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Marcegaglia Buildtech
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Realpont system 75
Instruction Manual
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Marcegaglia Buildtech Realpont system 75, Tel Dal T5/Uniform system, Realpont system 105 Instruction Manual

Instruction manual
Prefabricated frames
SUPPLY
MATERIAL ZC
REMARKS The weight refers to nominal
Various modes of supply are available:
• sale
• sale with buyback agreement
• rent
All these modes of supply can be combined with the following services:
• assembly
• disassembly
• service at the building site
hot dip galvanized steel
ZZ
Sendzimir galvanized steel
ZE
electro-galvanized steel
VR
painted steel
TR
tropicalized steel
LG
wood
AL
aluminium
gage values
* Production on request
Index
REALPONT SYSTEM DESCRIPTION
Prefabricated frames: Realpont system 75
Prefabricated frames: Realpont system 105
Realpont system components
TEL DAL T5/UNIFORM SYSTEM DESCRIPTION
Prefabricated frames: Tel Dal T5/Uniform system
Tel Dal system T5 components
Uniform system components
TUBE-COUPLER SYSTEM DESCRIPTION
Tube-coupler system components 26
04
05
06
14
15
20
INSTRUCTIONS FOR USE
Pre-erection
Erection
Use
Dismantling
Transport
ANCHORAGES
General characteristics
Tie anchorage
Ring anchorage
Screw-down anchorage
Bracing anchorage
Truss beam in tube-coupler anchorage
Anchorage with reinforced rod for reinforced concrete
Anchorage with steel structural plates
ERECTION SEQUENCE
Connection elements
Realpont system erection sequence
30
31
33
34
34
36
37
39
41
41
43
45
46
48
49
CERTIFICATIONS
Certifications
64
Instruction manual • Prefabricated frames
1
Instruction manual • Prefabricated frames
2
Description Realpont system
Prefabricated frames: Realpont system 75
Prefabricated frames: Realpont system 105
Realpont system components
04
05
06
Instruction manual • Prefabricated frames
3
Prefabricated frames: Realpont system 75
System with 75 cm frames with bushings
750 mm deep/wide frame • Painted or hot dipped galvanizing protection Erection of 2500 mm and 3000 mm mixed bay structures • Bushing fit­tings
SUPPLY
Sales, rent.
UPRIGHTS MATERIAL
- Steel grade S235JR
- Steel tubes: 48.3 mm outside diameter, 2.9 mm S235JRH nominal gage
PROTECTION
- Hot dip galvanized: guaranteed min. coating thickness 55 micron (mean value);
- Painting performed by immersion with resistance tested to ASTM D 2247-87 moist-room test;
- Col or: red
CHARACTERISTICS
- Bushing fittings;
- Modular bushing fittings to obtain 1.8 m, 2.5 m and 3,0 m mixed bays;
- Safe erection;
- Licensed for uniform building loads of 300 daN/m2 (cl IV, EN12811)
TUBE CHARACTERISTICS ACCORDING TO EN10219
Outside diameter (mm)
Thickness (mm)
2
Section (cm
Moment of inertia (cm
Section modulus (cm
Radius of gyration (cm)
Nominal weight (kg/m)
Ultimate stress (N/mm
Elongation at rupture (%)
Thickness tolerance: ≤ 5% Tolerance on the mass ± 5% on parts of at least 10 Ton Other tolerances: as per ISO 65 recommendations
)
4
)
3
)
2
)
48,30 40,00 38,00 38,00 26,90
2,9 2 4 2,5 2
4,14 2,38 4,27 2,78 1,56
10,7 4,32 6,26 4,41 1,22
4,43 2,16 3,29 2,32 0,907
1,61 1,34 1,21 1,25 0,88
3,27 1,87 3,38 2,18 1,24
≥ 360 ≥ 360 ≥ 360 ≥ 360 ≥ 360
≥ 24 ≥ 24 ≥ 24 ≥ 24 ≥ 24
STANDARD DIMENSIONS
Width Span Module
750 mm 1800 mm
2500 mm 3000 mm
2000 mm Fix height
Manufacturing Standards
- Aut. Min. n.15/0009997/14.03.01.03 del 01/06/2005
- Est. 15/VI/3800/14.03.01.02 del 03/08/2006
- Decreto legislativo 9 Aprile 2008 n. 81
- D.M. 02/09/68
- D.M. 23/03/90 n. 115
- Circolari 44/90 e 156 AA.GG./STC.
