Marantec EX-2005, EX-2007 Instructions Manual

Page 1

Access Systems

Automatically The Best Choice

Marantec America Corporation 675 Heathrow Drive Lincolnshire, IL 60069 U.S.A. Phone 1-888-622-2489 • Fax 847-478-0348

www.marantecamerica.com

Garage Door Opener System

Installation and Operating Instructions

Deluxe EX-2005 Elite EX-2007

Digital Intelligence for the Garage

Page 2

OWNER’S MANUAL CONTENTS

1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2. ADVANCED FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

3. IMPORTANT SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

4. TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

GARAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

6. OPENER PACKAGE CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

INSTALLATION STEPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

8. OPENER PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

9. TRANSMITTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

10. OPERATION OF YOUR OPENER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

11. TEST SAFETY REVERSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

12. TENSION ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

13. RAIL LENGTH ADJUSTMENT—FOR PROFESSIONAL USE ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

14. RAIL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

15. POWER HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

16. ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

17. EXTERNAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

18. TROUBLESHOOTING—FOR PROFESSIONAL INSTALLER ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

19. ERROR MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

20. TECHNICAL SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

21. MAINTENANCE AND ADJUSTMENTS RECORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

1. INTRODUCTION

Congratulations on purchasing your Marantec®Professional Series Garage Door Opener System, the most innovative opener available today. This stylishly designed digital opener with a wide range of accessories is engineered to provide the smoothest, quietest and safest operation to compliment any home. Advanced technology results in the opener being capable of easily moving almost any properly balanced residential garage door, and at the same time providing state-of-the-art safety features to detect obstructions and to stop and reverse the door, thus helping to protect persons and property near the door.

2. ADVANCED FEATURES

This opener includes numerous state-of-the-art features to provide you, the user, with years of trouble-free, convenient, and safe use of your automatic garage door opener.

■ Precision Controlled DC Motor, Complete with Automatic Soft Start and Soft Stop Feature:

The opener automatically detects when your door is almost fully closed or fully opened, and gradually slows the door down before it reaches its fully closed or opened position. During start-up, the door starts moving slowly and gradually ramps up to full speed for the full travel of your door. This reduces the possible damaging effects of the sudden starts and stops associated with some other openers, and results in the smooth operation and increased life of your door and hardware.

■ Built-In Safety Features: Including patented drive system that delivers only the optimum power needed to move your door safely — Every time!

■ Modular Receiver Concept (patented): Plug-in your choice of frequency module.

■ Photo Eye (Infrared) Safety System: State-of-the-art infrared beam system helps detect obstructions in

the path of your door and automatically reverses closing door travel, helping to protect persons and property near the door.

Page 3

3. IMPORTANT SAFETY INFORMATION

This manual is essential to the safe and pr

oper installation, operation, and maintenance of your opener. Read and follow all guidelines and operating instructions before the first use of this product. Store the manual in a safe, easily accessible location.

IMPORTANT SAFETY INSTRUCTIONS

TO REDUCE THE RISK OF SEVERE INJURY OR DEATH:

1. READ

7. KEEP GARAGE DOORS PROPERLY BALANCED. See Garage Door

AND FOLLOW ALL INSTRUCTIONS CAREFULLY.

Never let children operate or play with door controls. Keep the remote control away

om children.

Always keep the moving door in sight and away from people and objects until it is completely closed.

NEVER GO UNDER A STOPPED, P

Test door opener monthly. The garage door MUST reverse on contact with a 40mm (1-1/2") high object on the floor Failur

If possible, use the emergency release only when the door is closed. Use caution when using this r sever

balanced door could cause severe injury or death. Have a qualified service person make repairs to cables, spring assemblies, and other har

Disconnect the electrical power to the garage door opener before making any repairs or removing the housing cover

NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.

ARTIALLY OPEN DOOR.

. After adjusting either the force or the limit of travel, retest the door opener.

e to adjust the opener properly may cause severe injury or death.

elease with the door open. Weak or broken springs may allow the door to fall rapidly, causing

e injury or death.

Owner's Manual. An improperly

dware.

