Marco B36CF, B36HC, B36HCI, B36CFI Installation Manual

I

MODEL

f

-

BUILDER'S

3

6"

CLEAN

FACE"

I

CHECKLOCAL

CODES

PRIORTO

LYST;1LLATION

OPTIONAL

FEATURES:

GLASS

DOORS

OUTSIDE

AIR

KIT

..

.

FAN

{Rat

Circularkg

Mod-k

Only)

T31S

MAYUhL

PROVIDES

ALL

TEE

INSTRCCTIO3S

NECESSARY

FOR

THE

EUILDER

OR

HOMEOWNER

TO

INSTALL

BUILDER'S

36"

MARC0

FIREPLACES

S.4FELY

AND

EFFICIENTLY.

IT

.4LSO

PROVTDES

EFORMPLTI03T

ON

FJQITt

TO

ORDER

REPAIR

PARTS

WHEN

NEEDED.

II.

INSTALLATION

mSTRUCTIONS

Intrduction

............

...

.....

..

....................................................................................................

P~ge

I

.C-

.

....

.....................

......................

.................

.................

Selecting

Your

Fireplace

Lrscahm.

,.

.,.....,:..

.:

Page

2

:

..

.........

Clearances..

...

..;

..,.............. ...

.

....

b.

..

.............................................................................

;

.:

Page

2

,

,

........................................................................................................................

Framing

hsmctiom

Pap

3

m,

..........

.................................................

.,...........

...........................

hmlIing

Your

Fireplace

.:

...;

:?

..

Page

3

InsialIation

of

Your

Air

In3etAssemLly

...

:

...................................................................................

P~F

4

...................................

................

hhL1hg

Your

Double-Wall

Chimney

System

......

Page

6

Firestop

Spaces,.

....

.................................................................................................................

Pee

6

.............................................................................................................................

Termina

tiom...

Page

7

Row

To

betermine

YovrFireplace

System

.....................

i...:......

..............................................

Page

7

~S~TUG~~MLS

For

Offset

of

Ch-hey

Using

Elbows

.......................................................................

Page

10

ExampIes

of

Fireplace

and

Cllimney

Desi

p

...........................

.:...

...............................................

Page I 1

Optiad

Cald

Climate

htdlatiw.:

..................

..

..........

.......

...................................

Pkge

13

InstaIlingtheGashe

............................................................................................................... Page14

FLeplaceFacing..

....................................................................................................................

,Page

15

Hwelr

Extensions.

..

..

..............................................................................................................

:

Page

16

Mantels

................

..

................................................................................................................

Page

18

Mantel

'%~umunds"

.................

.,

............................................................................................

:..

.

Fag

13

W-

OPERATION

INSTRUCTIONS

.-,

.

...

...........

....... DamperContrel

.............................................................................................

.,

..

PZF

19

Grate

.............................................................................................................................................

Page

19

Du?sideAklever .........................................................................................................................

,Page

19

Reference

Documents..

...................... .... ........................................................................

Page

19

DolsandDon'ts

......................................................................................................................

Page

20

...............

Replacement

Parts

......................................

,.. ...

Page

2

2

SATE

27X5

BOOIC:

This

book

i6:

vaIun2llc,

h

nddition

to

kIIing

yon

how

to

hstnll

nnd

rnaintnh

your

Arc-

place

andchimey,

it

also

coatsins

theinfor-

rnstion

that

will

enable

you

to

obtain

rcpnir

pnrts

when

ndcL

Keep

it

witit

your

otber

important

papers.

KEEP

YOUR

FIIREPTlhCE

SAJ?E

NEmR

USE

GASOLINE,

GASOLINE-WE

LANTERN

FUEL,

CErkffcO~L

LIGKT:ER

I;"tKTD

OR

SIWILW

-

LIQU~S

TO

START

OW

Nm~~m~-mM

A

A

TX~

~PL~ACE.

KEEP

ALL

-xcm

LIQU~S

WELL

AWAY

FROM

TFE

FIT,F,PLACE.

FIREPLACE

G'IEATE:

1,':-

cf

tL.2

,T.:z

is

r2q"ir-d.

It

hac

Set.?

5esinz6

:okc=l

:be

~peiaric~

oi

you;

fireplsci.

cf!icirn~.

znd

ssry.

GLASS

DOORS:

BZQ~~

g!ms

dmrs

can

5c

jzsralleb

as

an

apricnd

~CE=SC~.