- Disciplinare UNICMI sul marchio SQ
Instruction manual • Prefabricated frames
4
Prefabricated frames: Realpont system 105
System with 105 cm frames with bushings
Installation of 1050 mm deep working bays • Protection or hot dipped galvanizing protection • Erection of 2500 mm and 3000 mm mixed bay structures • Bushing fittings.
SUPPLY
Sales, rent.
UPRIGHTS MATERIAL
- Steel grade S235JR
- Steel tubes: 48.3 mm outside diameter, 2.9 mm S235JRH nominal gage
PROTECTION
- Hot dip galvanized: guaranteed min. coating thickness 55 micron (mean value);
- Painting performed by immersion with resistance tested to ASTM D 2247-87 moist-room test;
- Col or: red
CHARACTERISTICS
- Bushing fittings;
- Modular bushing fittings to obtain 1.8 m, 2.5 m and 3,0 m mixed bays;
- Safe erection;
- Licensed for uniform building loads of 300 daN/m2 (cl IV, EN12811)
TUBE CHARACTERISTICS ACCORDING TO EN10219
Outside diameter (mm)
Thickness (mm)
2
Section (cm
Moment of inertia (cm
Section modulus (cm
Radius of gyration (cm)
Nominal weight (kg/m)
Ultimate stress (N/mm
Elongation at rupture (%)
Thickness tolerance: ≤ 5% Tolerance on the mass ± 5% on parts of at least 10 Ton Other tolerances: as per ISO 65 recommendations
)
4
)
3
)
2
)
48,30 40,00 38,00 38,00 26,90
2,9 2 4 2,5 2
4,14 2,38 4,27 2,78 1,56
10,7 4,32 6,26 4,41 1,22
4,43 2,16 3,29 2,32 0,907
1,61 1,34 1,21 1,25 0,88
3,27 1,87 3,38 2,18 1,24
≥ 360 ≥ 360 ≥ 360 ≥ 360 ≥ 360
≥ 24 ≥ 24 ≥ 24 ≥ 24 ≥ 24
STANDARD DIMENSIONS
Width Span Module
1050 mm 1800 mm
2500 mm 3000 mm
2000 mm Fix height
Manufacturing Standards
- Aut. Min. Realpont 15/0006649/14.03.01.01 del 12/04/2005
- Est. 15/VI/3799/14.03.01.01 del 03/08/2006
- EU 92 15/0009998/14.03.01.03 del 01/06/2005
- Decreto legislativo 9 Aprile 2008 n. 81
- D.M. 02/09/68
- D.M. 23/03/90 n. 115
- Circolari 44/90 e 156 AA.GG./STC.
- Disciplinare UNICMI sul marchio SQ
- n. 15/VI/3974/14.03.01.02 del 3 agosto 2006
- n. 15/VI/7369/14.03.01.02 del 5 maggio 2008
Instruction manual • Prefabricated frames
5
Realpont system - Components
Base plate
mm
48 TR IT/EN 3030100006 0,92
material
cod daN
Adjustable base jack
mm
355 ZE IT/EN 3040800902 2,49
700 ZE IT/EN 3060300141 3,30
1000 ZE IT/EN 3040501012 4,69
material
cod daN
Realpont frame
Realpont half-frame
mm
1050x1300 VR IT 3040105980 15,04
1050x1300 ZC IT 3040105981 15,08
1050x1300 ZC EN 3040105991 15,99
material
cod daN
Realpont compensation-frame
mm
750x1300 VR IT 3040106130 13,17
750x1300 ZC IT 3040106131 13,90
750x1300 ZC EN 3040105961 14,50
material
cod daN
mm
750x2000 VR IT 3040106100 18,14
750x2000 ZC IT 3040106101 19,24
750x2000 ZC EN 3040106071 19,31
1050x2000 VR IT 3040106000 20,10
1050x2000 VR EN 3040107000 20,32
1050x2000 ZC IT 3040106001 21,13
1050x2000 ZC EN 3040107001 21,13
material
cod daN
Spigot pin
mm
100 TR IT/EN 3040701006 0,12
material
cod daN
Guardrail with forged connection devices
mm
1800 VR IT 3040201010 2,76
1800 ZZ IT/EN 3040201015 2,88
2500 ZZ IT/EN 3040201175 5,80
3000 ZZ EN 3040201705 6,69
material
cod daN
Instruction manual • Prefabricated frames
6
Horizontal-diagonal brace
