Maretron TLM150 User Manual

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TLM150
User’s Manual
Revision 1.2
Copyright © 2010 Maretron, LLP All Rights Reserved
Maretron, LLP
9014 N. 23
Phoenix, AZ 85021
http://www.maretron.com
Maretron Manual Part #: M002301
rd
Ave #10
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TLM150 User’s Manual
Revision History
Revision Description
1.0 Original document
1.1 Corrected typo in NMEA 2000 protocol PGN list Corrected maximum depth in specification table
1.2 Added documentation on mounting locations and theory of operation Corrected torque specifications Added prohibition of red Loctite threadlocking compound and cleaning agents containing acetone Updated troubleshooting section Updated referenced firmware version number Typographical corrections
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Table of Contents
1 General ................................................................................................................................ 1
1.1Introduction .................................................................................................................... 1
1.2Gasoline Tanks .............................................................................................................. 1
1.3Firmware Revision ......................................................................................................... 1
1.4Features ........................................................................................................................ 1
1.5TLM150 Accessories ..................................................................................................... 2
1.6Quick Install ................................................................................................................... 2
2 Installation ............................................................................................................................ 2
2.1Unpacking the Box ......................................................................................................... 2
2.2Theory of Operation ....................................................................................................... 2
2.3Choosing a Mounting Location ...................................................................................... 3
2.3.1Effect of Pitch and Roll on the TLM150 ............................................................... 4
2.4Mounting the TLM150 .................................................................................................... 4
2.4.1Mounting the TLM150 Sensor Component ......................................................... 4
2.4.2Mounting the TLM150 Interface Component ....................................................... 9
2.5Connecting the TLM150 ................................................................................................ 9
2.5.1Connecting to NMEA 2000® Interface ................................................................. 9
3 Configuring the TLM150 ..................................................................................................... 10
3.1Configuring Tank Number ............................................................................................ 10
3.2Configuring Tank Capacity .......................................................................................... 11
3.3Tank Depth or Custom Calibration ............................................................................... 11
3.3.1Tank Depth Programming ................................................................................. 11
3.3.2Custom Calibration............................................................................................ 11
4 Maintenance ....................................................................................................................... 11
5 Troubleshooting ................................................................................................................. 12
6 Technical Specifications ..................................................................................................... 14
7 Technical Support .............................................................................................................. 15
8 Maretron (2 Year) Limited Warranty ................................................................................... 16
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TLM150 User’s Manual
Table of Figures
Figure 1 – TLM150 Mounting – SAE 5-Hole Bolt Pattern .......................................................... 5
Figure 2 – Mounting TLM150 to SAE 5-Hole Tank with Focus Tube ......................................... 6
Figure 3 – TLM150 Mounting With Threaded Adapter ............................................................... 7
Figure 4 – Mounting TLM150 with Focus Tube on Threaded Tank Fitting................................. 8
Figure 5 – TLM150 Connections ............................................................................................... 9
Figure 6 – NMEA 2000® Connector Face Views ..................................................................... 10
Figure 7 – Troubleshooting Guide ........................................................................................... 13
Table of Appendices
Appendix A – NMEA 2000® Interfacing .................................................................................... A1
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1 General

1.1 Introduction

Congratulations on your purchase of the Maretron Tank Level Monitor (TLM150). Maretron has designed and built your monitor to the highest standards for years of reliable, dependable, and accurate service.
The TLM150 is used to sense levels of gasoline tanks using ultrasonic technology and transmit the gasoline levels over the NMEA 2000® network. This allows you to observe gasoline tank levels anywhere on the vessel where there is an NMEA 2000® compatible display such as the Maretron DSM250. The TLM150 is capable of sensing gasoline tanks up to 24” (0.61m) in depth. It must be used only for tanks containing gasoline. Unlike most tank senders that only work with rectangular tanks, the TLM150 can be calibrated for irregular tank shapes so you know the true level of your tanks. The TLM150 can be mounted on tanks with a SAE J1810 5­hole mounting pattern, or to tanks using 1.5” NPT or 1.25” BSP threaded openings via available adapters. The TLM150 has an optional focus tube to allow use on boats with planing hulls when the vessel spends a significant amount of time with the bow pitched up.
The Maretron TLM150 is designed to operate within the harsh demands of the marine environment. However, no piece of marine electronic equipment can function properly unless installed, calibrated, and maintained in the correct manner. Please read carefully and follow these instructions for installation, calibration, and usage of the Maretron TLM150 in order to ensure optimal performance.