Use

Wrco

door

kit

3793410

md

re&

to

the

irstdlatiwn

inswctiorrs

in

thar

kit.

The

zbss

doors

can

be

insbLled

before,

durir,g

or

after

!he

iqsrallarim

cf

the

5z~~l~c~.

.'\'CITE:

t'se

nf

glnss

doors

other

thsn

those

rnanuP~c-

tured

by

Msrco

WE.,

hc

could

crenfe

3

potentirlly

hntarrlous

ronditiun

:tnd

will

void

theMnrco

wnrramty.

OVTSZDE

AIR:

h

optio~al

ourside

air

Et

is

avnilsbla

for

irstallcl

ticn.

The

aclside

air

kit

(.Mzrco

pzrt

P7%250),

if

.desired,

;nus1

be

.ha!lcd

du~jnpi~e

installatjm

of

he

."1re?1ac~

{see

page

:!

j.

FAY

mT

(For

Rest

Circubting Models

Only):

fankit

[Marcn

pwt

+?93623]

is

also

available

foruse

with

i?e

hezt

ckculzti~g

models

as

In

optional

accmory.

IFhe

fan

kit

car!

be

installed

?rior

to

or

after

lnstalIation

af

I11e

E~e?hce.

SOTE:

This

node1

firepl~ce

do^

nnt

r~qukt:

a

wall

switch

in

orJer

~JT

tl~c

4ns

ro

epcrzte.

Refer

io

tlle

in~?alfs!im.

inshcri2nr.s

ir,c!uded

wlh5

,?I..

1st

5:

k5!2!1-

rion

drrs?s.

TEE

FII;LI;PLACE

MEST

RE

'WEED

TO

1'EW

BQCSEFLECTPJCAL

SYSmMATTEXTIME

OF

INSTA;T,LhTIQN

LY

ORDER

FOR

V-E

QP-

TION.%

FfiS

TO

OPERATE

(See

Figures I and

EA).

NOTE:

The

uQixcjon

of

fans

will

increase

tl~r

air

flow

around

tht

fire52x.

However,

gnly

a

minima!

increase

in

:?st

output

should

be

anticipated.

-

I

Roplece

cover

prule

cllar

nlaclrical

5cak-up.

wllh

Ihs

approprlnle eleclrlcul

GROUND

WIRE

CClRfieclCr

la

Ihe

l~repruca

ccnvonlnnce

nuller

wrr

rg.

FIGURE

1

1

This

fircpl:icr

is

not

intended

lo

be

used

ss

a

substitute

fur e furnace

lo

hent

an

entire

hame.

,

Use

for

supprementay

bcsfing

only.

IXTRODUCTIO3'

Stfarz

hginning

hu

hsrsllsricn

of

your

fkqlnce,

rwd

t.!mu%h

these

bs?>rti~~s

w.d

iht

instructions

contaiq~d

in

the

separat:

O~s~ntEon

bfanusl.

Ths

Marce

fheplsce

and

its

~:ompnnents

are

safc

when

btded

actording

to

this

hstzllation

man~al.

Udezs

you

zse

Warca

ccrnpmtn.s

which

have

been

Jesi-gned

an$

tescrd

far

fir.

fireplace

system,

~rou

my

cause

a

fire

hazard.

The

~Vsrcn

warranty

will

be

voicled

by,

and

Mviarca

disclaims

any

zcsponsi'cility

%,

the

fclIlow;n5

ac5cns:

l]

ModifJcztio~~

efthe

F~eplace

md/m

ir

cernponenk.

.iteluding

the

xsembly

bf

chimney,

glass

dnarr,

air

kkt

system

md

damper

csntrd.

7)

The

use

of

any

component

part

not

mannfacmred

ar

appr~ve3

by

Maca k ccoml~hztion

with

a

-%co

53-

lace

system.

3)

hsrallntion

o&er

&an

as

insmcred

in

this

manual.

:3

T!w

use

of

a

Fueplsct?

irisert

or

other

?roduc%

not

specified

for

use

with

dme

Fuepbses.

PROPER

xST.ULka?ON

5

he

most

importact

aep

h

izrruring

afe,

lang-term

operatictn

af

thisf~te;713ce.

Corl~iule

the

local

building

codes

ss

to

tile

particular

requirements

concdg

be

mutsta!!ation

of

all

factow-built

fireplaces.

Although

pounding

mzy

not

Ije

repksd

by

cocie,

i?

is

recsmm2rd

by

rhe

rnmuf3ctu~t.

