Mark-10 FS06-300, FS06-100, FS06-200, FS06-50, FS06-500 User manual

SMART FORCE AND TORQUE SENSORS

User’s Guide

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Plug & Test® Smart Force & Torque Sensors User’s Guide

1

Thank you…

Thank you for purchasing a Mark-10 Plug & Test® remote sensor, designed for use with Mark-10 models
M7I, M5I and M3I force/torque indicators and Series F test frames.

With proper usage, we are confident that you will get many years of great service with this product. Mark­10 sensors are ruggedly built for many years of service in laboratory and industrial environments.

This User’s Guide provides setup, safety, and operation
instructions for each individual sensor series. Instructions for
using models M5I and M3I indicators are available in their
respective user’s guides. For additional information or answers
to your questions, please do not hesitate to contact us. Our
technical support and engineering teams are eager to assist
you.

Before use, each person who is to use Mark-10 sensors and
indicators should be fully trained in appropriate operation
and safety procedures.

TABLE OF CONTENTS

OVERVIEW .............................................................. 2

SAFETY / PROPER USAGE ................................... 3

SETUP ..................................................................... 4

SERIES R01 / R07 FORCE SENSORS .................. 5

SERIES R02 FORCE SENSORS ............................ 7

SERIES R03 FORCE SENSORS ............................ 9

SERIES R04 FORCE SENSORS .......................... 10

SERIES R05 FORCE SENSORS .......................... 12

SERIES R06 FORCE SENSORS .......................... 13

SERIES FS05 FORCE SENSORS ........................ 14

SERIES FS06 FORCE SENSORS ........................ 16

SERIES R50 TORQUE SENSORS ....................... 18

SERIES R51 TORQUE SENSORS ....................... 20

SERIES R52 TORQUE SENSORS ....................... 22

SERIES R52 TORQUE SENSORS ....................... 23

SERIES R55 TORQUE SENSORS ....................... 24

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Plug & Test® Smart Force & Torque Sensors User’s Guide

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Indicator Model

Accuracy

M7I / M5I

±0.1% of full scale

M3I

±0.2% of full scale

1 OVERVIEW

1.1 General Overview

Plug & Test
10,000 lbF (1 N to 50 kN) of force, and from 10 ozFin to 5,000 lbFin (7 Ncm to 550 Nm) of torque. These
sensors can be handheld or mounted to a fixture or test stand for more sophisticated testing
requirements.

Plug & Test
from one indicator and connected to another without the need for re-calibration or re-configuration. All
such data is saved within a PCB located inside the smart connector.

Series FS05 and R07 sensors may also be used with Series F test frames.

The model number, serial number, and capacity of the sensor are identified in the rectangular label
located on the connector. The model and serial numbers are also identified in the Information screen of
the indicator. Refer to the indicator user’s guides for more information.

1.2 Accuracy and Resolution

Indicator accuracy must be combined with sensor accuracy to determine the total accuracy of the system.
Since sensors may be used with the M7I, M5I or M3I indicators, the accuracy of the indicator being used
must be identified and taken into account, as follows:

®

sensors accommodate numerous force and torque measurement requirements, from 0.25 to

®

sensors are used with Mark-10 M7I, M5I, and M3I indicators. They may be disconnected

The total system accuracy can be calculated by adding the sensor accuracy and indicator accuracy.
Refer to the following examples:

Example 1

Model MR01-100 sensor with Model M5I Indicator

MR01-100

±0.15% of full scale

This translates into a fixed error of up to:

0.25% x 100 lbF = 0.25 lbF

Example 2

Model MR50-50Z sensor with Model M3I Indicator

MR50-50Z

±0.35% of full scale

This translates into a fixed error of up to:

0.55% x 50 ozFin = 0.275 ozFin

Because accuracy is defined as a percentage of full scale, the fixed error is possible anywhere on the
scale from 0 to the capacity. As such, this value represents an increasingly large error as percentage of
reading towards the low end of the scale. It is, therefore, recommended that a sensor is selected with
capacity as close as possible to the expected load.

+

±0.1% of full scale

+

±0.2% of full scale

M5I

M3I

=

=

Total

±0.25% of full scale

Total

±0.55% of full scale

The resolution may be different for some sensors depending on whether a M7I, M5I, or M3I indicator is
being used. For example, a Series R01 force sensor will display finer resolution when connected to a M5I
indicator than when connected to a M3I indicator. Resolution information is shown in the following
sections.

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2 SAFETY / PROPER USAGE

Read through the following safety instructions thoroughly before using a sensor:

1. Note the sensor’s capacity before use and ensure that the capacity is not exceeded. Producing a
load greater than the indicated safe overload value can damage the sensor. An overload can
occur whether the sensor’s indicator is powered on or off.

2. In order to extend the life of the sensor, avoid repetitive shock and impact loading.

3. When moving the sensor to another location, never lift from the cable or strain relief. This can
cause damage to the sensor. Always lift the sensor housing itself.

