Marco 166 030 1C User Manual

© S.p.A.

AVVERTENZE D’USO

INSTRUCTIONS FOR USE

ELETTROPOMPA AUTOADESCANTE

PER TRAVASO LIQUIDI

SELF-PRIMING ELECTRIC PUMP

FOR TRANSFERRING VARIOUS LIQUIDS

166 030 1C - VP45/AC 220V

01/04/14 Rev.01

© S.p.A.

Tab.1 EN

CODE TYPE VOLT

l/min 35 bar 1 kg 4,7 mm² 0,75
gpm 9,2 psi 14,5 lb 10,4 AWG 18

WIRE SIZE **FUSE FLOW RATE * PRESSURE WEIGHT

VP45-AC

IP 54 Protection

* Internal tube Ø 25 mm / ** Length up to 4 m

A220 1,5166 030 1C

ENG

PRODUCT DESCRIPTION

Self-priming electric pump for the transfer of liquids of varied nature (see exception) for
discontinuous or intermittent usage.
The pumping element is made up of acetalic (POM) sliding vanes rotor which can possibly
even run dry for brief periods. Completely equipped with filter on the inlet side.

TECHNICAL DETAILS

APPLICATIONS

There are numerous fields of applications for the pump, however only exclusively with the
allowed liquids mentioned:

Ø transfer of diesel fuel between tanks, refuelling of tractors and earth moving

equipment

Ø transfer of water
Ø transfer of light weight lube oils, antifreeze, etc.

FLUIDS ALLOWED / NOT ALLOWED

Tab.2 EN

WARRANTY EXPIRES IF MAX FLUID

TEMPERATURE IS EXCEEDED

OK
NO

FRESH WATER (max 30°C-86°F)
DIESEL FUEL*
PETROL (GASOLINE)
FLAMMABLE LIQUIDS with PM< 55°C-131°F
LIQUIDS WITH VISCOSITY > 20 cSt
FOODSTUFF LIQUIDS
CORROSIVE CHEMICAL PRODUCTS
SOLVENTS

LIQUIDS DANGERS

MOTOR

FIRE / EXPLOSION

•

•

•

* Minimum flashpoint (PM): 55°C-131°F.

7

• •

INJURY TO

OVERHEATING

CONTAMINATION

FOODSTUFF LIQUID

PERSONNEL

PUMP CORROSION

DAMAGE TO SEALS

•

• •

© S.p.A.

TRANSPORTATION AND HANDLING

INSTALLATION

PRELIMINARY CHECKS

POSITIONING

AMBIENT CONDITIONS

TEMPERATURE: RELATIVE HUMIDITY:min.-10°C 14°F-max.60°C 140°F max. 90 %

OPERATING CYCLE

The pump has been designed for discontinuous use. Under conditions of high operating
pressures (eg. with closed or blocked outlet, excessive length of the delivery circuit and/or
excessive pressure due to accessories), it can be subjected to elevated stresses and
overheating and therefore should not be used for prolonged periods under such conditions.

Due to limited weight and dimensions the pump does not require the use of any special
handling or lifting equipment. When handling manually, normal personal protective gear
should be worn (safety shoes with toe piece, etc.). The pump is carefully packed prior to
shipment. Upon receiving, the packaging should be inspected for damages and the pump
stored in a dry area.

It is recommended that the use of the pump be according to normative safety standards
and also as per the precautions listed below.

The pump can be mounted in any position. Fix the pump utilizing suitable diameter
screws corresponding to the holes.

Check that there has been no damage to the pump during transportation or storage. Both
inlet and outlet ports should be carefully cleaned removing possible dust or residual
packaging material. Verify that the available electrical power supply corresponds to the
specification requirements.

WARNING: the above indicated temperature ranges are applicable to all components
of the pump and these limits must be respected in order to avoid any possible damage
or malfunctioning.

ENG

8

© S.p.A.

ELECTRICAL CONNECTION

TUBING CONNECTIONS

The electrical installation of the pump must include a protection fuse which is suitably rated
as indicated on the motor label.

Electrical cabling size should depend on the distance between pump and battery power
supply (see Tab.1 EN). The use of undersized cabling can cause overheating of the electrical
wiring and subsequent fire hazard. There will also be a voltage drop at the motor terminals
with a consequent reduction in efficiency. The flow rate value indicated on the motor label is
obtained with internal tube diameter indicated on Tab.1 EN. Tubes with inferior diameters will
cause an increase in current with potential risk of motor overheating.

WARRANTY EXPIRES IF NO FUSE IS UTILIZED

WARNING: THE PUMP MOTOR IS NOT EXPLOSION PROOF.

Do not install the pump where flammable vapours or gases may be present. Install the
pump in an accessible place for inspection. It is good practice to avoid any pump
contact with water splashes possibly causing water seepage into the motor with high
risk of internal oxidation and/or short circuit.
It is the responsibility of the installation technician to ensure a correctly designed circuit
installation fitted according to regulations. Environmental risks must be taken into
account with the installation.