Horizontal-diagonal brace for pedestrian walk-thru frame with forged connection device
mm
748x1800 VR IT 3040206160 2,86
748x1800 ZZ IT 3040206165 3,33
748x2500 ZZ IT 3040206175 5,94
748x3000 ZZ EN 3040201725 6,87
1048x1800 VR IT/EN 3040206010 3,12
1048x1800 ZZ IT/EN 3040206015 3,26
1048x2500 ZZ IT/EN 3040201195 6,23
1048x3000 ZZ EN 3040201715 7,05
material
cod daN
Horizontal-diagonal brace for tapered ends with forged connection devices
mm
348x1800 ZZ IT 3040202065 2,93
348x2500 ZZ IT 3040201165 5,85
648x1800 ZZ 3040201266 3,03
648x2500 ZZ IT 3040201155 5,88
material
cod daN
mm
1798x3000 ZZ EN 3040201745 7,68
material
cod daN
Vertical-diagonal brace
mm
1800 VR IT 3040201000 3,25
material
cod daN
Vertical-diagonal brace with forged connection devices
mm
1800 ZZ IT 3040201005 3,40
2500 ZZ IT 3040201185 6,40
2500 ZZ EN 3040201195 6,23
3000 ZZ EN 3040201715 7,05
material
cod daN
Double fencing structure
mm
1800 VR IT 3040201900 9,10
1800 ZC IT 3040201901 10,09
1800 ZC EN 3040201791 8,85
2500 ZZ IT 3040201911 15,08
2500 ZC EN 3040201801 15,42
3000 ZC EN 3040201851 18,80
Instruction manual • Prefabricated frames
7
material
cod daN
Steel denitive guardrail frame
Side fencing structure with toeboard
mm
750 ZC EN 3040201691 14,08
1050 ZC EN 3040201681 15,10
1800 ZC EN 3040201661 16,98
2500 ZC EN 3040201671 18,74
3000 ZC EN 3040201751 21,96
material
cod daN
Transom
mm
750 VR IT 3040206180 1,16
750 ZZ IT 3040206185 1,66
1050 VR IT 3040206060 1,94
1050 ZZ IT 3040206065 2,02
material
cod daN
mm
750 VR IT 3040206040 8,25
750 ZC EN 3040206141 8,67
750 ZC IT 3040206041 9,37
1050 VR IT 3040206100 10,75
1050 ZC EN 3040206131 10,82
1050 ZC IT 3040206101 11,23
material
cod daN
Securdeck scaffold steel plank
mm
1800x330x50 ZZ IT/EN 3070102041 10,80
2500x330x50 ZZ IT/EN 3070102051 14,38
3000x330x50 ZZ IT/EN 3070102161 16,75
3000x330x75 ZZ IT/EN 3070102071 19,90
1800x490x50 ZZ IT/EN 3070102011 15,16
2500x490x50 ZZ IT/EN 3070102021 21,30
material
cod daN
Instruction manual • Prefabricated frames
8
Steel plank with trapdoor
Toeboard
mm
1800x490x50 PZ 3070100011 28,68
1800x490x50 ZZ 3070100031 28,68
2500x490x50 ZZ 3070800031 38,41
1800x660x60 ZZ 3150200191 35,04
2500x660x60 ZZ 3150200201 45,38
material
cod daN
Aluminium-plywood plank with frontal opening trapdoor
mm
1800x660 AL 3070101149 20,63
2500x660 AL 3070101139 26,35
3000x660 AL 3070101521 31,53
material
cod daN
mm
1800 ZC 3070200001 5,02
2500 ZC 3070200051 7,35
3000 ZC 3070200071 7,321
material
cod daN
Ladder
mm
2000 VR 3070300130 6,05
2000 ZC 3070300131 7,35
material
cod daN
Compensation frame ladder
Aluminium-plywood plank with frontal opening trapdoor and ladder
mm
2500x660 AL IT/EN 3070101129 32,38
3000x660 AL EN 3070101069 38,06
material
cod daN
mm
1330 VR 3070300160 6,05
1330 ZC 3070300161 7,35
Instruction manual • Prefabricated frames
9
material
cod daN
Ladder handrail
Walk-thru frame
mm
- ZC 3070300141 2,78
material
cod daN
Simple reinforced terminal
mm
- VR IT 3040404080 7,15
- ZC IT 3040404081 7,84
- ZC EN 3040303021 7,84
material
cod daN
Top guardrail upright
mm
1796x2516 ZC IT 3040104081 33,68
1796x2400 ZC EN 3040104051 34,14