4. Always ensure that load is applied axially with respect to the sensor.

5. Ensure that the sensor is kept away from water or any other electrically conductive liquids at all
times.

6. The sensor and indicator should be serviced by a trained technician only. AC power must be
disconnected and the indicator must be powered off before the housing is opened.

7. Always consider the characteristics of the sample being tested before initiating a test. A risk
assessment should be carried out beforehand to ensure that all safety measures have been
addressed and implemented.

8. Typical materials able to be tested include many manufactured items, such as springs, electronic
components, fasteners, caps, films, mechanical assemblies, and many others. Items that should
not be used with the sensor include potentially flammable substances or products, items that can
shatter in an unsafe manner, and any other components that can present an exceedingly
hazardous situation when acted upon by a force. Always wear eye and face protection when
testing, especially in aforementioned hazardous cases. Extra bodily protection should be worn if a
destructive failure of a test sample is possible.

9. In aforementioned hazardous situations, it is strongly recommended that a machine guarding
system be employed to protect the operator and others in the vicinity from shards or debris.

10. Sensors have threaded holes or chucks, designed for the mounting of grips, fixtures, or
attachments. If any such accessories are used, ensure they are mounted firmly to prevent a
potential safety risk to the operator and others in the vicinity. If using an accessory from a supplier
other than Mark-10, ensure that it is constructed of suitably rugged materials and components.
Similar precautions should be taken when mounting the sensor to a test stand, work bench, or
other piece of equipment.

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3 SETUP

The Plug & Test® connector must be inserted into the receptacle of the indicator with the side marked

®

“Plug & Test

Technology” facing up (see Fig. 3.1). When fully inserted, the connector will lock into place

with a “click”.

Fig. 3.1

Appropriate orientation of the Plug & Test

®

connector.

To release the connector, press both buttons on either side of the indicator housing (see Fig. 3.2). Pull
the connector completely out of the indicator by holding the curved aluminum section. DO NOT pull on
the cable or strain relief.

Fig. 3.2

Press both buttons on either side of the indicator housing to release the Plug & Test

®

connector.

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4 SERIES R01 / R07 FORCE SENSORS

4.1 Unpacking and Assembly

Carefully remove the sensor from the box. No assembly is required.

4.2 Installing Series R07 to Models F755 / F755S / F1505 / F1505S Test Frames

Install the sensor to the underside of the crosshead using the supplied
socket head screw and hardware. Plug the connector into the
receptacle in the top front surface of the crosshead, then fasten the
thumb screws into the crosshead, as shown below:

4.3 Overview

Tension and compression force may be applied to the surfaces with threaded holes. Attachments may be
threaded into these holes. These holes also allow for mounting as required.

4.4 Specifications

Accuracy: ±0.15% of full scale
Safe overload: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: 1.9 to 3.0 lb [0.9 to 1.4 kg], depending on model

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lbF

ozF

gF

kgF N kN

lbF

kgF N kN

MR01-50 /
MR07

MR01-100 /
MR07

MR01-200 /
MR07

MR01-500 /
MR07-500

MR01-300 /
MR07

MR01-750 /
MR07

MR01-1000 /
MR07

MR01-1500 /
MR07-1500

MR01-2000

2000 x 1

32000 x 20

-

1000 x 0.5

10000 x 5

10 x 0.005

2000 x 2

1000 x 1

10000 x 10

-

MR01-5000

5000 x 2 - -

2500 x 1

25000 x 10

25 x 0.01

5000 x 5

2500 x 2

-

25 x 0.02

MR01-10000

10000 x 5 - -

5000 x 2

50000 x 25

50 x 0.02

10000 x 10

5000 x 5

-

50 x 0.05

Model No.

A B C D E

F

MR01-50 / MR07-50

MR01-100 / MR07-100

MR01-200 / MR07-200

MR01-300 / MR07-300

MR01-500 / MR07-500

MR01-750 / MR07-750

MR01-1000 / MR07-1000

MR01-1500 / MR07-1500

MR01-2000

MR01-5000

3.90

MR01-10000

1.21 [30.7]

1.63 [41.4]

4.5 Dimensions (in [mm])

Series R07 force sensors are identical to Series R01, except for two thumb screws in the Plug & Test®
connector. These thumb screws are required for mounting to certain Series F test frames.

2.40

2.00 [50.8]

[61.0]

3.00 [76.2]

[99.1]

4.6 Capacity x Resolution

0.46 [11.7] 0.90 [22.9] 1/4-28 UNF

0.71 [18.0] 1.10 [27.9]

1/2-20 UNF

0.96 [24.4] 1.40 [35.6]

3/4-16 UNF

MR01-XXXXX:

20 ft [6 m]

MR01-XXXX-1 / MR07:

10 in [254 mm]

Model No.