IMPORTANT INSTALLATION INSTRUCTIONS

1. Check with the door manufacturer to determine if additional reinforcement is required to support the door prior to installation of the garage door opener.

2. Install garage door opener only on a properly balanced garage door. An improperly balanced door could cause serious injur cables, spring assemblies, and other har

Remove all ropes and remove or make inoperative all locks connected to the garage door before

3. installing opener

If possible, install the door opener 2.1m (7 Ft) or more above the floor. Adjust the emergency

4. release cord so that knob hangs 1.8m (6 Ft) above the floor.

5. Do not connect the opener to source of power until this manual instructs you to do so.

6. Locate the wall control panel or wall button: (a) within sight of door, (b) at a minimum height of 5 feet above the gr of the door.

7. The Emergency Release T

8. After installing the opener 40mm (1-1/2”) high object on the floor

ound so small children cannot reach it, and (c) away from all moving parts

SAVE THESE INSTRUCTIONS for future safety, adjustment, and maintenance purposes.

y. Have a qualified service person make repairs to garage door

dware before installing the opener.

ag must remain on the emergency release cord.

, test Safety Reversal System. Door MUST

reverse when it contacts a

Page 4

Pencil Tape Measure

rill and Drill Bits

Adjustable Wrench

Wire Cutters

atchet and Sockets

(

1/2”, 7/16”)

Phillips

Screwdriver

lat-Tip

crewdriver

/16”

rench

tepladder

4. TOOLS

One-Piece Door

Sectional Door

The instructions will refer to the tools shown below for proper installation, adjustment, and maintenance of the garage door opener. Additional tools may be required depending on your particular installation.

Fig. 1

5. GARAGE

A garage door is a heavy moving object and can

cause serious injury or death. An unbalanced door

might not reverse when required, and can increase

the risk of injury. If your garage door is out of

balance, or if it binds or sticks, call for professional

garage door service. Garage doors, springs,

pulleys, cables, and hardware are under extreme

tension and can cause serious injury or death. Do not try to adjust them yourself. Ropes left

on a garage door could cause someone to become

entangled and could kill them. Remove all ropes

connected to the door before installing your opener.

ake a moment to sur

■ Is ther

e an access door besides the garage door? If not,

you should install an emergency key release kit.

■ With the garage door closed, check alignment of door and garage floor. The gap, if any, should be no more than 5mm (1/4"). If the gap is larger than this, repair floor or door before installing opener.

■ The opener is intended for installation on a properly balanced and adjusted garage door. DO NOT INSTALL IF DOOR IS UNBALANCED OR BROKEN.

■ Check balance of door in mid travel and during full range of opening and closing. Lift the door about half way, as shown in Fig. 2 & 3. Release the door. It should remain in place, supported by its springs. Raise and lower the door fully to check for binding or sticking.

■ If door is out of balance or needs repair, DO NOT ADJUST IT YOURSELF. CALL A QUALIFIED GARAGE DOOR SERVICE PROFESSIONAL to adjust your door.

■ If your door is over 2.1m (7 Ft) high, you will need a longer rail. See section “6. Rail Assembly" on p. 6 of this manual for availability of longer rails.

vey your garage and garage door.

Fig. 2

Fig. 3

event damage to steel, aluminum, fiberglass or

o pr

glass panel doors, always r

door both ver

tically and horizontally with steel or

angle ir

on bracing.

The best solution is to follow the instr

Sectional Door

One-Piece Door

ce the inside of the

einfor

uctions for your partic-

ular garage door or contact the garage door manufactur

oper reinforcement instructions.

for pr

Page 5

5. GARAGE (

Header Wall

Header Bracket

30mm (1-1/4”) Clearance

Highest Point of

Door T

ravel

Door

Distance

Header Wall

1-1/4”

Clearance

Highest Point of

Door Travel

oor

eader Bracket

istance

Header Wall

3-3/4” Clearance

Highest Point of

Door Travel

Door

Jamb

Hardware

Header Bracket

Distance

Header Wall

3-3/4” Clearance

Highest Point of

Door Travel

Door

Pivot

eader Bracket

Distance

10' 10"

18"

10' 6 1/2"

14 1/2"

1/2" 1 3/8"

8 1/2"

14 1/2"

cont’d)

Check the type of door construction you have. The information contained in the figures below will be referred to later in the manual for pr

Fig. 4

oper installation on the different door types.

