Marathon HMT4000T User Manual

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HMT4000T
shown w/optional equipment
4390 Corporate Drive
Burlington, Ontario, L7L 5R3
www.marathonequipmentinc.com
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Table of Contents
Section 1: General Information
Equipment Registration Form Contacting Marathon General Equipment Safety and Precautions Transporting Your Marathon Equipment Trailer Wheel Torque Trailer Wheel Repair or Replacement
Section 2: Operating Instructions
Introduction to the HMT Filling the HMT with Asphalt Material HMT Safety Operating the HMT Maintaining the HMT
Section 3: Burner and Automatic Temperature Controller
Instructions
Introduction Installing the Propane Bottle Lighting the Burner(s) Shutting Down the Burner System Burner Troubleshooting Long Term Storage Propane Schematic Warranty Policy Warranty Exclusions
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Section 1: General Information
Equipment Registration Form
Marathon Model:
Serial No./VIN:
Purchaser:
Date of Purchase:
Purchaser’s Address:
Distributor Name:
Distributor’s Address:
How to contact Marathon
By mail, our Customer Care Department can be contacted at:
Customer Care c/o Marathon Equipment Inc. 4390 Corporate Drive Burlington, Ontario L7L 5R3 Canada
By phone, fax or email, our Customer Care Department can be reached between 8am and 5pm Eastern time:
Phone (905) 335-0000
Fax (905) 335-9990
Email info@marathonequipmentinc.com
If you are calling about a specific problem or concern about your machine, kindly include the model number, serial number and any part number you may have available to better help us serve you.
Registration of your Marathon Equipment offers several benefits, including the ability to receive technical bulletins, important safety or service information updates, and notifications or safety recall information should there be a need to communicate directly with owners of our equipment.
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General Equipment Safety and Precautions
Flammable products like liquid and fumes from propane gas, gasoline and
combustible fuel in your surrounding work area can potentially ignite or explode. To prevent from fire and explosion:
Do not use equipment until you have read and fully understand the operation of equipment.
Training by fully qualified personal should be implemented prior to usage.
Do not keep combustibles that are open around the equipment at all.
Make sure you turn off all burners and fuel source before changing propane
bottle and/or filling fuel.
If you smell propane gas, shut-off propane supply valve on tank and extinguish all open flames. If the gas odor continues, stay away from equipment and call the fire department immediately.
Before lighting burner(s), make should you have read the proper lighting instructions.
Do not overheat material in vats, check with manufacturer of material for optimum heating temperature.
Keep your equipment free from debris, solvent, any rags and flammables.
Make sure your equipment is suited with fire extinguisher(s).
MISUSE OF EQUIPMENT HAZARD
Never leave equipment unattended when machine is operating.
Misuse of equipment can cause serious injury or death.
Keep children and animals away from equipment work area.
Do not exceed the recommended temperature rating and working pressure of
equipment, failure to do so can cause serious injury or death.
Check your equipment daily, repair or replace any worn or damaged prats immediately with manufactures genuine replacement parts only.
Make sure not to alter or modify the equipment. If equipment has to be modified at all, please call Marathon Equipment directly or your local distributor for approval.
Do not overfill material beyond recommended capacity of equipment.
Do not override or dismantle any safety devices on equipment.
Do not operate any equipment while fatigued, under the influence of drugs or
alcohol.
BURN HAZARDS
Equipment surfaces and material in machine can become very hot when it at
reached its intended temperature, to avoid severe burns:
Don’t not touch equipment and/or fluid.
Wait for equipment to cool down prior to doing any service or repairs.
WARNINGS!
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FUMES AND TOXIC FUMES HAZARDS
Heated material and exhaust fumes contain poisonous carbon monoxide, which
carbon monoxide is colorless and odorless. Inhaling any fumes from the equipment can cause death; do not used equipment in confined or enclosed areas. Always use equipment in the outdoors or highly ventilated area.
Any of the hot material and fumes can cause serious injury or death. Be very careful not to drop cold material into hot material vat, splashing may occur and cause serious injury.