-50

-100

-200

-300

-750

-1000

With Model M7I / M5I Indicator / IntelliMESUR® Software With Model M3I Indicator

50 x 0.02 800 x 0.5 25000 x 10 25 x 0.01 250 x 0.1 - 50 x 0.05 25 x 0.02 250 x 0.2 -

100 x 0.05 1600 x 1 50000 x 20 50 x 0.02 500 x 0.2 - 100 x 0.1 50 x 0.05 500 x 0.5 -

200 x 0.1 3200 x 2 - 100 x 0.05 1000 x 0.5 1 x 0.0005 200 x 0.2 100 x 0.1 1000 x 1 -

500 x 0.2 8000 x 5 - 250 x 0.1 2500 x 1 2.5 x 0.001 500 x 0.5 250 x 0.2 2500 x 2 -

300 x 0.2 4800 x 5 - 150 x 0.1 1500 x 1 1.5 x 0.001 300 x 0.5 150 x 0.2 1500 x 2 -

750 x 0.5 12000 x 10 - 375 x 0.2 3750 x 2 3.75 x 0.002 750 x 0.5 375 x 0.2 3750 x 2 -

1000 x 0.5 16000 x 10 - 500 x 0.2 5000 x 2 5 x 0.002 1000 x 1 500 x 0.5 5000 x 5 -

1500 x 1 24000 x 20 - 750 x 0.5 7500 x 5 7.5 x 0.005 1500 x 2 750 x 1 7500 x 10 -

4.7 Calibration

Series R01 force sensors may be calibrated by Mark-10 indicator models M3I, M5I, and M7I. Series R07

®

force sensors may be calibrated via IntelliMESUR

software, Model M5I indicator, or Model M7I indicator.

Although Series R07 force sensors may be used with a Model M3I indicator, they may not be calibrated
by this indicator.

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Model

ØA

ØB C D

ØE F ØG

MR02-100 –
MR02-2000

1.23

[31.2]

0.32
[8.1]

0.05
[1.3]

0.39
[9.9]

1.0

[25.4]

0.25
[6.4]

0.83

[21.1]

MR02-5000 –
MR02-10000

1.48

[37.6]

0.43

[10.9]

0.07
[1.8]

0.62

[15.8]

1.25

[31.8]

0.27
[6.9]

1.08

[27.4]

5 SERIES R02 FORCE SENSORS

5.1 Unpacking and Assembly

Carefully remove the sensor from the box. No assembly is required.

5.2 Overview

Compression force may be applied to the button in the center of the top
surface of the sensor (visible in the picture above). DO NOT apply load to the
cover on the underside of the sensor. Threaded holes are supplied to permit

mounting to various surfaces.

5.3 Specifications

Accuracy: ±0.5% of full scale
Safe overload: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: MR02-100 - MR02-2000: 0.3 lb [0.1 kg]

MR02-5000 - MR02-10000: 0.5 lb [0.2 kg]

5.4 Dimensions (in[mm])

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lbF

ozF

gF

kgF N kN

lbF

kgF N kN

MR02-100

100 x 0.05

1600 x 1

50000 x 20

50 x 0.02

500 x 0.2

-

100 x 0.1

50 x 0.05

500 x 0.5

-

MR02-200

200 x 0.1

3200 x 2

-

100 x 0.05

1000 x 0.5

1 x 0.0005

200 x 0.2

100 x 0.1

1000 x 1

-

MR02-500

500 x 0.2

8000 x 5

-

250 x 0.1

2500 x 1

2.5 x 0.001

500 x 0.5

250 x 0.2

2500 x 2

-

MR02-1000

1000 x 0.5

16000 x 10

-

500 x 0.2

5000 x 2

5 x 0.002

1000 x 1

500 x 0.5

5000 x 5

-

MR02-2000

2000 x 1

32000 x 20

-

1000 x 0.5

10000 x 5

10 x 0.005

2000 x 2

1000 x 1

10000 x 10

-

MR02-5000

5000 x 2 - -

2500 x 1

25000 x 10

25 x 0.01

5000 x 5

2500 x 2

-

25 x 0.02

MR02-10000

10000 x 5 - -

5000 x 2

50000 x 25

50 x 0.02

10000 x 10

5000 x 5

-

50 x 0.05

5.5 Capacity x Resolution

Model

With Model M7I / M5I Indicator With Model M3I Indicator

No.

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lbF

ozF

gF

kgF N mN

lbF

gF

kgF

N

MR03-025

0.25 x 0.0001

4 x 0.002

100 x 0.05

-

1 x 0.0005

1000 x 0.5

0.25 x 0.0002

100 x 0.1

-

1 x 0.001

MR03-05

0.5 x 0.0002

8 x 0.005

250 x 0.1

-

2.5 x 0.001

2500 x 1

0.5 x 0.0005

250 x 0.2

-

2.5 x 0.002

MR03-2

2 x 0.001

32 x 0.02

1000 x 0.5

1 x 0.0005

10 x 0.005

-

2 x 0.002

-

1 x 0.001

10 x 0.01

MR03-5

5 x 0.002

80 x 0.05

2500 x 1

2.5 x 0.001

25 x 0.01

-

5 x 0.005

-

2.5 x 0.002

25 x 0.02

MR03-10

10 x 0.005

160 x 0.1

5000 x 2

5 x 0.002

50 x 0.02

-

10 x 0.01

-

5 x 0.005

50 x 0.05

MR03-20

20 x 0.01

320 x 0.2

10000 x 5

10 x 0.005

100 x 0.05

-

20 x 0.02

-

10 x 0.01

100 x 0.1

MR03-50

50 x 0.02

800 x 0.5

25000 x 10

25 x 0.01

250 x 0.1

-

50 x 0.05

-

25 x 0.02

250 x 0.2

MR03-100

100 x 0.05

1600 x 1

50000 x 20

50 x 0.02

500 x 0.2

-

100 x 0.1

-

50 x 0.05

500 x 0.5

Model No.