Sectional Door

with Curved Track

One-Piece Door

with Jamb Har

e without Track

dwar

with Pivot Har

95mm (3-3/4”) Clearance

One-Piece Door

with Horizontal T

30mm (1-1/4”)

Clearance

One-Piece Door

dwar

Track

e without

rack

95mm (3-3/4”) Clearance

GARAGE DOOR OPENER SYSTEM OVERALL DIMENSIONS 2.1m (7Ft) DOOR

Fig. 5

One Light Opener

Two Light Opener

3.3m (10’ 10”)

3.2m (10’ 6-1/2”)

460mm (18”)

370mm (14-1/2”)

215mm (8-1/2”)

370mm

(14-1/2”)

13mm

(1/2”)

35mm

(1-3/8”)

Page 6

6. OPENER PACKAGE CONTENTS

M-Line

eries M-4500

(

Power Head with

Light Lens)

Hex Head T

“C” Brackets (2)

Curved Door Arm

Door Bracket

Header Bracket

Plastite Screw (4): 6 x 14

Clevis Pin (1): 5/16” x 7/8” Cotter Ring (1)

Carriage Bolt (2): 1/4”-20 x 2” Lock Washer (2): 1/4” Hex Nut (2): 1/4”-20

Lag Screw (2): 5/16” x 1-5/8”

Hex Bolt (2): 5/16”-18 x 3/4” Lock Nut (2): 5/16”-18

Header Clevis Pin (1): 1/4” x 3-1/4” Cotter Ring (1)

ek Screw (2): 1/4 x 3/4”

Straight Door Arm

Drywall Anchors (2)

Staples (10)

apered-Head Screws

(2)

30 Ft. 2-Conductor 

Wire

Screw Caps (2)

Machine screws

(

Warranty

Card

Staples (10)

Round Head Screws (2)

30 Ft. 2-Conductor Wire

over

Programming  Connector

Cover

Visor Clip

Cover

Programming 

The following items ar

e included with your Garage Door Opener. All hardware components located in GDO carton.

The accessories are packaged with their respective hardware in separate packs for ease of identification and use.

Items shown not actual size.

Fig. 6

EX-2005

(One Light Powerhead)

Fig. 7

Pushbutton

For EX-2005 (with Hardware Kit)

POWERHEADS

ACCESSORIES

9m (30Ft) 2-Conductor

Wire

4-Channel Mini Transmitter

ransmitter

EX-2007

(Two Light Powerhead)

Wall Control Panel

For EX-2007 (with Hardware Kit)

Mounting Plate

Garage Door Opener Manual

Hardware Kit

Fig. 8

Models (per application)

2.1m (7’) Door ML-807B ML-807C

2.4m (8’) Door ML-808B 3m (10’) Door ML-810B ML-810C

RAIL ASSEMBLY

(packaged in separate carton)

Belt

Chain

ML-808C

9m (30Ft) 2-Conductor

Wire

Page 7

See Fig. 11

See Fig. 10

Header

Doo

r Width

ertical

Center Line

Horizon

tal Line for

Header Bracket

Height

Horizontal

Reinforcement

Bracket

7. INST

Lag Screw for Header installation

if necessary (not provided)

Header Bracket

5/16 x 1-5/8” Lag Screw

Pilot Hole

Header

ALLATION STEPS

Identify a sound structural support on header wall above garage door for header bracket mounting. See Fig. 10. If appropriate header does not exist, replace or install a new support using a 50x100mm or 50x150mm (2x4 or 2x6) board. Fasten it securely using lag screws (not provided) to structural supports of garage.

7-1. MEASURE AND MARK DOOR AREA

Fig. 9

Before starting your installation, the door and the header above the door must be measur

opriate brackets can be mounted at the correct locations

appr avoiding installation and operating dif

ed and marked. This way, the

ficulties later.