To

deternine

dlt

s~fest

and

mcs!

effici-I

!~aticn

f~r

~0-a

fireplace,

conrider

sucll

factom

x

mnt

~rafifc,

!ocatiar!

cf

doors

a3d

widows,

and

ccnstrtlc?ioa

abotle

and

blew

th=

knstallarinn

area.

Yie

frreptace

may

bt

balled

in

my

Iccarion

that

is

Free

of

air

cono'irio.ling

duck,

elecrrical

wiring,

3nd

pitrmbhg.

This

I=:Icn

must

also

allow

for

'lie

necessary

c!ear;mc%.

Ccmers

shoald

be

comidercd

where

ssace

Is

L-ni!ed

or

st

a

prrrr.!?lm.

A

comer-L~!2lled

?~e?T!zce

can

nab

115e

cf

space

that

m3y

not

nomaTly

h

used

(s~e

I;"agm

5).

P4fiTTAl.

PROJEC?IDH

mC;w

2

LOCATION

-4373

IYSTALLATION

A

fireplace

may

be

k!allcd

flush

wj!h

the

r'mkhed

wall

ar

przjecting

any

distzince

into tlie

tooln.

Flesh

bsnll3tian

is

recommmded

for

smoorh

or

thin

wall-facing

materials.

By

insrallhg

the

ficplace

to

pr4ect

into

the

rwm,

a

shallower

crVilg

is

required

ro

conrain

the

iireplaer;

bider

natu';1l

materials,

such

a

fitld

stone,

can

rhm

be

used

for

face

marerial

(Figwe

2).

X

Incarion

th3t

requires

cgtting

he

!ex!

nrrmber

~Fjnisrs,

r3oi

miters,

and

floor

joists

will

reduce

costs

and

map*

~P.s~J~!z!~oF,

easier.

This

may

mzanrnov=g

d

y

me

nrt-~~

he5es

?an1

thr

selected

ided

location.

Any

location

se!ec!ei

musr

allaw

adeq'~ate

rnom

rn

acc~mmod~t+

the

fire?lace

nnd

Snmirr?

dimensions

s?~o~m

Ln

Figures

a,

5,

6

i3d

7.

95

112:

p13te he

5i'e;12ce

3~

~cfi-5'~~75392

f~5r

cz~r:Li$

such

as

carpp.r.ir.

The

rnot~rtthr

r;.~Sace

mud

kc

fir

and

hard

(such

as

pimywood,

womd

floorh~,

~fl~c!e

bcard

nr

my

othe

hard-smz-aced

materid),

and

cvtyJy

suppar,

the

ictal

hse

of

the

?~e?Iace.

A

:zi::?d

platfom

msy

be

csed

to

s~??ort

Cte

5re?!a=e.

.t;CThptla

flqJI3~~ is

hitilled

rm

a

cnrnbustible

floor,

a

nm-

combastible

hezrth

~xteim

must

5e

prcvrd~d

to

pro!ec:

he

floor

in

5nnt

3f

the

opetlin;!.

(Refer

toReaP:h

EX~PM~DP.~

pages

I6

md

IT).

-4

heplsct:

may

not

be

h~!!rd

closer

tFlm

12

112

hches

:3

my

un~rolected

can~bustibie

lvall

p~rpzadicdatro

the

door

opening (Figure

4).

When

a

24"

W

x

30'

H

wztl

shield

ma5e

53

a

m--

com'm~ile

inmapic

rnalerijl

with

henna1

conducriviry

Kd.54

oflsisnsed,

t1~aranr:emsy

bc

reduced

lo

7

inches.

SPP

table

{Figure

37,

Rgt!

16)

fgr

comrnnz;~~ds

whjch

can

br

used

as

wd

shirtd.

U?cn

Lns!A:ed

in

seed-mee

-a,i:L1

he

iufruetioiis

givzn

iii

this

manuai, rhe

frreplset

sysrem

may

touch

combustible

rr,ateria!s

x?he

53tt~x.

I

"

CIF~FXIC~~S

re+iedon

siesand

back

of

the

fireplace,

except

at

nailkg

flm~e,

where

clsmce

is

II".

fipe

3).

The

chimney

sysrem

requires

I"

minimum

air

space.

Cambustiblenaterials:

shculdaot

be

in

conhcr

wittrnounc-

k.gSflangt

of

the

nn~r

frame.

.,

.