material
cod daN
Lower support
mm
- VR IT 3040101030 18,21
- ZC IT 3040101031 19,66
material
cod daN
mm
2000 VR IT 3040404090 11,82
2000 ZC IT 3040404091 12,36
2000 ZC EN 3040404111 12,36
material
cod daN
Upper support
mm
650x1050 VR IT 3040106020 25,93
650x1050 ZC IT 3040106021 27,10
Instruction manual • Prefabricated frames
10
material
cod daN
Bracket for Realpont system 75
Bridging ledger
mm
750 ZC IT 3040306031 6,54
750 VR IT 3040306030 6,82
750 ZC EN 3040307501 7,01
material
cod daN
Bracket for Realpont system 1050
mm
1050 VR IT 3040306000 8,50
1050 ZC IT 3040306001 7,98
1050 ZC EN 3040307201 8,58
material
cod daN
Bracket brace
mm
750 ZC IT/EN 3040306041 8,30
1050 VR IT/EN 3040305010 8,44
1050 ZC IT/EN 3040305011 8,73
material
cod daN
Street protection fan
mm
3600 VR IT 3040604020 41,84
3600 ZC IT/EN 3040604021 43,50
5000 ZC IT/EN 3040601031 52,82
5400 VR IT 3040604040 60,66
5400 ZC IT/EN 3040604041 63,06
material
cod daN
Bridging ledger junction
mm
748 ZC EN 3040603021 10,78
748 ZC IT 3040606011 5,63
1048 VR IT/EN 3040605010 8,47
1048 ZC IT 3040605011 8,95
material
cod daN
Bracket for loading platform
mm
- VR IT 3040301050 9,19
- ZC IT 3040301051 9,65
- ZC EN 3040800401 18,60
material
cod daN
mm
1048 VR IT 3040306900 13,01
1048 ZC IT/EN 3040306901 13,46
Instruction manual • Prefabricated frames
11
material
cod daN
Instruction manual • Prefabricated frames
12
Description Tel Dal T5/Uniform system
Prefabricated frames: Tel Dal T5/Uniform system
Tel Dal system T5 - Components
Uniform System - Components
14
15
20
Instruction manual • Prefabricated frames
13
Prefabricated frames: Tel Dal T5/Uniform system
System with 105 cm frames with pawl
1050 mm deep/wide frame • Painted protection by immersion • Erection of 1800 mm mixed bay structures • Pawl fittings
SUPPLY
Sales, rent.
UPRIGHTS MATERIAL
- Steel grade S235JR
- Steel tubes: 48.3 mm outside diameter, 2.9 mm nominal gage
PROTECTION
- Painting performed by immersion with resistance tested to ASTM D 2247-87 moist-room test;
- Color: blue for Tel Dal T5, red for Uniform
CHARACTERISTICS
- Pawl fittings;
- Span: 1,8 m;
- Safe erection;
- Licensed for uniform building loads of 300 daN/m
2
(cl. IV, EN 10811)
TUBE CHARACTERISTICS ACCORDING TO EN10219
Outside diameter (mm)
Thickness (mm)
2
Section (cm
Moment of inertia (cm
Section modulus (cm
Radius of gyration (cm)
Nominal weight (kg/m)
Ultimate stress (N/mm
Elongation at rupture (%)
Thickness tolerance: ≤ 5% Tolerance on the mass ± 5% on parts of at least 10 Ton Other tolerances: as per ISO 65 recommendations
)
4
)
3
)
2
)
48,30 40,00 38,00 38,00 26,90
2,9 2 4 2,5 2
4,14 2,38 4,27 2,78 1,56
10,7 4,32 6,26 4,41 1,22
4,43 2,16 3,29 2,32 0,907
1,61 1,34 1,21 1,25 0,88
3,27 1,87 3,38 2,18 1,24
≥ 360 ≥ 360 ≥ 360 ≥ 360 ≥ 360
≥ 24 ≥ 24 ≥ 24 ≥ 24 ≥ 24
DIMENSIONS
Width Span Module
1050 mm 1800 mm 2000 mm
Fix height
Manufacturing Standards
- Aut. Min. n.19647/PR-7/B-9 del 10/03/1978
- Aut. Min. n.23455/OM-4 del 04/02/1998
- Decreto legislativo 9 Aprile 2008 n. 81
- D.M. 02/09/68
- D.M. 23/03/90 n. 115
- Circolari 44/90 e 156 AA.GG./STC.
