Marco GRACO, XTREME Instruction Manual

GRACO® XTREME® 45:1

AIRLESS SPRAY PUMPS

PART NUMBERS AND SCHEMATICS GUIDE

Company Profile

Since 1944, Marco has developed a strong tradition of providing innovative and reliable products and services to the surface preparation and protective coatings industries. We are the world’s premier provider of Abrasives, Blasting Equipment, Coating Equipment, Engineered Systems, Rental Equipment, Safety Equipment, Service, and Repair.

Through innovative designs and a total commitment to quality, Marco manufactures products that increase production rates, create a safer workplace, and reduce maintenance costs. Marco’s industry experience, manufacturing capabilities, legendary customer service, product availability, logistics services, and technology leadership is your assurance that we deliver high quality products and services, providing the best value to you, our customer.

The Marco Difference

•

Industry Experience – With Marco on your team, you have access to expertise which can only come from decades of industry leadership. We have organized our engineering department, production specialists, customer operations, and safety support into a “Center of Competence.” As a Marco customer, you have access to hundreds of years of cumulative experience related to your operations.

•

Manufacturing Excellence – Marco is a U.S. based, ISO 9001:2008 certified manufacturer of equipment for the Surface Preparation and Protective Coatings industries. Marco’s engineers benchmark the industry to ensure that we design and manufacture superior products that set the “Gold Standard” for performance, safety, and quality.

• Legendary

individuals who are focused on providing the highest level of product support, order accuracy, and customer satisfaction.

•

Product Availability – We stock over 10,000 SKU’s and have over 45 shipping locations to serve North American and International markets for all major brands of blasting and painting equipment. As the largest provider of surface preparation and protective coatings equipment in the world, our inventory levels and product availability are unmatched.

•

Logistics Services – Marco’s in-house logistics team is dedicated to moving your shipment anywhere in the world. We move over 14,000 truckloads every year, allowing you to save on freight costs by leveraging our buying power. Lower your process costs with a single invoice, which includes product and freight.

•

Technology Leadership – Our website provides: Operator’s Manuals, Part Numbers and Schematics Guides, MSDS information, and Features and Specifications Guides, providing access to information 24/7. Our Extranet application allows you to receive quotes and place orders online. Our Intranet maintains a complete record of your purchase history to assist with ongoing support of your existing equipment and future purchasing decisions.

Customer Service

–

Marco’s legendary customer service team is staffed by friendly, highly-trained

Vision Statement

Marco is the world’s premier provider of Abrasives, Blasting Equipment, Coating Equipment, Engineered Systems, Rental Equipment, Safety Equipment, Service, and Repair.

Mission Statement

Marco provides strong leadership and innovation to the surface preparation and protective coatings industries We dedicate our efforts to the continuous improvement of our products, services, processes, people, and most importantly, the quality of our customer’s experience.

Quality Policy

Marco is committed to providing superior quality in the design, manufacturing, distribution, rental, service, and repair of our products. Our ISO 9001:2008 certification extends throughout all operations in all locations. Continuous improvement of our processes and supply chain Integration comprise the core of our business strategy for delivering exceptional quality and value in all Marco products and services.

Management Philosophy

We are a company dedicated to the success of every customer and associate. We discuss, debate, challenge, measure, and test our ideas. We will be boundless and limitless in our passion to improve. Through sound leadership and dedicated associates, we will ensure a long term, profitable future for Marco, our associates, customers, and suppliers.

Graco® Xtreme® 45:1 Airless Spray Pumps

TABLE OF CONTENTS

Company Prole..................................................................2

Table of Contents ............................................................. 3

Graco

Xtreme® 45:1 Airless Spray Pumps ........ 4-18

Graco

Xtreme

NXT

Xtreme® 45:1 Airless Spray Pumps .......................4-5

Airless Sprayers ................................................... 6-7

Model 6500 Air Motor and Exhaust ..........................8-9

290cc Lower Displacement Pump Repair Parts ............ 10-11

Xtreme

Tuff-Stack

X-Tuff

Seals Repair Kits ............................................. 12-13

™

Repair Kits .................................................. 14-15

Repair Kits ......................................................... 16-17

Filter Cap Series Key.......................................................... 18

Optional Accessories ...............................................19-21

Suction Tubes and Accessories.......................................... 19

High Pressure Ball Valves .................................................. 19

Xtreme

Airless Sprayer Stainless Steel Hopper ........... 20-21

Maintenance Notes ..................................................22-23

Graco® Xtreme® 45:1 Airless Spray Pumps

PART NUMBERS AND SCHEMATICS GUIDE

GRACO® XTREME® 45:1 AIRLESS SPRAYERS

MOUNT

Part

Numbers

20GX45DH4 X X 20GX45DH2 X X X 20GX45DH3 X X X X X 20GX45DH6 X X X X X X 20GX45DH1 X X X X X X 20GX45DH5 X X X X X X X 20GX45DH7 X X X X

20GX45DL4 X X 20GX45DL2 X X X 20GX45DL6 X X X X X X 20GX45DL3 X X X X X 20GX45DL1 X X X X X X

20GX45DL5 X X X X X X X 20GX45DW4 X X 20GX45DW2 X X X

Heavy-Duty Cart

Light-Weight Cart

Wall Mount

Built-In Filter

DataTrak

Hopper Included

XTR™ 5

Airless Spray Gun

HOSES

50 Feet x 3/8" I.D.

Airless Spray Hose

6 Feet x 1/4" I.D.

Airless Spray Hose

GRACO® XTREME® 45:1 AIRLESS SPRAYER – SPECIFICATIONS

Output Per Cycle 4,550 psi Pump Lower Output per Cycle 290cc Motor NXT 6500cc De-Icing Motor Yes Xtreme