Ø

Ø

Ø

Prior to making any tube/hose connections, check that the inlet ports have no end
caps;
Do not position the pump at a excessive height with respect to the minimum level of
the fluid to be transferred. Damage may occur if this height is exceeded as the pump
may not draw fluid. Make sure that the outlet tube is empty and without chokes;
Avoid choking the inlet or outlet tubes so that efficiency is optimized.
The use of an inlet filter is recommended especially with fluids containing impurities
(mesh ASTM no. 35).

Utilize tubes and connection pieces that are resistant to the fluid types handled and
avoid any possible environmental dispersion.

Ø

Ø

In this case frequent cleaning and maintenance of the filter is

advisable. The standard filter withstands a maximum positive pressure of 0.5 bar.

ENG

9

© S.p.A.

TROUBLESHOOTING

WHY THE PUMP WILL NOT PRIME ITSELF?

CHECK POINTS IF THE PUMP HAS STOPPED OR WILL NOT START

GOOD PRACTICES ENSURING A WELL FUNCTIONING PUMP

Ø
Ø

Ø

Ø

Check the effectiveness of the battery power supply (voltage activity);
Check if the fuse has blown;
Check for any foreign matter present in the pump body. To do this, disconnect the
power supply and unscrew the four fixing screws, remove the front cover plate and
inspect the chamber. Replace the cover plate in the same initial position after
inspection;
Avoid running the pump dry for more than a few minutes. Pumps found defective
that have run dry in the absence of fluid are not covered by warranty.

If it is expected that the pump will not be used for a period of at least 30 days, especially in the
case of usage with water, it is advisable to run fresh water through it and to then loosen the
front plate screws. Upon re-use, run the pump briefly (a few seconds) and tighten the screws
again. Check under conditions of maximum operating pressure that the motor current value
is within the motor label specifications.

Ø

Ø
Ø

Ø

Ø

Ø
Ø

Ø

The pump is fitted at an excessive height above the fluid level
The pump has run dry for too long a period
Long periods of inactivity. In this case it is advisable to add liquid directly into the
chamber before start-up
Air leak at the suction pipe due to the following reasons, possible cuts in the pipe,
inadequate hose clamps, malfunctioning of the filter due to defective/worn seals or
filter clogged
Air leak at the front plate cover due to the following reasons, loose fixing screws,
poor effectiveness of the seal
Faulty electrical cable connections
Presence of obstructions or restrictions in the suction or delivery pipes or the use of
special devices(eg. automatic spray pistol or aqua-stop)
Presence of liquid loops in the outlet tube

ENG

10

© S.p.A.

NORMAL MAINTENANCE

INDICATORS THAT THE PUMP IS FUNCTIONING CORRECTLY

TO OPEN THE PUMP

ENVIRONMENTAL DISPOSAL

WARRANTY

PACKAGING ENVIRONMENTAL DISPOSAL

Ø

Ø
Ø

Check frequently and keep the inlet filter clean;
Check every month the chamber and keep clean from any foreign matter;
Check every month that electrical wiring is in good condition.

ØØRegular flow and constant noise levels;

Amp-draw within the limits indicated in the technical details.

ØØIt is recommended that a specialized service technician be consulted for any

repair work or the replacement of worn out internal components, exclusively with
original spare parts;
During the warranty period, only by authorized Marco S.p.A. personnel, failing
which the warranty will expire.

Do not dispose of pumps into household waste: pumps that are no longer usable, must
be collected separately and and disposed of in an enviromentally correct manner.

The user is invited to effect a proper waste separation, in order to facilitate the recycling
of the materials of which the packing is composed.

1) The Warranty period is 2 years from date of purchase on production of the
appropriate sales invoice.

2) Should the original sales invoice not be available, then the 2 year warranty
period will be valid from production date.

3) The Warranty becomes null and void in the case of incorrect utilization or
disregard of the instructions contained herein.

4) The Warranty only covers original production defects.

5) The Warranty does not cover any related installation costs involved.

6) Transport costs are refundable only in the case where warranty has been duly
accepted by Marco Spa and they will be limited to the actual shipment costs
between Marco Spa warehouse and the client's delivery address.

7) No credit notes or replacement items will be issued prior to the receipt and
proper testing of any Marco goods that are deemed faulty.

ENG

11

© S.p.A.