Make sure you read the proper SDS forms on material before using in equipment and follow all safety hazards.
BEFORE OPERATING YOUR NEW MARATHON EQUIPMENT check all nuts and bolts for tightness. Bolts and nuts are tightened before leaving the factory. However, some loosening may occur during shipment.
Read this Operator’s Manual thoroughly and make sure that you are familiar with ALL of the general and machine specific safety precautions before use.
Wear protective clothing and relevant protective equipment at all times when using this equipment.
Observe all warning signs or notices on the machine.
Always keep hands, feet and clothing away from moving parts, heating units,
and heated material.
Never operate equipment in a confined space or in a closed building.
Never operate the equipment while under the influence of alcohol or any
substance that might impair your vision, judgment, or ability to control the equipment.
Always make sure that all fittings are tight and leak-free.
Check all connections, hoses and valves before each use.
If equipped, do not move, tow or otherwise transport your equipment with the
burners lit.
Check for and remove any standing water before filling the material bin.
Always call your distributor or Marathon directly for replacement parts. Other
parts installed but not approved by the manufacturer could pose a safety hazard or void your warranty.
NOTICE
Operators and persons responsible for maintenance of the equipment should read and understand this manual thoroughly before operating the machine. If there are questions or concerns about how to safely operate this equipment, contact Marathon or your dealer for clarification before attempting to use this machine. Marathon Equipment Inc. will not assume liability for any injury or damages caused by improper use, inadequate training or improper or inadequate maintenance of this machine.
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Transporting Your Marathon Equipment
For trailer mounted equipment:
Ensure tires are inflated according to their specifications.
Ensure the hitch bolts are tight and check the wheel lug nuts DAILY. See Trailer Wheel Torque section for further information.
Always use safety chains and fasten them in a criss-cross pattern.
Ensure the front of the machine is tilted down 3 degrees while in tow.
Check your speed and mirrors often.
Check all hose and electrical connections before each shift or before returning to work from breaks. Ensure the pintle eye and hook, or ball and receiver, are properly connected to each other and to your tow vehicle.
Do not exceed 60-mph/100 km when in tow.
If equipped, always fasten emergency breakaway kit wire/chain to the tow vehicle.
DO NOT travel at speeds higher than 12.5-mph/20 km when burners are lit.
For all other Equipment:
Ensure equipment is properly secured to trailer or truck.
Ensure accessories are properly secured to machine or transporting vehicle.
If equipped, with additional burners, i.e.: heated tack tank, do not exceed 12.5mph/20 km when burners are lit.
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Trailer Wheel Torque
Wheel Size
1st
Stage
2nd
Stage
3rd
Stage
It is extremely important to apply and maintain proper wheel mounting torque on your trailer. Torque is a measure of the amount of tightening force applied to a fastener. The correct use of a properly calibrated torque wrench is the best method to assure the proper amount of torque is being applied.
CAUTION
Wheel nut or bolts must be applied and maintained at the proper torque levels to prevent loose wheels, broken studs, and possible dangerous separation of wheels from your axle. Any of these failures may result in property damage, injury or death.
If fasteners require replacement, be sure to use only fasteners matched to the cone angle of your wheel. The proper procedure for attaching the wheels is as follows:
1. Start all bolts or nuts by hand to prevent cross threading.
2. Tighten bolts or nuts in the sequence pictured below for the bolt pattern that matches your wheel.
3. Tightening of the fasteners should be done in stages. Following the recommended sequence, tighten fasteners to torque per wheel torque chart provided.
15” 20 – 25ft/lb 50 – 60ft/lb 16” 20 – 25ft/lb 50 – 60ft/lb
4. Wheel nuts/bolts should be tightened to the specified torque before first road use and after each wheel removal. Check and re torque after the first 10 miles, 25 miles, and again at 50 miles. Check daily before use thereafter.
