marinco AFI 33505 Instruction Manual

Retro Fit Windshield Washer Kit
for Marinco Deluxe Style Wiper Arms
Installation Instructions
www.marinco.com | 800.307.6702
Retro Fit Windshield Washer Kit
for Marinco Deluxe Style Wiper Arms
Please read through all instructions prior to assembly
Tools
• Phillips-head screwdriver
• 5/16· drill bit
• Electric drill
• Adjustable wrench, 12 mm open
end wrench or 12 mm deep socket wrench
• Crimping/cutting pliers
• Needle nose pliers (optional)
• Small pan with hot water
(optional)
Required for Installation and Not Included With This Kit
• Black stranded wire for negative (see Wire Sizes Chart for proper gauge)
• White stranded wire for positive (see Wire Sizes Chart for proper gauge)
• 3 amp fuse and fuse carrier
• Momentary on/off switch or button rated for 3 amps minimum
• Butt connectors (2 pieces) for wire gauge you are using
• Marinco wiper arms & blades (Must have Marinco deluxe style wiper arms
and blades to ensure compatibility)
• 12 volt battery
Components
• Water tank reservoir with snap-on cap
• Reservoir pump with snap-in electrical connector (1 piece)
• Mounting bracket with 3 #12 x 5/8” long stainless steel Phillips-head mounting screws
• Clear plastic tubing (16 ft.)
• Tee fitting
• Thru-deck fittings (2 pieces) with
metal washers (2 pieces), rubber deck washers (2 pieces) and hex nuts (2 pieces)
• Black wiper arm tubing (6 ft.)
• #1 Large rivet clip (2 pieces)
• #2 Small rivet clip (2 pieces)
• #3 Arm clips (4 pieces)
• #4 Narrow spray nozzle clamp (2
pieces)
• #5 Wide spray nozzle clamp (2 pieces)
• #6 Spray nozzle (2 pieces)
www.marinco.com | 800.307.6702
Installation Instructions
Above Deck Components
1) Determine the location of the thru-deck fittings. They should be positioned close to the wiper arm, about 1” to 2” away from the wiper motor shaft. Be sure you have plenty of clearance so that the wiper motor does not interfere with the installation. The thru-deck fittings are long enough that they can be installed in a deck up to 1-3/4” thick. For a thicker deck, counter-bore the installation hole from below to accommodate the washer and hex nut. Drill a 5/16” diameter hole for each thru-deck fitting to be installed.
2) Insert the thru-deck fitting(s) through the installation hole(s).The rubber washer should be positioned on top of the deck with the square flange pointing up so that the thru-deck fitting nests inside the rubber washer. Secure the thru-deck fitting from below with the metal washer(s) and hex nut(s). Avoid over-tightening the nuts.
3) Next, install the clamp-on spray nozzles (part #6) onto the tip of the wiper arm(s). Position the spray nozzle on the underside of the flat portion of the wiper arm just below the wiper arm baton tip screw. Determine which of the two sizes of clamps you need to use, #4 narrow clamp or #5 wide clamp, based on the width of the flat portion of the wiper arm. Snap the clamp over the arm onto the spray nozzle.
Note: Repeated snapping and unsnapping of the clamp can cause damage that may prevent it from holding the spray nozzle in place.
4) After the spray nozzle(s) have been installed onto the tip of the wiper arm(s), measure the distance from the spray nozzle to the thru-deck fitting and cut the black rubber tubing to the appropriate length.
5) Determine the number of #3 arm clips needed to install the black rubber tubing on the wiper arm(s).Short arms require one clip and long arms will need two clips. Slide the rubber tubing through the hole in the arm clip(s). insert the tubing into the spray nozzle fitting. Snap the arm clip(s) onto the flat portion of the wiper arm. When using two clips,space them apart so that they are located at opposite ends of the flat portion of the wiper arm.
6) To secure the rubber tubing to the lower wiper arm assembly, install the optional rivet clip or feed through spring rivet. To install the rivet clip, determine the size rivet clip for your wiper arm. Slide the rubber tubing through the hole in the rivet clip and snap the clip onto the wiper arm spring rivet. Use the large’ 1 rivet clip with the following Marinco Deluxe Wiper Arms: 33010A/33110A, 33014A/33114A, 33070A/33170A, 33032A/33132A or 33037A/33137A. Use the small #2 rivet clip with the following Marinco Deluxe Wiper Arms: 33006A/33106A, 33007A/33107A or 33012A/33112A. To secure the rubber tubing without using the rivet clip, feed the tubing under the wiper arm spring rivet, behind the spring and back out through the side of the wiper arm. Needle-nose pliers may be needed to perform this operation.
7) To complete the above deck installation, attach the end of the remaining black rubber tubing onto the thru-deck fitting(s)
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