A

24 in [610 mm], coiled, when retracted
MR03-XXX-1

10 in [254 mm], straight

6 SERIES R03 FORCE SENSORS

6.1 Unpacking and Assembly

Carefully remove the sensor from the box. Extra care should be taken for very low
capacity models. No assembly is required.

6.2 Overview

Tension and compression force may be applied to the threaded holes in the load
cell shaft and opposite flat surface. Attachments may be threaded into these

holes. Finger-tighten only

6.3 Specifications

Accuracy: ±0.15% of full scale
Safe overload: MR03-025 – MR03-2: 200% of full scale

Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: 0.4 lb [0.2 kg]

6.4 Dimensions

(in[mm])

. These holes also allow for mounting as required.

MR03-5 – MR03-100: 150% of full scale

6.5 Capacity x Resolution

Model

No.

MR03-XXX

10 ft [3 m], coiled, when stretched

With Model M7I / M5I Indicator With Model M3I Indicator

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Model No.

Thread

MR04-025M

M3 x 0.5

MR04-2

MR04-5

MR04-10

MR04-20

MR04-50

MR04-100

7 SERIES R04 FORCE SENSORS

7.1 Unpacking and Assembly

Carefully remove the sensor from the box. Extra care should be taken
for very low capacity models. No assembly is required.

7.2 Overview

Tension and compression force may be applied to the surfaces with

threaded holes. Attachments may be threaded into these holes. Finger-tighten only
allow for mounting as required.

7.3 Specifications

Accuracy: ±0.2% of full scale
Safe overload: 200% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: 0.015 lb [0.007 kg]

7.4 Dimensions

(in[mm])

. These holes also

#4-40 UNC

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With Model M7I / M5I Indicator

With Model M3I Indicator

lbF

ozF

gF

kgF N mN

lbF

gF

kgF

N

MR04-025M

0.25 x 0.0001

4 x 0.002

100 x 0.05

-

1 x 0.0005

1000 x 0.5

0.25 x 0.0002

100 x 0.1

-

1 x 0.001

MR04-05M

0.5 x 0.0002

8 x 0.005

250 x 0.1

-

2.5 x 0.001

2500 x 1

0.5 x 0.0005

250 x 0.2

-

2.5 x 0.002

MR04-2 /

MR04-5 /

MR04-10 /

MR04-20 /

MR04-50 /

MR04 -100 /

Model No.

Thread

MR04-05M

MR04-2M

MR04-5M

MR04-10M

MR04-20M

MR04-50M

MR04-100M

M3 x 0.5

7.5 Capacity x Resolution

Model

No.

MR04-2M

MR04-5M

MR04-10M

MR04-20M

MR04-50M

MR04 -100M

2 x 0.001 32 x 0.02 1000 x 0.5 1 x 0.0005 10 x 0.005 - 2 x 0.002 - 1 x 0.001 10 x 0.01

5 x 0.002 80 x 0.05 2500 x 1 2.5 x 0.001 25 x 0.01 - 5 x 0.005 - 2.5 x 0.002 25 x 0.02

10 x 0.005 160 x 0.1 5000 x 2 5 x 0.002 50 x 0.02 - 10 x 0.01 - 5 x 0.005 50 x 0.05

20 x 0.01 320 x 0.2 10000 x 5 10 x 0.005 100 x 0.05 - 20 x 0.02 - 10 x 0.01 100 x 0.1

50 x 0.02 800 x 0.5 25000 x 10 25 x 0.01 250 x 0.1 - 50 x 0.05 - 25 x 0.02 250 x 0.2

100 x 0.05 1600 x 1 50000 x 20 50 x 0.02 500 x 0.2 - 100 x 0.1 - 50 x 0.05 500 x 0.5

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With Model M7I / M5I Indicator

With Model M3I Indicator

lbF

ozF

kgF N kN

lbF

kgF

N

MR05-500

500 x 0.2

8000 x 5

250 x 0.1

2500 x 1

2.5 x 0.001

500 x 0.5

250 x 0.2

2500 x 2

8 SERIES R05 FORCE SENSORS

8.1 Unpacking and Assembly

Carefully remove the sensor from the box. No assembly is
required.

8.2 Overview

Designed for pull and push testing. Firmly grip the handles when
producing tension or compression force. Force may be applied to

the surface with threaded hole. Attachments may be threaded into these holes. Finger-tighten only

8.3 Specifications

Accuracy: ±0.15% of full scale
Safe overload: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: 2 lb [0.9 kg]

8.4 Dimensions

(in[mm])

.