90 – 120ft/lb 90 – 120ft/lb
Trailer Wheel Repair or Replacement
CAUTION
Do not attempt to repair or modify a wheel. Even minor modifications can have a great effect on safety and performance. Do not install a tube to correct a leak through the rim. If the rim is cracked, the air pressure in the tube may cause the pieces of the rim to explode with great force and can cause serious injury or death.
Marathon Equipment Inc. stocks rims and tires designed specifically for your equipment to meet your replacement needs. Please contact your distributor or Marathon directly for more information.
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Section 2: Operating Instructions
Model
Capacities
HMT4000
- All models
4000 lb
2 tons
1.5 cu. Yard
HMT6000
- All
models
6000 lb
3 tons
2.2 cu. Yard
HMT6600
- All models
6600 lb
3.3 tons
2.5 cu. Yard
HMT8000
- All models
8000 lb
4 tons
5.3 cu. Yard
Introduction to the HMT
Marathon’s Hot Mix Transporters (HMT) are designed to help maintain the temperature of road asphalt while transporting from the asphalt plant, while work is being performed at the job site, and in transit between job sites. Models equipped with an oil jacket and over-night heaters may also help maintain asphalt material temperature for extended periods while plugged in should the need arise to use hot mix at times when the local asphalt plant may be closed. Any other use of this equipment will render void any warranty or responsibility, expressed or implied, on the part of the manufacturer. If your model is equipped with an auger discharge or dumping discharge system, please also read those sections of the manual to ensure all operations are understood. There are some small differences unique to those two systems that operators should know before using.
All operators and maintenance personnel that will work on or with this equipment should read this manual completely and receive training in the safe use of this equipment. Misuse of this equipment may result in damage, injury or death. Marathon Equipment Inc. provides this manual and relies on the purchaser to make certain the safe operating procedures are understood by the person(s) who will be operating the equipment. This equipment must only be operated by trained, experienced personnel.
Filling the HMT with Asphalt Material
To prepare to fill the Hot Mix Transporter (HMT) with material, ensure that:
The automatic temperature controller (if equipped) and burner are off and the propane bottle valve is closed.
The rear-unloading door(s) is (are) closed.
The chimney cap is closed.
There is no standing water in the bottom of the material hopper.
Open the two top loading doors and lock them in the open position with the provided lynch pins if equipped. The unit is now ready to be filled with asphalt material.
Do not overfill the HMT. This machine is designed to carry only a specified quantity of asphalt material and overfilling may result in the carrying of an overweight and unsafe load. Refer to the maximum capacity based on your HMT model number:
After filling, make sure to remove any asphalt material from the seating surfaces of the loading doors or the hopper sides before closing the loading doors.
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NOTICE
Lower loading doors gently – do not drop or slam closed as this may cause damage to the door frames and hinges.
Ensure all lids, doors, tools and handles are properly secured before transporting to the work site or yard. The HMT is now ready to be towed to the job site and put in operation. Review the topic Transporting Your Marathon Equipment in Section 1 for detailed information on towing your HMT.
HMT Safety
Do not overheat the asphalt, as this will cause it to lose valuable oils and reduce its binding action. Refer to the manufacturer’s specifications and frequently check temperature with the equipped thermometer, or with a portable, long stem, dial thermometer calibrated between 55°F and 550°F (12°C and 290°C).
Highly combustible materials are involved in machine operations and extreme care should be taken at all times. Do not leave burners or operating temperature controllers unattended.
Wear appropriate personal protective equipment including clothing, safety footwear, gloves and face shielding as required to minimize the risk of personal injury or death when using this machine.
Do not heat hot mix transporter prior to adding material.
Do not heat hot mix transporter if standing water or solvents are visible in the material vat.
If HMT is oil jacketed, oil temperature should never exceed 500 degrees Fahrenheit.
Never tow or move the HMT while the burners are operating.
Operating the HMT
If equipped, turn on master battery cutoff switch. If equipped, start any engines on the HMT that have charging systems for the batteries. If any systems are powered from tow vehicle, ensure trailer harness is plugged in and tow vehicle is providing power.