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ENG

SCHEDA DI ASSEMBLAGGIO / EXPLODED VIEW

5

7

6

11

8

12

21

14

20

19

18

4

2

10

3

9

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1

15

16

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Pos. Q.tà Descrizione Description

1 1 CORPO POMPA PUMP BODY
2 1 ANELLO DI TENUTA LIP SEAL

4 1 CUSCINETTO BALL BEARING
5 1 MOTORE MOTOR
6 1 FLANGIA FLANGE
7 1 GIUNTO COUPLING
8 1 GRANO HEADLESS SCREW

9 1 ALBERO SHAFT
10 1 LINGUETTA KEY
11 4 VITE M5x16 SCREW M5x16
12 2 VITE M4x12 SCREW M 4x12
13 1 ROTORE ROTOR
14 5 PALETTA VANE
15 1 O-RING O-RING
16 1 PIATTELLO TOP PLATE
17 3 VITE SCREW
18 2 PORTAGOMMA TUBE OUTLET
19 4 O-RING O-RING
20 2 TAPPO CAP
21 4 VITE SCREW

12

Ricambio

Spare Part

X3 1 RONDELLA WASHER

X

X

© S.p.A.

ENG

I T

SMONTAGGIO PORTAGOMMA / TUBE OUTLET REMOVING

13

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ENG

COLLEGAMENTO / TUBING CONNECTIONS

TIPO / TYPE

1

PORTATA MAX.

MAX. FLOW RATE

3

2

4

14

© S.p.A.

INGOMBRI / DIMENSIONS

mm pollici / inches

187 7 3/8"
120 4 3/4"

166 6 1/2"

91,5 3 5/8" 74,5 2 7/8"

113 4 1/2"

ENG

25 1"

I T

71 2 3/4"

276 10 7/8"

90 3 1/2"

6 1/4"

15

© S.p.A.

0

10

20

30

40

0 0,2 0,4 0,6 0,8 1 1,2

bar

l/min

0

0,25

0,5

0,75

0

0

,

2

0

,

4

0

,

6

0

,

8

1

1

,

2

bar

A

I T

ENG

DIAGRAMMI / DIAGRAMS

DIAGRAMMA PORTATA

FLOW RATE DIAGRAM

DIAGRAMMA ASSORBIMENTO

AMPERE-DRAW DIAGRAM

16

© S.p.A.

ENG

Associato AIB

associazione
industriale
bresciana

DICHIARAZIONE DI CONFORMITA’ C.E.

E.C. DECLARATION OF CONFORMITY

Confermiamo che il prodotto:

We confirm that the product:

166 030 1C - VP45/AC 220V Pompa a palette 35 l / Vane pump

è conforme alla Direttiva 73/23/CE relativa al Basso Voltaggio e

alla Direttiva 2004/108/CE relativa alla Compatibilità Elettromagnetica

is in conformity with 73/23/EC Directive relating to Low Voltage and
with 2004/108/EC Directive relating to the Electromagnetic Compatibility

Questa dichiarazione è valida per tutti gli articoli prodotti secondo la documentazione tecnica che è parte di questa
dichiarazione. In caso di eventuali verifiche pertinenti alla Sicurezza dell macchine elettriche ed alla Compatibilità
Elettromagnetica sono state applicate le seguenti normative:

This declaration is valid for all products which are produced in accordance with the technical documentation which is
a part of this declaration. For verification of conformity with
Electromagnetic Compatibility the following standards are applied:

regard to the security of electric machines and to the

I T

EB60335-2-41:1990 Sicurezza delle macchine elettriche per uso domestico ed
+A51:1991 usi affini. Particolari applicazioni delle pompe elettriche con liquidi che non

superano la temperatura di 35 °C.

Security of electric machines for the domestic use and similar uses.

Particular applications of electric pumps with liquids that do not exceed 35°C.

EN50081 - 1 / 03.93 Normativa generica sull’emissione di disturbi radio (abitazioni, ambienti

commerciali e piccole industrie).

Generic emission standard, residental, commercial and light industry.

EN50082 - 2 / 03.95 Normativa generica sulla resistenza ai disturbi radio
(ambienti industriali)

Generic waves immunity standard, industrial environment

.

Contrassegnazione con marchio CE da: Settembre ’96

EC product marking from: September‘96.

Questa dichiarazione è rilasciata sotto la responsabilità esclusiva di:

This declaration is given under the sole responsibility of:

MARCO S.P.A.

Via Mameli 10 - 25014 Castenedolo (Brescia)

Tel. [phone] Fax [phone]

17

© S.p.A.

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ENG

NOTE / NOTES

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© S.p.A.

ENG

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Pagina intenzionalmente lasciata vuota.

Intentionally left blank.

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Questo documento e' proprieta' di Marco S.p.A la riproduzione e l'uso sono vietati.

Tutti i diritti sono riservati.

Per ulteriori informazioni vedere nostro sito internet - www.marco.it

Marco S.p.A Via Mameli 10 - 25014 Castenedolo (Brescia) – Italia

tel. [phone] / Fax [phone]

Property of MARCO S.p.A reproduction prohibited. All rights reserved.

For further information visit our web site - www.marco.it

Marco S.p.A Via Mameli 10 - 25014 Castenedolo (Brescia) – Italy

tel. [phone] / Fax [phone]