8.5 Capacity x Resolution

Model

No.

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With Model M7I / M5I Indicator

With Model M3I Indicator

lbF

ozF

kgF

N

kN

lbF

kgF

N

MR06-200

200 x 0.1

3200 x 2

100 x 0.05

1000 x 0.5

1 x 0.0005

200 x 0.2

100 x 0.1

1000 x 1

9 SERIES R06 FORCE SENSORS

9.1 Overview

The MR06-200 is designed for field pull testing of crimped wire terminals.
Carefully remove the sensor from the box. No assembly is required.

9.2 Instructions

Rotate the upper grip to an appropriately sized slot. Depress the cam shaft
button, located in the tensioning mechanism, and insert the end of the wire
sample in the hole located in the cam shaft. Release the cam shaft button.
Wrap the wire at least one full clockwise turn around the cam shaft. Then
insert the terminal lead in the slot on the upper grip.

Begin to compress and release the handles slowly. Tension force values will
be displayed on the indicator. After the test is complete, remove any debris
from the upper grip assembly, and depress the button on the cam shaft to
remove the wire.

9.3 Specifications

Accuracy: ±0.5% of full scale
Safe overload: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: 2.5 lb [1.2 kg]

9.4 Dimensions

(in[mm])

9.5 Capacity x Resolution

Model No.

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10 SERIES FS05 FORCE SENSORS

10.1 Unpacking and Assembly

Carefully remove the sensor from the box. Remove the red protective cap
covering the circuit board. No assembly is required.

10.2 Installing to Model F105 / F305 / F505 / F505H Test Frames

Series FS05 force sensors mount directly to the crosshead. Match the gold­plated pads on the top surface of the load cell block with the pins in the
underside of the crosshead, as shown at left.

While holding the force sensor in place with one hand, use an Allen wrench
with the other hand to tighten the screw that joins the crosshead to the force
sensor, as shown at left.

Optionally cover the screw head with the included black plastic cap.

10.3 Overview

Series FS05 is compatible with Series F force testers only. Tension and compression force may be
applied to the threaded load cell shaft. Attachments may be threaded onto the shaft. Finger-tighten only

10.4 Specifications

Accuracy: ±0.1% of full scale
Safe overload: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: FS05-012 – FS05-100: 1.2 lb [0.5 kg]

FS05-200 – FS05-500: 1.3 lb [0.6 kg]

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Model No.

lbF

ozF

gF

kgF N Kn

mN

FS05-012

0.12 x 0.00005

2 x 0.001

50 x 0.02

–

0.5 x 0.0002

–

500 x 0.2

FS05-025

0.25 x 0.0001

4 x 0.002

100 x 0.05

–

1 x 0.0005

–

1000 x 0.5

FS05-05

0.5 x 0.0002

8 x 0.005

250 x 0.1

–

2.5 x 0.001

–

2500 x 1

FS05-2

2 x 0.001

32 x 0.02

1000 x 0.5

1 x 0.0005

10 x 0.005 – –

FS05-5

5 x 0.002

80 x 0.05

2500 x 1

2.5 x 0.001

25 x 0.01 – –

FS05-10

10 x 0.005

160 x 0.1

5000 x 2

5 x 0.002

50 x 0.02 – –

FS05-20

20 x 0.01

320 x 0.2

10000 x 5

10 x 0.005

100 x 0.05 – –

FS05-50

50 x 0.02

800 x 0.5

25000 x 10

25 x 0.01

250 x 0.1 – –

FS05-100

100 x 0.05

1600 x 1

50000 x 20

50 x 0.02

500 x 0.2 – –

FS05-200

200 x 0.1

3200 x 2

–

100 x 0.05

1000 x 0.5

1 x 0.0005

–

FS05-300

300 x 0.1

4800 x 2

–

150 x 0.05

1500 x 0.5

1.5 x 0.0005

–

FS05-500

500 x 0.2

8000 x 5

–

250 x 0.1

2500 x 1

2.5 x 0.001

–

Model No.

Thread

10.5 Dimensions (in[mm])

FS05-012 – FS05-100 #10-32 UNF

FS05-200 – FS05-500 5/16-18 UNC

10.6 Capacity x Resolution

10.7 Calibration

®

Series FS05 force sensors may be calibrated via IntelliMESUR

software, Model M5I indicator, or Model

M7I indicator. They may not be calibrated with a Model M3I indicator.

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Model No.

A B C

D

FS06-50

FS06-100

FS06-200

FS06-300

FS06-500

11 SERIES FS06 FORCE SENSORS

11.1 Unpacking and Assembly

Carefully remove the sensor from the box. Remove the red protective cap
covering the circuit board. No assembly is required.

11.2 Installing to Model F105 / F305 / F505 / F505H Test Frames

Series FS06 force sensors mount directly to the crosshead. Match the gold­plated pads on the top surface of the load cell block with the pins in the
underside of the crosshead.

Pass the included screw through the crosshead and FS06 housing and
thread into the sensor.