Start the burner or if equipped, the automatic temperature controller system. See section 3 “Burners and Automatic Temperature Controllers” for details on starting your burner system.
Refer to the asphalt manufacturer’s specifications for maintaining material temperature. All HMT models are equipped with a long stem, dial type thermometer calibrated between 55°F and 550°F (12°C and 290°C) for checking material temperature in the hopper to ensure material remains within manufacturer’s recommended range. If this HMT is oil jacketed, see the table of contents to find more information in the section “Operating an Oil Jacketed HMT” as there are additional considerations when using a machine of that design.
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When asphalt material reaches application temperature and operators are ready to apply, open the rear door(s). If equipped with chains to secure doors, ensure each chain is secure using the supplied clasps at the edge of the rear panel near the doors.
If an adequate quantity of asphalt does not fall on the heated shoveling platform on opening the door(s), pull asphalt towards rear doors using a shovel, rake, or lute. Operators should never put any part of their body inside the material chamber.
To close unloading doors, back shovel any excess material from the heated shoveling platform and under the path of the doors into the material hopper, and close the door(s). If equipped, ensure each chain is secure using the supplied clasps at the edge of the rear panel near the doors.
Before transporting to a new location at speeds exceeding 12.5mph/20km, turn off burner and/or automatic temperature controller. See section 3 “Burners and Automatic Temperature Controllers” for information and procedures for shutting down burners.
Turn off engines if equipped, and turn off the master battery cutoff switch.
If relocating to a new job site, once the machine is in place, repeat this section. If shutting down for the end of a shift, ensure all power sources are disconnected, burners are off, fuel valves are closed and the machine is stored safely away from flammable objects. It may take considerable time to cool.
If this machine is equipped with an overnight heater and heat is needed, plug into an extension cord rated for 15 amps and the conditions where this HMT is stored. For oil jacketed models, see Oil Jacketed HMT Operation later in this section. For all others, see section 4 “Optional Equipment” for further details.
Maintaining the HMT
At the end of each day empty each material chamber and clean it thoroughly. This will increase the life of the kettle and prevent “coking” (hardening of material on the walls) which decreases efficiency. While cold, apply a coating of release agent to prevent asphalt from sticking to the hopper.
Inspect burners and hoses for possible cracks, leaks and/or dirt that might be blocking the burner system. Use light air pressure to clean hoses and burner orifice. Burners should be oiled and covered if stored outdoors.
If equipped, charge HMT battery daily. Ensure master battery cutoff switch is turned off when storing the unit unattended, or while under tow to prevent accidental burner ignition or tampering.
If equipped, ensure electronic igniters are kept clear of debris and clean. On electronic ignition models, a mud flap is installed to reduce the buildup of road dirt and debris.
The HMT needs to be cleaned at regular intervals to maintain its efficiency. Cleaning of the HMT involves scraping out the material vat and washing it down with a cleaning solvent to prevent or remove any coking (buildup of materials on the walls and bottom of the vat). Reapply release agent when cleaning is complete.
Never clean the painted surfaces of your hot mix transporter with a pressure washer. Damage to the finish may occur. Damage from pressure washing voids paint warranty claims.
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Section 3: Burner and Automatic Temperature Controller
Instructions
Vapour or Liquid Stage Propane: Manual Light – With or Without out-fire Protection
WARNING
Lighted burners must never be left unattended. Only trained, competent individuals should operate burner system. Operators and maintenance personnel must read these instructions thoroughly before operating or performing maintenance on this equipment. Marathon Equipment Inc. will not accept responsibility for injury, death or property damage caused by incorrect operation, abuse or improper maintenance of this equipment. If there are any questions about these instructions, contact your distributor or Marathon Equipment directly.
Introduction
This equipment utilizes either a liquid or vapour stage propane burner(s) system and may include out­fire protection valves. The burner system is designed for use with either the vapor withdrawal or liquid withdrawal cylinder it was designed to use. The following instructions cover the correct and safe operation of these systems.