MARK VERTICAL CENTER LINE:

■ Measure door width, then locate the center point (Fig.9).

■ Mark

a vertical line on the upper half of your door, on the

top edge of your door

, and on the header, through the

center point.

MEASURE DOOR’S HIGHEST TRAVEL POINT:

(Review Figs. on p. 5 for details)

■ Open door to its highest travel point and measure from the garage floor to the top of door.

■ Write down this distance.

FOR SECTIONAL DOORS AND ONE-PIECE DOORS WITH HORIZONTAL TRACK:

Add 30mm (1-1/4") to the door travel height (measured above).

FOR ONE-PIECE DOORS

WITHOUT

TRACK:

Add 95mm (3-3/4") to the door travel height (measured above).

MARK HORIZONTAL LINE FOR HEADER BRACKET LOCATION:

■ Close door and measure the required distance (determined above)

■ Mark a horizontal line, intersecting the ver line, on header

from the garage floor to the header.

. This is the position at which the bottom

tical center

of the header bracket should be installed.

■ In case of minimal clearance above the door, the header bracket may be mounted to the ceiling. In this case, extend the vertical center line onto the ceiling, and mark a horizontal line on the ceiling no further than 100mm (4") from the header wall. The header bracket should be mounted no farther than this distance from the header wall.

7-2. INSTALL HEADER BRACKET

Fig. 10

If the header bracket is not rigidly fastened to a sound

structural support on the header wall or ceiling, the

safety reverse system may not work and could cause

serious injury or death. DO NOT move or adjust springs

or garage door hardware, as these parts are under

extreme tension and could cause injury or death.

Page 8

7-2. INSTALL HEADER BRACKET (cont’d)

ilot Hole

eiling

Header Bracket

ag Screw

Insert 1/4-20 x 2”

Carriage Bolts

from outside of door

Door Bracket

Lock Washer

Wood Sectional

Doors

1/4-20 Nut

Garage Door

Center Line

Carriage Bolts

Garage Door

Center Line

Lag Screws

Fig.

■ Mark pilot holes location on header thr lag screws will be inserted.

IMPORTANT: See Fig. 10 for

ough holes where

which header bracket holes to use.

■ Drill 3/16" pilot holes into header, and install bracket with

ews (5/16 x 1-5/8”) provided.

lag scr

■ Tighten lag screws firmly.

NOTE: Follow the same pr

uns vertically instead of horizontally and is the only

11) r

ocedure if header (shown in Fig.

option for mounting header bracket to header wall. In case of minimal clearance above the garage door, the header bracket may be mounted to the ceiling. Follow the same steps above to ensure a sound surface for mounting.

7-3. INSTALL DOOR BRACKET TO DOOR

A. FOR SECTIONAL DOORS:

Wood Sectional Doors (Fig. 13)

■ Position door bracket (Fig. 12) along vertical center line of door with pin hole facing top of the door and top edge of the bracket 100mm (4”) to 125mm (5”) below top edge of the door, or roughly at the same height as top rollers on the door.

■ Mark locations of securement holes through door bracket.

■ Drill two 1/4" holes through door for securement of

door bracket.

riage bolts (1/4” x 2”) from the outside through

t car

■ Inser door and bracket, then secur

om the inside.

ighten nuts firmly.

■ T

Metal Sectional Doors

■ Attach door bracket with two teck scr

ecommendations.

door manufactur

er r

e with lock washers and nuts

ews (pr

ovided) per

Fig. 12

Fig. 13

f for one-piece

cut of door only

Pin Hole

B. FOR ONE-PIECE DOORS:

Befor mounting leg fr

om opposite side of pin hole.

ting the installation of the door bracket, cut off

e star

One-Piece Doors with Exposed Frames (Fig. 14)

■ Position center of door bracket on the center line on the top edge of door.

■ Mark the position where carriage bolts will go through bracket, and drill two 1/4" holes through top frame of door.

■ Install carriage bolts from the bottom, through door frame and bracket, and secure with lock washer and nut from top.