11.3 Specifications

Accuracy: ± 0.15% of full scale + indicator or test frame
Safe overload: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: FS06-50 – FS06-200: 1.7 lb [0.8 kg]
FS06-300 – FS06-500: 1.9 lb [0.9 kg]

11.4 Dimensions

(in[mm])

0.46

[11.7]

0.90

[22.6]

0.71

[18.0]

1.10

[27.9]

¼-28
UNF

½-20
UNF

6

[152.4]

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Model No.

lbF

ozF

gF

kgF N Kn

FS06-50

50 x 0.02

800 x 0.5

25000 x 10

25 x 0.01

250 x 0.1

-

FS06-100

100 x 0.05

1600 x 1

50000 x 20

50 x 0.02

500 x 0.2

-

FS06-200

200 x 0.1

3200 x 2

-

100 x 0.05

1000 x 0.5

1 x 0.0005

FS06-300

300 x 0.2

4800 x 5

-

150 x 0.1

1500 x 1

1.5 x 0.001

FS06-500

500 x 0.2

8000 x 5

-

250 x 0.1

2500 x 1

2.5 x 0.001

11.5 Capacity x Resolution

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12 SERIES R50 TORQUE SENSORS

12.1 Unpacking and Assembly

Carefully remove the sensor from the box. For models MR50-10Z,
MR50-20Z, and MR50-50Z, remove the protective tubing inserted
around the chuck. Save it for future transportation needs. No
assembly is required.

12.2 Overview

Designed for clockwise and counter-clockwise torque testing. The sensor may be handheld or mounted to
a test stand, fixture, or other equipment. Bits or fixtures may be placed in the chuck, although extra care
should be taken when handling low capacity models.

12.3 Specifications

Accuracy: ±0.35% of full scale
Safe overload: MR50-10Z - MR50-50Z: 300% of full scale

MR50-12 - MR50-100: 150% of full scale

Chuck opening range: MR50-10Z - MR50-50Z: 0.062 - 0.375 in [1.6 - 9.5 mm]

MR50-12 - MR50-100: 0.078 - 0.5 in [2.0 - 12.7 mm]
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: From 1.4 lb [0.6 kg]

12.4 Calibration

Calibration should be performed in a vertical orientation, especially for sensors with capacities of 50 ozFin
[35 Ncm] or less. Horizontal orientation subjects the sensor to side loads resulting from the weight of the
chuck and attachments. Such side loads can be significant enough to skew the readings out of tolerance.

The illustration below depicts a recommended vertical setup:

For further calibration instructions, refer to the indicator’s user’s guide.

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ozFin

lbFin

lbFft

gFcm

kgFmm

Nmm

Ncm

Nm

ozFin

lbFin

kgFmm

Ncm

MR50-10Z

10 x 0.005 - - 700 x 0.5

7 x 0.005

70 x 0.05

7 x 0.005 - 10 x 0.01 - 7 x 0.005

7 x 0.005

MR50-20Z

20 x 0.01 - - 1400 x 1

14 x 0.01

140 x 0.1

14 x 0.01 - 20 x 0.02 - 14 x 0.01

14 x 0.01

MR50-50Z

50 x 0.02 - - 3600 x 2

36 x 0.02

350 x 0.2

35 x 0.02 - 50 x 0.05 - 36 x 0.05

35 x 0.05

MR50-12 - 12 x 0.005

1 x 0.0005 - 140 x 0.1 - 135 x 0.1

1.35 x 0.001 - 12 x 0.01

140 x 0.1

135 x 0.1

MR50-50 - 50 x 0.02

4 x 0.002 - 580 x 0.5 - 570 x 0.5

5.7 x 0.005 - 50 x 0.05

580 x 0.5

570 x 0.5

MR50-100 - 100 x 0.05

8 x 0.005 - 1150 x 0.5 - 1150 x 0.5

11.5 x 0.005 - 100 x 0.1

1150 x 1

1150 x 1

Model No.

A

MR50-10Z - MR50-50Z

4.82 [122.4]

MR50-12 - MR50-100

5.19 [131.8]

Model No.

A

MR50-10Z - MR50-50Z

4.82 [122.4]

MR50-12 - MR50-100

5.19 [131.8]

12.5 Dimensions (in[mm])

12.6 Capacity x Resolution

Model

No.

With Model M7I / M5I indicator With Model M3I indicator

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Fig. 13.1

The attachment and main sensor body
mate with a pin and threaded ring.

13 SERIES R51 TORQUE SENSORS

13.1 Unpacking and Assembly

Carefully remove the sensor from the box. Series R51 sensors are available
with three interchangeable chuck attachments and bit holder. To attach the
chuck or bit holder, align the pin located on the end of the sensor body with
the hole located on the attachment (see Fig. 10.1). Thread the ring onto the
sensor body to keep the attachment in place.

13.2 Overview

Designed for clockwise and counter-clockwise torque testing. The sensor
may be handheld or mounted to a test stand, fixture, or other equipment. Bits
or fixtures may be placed in the chuck, although extra care should be taken
when handling low-capacity models.