General Burner Specifications
1. Type of Gas: Vapor Propane Gas Supply Pressure: 5 - 25 psig. Capacity: 80,000 to 410,000 Btu
2. Type of Gas: Liquid Propane Gas Supply Pressure: 5 - 25 psig. Capacity: 300,000 to 500,000 Btu
Installing the Propane Bottle
Marathon has provided one or more bottle holders on your unit for operators to mount a given sized propane cylinder to the machine for transport and on job site operations. Typical bottle holders range in size from those designed to hold 20lb through 40lb cylinders, and those made for 100lb cylinders.
Loosen or remove the clasp and strap to allow it to be wrapped around the new bottle. Using safe lifting practices lift the bottle onto the holder and if equipped, ensure the base ring has engaged the bottom of the mount. Pull the strap around the bottle and clasp it to hold the bottle firmly in the holder. Do not leave the strap loose around the bottle. A loose strap may not support the bottle and it could fall in use or transport.
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WARNING
Never mount a bottle size in a holder not designed to support and hold that bottle. Never mount or transport bottles strapped to, or supported by any part of the machine other than the bottle holder. The bottle may fall and rupture, which could cause property damage, injury or death.
For vapour propane equipment: your vapour propane regulator has been provided with a POL fitting that will only attach correctly to a vapour stage propane bottle. Ensure the propane bottle valve is closed. Begin to thread the POL fitting into the propane bottle valve until hand tight. Use a 7/8” wrench to tighten this fitting snugly.
For liquid propane equipment: your liquid propane regulator has been provided with a fitting that will only attach correctly to a liquid stage propane bottle. Ensure the propane bottle valve is closed. Begin to thread the POL nut onto the threads of the propane bottle valve until hand tight. Use a 7/8” wrench to tighten this fitting snugly.
Testing for leaks: Refer to your local propane or gas regulations for testing requirements in your area. In the absence of testing standards and regulations, Marathon recommends the following test: the burner firing valve is closed. With an approved leak detection fluid or soapy water, pour over or spray on the connection between the POL and the tank valve. Open the tank valve ¼ turn and look for bubbles. If none are seen, open the valve fully and continue to watch. If after 1 minute there are no bubbles, the connection is leak free.
Propane has been treated with a chemical to give it a distinct smell. If you smell propane, even if there are no bubbles, do not start operating this machine. Determine the source of the smell, as there are other potential leak sources on the bottle or machine from the safety relief valve to the stem of the propane valve knob and down to the gas solenoid and burner needle valve on the machine. Caution should always be exercised when using propane.
Lighting the Burner(s)
Ensure the exhaust stack lid is open before lighting the burner.
Close the propane regulator completely.
Ensure the firing valve adjacent to the burner tube is closed
Open the propane cylinder valve.
Set the regulator at 10 PSI using the pressure gauge.
Open the firing valve slightly.
If equipped with an out-fire protection valve, press the silver or red button in firmly and hold.
Using a hand torch or torch ignitor (sparker), light the burner.
If equipped with an out-fire protection valve, a pilot like flame will appear. Continue to hold the button for 30-45 seconds to generate heat in the thermocouple, then release slowly.
Once the burner is lit, fully open the firing valve
If equipped with dual burners, repeat lighting sequence for second burner.
Adjust the propane pressure regulator until 25 PSI is reached.
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NOTE
On oil jacketed machines, there will be a delay between the oil bath reaching desired temperature and the material reaching temperature.
WARNING
Do not overheat oil or material. All heated equipment is equipped with calibrated thermometers so operators can verify temperature of oil and material. Do not set the propane pressure regulator above 25 PSI. Do not heat machine higher than recommended in operating instructions. Do not heat oil jacketed machines above 550 degrees. Oil may flash causing property damage, personal injury or death. Do not connect liquid stage burners to vapour stage bottles and vice versa. Do not open the firing valve completely when lighting the burner for the first time. Do not transport or tow with the burner(s) lit Do not operate the burner(s) if the material vat or oil jacket is empty.