■ Tighten nuts firmly.

One-Piece Doors without Exposed Frames (Fig. 14A)

■ For doors without exposed frames, use alternate method of mounting door bracket.

■ Mark and drill two 3/16" pilot holes into top of frame, then secure bracket with 5/16" x 1-5/8" lag screws (not provided).

Fig. 14 Fig. 14A

One-Piece Door

with Exposed Frame:

Install with Carriage Bolts

One-Piece Door

without Exposed Frame:

Install with Lag Screws (not provided)

Page 9

Correctly seated pin.

Incorrectly seated pin.

7-4. ATTACH RAIL TO OPENER HEAD

Rail Sprocket

Opening

Rail

Motor Head

Shaft

“C” Brackets

A. Place Rail onto Chassis

B. Position “C” Brackets to Chassis

C. Secure “C” Brackets to Chassis

6x14

Screw

A. Loosen Scr

ews

C. Feed Pin through Curved

Door Arm Hole

B. Remove Pin

D. Reinsert Pin and Arm Firmly

and Squarely, Tighten Screws

When fastening the rail to the opener,

use only the screws provided. Use of any

other screws may result in opener falling

from ceiling and causing damage

to persons or pr

NOTE: Rail comes fully preassembled with straight door

arm already attached.

■ Unpack one-piece preassembled rail.

■ Leave straight door arm taped inside rail for safe and

convenient installation—it will be untaped and used later.

■ Position door opener head with control panel facing front of garage. Rest opener head on cardboard or protective surface on floor so opener does not get scratched. Chassis side of opener (with motor shaft sticking out) facing up.

■ Position rail onto opener chassis by lining up rail sprocket opening with motor head shaft (Fig. 15A). Make sure shaft engages teeth inside rail sprocket. Press rail down firmly onto shaft and opener chassis. DO NOT HAMMER.

■ Position 2 "C" brackets over rail and onto chassis. Flanges on "C" brackets

MUST fit into cutout area on chassis

(Fig. 15B).

■ Insert screws 6 x 14 through bracket holes and into chassis holes, and tighten screws firmly to hold rail to head (Fig. 15C).

■ For sectional doors, proceed to step 7-5.

operty in the garage.

Fig. 15

Fig. 16

ADDITIONAL STEP FOR ONE-PIECE DOORS ONLY:

IMPORTANT NOTE: For installation on One-Piece Doors only, the straight door arm that is factory installed onto the rail must be replaced by the curved door arm supplied as part of hardware in powerhead box. This must be done after attaching rail to powerhead, before moving to step 7-5.

■ Turn rail and opener head over so that open channel in rail faces up.

■ Untape straight door arm that is secured inside rail.

■ Remove and save the two phillips head screws that are

securing the door arm pin and straight door arm (Fig. 16).

■ Lift arm and pin straight out of slot in trolley, and remove pin from straight door arm.

■ Insert pin into short side of curved door arm as shown.

■ Orient arm so that long side extends away from trolley.

■ Carefully insert pin and door arm into slot in trolley.

Push pin into slot with door arm so pin is fully seated into trolley slot. properly into recessed area in trolley. See Fig. 16A.

■ Secure pin and curved arm with the two phillips screws which were removed from trolley—DO NOT use any other screws. Tighten screws firmly.

■ Turn rail and powerhead over so that open channel in rail faces down. Now proceed to Step 7-5.

IMPORTANT: Pin must be straight and seated

Fig. 16A

Page 10

Stepladder

2x4 Laid Flat

Door

Stepladder

Door

Header Bracket

Rail End-Stop

otter Ring

1/4 x 3-1/4” Clevis Pin

Rail

Fig. 17

Fig. 17A

Opener Box

7-5. ATTACH RAIL TO HEADER BRACKET

■ Support opener head slightly off the floor.

■ Lift the opposite end of the rail up to the header bracket.

■ Position rail end-stop within the openings in the header

bracket. Insert header clevis pin (1/4” dia.) through rail end-stop and header bracket, then attach cotter ring to end of pin. See Fig. 17A.

7-6. POSITION OPENER FOR MOUNTING

■ Once rail is attached to header bracket, support opener powerhead on ladder, or use the assistance of another person to support opener powerhead high enough so door can open without hitting the rail.

A. SECTIONAL DOORS AND ONE-PIECE DOORS WITH TRACK:

■ Open garage door to fully opened position, and place a 50mm board between the door and the rail. See Fig. 18.

■ The 2x4 pr

rect mounting height of the opener.

cor

ONE-PIECE DOORS WITHOUT TRACK:

■ Disconnect tr knob. Move tr

■ Open door all the way so that it is parallel to the floor or slightly tilted towar SHOULD NOT BE TILTED TOWARD THE BACK OF GARAGE.

■ Position opener so that top of opener head is level with top of opened door.

■ To check for correct mounting height, temporarily position curved door arm as if connecting to door bracket. See Fig. 19. The long side of the arm should be parallel to the floor when door is fully opened. Raise or lower powerhead so that arm will be parallel to floor.

■ Temporarily support head at this height, and prepare to mount the opener to ceiling.

ovides an easy method of ensuring the

olley by pulling down on emergency release

olley toward opener head.

d the front of the garage. DOOR

Fig. 18

50mm board

Fig. 19

Page 11

7-7. MOUNT OPENER TO CEILING

Joists (may be hidden behind drywall)

Perforated Angle

Rail

Support Bracket

Angle

Fig. 20

If not pr

operly secured, the opener

could fall and injure someone.

e opener to structural supports or

Secur

framing. Do not mount to drywall, plaster,

or other such material.

■ Position opener head so that rail is lined up with center line of open door.

■ Line up hanger brackets (not provided) with ceiling joists or framing to locate wher

e brackets are to be fastened.

See Fig. 20.

■ Mark location for 5/16" lag screws (not provided), and drill two 3/16" pilot holes.

■ Fasten hanger brackets to joists using lag screws.

■ If garage framing supports are not visible, attach a length

of perforated angle or a 50mm board to the ceiling, securing it to the hidden joists with lag screws long enough to fasten firmly to garage framing (extra hardware items not provided). Then, attach one end of hanger brackets to the perforated angle or 50mm board mounted to ceiling. Attach other end of hanger brackets to opener’s chassis angle iron. See Fig. 21 for alternate mounting methods.

■ Once opener is securely fastened in position, remove wood blocks and temporary supports and lower door. Check door for proper operation and clearance by manually moving door to full open and closed position. If door hits rail at any point, raise opener head slightly higher and re-mount in position.

Fig. 21

Fig. 22

NOTE: To provide additional support for rails 13’ length and longer, use optional support bracket. (Accessories p.32)

■ Measure the rail’s overall span. Bracket is located on 1/3rd of the overall rail span from the door header bracket end. See Fig. 22

■ Place support bracket over rail (close side) on a diagonal. Make sure support securement clamps clear rail sides.

■ Secure bracket onto rail by twisting support bracket as indicated in Fig. 22A.

■ Attach mounting strap (not provided) to support bracket and secure by fastening it to the ceiling.

7-8. CONNECT ARM TO DOOR AND TROLLEY

■ Make sure door is fully closed.

■ Remove tape from rail holding straight door arm

(sectional door only) and allow door arm to hang freely.

■ Pull the manual release cord on the trolley to disconnect trolley from chain or belt connector. Slide trolley to position it about 100mm (4") away from the door.

Fig. 22A

Fig. 23

Page 12

7-8. CONNECT ARM TO DOOR AND TROLLEY

Door Bracket (for One-Piece Door)

Clevis Pin

Cotter Ring

5/16”-18 x 3/4” H

ex Bolt

5/16” -18 Lock Nut

5/16” x 7/8” Clevis Pin

Cotter Ring

urved Door Arm

Straight Door Arm

Rail

Emergency Release Cord

PULL DOWN

Red Emergency Release Knob

The release cord and knob should be adjusted to hang 6 ft. above garage floor. To adjust:

■

Slide knob and tag up on cord.

■

Tie new knot at correct height.

■

Cut excess cord, leaving approximately 1”

after knot.

■

Heatseal end of cord with match or lighter

to prevent fraying.

■

Slide knob and tag back into place.

■

Check operation of emergency release.

Unlock

Latch

Lock

Red Catch

Indicator Window

A. SECTIONAL DOORS:

■ Position curved door arm into door bracket channel so that shor

t end of arm will be attached to door bracket. See Fig. 24. Curved door arm should be attached roughly at the same height as the top rollers of the door.

■ Align cur

ved door arm and bracket holes, then insert clevis pin through holes. Attach cotter ring to hold pin in place.

■ Position straight arm and curved arm to form an angle with the door (Fig. 23 p.11) and at least two sets of holes line up. Select two overlapping holes as far apart as possible and secur

e arms together with hex bolts (5/16-18) and

lock nuts.

B. ALL ONE-PIECE DOORS:

■ Curved door arm should already be attached to trolley in place of straight door arm. See Fig. 16, p. 9.

■ Position free end of curved arm into door bracket slot. Align curved door arm and bracket holes, then insert clevis pin (5/16” dia.) through holes. Attach cotter ring to pin to hold in place. See Fig. 25.

C. SECTIONAL AND ONE-PIECE DOORS:

■ After connecting appropriate door arm, ensure trolley is disengaged. Check for proper door operation by manually lifting then lowering to fully opened and closed positions.

■ Readjust door arm if needed.

PULL DOWN ON RELEASE KNOB TO LOCK TROLLEY, THEN MOVE DOOR MANUALLY UNTIL TROLLEY LOCKS WITH CHAIN OR BELT CONNECTOR.

Fig. 24

Fig. 25

7-9. CHECK EMERGENCY RELEASE

Use extreme care when pulling release knob.

DO NOT use knob to pull door open or closed.

The emergency release cord with red knob, which are already attached to the trolley, are extremely important parts of the opener system Fig. 26. Pulling the release cord disengages the door from the opener. This allows the door to be moved manually up and down independent of the opener motor.

If the door is in the open position, use extreme care when using the release.

Use emergency release to disconnect the door if the power is out. It should also be used if for some unforeseen reason the door strikes a person or object during its travel and does not automatically reverse off the obstruction.

To release door—pull firmly down on red knob. (Fig. 26)

Prior to re-engaging door, ensure that all obstructions are removed and door is operating properly manually. Before re-engaging trolley with a chain or belt connector, pull down knob again, then release. The red catch will stop in the “lock” position (see Fig. 26A). Now the door can be reconnected by moving it manually and bringing it into position when the connector is inside of the trolley.

Except for emergency situations,

use knob only when door is closed.

Fig. 26

Fig. 26A

Page 13

7-10. INST

To Terminal #3 Screw

o Terminal

#4 Screw

Wire Guide

Chassis

Terminal Holes

Tab

Terminal Numbers

Wiring from Wall Control

To Terminal 3

To Terminal 4

Front

Doorbell-Type Pushbutton

ALL WALL CONTROL PANEL

The control panel must be mounted inside the garage within sight of the garage door, clear of all moving garage door par

ts or any associated parts—and at least 1.3m (5Ft)

above the floor to prevent the use of these controls by chil-

en. The device should only be used when the door is in

dr clear sight of the user and the door area is free of people or any obstructions.

■ Attach 2-conductor wire to the screw terminal on back of ol panel. See Fig. 27 (Back). White wire attaches to

contr terminal #3 screw, white wire with color stripes attaches

minal #4 screw.

to ter

■ Position wall control panel onto wall in desired location.

■ Mark hole location on wall.

■ Drill 1/16” pilot holes into wall.

■ Insert and tighten screws to secure control panel to wall.

■ Make sure wiring is routed out from behind control

through one of the cutouts to avoid pinching the wires.

If mounting to drywall instead of wood, drill 3/16” pilot holes and use anchors provided.

If mounting to electrical box that is prewired for this purpose, mount directly to box with proper screws provided .