Instruction manual • Prefabricated frames
14
Tel Dal system T5 - Components
Base plate
mm material cod. daN
48 TR 3030100006 0,92
Adjustable base jack
Half-frame Tel Dal T5
mm material cod. daN
1330x1050 VR 3040104010 14,26
1330x1050 ZC 3040104011 14,30
Spigot pin
mm material cod. daN
330 ZE 3040501062 2,42
1000 ZE 3040501012 4,69
Frame Tel Dal T5
mm material cod. daN
2000x1050 VR 3040104000 18,83
2000x1050 ZC 3040104001 19,00
mm material cod. daN
10 TR 3040701006 0,12
Double guardrail P22
mm material cod. daN
- VR 3040204030 7,42
- ZC 3040204031 8,00
Instruction manual • Prefabricated frames
15
Ledger P11
mm material cod. daN
- VR 3040204020 2,42
- ZC 3040204021 2,76
Vertical-diagonal brace
mm material cod. daN
- VR 3040204000 2,99
- ZC 3040204001 3,06
Side fencing structure with toeboard T5
mm material cod. daN
- VR 3040206120 12,05
- ZC 3040206121 12,39
Steel plank with trapdoor
Horizontal-diagonal brace
mm material cod. daN
- VR 3040204050 2,68
- ZC 3040204051 2,60
Aluminium temporary guardrail frame
mm material cod. daN
1048 AL 3040201919 12,33
1800 AL 3040201879 12,85
mm material cod. daN
1800x500x50 ZZ 3070100011 28,68
Toeboard
mm material cod. daN
1800x500 ZZ 3070100001 18,29
Instruction manual • Prefabricated frames
16
Ladder
Upright TD4
mm
2000 VR 3070300130 6,05
2000 ZC 3070300131 7,35
material
cod. daN
Compensation frame ladder
mm material cod. daN
1330 VR 3070300160 3,96
1330 ZC 3070300161 4,15
Ladder handrail
mm material cod. daN
- VR 3040404020 7,07
- ZC 3040404021 7,42
Reinforcement upright RP12
mm material cod. daN
2000 VR 3040406030 8,26
2000 ZC 3040406031 8,58
mm material cod. daN
- ZC 3070300141 2,78
Top guardrail upright Tel Dal
mm material cod. daN
- VR 3040404000 7,84
- ZC 3040404001 7,29
Walk-thru frame
mm material cod. daN
- VR 3040104060 32,16
- ZC 3040104061 33,68
Instruction manual • Prefabricated frames
17
Guardrail ledger for walkthrough passage with forged connection device
Vertical-diagonal brace for walkthrough passage with forged connection device
mm material cod. daN
- ZZ 3040204105 4,26
Horizontal-diagonal brace for walkthrough passage with forged connection device
mm material cod. daN
- ZZ 3040204125 5,84
Horizontal-diagonal brace for walkthrough passage with cold-pressed connection device
mm material cod. daN
- ZZ 3040204115 5,03
Lower support Tel Dal
mm material cod. daN
- VR 3040104040 17,70
- ZC 3040104041 18,90
mm material cod. daN
- VR 3040204120 5,44
Instruction manual • Prefabricated frames
18
Upper support Tel Dal
mm material cod. daN
- VR 3040104030 25,32
- ZC 3040104031 26,25
Inside bracket
mm material cod. daN
330 VR 3040304050 4,29
330 ZC 3040304051 4,43
Street protection fan
mm material cod. daN
- VR 3040301050 9,19
- ZC 3040301051 9,65
Bridging ledger
Bracket for non axial piers
mm material cod. daN
1050 VR 3040304060 7,76
1050 ZC 3040304061 7,98
Bracket brace
mm material cod. daN
1050 VR 3040304070 8,63
1050 ZC 3040304071 8,93
mm material cod. daN
3600 VR 3040604000 24,39
3600 ZC 3040604001 25,08
Joists junction
mm material cod. daN
- VR 3040604010 5,60
- ZC 3040604011 5,78
Instruction manual • Prefabricated frames
19
Uniform System - Components
Base plate
mm material cod. daN
48 TR 3030100006 0,92
Adjustable base jack
Half-frame Uniform
mm material cod. daN
1330x1050 VR 3040102010 14,79
Spigot pin
mm material cod. daN
10 TR 3040701006 0,12
Side fencing truss Uniform
mm material cod. daN
330 ZE 3040501062 2,42
1000 ZE 3040501012 4,69
Frame Uniform
mm material cod. daN
2000x1050 VR 3040102000 19,73
mm material cod. daN
- VR 3040402020 8,15
Ledger Uniform
mm material cod. daN
- VR 3040202010 2,27
Instruction manual • Prefabricated frames
20
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