Shutting Down the Burner System
Close the cylinder valve and allow the burner to self-extinguish.
Close the firing valve or valves for dual burner machines completely only after the flame has self­extinguished.
Close the exhaust chimney cap(s).
Burner Trouble Shooting
If operators find the burner keeps going out, loosen the set bolt(s) located under the leading edge of the firing chamber and adjust the distance of the burner from the front edge of the burner ring. If the burner is too far out from the unit, flame out could occur from wind gusts. It also heats the machine less efficiently.
If the burner is set too far into the burner ring, there may not be enough oxygen available for the burner to stay lit. This may cause the burner not to light, or the operator may experience the flame going out when adjusting the needle valve.
The orifice hole in the end of the burner may be clogged and may need cleaning. Wait for the burner to cool. Remove the burner tube and disconnect it from the hose and try to blow air in reverse through the orifice to remove any particles that might be clogging it.
If the machine is oil jacketed and appears to come up to temperature too slowly, it may be time to change the oil. Heat transfer oils lose their ability to efficiently transfer heat over time. If the equipment has been in use for some time and the operator notes that it is taking significantly longer than normal to come up to temperature, first check the oil level. If the oil level is correct and other abnormal conditions are not present (extremely cold weather, excessive coking of material on the vat walls, etc.), changing your oil may correct the problem.
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Long Term Storage
Remove the burner by loosening the setscrews and removing the propane hose. Clean the burner using light air pressure. If the burner is not going to be used for a period of time it is best to store it indoors. Burners should be oiled and covered if stored outdoors.
Propane bottle holders are provided for the transportation of the LPG fuel. Check local regulations for the use of this device and if relocation of the tanks is required, sufficient hose has been provided to allow the relocation of the propane tanks prior to lighting the burner(s).
7
7 8
6
1
3
2
4
5
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HMT4000T Parts List
Part# Qty. Description
Trailer System:
06-1155HD 2 Axle Assembly 7000lb. Each
06-1110B 2
06-1111 2
06-1112 2
06-1090 1 06-1020 1 6-pin Plug, Trailer 06-1148 4 235-85R16, Tires, 8-Bolt, LOAD RANGE ‘D' 06-1114 As req’d Linch Pin, 7/16" AEPO70801.00 As req’d Snap Lock Pin, 3/8" x 2-1/2" 08-4004 2 Light, Power , LED, Amber 08-4000 2 Toggle Switch
Trailer safety chain, Grade 70
Trailer safety hook with clips
Trailer safety chain midlink -
Drop Leg Jack, 7000lb. Capacity
Item # 3
Item # 3
Item # 3
Item # 2
Heating System-Main
06-1101 1 Pintle hook nose plate, 3/4" 3-position 06-1100 1
Pintle hook, 15 ton. drop forged, 4-bolt mount – Item # 1 06-1000 1 25' Trailer light wiring harness 06-1040 2 Amber side marker light 08-1020 – Item # 4
1 Vapour 410,000btu propane burner with stand & safety valve 08-1012 1 3/8" x 15' Propane hose, to burner 04-1051 1 08-0012 1 08-1014C 1
Propane bottle strap – Item # 5 Vapour propane regulator – Item # 6
Pressure gauge for propane, 0-60psi. – Item # 6 04-1090 1 1-1/2" Bronze ball valve for tack tank 26-0602 2 2-1/2" Cap for tack tank fill or water tank fill - if equipped 26-0581 1 4" Pipe plug for tack tank fill (at top of unit) 26-0601 1 3" Pipe plug for drain (not equipped with overnight heater) 01-1290B As req'd 2/0 Passing link chain for rear access doors 06-1031 2
Rear tail light assembly – Item # 7 06-1060 1 Rear three light bar 08-MT06-MS 1
6" Material thermometer, 50-550F, 1/4" – Item # 8 06-1095 2 Snap lock hitch pins for main lids 08-1000 1 Automatic temperature control w/manual ignite (opt) 06-1140 1 Amber Strobe Light (opt) 08-1009V 1 200,000 BTU Hand Held propane torch (opt)
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Propane Schematic
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WARRANTY POLICY
Manufactured by or for Marathon Equipment Inc.