MrARKCNG:

DO

KOT

I'ACCK

REQGJRED

AIR

SP.4CES

WmmSmATltSN

OR

DTnER

MATXRI-

PLS

(except

as

shcu'n

in

FIFE

29,

FaSP

133.

1"

MlM.

'

I

i

i

L

NalLlut

FLANGE

I

-

VERTICAL

FRIUfNG

MEMSEF!

ZGLTZ

3

If

king

vound

the

fireplace

is

desiged

to

incorpnte

Soolcshelves,

wooc!

bins,

close's, erc.,

hcse

s!lould

nor

;]roj~ct

beyond

he snfery

zone

(?;i~lwe

s).

I

FIGURE

6

-

l3TKEPL;ICE

DIMENSIONS

The

Fieplace

may

be

posi~iorcd

md

thm

the

k~mi~g

LuiIt

?round

it,

or

the

ira~inp

may

L

comrmcted

znd

&E

5;repla~

?w5ed

k:o

the

cpenhg.

TIE

dimensicns

shoan

i~

Fi~ure

7

mzy

be

USP~

to

consLruct

'$e

FI-zlace

openilp.

I

Install

nailing

flanges

35

shown

irr

Figure

EX

on

page

4

3nd

rnove

fire~lace

into

pcsition.

Iastall

the

pvided

mehi

safety

strips

bensaih

the

fireplsce

as

shown

h

TIE

installatiaa

cf

sn

outside

sccescery

Pit

is

highly

recnmmendd-

It

is

very

important

to

ensure

good

fireplace

operation

in

homes

which

are

tightly

wenthenealed

or

53ve

venlih

tin^

appliznces

iasfalled,

STEP

1:

Detem-h=

the

source

for

ou'kdt:

sir,

which

~mbc

i?~tdled

tk~ug]?

m.

outside

wd

m

bio

to

~rentilisterl

crawl

qmce

(Figurz

9).

In

either

mp,

3

4

I/?"

diameter

hole

will

be

r-quirad

for

b~aUation

of

he

air

det

xs2mbly.

CAU-

TIOS:

Avoid

imtalling

tlte

&

bAe?

where

tll

opening

could

br

blacl~d

'Jy

mow,

bushes

Er

o9er

ot?shcIes.

l3e

rnzxjmumheight

for

&e

mtside

sir

js

50hbove

Be

hearth:

. .

psovidfn~

a5

inlet

is

terminated

amua

of

thee

(3)

fezt

below

the

chimney

cap

level.

C31r19USTlON

bF!7

INTAKE

I

/m

/

\

r-

OUT51DE

WALL

'JENTiLATED

CRAWL

WZJALLA~~~N

SPACE

IMSTALCATION

(OPTIONAL)

FIGLRE

9

Ilcrlsr

ore

ptuwidsd

tor

arlachlng

the

providud

naltlng

flanges

at

tho

lop

hnd

hniiam

of

\cllhrr

sjdo

of

ihn

unlr.

enmblnmtlan

bod

~u:ted

Iat

lsvslln~

the

Ilrrplaen.

FIGURE

10

30772:

CClMBUSTIONdIIiIYLETDUCTS

MUSTNOT

TERMPIATE

IH

AlTJC

SPACE.

STEP2

Plemoverheahinletcav~fiomtherighthmdsIde

ofthe

case

[Figme

12).

Dismrd

the

cover.

On

sme

nod~h,

the

cover

msy

be

of

he

kock-ck-out'we.

STEP

3:

Gtasp

the

autside

air

gate

as

shown

in

Figure

10.

To

tIuead

it-erly

kro

athe

case,

thehmde

rnustbemd

beyand

its

nmsE

oper~t;llg

position.

Push

fie

qpc

edge

of

the

blade

inward

pzst

the

stop

and

rokte

the

handle

unhl

it

points

shi&t

dcun

STEP4:

Hold

he

air

gat.

ktl~

lefthnd

ss

&ominFigl?re

If.

d

1

FIGURE

11

STEP

3':

hsr~

KIIP

handt

mto

the

c2se

as

&cu~

in

Fi,we

STEP

7:

f;le

a~

&el

eyebrow

9rong-1

$e

wzU

12.

hfimr

.he

zir

:ate

zssernb?yhrrvsrd

into

pzsiticn,

bkke

DDE~~TI~

(Ti~me

14).

h&

3

4"

diam2ter

Soh"-CCMBUS-

s:~:

:b=!:znr?le

azt-2~

fhoqe

;?the

vertim!

siot

in

he

Ean:

TZLZ

C!ss

3

s:

Class i ;Ie?:l'!e

he!

ant2

4-

e!*e'3rcw.