Graco® Xtreme® 45:1 Airless Spray Pumps

Seal and Leather Packing Yes

PART NUMBERS AND SCHEMATICS GUIDE

*20GX45DH4 Shown

Graco® Xtreme® 45:1 Airless Spray Pumps

PART NUMBERS AND SCHEMATICS GUIDE

Graco® Xtreme® 45:1 Airless Spray Pumps

Item# Part# Description Fig. 1

2 —

3 20G197682 1" Suction Tube 4

— 5 20G116401 Elbow Adapter 6 20G116402 Quick Connect Adapter 7 20G244524 Ground Assembly Wire with Clamp 10 20G181072 Strainer Inlet 11 20G100101 Hex Head Cap Mounting Screw 12 20G100133 Lock Washer 13

— 14 20G24E013 Air Control (Heavy Duty Cart) 18 20G162505 1/2" F x 3/8" M Swivel Union Fitting 101 20GXTR504 XTR™ 5 Spray Gun for 25:1 – 50:1 ratio only (Not included with all models, see page 4) 102 20GH52506* Fluid Hose (Nylon, 1/4" I.D. x 1/4" NPS (M), 6 ft.), 6100 psi 103 20GH53850* Fluid Hose (Nylon, 3/8" I.D. x 3/8" NPS (M), 50 ft.), 5800 psi 104 20G164856 3/8" x 1/4" NPT Reducing Nipple Fitting 301 — Spray Pump (See page 4) 302 — Pump Lower (See pages 10-17) 303 — NXT

— 206M358 Part Numbers and Schematics Guide – Graco — 206M508 Part Numbers and Schematics Guide – Graco — 209V508 Operator's Manual – Graco

*Not included with all models, see page 4

20G287884 20G287919

20G247301 20G288687

Heavy-Duty Cart Lightweight Cart

1" NPT x Quick Connect, 6 ft. Suction Hose 1" NPT x Quick Connect, 10 ft. Suction Hose (Wall-Mount Units)

20G247312 Adapter Kit Plate

(Includes Lock Nut and Adapter Plate)

Air Motor (See pages 8-9)

Xtreme® 45:1 Airless Spray Pumps

XTR™ 5 Airless Spray Gun

Xtreme® Pump Packages

Graco® Xtreme® 45:1 Airless Spray Pumps

PART NUMBERS AND SCHEMATICS GUIDE

Figure 1: Graco® Xtreme® 45:1 Airless Spray Pumps

Graco® Xtreme® 45:1 Airless Spray Pumps

PART NUMBERS AND SCHEMATICS GUIDE

NXT® Model 6500 Air Motor and Exhaust

Item# Part# Description

Fig. 2 —

20GN65DN0

NXT

Model 6500 De-Icing

Air Motor

—

20GN65DH0

NXT® Model 6500 De-Icing Air Motor with Sensor

—

20GN65LN0

NXT® Model 6500 Low Noise Motor

1 20G15F953 Top Cover 2 20GNXT604 Cylinder 3 20GNXT602 Bottom Cover 4 20GNXT601 Piston Assembly 7 20G161562 Packing, V-block; Nitrile 8 20G15H610 Packing, Backup; Leather 9 20G16A026 Retaining Ring 10 20GNXT106 Piston Bumper, includes

Magnet

12 20GNXT100 Poppet

(Includes Item #'s: 12a-12d)

12a — O-Ring, buna-N 12b 20GNXT101 O-Ring, buna-N 12c 20GNXT101 O-Ring, Backup, buna-N 12d — O-Ring, buna-N 13 20G119050 1/2-13 x 8" Hex Head Bolt,

(203 mm)

14 20G15F639 1/2-13 Nut with Lock

Washer

15 20GNXT603 Mufer 17 20G122675 Piston O-Ring, Nitrile 18 20G15F448 End Cap O-Ring, Nitrile

20 20G119990 O-Ring, buna-N

21 20G15F931 Lift Ring 22 20GNXT110 De-Ice Exhaust Kit

(Includes Item #'s: 20, 25, 44, 56, and 57)

23 20GNXT105 Remote Exhaust Kit

(Includes items 20, 44)

24 20GNXT104 Low Noise Exhaust Kit

(Includes item #'s: 20, 22, 25, 44, 54, 55, 56, and 57)

25 20G120730 1/4-20 x 1" Machine Screw,

Hex Head, (25 mm)

41 20G120088 3/8-16 x 4" Screw (101 mm)

Item# Part# Description

43 20G120091 1/4-20 x 2" Screw, Thread

Forming, (51 mm)

44 20G120092 1/4-20 x 2-1/2" Thread

Forming Screw, (63 mm) 46 20G253476 Gasket 47 20G287844 Valve Cover, Outer 51 20G15F674 Safety Label 52 20G15F973 Safety Label 54 20G15H179 Deector 55 20G107257 1/4-20 x 1/2" Thread

Forming Screw, (13 mm) 56 20G15H190 Exhaust Seal 57 20G15K345 Gasket, buna-N 58 20G120206 Poppet Mufer 59 20G277366 Bumper 60 20G116343 Ground Screw, M5 x 0.8 61 20G111307 Lock Washer, 5 mm 62 20GNXT112 De-Ice Knob 63 20G15G689 Exhaust Diffuser — 20GNXT600 Repair Kit NXT 6500 Air

Motor (Includes Item #'s: 7,

8, 9, 17, 18, and 46)

— 209V509 Operator's Manual –

Graco

NXT® Air Motor

Graco® Xtreme® 45:1 Airless Spray Pumps

+ 16 hidden pages

Marco GRACO, XTREME Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual