmm
Ncm
Nm
ozFin
lbFin
kgFmm
Ncm
MR52-10Z
10 x 0.005 - - 700 x 0.5
7 x 0.005
70 x 0.05
7 x 0.005 - 10 x 0.01 - 7 x 0.005
7 x 0.005
MR52-20Z
20 x 0.01 - - 1400 x 1
14 x 0.01
140 x 0.1
14 x 0.01 - 20 x 0.02 - 14 x 0.01
14 x 0.01
MR52-50Z
50 x 0.02 - - 3600 x 2
36 x 0.02
350 x 0.2
35 x 0.02 - 50 x 0.05 - 36 x 0.05
35 x 0.05
MR52-12 - 12 x 0.005
1 x 0.0005 - 140 x 0.1 - 135 x 0.1
1.35 x 0.001 - 12 x 0.01
140 x 0.1
135 x 0.1
MR52-50 - 50 x 0.02
4 x 0.002 - 580 x 0.5 - 570 x 0.5
5.7 x 0.005 - 50 x 0.05
580 x 0.5
570 x 0.5
MR52-100 - 100 x 0.05
8 x 0.005 - 1150 x 0.5 - 1150 x 0.5
11.5 x 0.005 - 100 x 0.1
1150 x 1
1150 x 1
13 SERIES R52 TORQUE SENSORS
13.1 Unpacking and Assembly
Carefully remove the sensor from the box. No assembly is required.
13.2 Overview
Designed for clockwise and counter-clockwise torque testing. The sensor
contains threaded holes on each side to permit mounting to a larger
testing system.
13.3 Specifications
Accuracy: ±0.35% of full scale
Safe overload: MR52-10Z – MR52-50Z: 300% of full scale
MR52-12 – MR52-100: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: 1.2 lb [0.5 kg]
13.4 Dimensions
(in[mm])
13.5 Capacity x Resolution
Model
No.
With Model M7I / M5I indicator With Model M3I indicator
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With Model M7I / M5I indicator
With Model M3I indicator
ozFin
lbFin
lbFft
gFcm
kgFmm
Nmm
Ncm
Nm
ozFin
lbFin
kgFmm
Ncm
MR53-10Z
10 x 0.01 - - 700 x 0.5
7 x 0.005
70 x 0.05
7 x 0.005 - 10 x 0.01 - 7 x 0.005
7 x 0.005
MR53-20Z
20 x 0.02 - - 1400 x 1
14 x 0.01
140 x 0.1
14 x 0.01 - 20 x 0.02 - 14 x 0.01
14 x 0.01
MR53-50Z
50 x 0.05 - - 3600 x 5
36 x 0.05
350 x 0.5
35 x 0.05 - 50 x 0.05 - 36 x 0.05
35 x 0.05
MR53-12 - 12 x 0.01
1 x 0.001 - 140 x 0.1 - 135 x 0.1
1.35 x 0.001 - 12 x 0.01
140 x 0.1
135 x 0.1
MR53-50 - 50 x 0.05
4 x 0.005 - 580 x 0.5 - 570 x 0.5
5.7 x 0.005 - 50 x 0.05
580 x 0.5
570 x 0.5
MR53-100 - 100 x 0.1
8 x 0.01 - 1150 x 1 - 1150 x 1
11.5 x 0.01 - 100 x 0.1 1150 x 1
1150 x 1
14 SERIES R53 TORQUE SENSORS
14.1 Unpacking and Assembly
Carefully remove the sensor from the box. Install the four posts in the
desired positions on the sliders. If alternative gripping fixtures were
purchased, install them using the supplied hardware.
14.2 Overview
Designed for clockwise and counter-clockwise bottle cap torque testing.
Turning the knob moves the sliders along the length of the screw to engage
to disengage the sample. The posts or alternative gripping fixtures secure the sample while the cap is
twisted by hand. The sensor contains threaded holes on the underside of the base for bench mounting.
14.3 Specifications
Accuracy: ±0.5% of full scale
Safe overload: MR53-10Z - MR53-50Z: 300% of full scale / MR53-12 - MR53-100: 150% of full scale
Operating temperature:
Operating humidity: 96% max. (non-condensing)
Weight: MR53-10Z - MR53-50Z: 2.2 lb [1.0 kg] / MR53-12 - MR53-100: 5.4 lb [2.5 kg]
14.4 Dimensions
MR53-10Z - MR53-50Z: MR53-12 - MR53-100:
40ºF – 100ºF [5ºC – 38ºC]
(in[mm])
14.5 Capacity x Resolution
Model
No.
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With Model M7I / M5I indicator
With Model M3I indicator
lbFin
lbFft
kgFmm
Ncm
Nm
lbFin
kgFmm
Ncm
MR55-20
20 x 0.02
1.5 x 0.002
230 x 0.2
220 x 0.2
2 x 0.002
20 x 0.02
230 x 0.2
220 x 0.2
MR55-50
50 x 0.05
4 x 0.005
580 x 0.5
570 x 0.5
5.7 x 0.005
50 x 0.05
580 x 0.5
570 x 0.5
MR55-100
100 x 0.1
8 x 0.01
1150 x 1
1150 x 1
11.5 x 0.01
100 x 0.1
1150 x 1
1150 x 1
MR55-200
200 x 0.2
16 x 0.02
2300 x 2
2200 x 2
22 x 0.02
200 x 0.2
2300 x 2
2200 x 2
MR55-400
400 x 0.5
32 x 0.05
4600 x 5
4500 x 5
45 x 0.05
400 x 0.5
4600 x 5
4500 x 5
MR55-1000
1000 x 1
80 x 0.1
11500 x 10
11000 x 10
110 x 0.1
1000 x 1
11500 x 10
11000 x 10
MR55-5000
5000 x 5
400 x 0.5
55 x 0.05 kgFm
55000 x 50
550 x 0.5
5000 x 5
55 x 0.05 kgFm
550 x 0.5 Nm
0.59
0.63
15 SERIES R55 TORQUE SENSORS
15.1 Unpacking and Assembly
Carefully remove the sensor from the box. No assembly is required.
15.2 Overview
Designed for clockwise and counter-clockwise torque testing. Square drives
on both ends permit inline use with a torque wrench, or for use in OEM and
other applications.
15.3 Specifications
Accuracy: ±0.6% of full scale
Safe overload: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: MR55-20 – MR55-1000: 1.3 lb (0.6 kg)
MR55-5000: 1.9 lb (0.9 kg)
15.4 Dimensions
(in[mm])
15.5 Capacity x Resolution
Model
No.
Model No. Drive A B C D ØE F
MR55-20
0.30
1.73
MR55-50
MR55-100
MR55-200
MR55-400
MR55-1000 1/2"
MR55-5000 3/4"
1/4"
3/8"
[7.5]
0.41
[10.5]
[15.0]
0.89
[22.5]
[44.0]
1.73
[44.0]
2.11
[53.5]
0.32
[8.0]
0.43
[11.0]
[16.0]
0.94
[24.0]
0.39
[10.0]
0.77
[19.5]
1.77
[45.0]
2.01
[51.0]
2.32
[59.0]
2.56
[65.0]
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32-1143
0621
Mark-10 Corporation has been an innovator in the force and torque measurement fields
since 1979. We strive to achieve 100% customer satisfaction through excellence in product
design, manufacturing and customer support. In addition to our standard line of products we
can provide modifications and custom designs for OEM applications. Our engineering team
is eager to satisfy any special requirements. Please contact us for further information or
suggestions for improvement.
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