13.3 Specifications

Accuracy: ±0.2% of full scale
Safe overload: MR50-10Z - MR50-50Z: 300% of full scale

MR50-12 - MR50-100: 150% of full scale
Chuck opening range: MR50-10Z - MR50-50Z: 0.062 - 0.375 in [1.6 - 9.5 mm]

MR50-12 - MR50-100: 0.078 - 0.5 in [2.0 - 12.7 mm]
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: From 1.4 lb [0.6 kg]

13.4 Calibration

Calibration should be performed in a vertical orientation, especially for
sensors with capacities of 50 ozFin [35 Ncm] or less. Horizontal
orientation subjects the sensor to side loads resulting from the weight
of the chuck and attachments. Such side loads can be significant
enough to skew the readings out of tolerance.

The illustration to the right depicts a recommended vertical setup:

For further calibration instructions, refer to the indicator’s user’s guide.

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ozFin

lbFin

lbFft

gFcm

kgFmm

Nmm

Ncm

Nm

ozFin

lbFin

kgFmm

Ncm

MR51-10Z

10 x 0.005 - - 700 x 0.5

7 x 0.005

70 x 0.05

7 x 0.005 - 10 x 0.01 - 7 x 0.005

7 x 0.005

MR51-20Z

20 x 0.01 - - 1400 x 1

14 x 0.01

140 x 0.1

14 x 0.01 - 20 x 0.02 - 14 x 0.01

14 x 0.01

MR51-50Z

50 x 0.02 - - 3600 x 2

36 x 0.02

350 x 0.2

35 x 0.02 - 50 x 0.05 - 36 x 0.05

35 x 0.05

MR51-12 - 12 x 0.005

1 x 0.0005 - 140 x 0.1 - 135 x 0.1

1.35 x 0.001 - 12 x 0.01

140 x 0.1

135 x 0.1

MR51-50 - 50 x 0.02

4 x 0.002 - 580 x 0.5 - 570 x 0.5

5.7 x 0.005 - 50 x 0.05

580 x 0.5

570 x 0.5

MR51-100 - 100 x 0.05

8 x 0.005 - 1150 x 0.5 - 1150 x 0.5

11.5 x 0.005 - 100 x 0.1

1150 x 1

1150 x 1

13.5 Dimensions (in[mm])

13.6 Capacity x Resolution

Model

No.

With Model M7I / M5I indicator With Model M3I indicator

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ozFin

lbFin

lbFft

gFcm

kgFmm

Nmm

Ncm

Nm

ozFin

lbFin

kgFmm

Ncm

MR52-10Z

10 x 0.005 - - 700 x 0.5

7 x 0.005

70 x 0.05

7 x 0.005 - 10 x 0.01 - 7 x 0.005

7 x 0.005

MR52-20Z

20 x 0.01 - - 1400 x 1

14 x 0.01

140 x 0.1

14 x 0.01 - 20 x 0.02 - 14 x 0.01

14 x 0.01

MR52-50Z

50 x 0.02 - - 3600 x 2

36 x 0.02

350 x 0.2

35 x 0.02 - 50 x 0.05 - 36 x 0.05

35 x 0.05

MR52-12 - 12 x 0.005

1 x 0.0005 - 140 x 0.1 - 135 x 0.1

1.35 x 0.001 - 12 x 0.01

140 x 0.1

135 x 0.1

MR52-50 - 50 x 0.02

4 x 0.002 - 580 x 0.5 - 570 x 0.5

5.7 x 0.005 - 50 x 0.05

580 x 0.5

570 x 0.5

MR52-100 - 100 x 0.05

8 x 0.005 - 1150 x 0.5 - 1150 x 0.5

11.5 x 0.005 - 100 x 0.1

1150 x 1

1150 x 1

14 SERIES R52 TORQUE SENSORS

14.1 Unpacking and Assembly

Carefully remove the sensor from the box. No assembly is required.

14.2 Overview

Designed for clockwise and counter-clockwise torque testing. The sensor
contains threaded holes on each side to permit mounting to a larger
testing system.

14.3 Specifications

Accuracy: ±0.35% of full scale
Safe overload: MR52-10Z – MR52-50Z: 300% of full scale

MR52-12 – MR52-100: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: 1.2 lb [0.5 kg]

14.4 Dimensions

(in[mm])

14.5 Capacity x Resolution

Model

No.

With Model M7I / M5I indicator With Model M3I indicator

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ozFin

lbFin

lbFft

gFcm

kgFmm

Nmm

Ncm

Nm

ozFin

lbFin

kgFmm

Ncm

MR53-10Z

10 x 0.01 - - 700 x 0.5

7 x 0.005

70 x 0.05

7 x 0.005 - 10 x 0.01 - 7 x 0.005

7 x 0.005

MR53-20Z

20 x 0.02 - - 1400 x 1

14 x 0.01

140 x 0.1

14 x 0.01 - 20 x 0.02 - 14 x 0.01

14 x 0.01

MR53-50Z

50 x 0.05 - - 3600 x 5

36 x 0.05

350 x 0.5

35 x 0.05 - 50 x 0.05 - 36 x 0.05

35 x 0.05

MR53-12 - 12 x 0.01

1 x 0.001 - 140 x 0.1 - 135 x 0.1

1.35 x 0.001 - 12 x 0.01

140 x 0.1

135 x 0.1

MR53-50 - 50 x 0.05

4 x 0.005 - 580 x 0.5 - 570 x 0.5

5.7 x 0.005 - 50 x 0.05

580 x 0.5

570 x 0.5

MR53-100 - 100 x 0.1

8 x 0.01 - 1150 x 1 - 1150 x 1

11.5 x 0.01 - 100 x 0.1

1150 x 1

1150 x 1

15 SERIES R52 TORQUE SENSORS

15.1 Unpacking and Assembly

Carefully remove the sensor from the box. Install the four posts in the desired
positions on the sliders. If alternative gripping fixtures were purchased, install
them using the supplied hardware.

15.2 Overview

Designed for clockwise and counter-clockwise bottle cap torque testing. Turning
the knob moves the sliders along the length of the screw to engage to disengage the sample. The posts
or alternative gripping fixtures secure the sample while the cap is twisted by hand. The sensor contains
threaded holes on the underside of the base for bench mounting.

15.3 Specifications

Accuracy: ±0.5% of full scale
Safe overload: MR53-10Z - MR53-50Z: 300% of full scale / MR53-12 - MR53-100: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: MR53-10Z - MR53-50Z: 2.2 lb [1.0 kg] / MR53-12 - MR53-100: 5.4 lb [2.5 kg]

15.4 Dimensions (in[mm])

MR53-10Z - MR53-50Z: MR53-12 - MR53-100:

15.5 Capacity x Resolution

Model

No.

With Model M7I / M5I indicator With Model M3I indicator

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With Model M7I / M5I indicator

With Model M3I indicator

lbFin

lbFft

kgFmm

Ncm

Nm

lbFin

kgFmm

Ncm

MR55-20

20 x 0.02

1.5 x 0.002

230 x 0.2

220 x 0.2

2 x 0.002

20 x 0.02

230 x 0.2

220 x 0.2

MR55-50

50 x 0.05

4 x 0.005

580 x 0.5

570 x 0.5

5.7 x 0.005

50 x 0.05

580 x 0.5

570 x 0.5

MR55-100

100 x 0.1

8 x 0.01

1150 x 1

1150 x 1

11.5 x 0.01

100 x 0.1

1150 x 1

1150 x 1

MR55-200

200 x 0.2

16 x 0.02

2300 x 2

2200 x 2

22 x 0.02

200 x 0.2

2300 x 2

2200 x 2

MR55-400

400 x 0.5

32 x 0.05

4600 x 5

4500 x 5

45 x 0.05

400 x 0.5

4600 x 5

4500 x 5

MR55-1000

1000 x 1

80 x 0.1

11500 x 10

11000 x 10

110 x 0.1

1000 x 1

11500 x 10

11000 x 10

MR55-5000

5000 x 5

400 x 0.5

55 x 0.05 kgFm

55000 x 50

550 x 0.5

5000 x 5

55 x 0.05 kgFm

550 x 0.5 Nm

16 SERIES R55 TORQUE SENSORS

16.1 Unpacking and Assembly

Carefully remove the sensor from the box. No assembly is required.

16.2 Overview

Designed for clockwise and counter-clockwise torque testing. Square drives
on both ends permit inline use with a torque wrench, or for use in OEM and
other applications.

16.3 Specifications

Accuracy: ±0.6% of full scale
Safe overload: 150% of full scale
Operating temperature: 40ºF – 100ºF [5ºC – 38ºC]
Operating humidity: 96% max. (non-condensing)
Weight: MR55-20 – MR55-1000: 1.3 lb (0.6 kg)

MR55-5000: 1.9 lb (0.9 kg)

16.4 Dimensions

16.5 Capacity x Resolution

(in[mm])

Model No. Drive A B C D ØE F

MR55-20

0.30

1.73

MR55-50

MR55-100

MR55-200

MR55-400

MR55-1000 1/2"

MR55-5000 3/4"

1/4"

3/8"

[7.5]

0.41

[10.5]

0.59

[15.0]

0.89

[22.5]

[44.0]

1.73

[44.0]

2.11

[53.5]

0.32
[8.0]

0.43

[11.0]

0.63

[16.0]

0.94

[24.0]

0.39

[10.0]

0.77

[19.5]

1.77

[45.0]

2.01

[51.0]

2.32

[59.0]

2.56

[65.0]

Model

No.

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32-1143

0622

Mark-10 Corporation has been an innovator in the force and torque measurement fields

since 1979. We strive to achieve 100% customer satisfaction through excellence in product

design, manufacturing and customer support. In addition to our standard line of products we

can provide modifications and custom designs for OEM applications. Our engineering team

is eager to satisfy any special requirements. Please contact us for further information or

Force and torque measurement engineered better

Mark-10 Corporation

suggestions for improvement.

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