1.2 Gasoline Tanks

The TLM150 is ONLY intended for use in tanks containing gasoline. Do not use the TLM150 in tanks containing diesel fuel, water, oil, or other liquids. Use in tanks containing other liquids will result in inaccurate readings.

1.3 Firmware Revision

This manual corresponds to TLM150 firmware revision 1.1.5.

1.4 Features

The Maretron TLM150 has the following features:
Transmits liquid levels over an NMEA 2000® Interface
Integrated ultrasonic level sensor
Can be used in tanks up to 24” (0.61m) deep
SAE J1810 5-hole, 1.5” NPT, or 1.25” BSP Mounting
Accommodates Irregularly Shaped Tanks with 16 Point Calibration
Tank Type: Fuel (Gasoline only)
Programmable Tank Number(s) Up to 16 per Tank Type
Programmable Tank Capacity
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TLM150 User’s Manual

1.5 TLM150 Accessories

Maretron offers the following accessories for the TLM150:
TA-5H-1.5NPT 1.5” NPT Displacement Hull Tank Adapter
TA-5H-1.25BSP 1.25” BSP Displacement Hull Tank Adapter
TFT-5H SAE 5-Bolt Pattern Non-Displacement Hull Focus Tube
TFT-1.5NPT 1.5” NPT Non-Displacement Hull Focus Tube
TFT-1.25BSP 1.25” BSP Non-Displacement Hull Focus Tube

1.6 Quick Install

Installing the Maretron TLM150 involves the following steps. Please refer to the individual sections for additional details.
1. Unpack the Box (Section 2.1)
2. Choose a Mounting Location (Section 0)
3. Mount the TLM150 (Section 2.4)
4. Connect the TLM150 (Section 2.5)
5. Configure or Program the Tank Number (Section 3.1)
6. Configure or Program Tank Capacity (Section 3.2)
7. Configure for Tank Depth and Shape
o Configure or Program the Tank Depth (Section 3.3.1) o Custom Calibration (Section 3.3.2)

2 Installation

2.1 Unpacking the Box

When unpacking the box containing the Maretron TLM150, you should find the following items:
1 – TLM150 Tank Level Monitor
1 – TLM150 Gasket
1 – TLM150 User’s Manual
1 – Warranty Registration Card
If any of these items are missing or damaged, please contact Maretron.

2.2 Theory of Operation

The TLM150 operates by directing a pulse of ultrasonic sound from the sensor component at the top of the tank down to the surface of the liquid in the tank. The TLM150 then measures the time it takes this pulse to travel down to the surface of the liquid, be reflected back up, and then be received back at the sensor component. Using the speed of sound, it uses this time to calculate the distance between the face of the sensor component and the surface of the liquid (or the tank bottom if the tank is empty). The cone width of the beam transmitted by the
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TLM150 sensor component is 6°. Please refer to Figure 1 below for a diagram of the waves emitted and received by the TLM150.
Please note that due to limitations of ultrasonic technology, the minimum depth that can be measured by the TLM150 is 2” (5.08cm).
Figure 1 - TLM150 Operation

2.3 Choosing a Mounting Location

The primary function of the TLM150 is to sense levels of gasoline in tanks using ultrasonic technology and transmit this information over NMEA 2000® network so that gasoline fuel tank level information can be viewed anywhere on the vessel where there is an NMEA 2000® compatible display.
The TLM150 tank level monitor consists of two parts: 1) the sensor, which mounts onto the top of the tank and contains the ultrasonic level measurement components, and 2) the interface, which converts the measured data into NMEA 2000 NMEA 2000® network.
The interface component of the TLM150 may be mounted anywhere, subject to the length of the cable connecting it to the sensor component.
The sensor component of the TLM150 must be mounted on the tank whose level is to be monitored. Choosing a proper mounting location for the sensor component of the TLM150 is critical to obtaining accurate tank level readings. For best results, please follow these recommendations:
The sensor component of the TLM150 must be mounted flat, so that the round transceiver portion of the TLM150 faces straight downward.
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format and transmits the data over the
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