Marathon Equipment Inc. warrants to each purchaser of new road maintenance equipment that the parts manufactures by Marathon equipment Inc. and incorporated into the goods purchased are, at the time of delivery to such purchaser, free from defects in material and workmanship if used, serviced and maintained in accordance with the manufacturer’s recommendations and operating instructions.
Marathon Equipment Inc.’s obligation under this warranty is limited to repairing, or at its option, replacing any part manufactured by Marathon Equipment Inc. following these specifications:
The product in question is returned, transportation prepaid to its factory or to an authorized service facility.
Is found by the manufacturer to be defective.
Is found within one year from the date of sale to the original purchaser (see exclusions).
Components by other manufacturers shall carry their respective warranty conditions.
DISTRIBUTED PRODUCTS
(Manufactured by Companies other than Marathon Equipment Inc.)
To the extent permitted by law, any representative, warranty or conditions given, or made by Marathon’s suppliers on any part, or parts, of their equipment and materials shall ensure to the benefit of the buyer.
This warranty excludes and is in substitution for any implied conditions and warranty’s arising under the Sale of Goods Act or any other statue. Except as set forth above, Marathon Equipment Inc. shall have no obligation or liability howsoever caused, whether said damages be special, consequential or otherwise, or any other claims, whether in tort, contract or otherwise.
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WARRANTY EXCLUSIONS – NON REIMBURSABLE ITEMS:
No warranty whatsoever is made on any used, second-hand, altered or rebuilt equipment or parts. Such equipment and parts are sold “As Is”.
1. Repairs required to correct failures caused by neglect, normal wear or abuse. Marathon covers defective workmanship and materials only.
2. Parts and labour supplied by the user or any unauthorized repair facility unless a Repair Authorization Number is given prior to effecting repairs.
3. Normal maintenance, adjustments including initial tightening of fittings, connections and fasteners that may have been loosened during transportation.
4. Parts and accessories not installed or supplied by Marathon.
5. Consumable items such as hydraulic oil, filters and hoses.
6. Rental of another machine or other related equipment while equipment repairs are in progress.
7. Telephone, telegraph expenses and/or related communications expenses.
8. Replacement and accessory parts not supplied by Marathon and damages resulting from their installation.
9. Loss of revenue resulting from the failure.
10. Loss or damage to personal property.
11. Transportation charges accrued during transportation of failed parts or equipment.
12. Excessive time expended in the diagnosis or repair of the equipment failure.
13. Damage in transit. These claims must be filed with the common carrier concerned.
14. Travel time to diagnose equipment problems and execute repair.
15. Complete assembly’s that have failed prematurely as a result of customer failure to address warrantable condition, unless it is proven that such assembly cannot be placed in first class condition by replacement of parts or unless previously authorized by factory.
16. Normal service work over and above the repair or replacement of defective parts.
17. Repairs made to the engine, under warranty, that is covered only by unauthorized Engine Dealers and Distributors, designated by the engine manufacturer.
18. Heating systems, hydraulic components, material pump and hoses, applicator valves and electrical components damaged or defective as a result of accident, alteration, abuse, improper use, normal wear or other cause beyond Marathon’s control, or failures of these components that may occur 60 days after delivery.
19. Charges for warranty repairs in excess of Marathon’s standard warranty labour rate.
20. Damage to diesel engines and burner systems where recommended fuels have not been used.
21. Damage to engines caused by the use of biodiesel fuels shall not be covered under the engine manufacturer’s warranty.
22. Damage to paint caused by use of pressure washer and / or cleaning chemicals.
23. Kohler engines are covered two years with Kohler’s warranty plan.
24. Diesel burners carry an eighteen month warranty directly through burner manufacturer.
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