FXQY

~iic

(S'e

Fi~lx~

46,

Pa~5

;GI.

STEPS:

With:hetworm&~g

ihee:rn&rzlscrtws

a3d

he

ST3

15:

Four

scr~w

hoies

art

prnvided

5.

fir:

ir

p:i!

kx

C~LT?

Imc?~2

i.?7?fdfi8erze

the

~UC

lo

thp

air

-ere

nssm'3ly

md

case

body

to

seeme

the

assably.

At

9is

assembly

as

shown

in

Fipe

is.

?oh:,

insrd

dy

two

scrzws

at

oppc-ske

?ids

of

tbe

nmge

as

shoul;

in

Figure

13.

5:chd~l~bIe-wall

chimney

secrion

cck~

of

m

onter?.;pe,

fiuepipt

mdsingle-piece

wiii

spacer.

D.e$pe

sectinzs

uc

nzt

'm;:kcd

and

m~st

b=

zs:~~~~lei

indepedentI~

zg

tFLe

c!-Lrn~y

is

&klFel

STEP

1:

R%en

sts~~

the

clliTilIley

directly

3n

t3e

be-

plsce,

iristall

:?I*

~L?K

?ire

seetien

by

fitting

the

mdr

tnd

:-to

rie

her

fircplzce

$trr+g

cozar.

?vialre

me

hr

mile

~nd

is

%!!y

inzer.4

ro

lock

into

Bc

lances.

Es-&e

162.

STEP

3:

Fi!

rhe

outer

_e;lvmkd

pipe

wid1

~acer

h

p!ace

;VET

~5e

outer

fie?Iac~

sL&g

es!lzr

leczred

nt

tine

top-

c*.ter

of

the

fr~p!nce

wit.

Rcsre

L!P,

ncler

pipe

ta

alig

the

slots

to

at?

wire

spacer

:cck.

771r

wire

sp~cerm~~s:pmtrudekou&

he

oufer

pipe

dors.

Co115n~c

10

sssemblt

~rhirv~ey

sections

as

outline3

dmtte,

markkg

sure

!hat

50th

ker

ncl

~n!s

sectim

zre

1o:ked

!occ&~r.

Stop

ascembiy

before

reaching

the

ceiling

and

:~VPT

tb-e

exposzd

pipe

end,

STEP

3:

On

the

ceilkg

di-ec:ly

ajovz

he

cm~er

cf

be

lo~bL-wall

pi;lc,

lay

nu:

a

14

117

inch

square

h~le

(use

p!umbbab)

and

cut

outfcrrhhey

exit

(serzFi,~~

S,page

3

for dimasiorzs.)

d.

Fhcsra~

s?ac-r;

ar?

r-r,.l-Pr.

zr

zz=1.:

mint

xfiere

42

ncy

?mrrmtes

ZI

floor

cr

ceding

jois;

sFce,

Tile!r

pa~ost

J

is

:wofal&

.;ley

esh'%&

3~3

xehtzir,

the

rcquke?

c:erir-

mcr

~EWEP~

~?e

3i~r.ey

xtrlj

c~rn?>~fSe

n::s+als,

aid

hey

povide

ecn~iere

~~~?.~11%

3~2

lolr

?ace

ID

mohes

floor

cr

a~ic

space,

as

rzquired

by

most

mdes.

Wen

pm~tsating

a

fluor

cr

cr:iling

st

;ur

m$e,

d&r

the

15

or

3

0 d ~pe

firesto?

musi

be

used.

If

tbe

?pepass-s

*do=&

zf=mtS

o~mb:

S~f~tlrx3om,

i?stzll

a

5iestop

spacer

to

th~

b3lfoi

DF

he

jnists

fi~re

1,7).

R'3m

pi7c

pssrs

hro

tbe

a!*;c

?ace,

instal!

the

ikesrap

spscer

an

:;op

c.3~

j~isz

(FIg~re

IF)

znd

s-cm

w:;h

Aeet

mebl

screws

or

adz.

STEP

4:

Deth

the

Iocatica

of

tl~e

hoIe

robe

at

in

*Lhe

roof

The

nof

hole

curom

depmdr; or,

the@t&

oEt!ie

md,

7'

sc

ref=

to

the

chad

on

Figre

2iI

Page

9.

.C

.