■ Run wires from wall control panel along wall and ceiling to opener powerhead. Use the staples that are provided to secure wiring to wall, joists and ceiling. Do not pinch wiring. Drive staples with only enough force to hold wiring in place.

■ Insert white single wire from wall control into terminal #3

and single color striped wire into terminal #4. (Fig. 29)

Fig. 27

Screw caps

NOTE: If wires are difficult to insert, a screwdriver may be used to depress the terminal “tab” while inserting the wires. To remove wires, depress tab again and pull wires out.

Multiple wall controls may be installed in parallel with wires connected to terminals #3 and #4.

■ Detach right side panel from one of the wall controls.

(Fig. 27)

■ Attach wiring to back of both wall controls (White wires to

terminal #3 screws, wires with stripes to terminal #4 screws.)

■ Follow the same steps as above to mount additional wall

control panels and wire connections.

Doorbell-Type Pushbutton

Follow the same steps as above with one exception, mark both mounting holes at same time, then drill and secure unit to wall (in the case of the doorbell-type Pushbutton, it does not matter which wire attaches to which terminal. See Fig. 28.

Fig. 28

Fig. 29

Page 14

Hinge lamp lens downward line up tabs with slots in housing, and snap into place.

Snap lamp lens tabs into slots in chassis

Install Bulb

Lamp Lens

Lamp Lens T

abs

Chassis Slots

Housing Slots

Lamp Lens

Tabs

Chassis Slots

Housing Slots

Install Bulbs

Snap lamp lens tabs into slots in chassis

Hinge lamp lens downward, line up tabs with slots in housing, and snap into place.

7-11. INST

ALL LIGHT BULBS AND LENSES

DO NOT use a bulb with a rating higher than

60W (Watts) for 120V (Volt) application and 40W for

230V, or larger than a Standard size bulb.

onger or larger bulb may result in

A str

fire or damage to the opener.

Fig. 30

■ Install bulb (not provided) into lamp socket(s).

■ Install lamp lens(es). Two lenses for a EX-2007 model, one

lens for a EX-2005 model.

■ Line up lamp lens tabs with slots in housing and snap ely into place. Repeat same procedure with second

secur lamp lens on the opposite side, if you have an EX-2007 power head.

■ Line up lamp lens tabs with corresponding slots in chassis.

Snap lens onto chassis for EX-2005 model.

■ To remove lamp lens, pull lamp lens to unsnap from

housing and chassis.

EX-2005

7-12. CONNECT TO POWER

For 120V application, to reduce the risk of electric shock, your opener is provided with an insulated power cord with a 3-prong grounding plug. The cord must be connected to a standard grounding outlet. If there is no outlet available at the location, you must have a qualified electrician install an approved grounded outlet in this area.

■ Plug the opener into a properly grounded outlet.

■ An indicator light (LED #8) on the opener control panel

will turn on showing that the power is “On” and the opener is ready to set the adjustments.

■ DO NOT operate or run the opener at this time.

EX-2007

To prevent electrocution or fire, installation

and wiring must be done in accordance with

local electrical and building codes. DO NOT use

an extension cord. DO NOT use a 3 to 2 plug

adapter. DO NOT modify or cut off the

To prevent electrocution, disconnect the opener

from power and turn off power at circuit

breaker for the circuit you will be using

grounding pin on the plug.

to connect to the opener.

Page 15

8. OPENER PROGRAMMING

Strengthen where needed.

Install light bulb.

Typ e E14, max. 40 Watt (not included).

PERATOR CONTROL PANEL INDICATIONS

Your automatic door opener is provided with an easy to read LED display panel with

three program buttons.

Light icons:

external beam break

Door in set position OPEN

automatic timer

Door in set position CLOSED

Door passes reference point

Malfunction. CHECK error message by pressing "P" button briefly.

operator impulse (slow flash when on vacation lock)

power on (230V)

Attention: before you start Opener programming please make sure your carriage is engaged to chain or belt and door arm is attached to door.

Install light bulb.

Typ e E14, max. 40 Watt (not included).

PERATOR CONTROL PANEL INDICATIONS

Your automatic door opener is provided with an easy to read LED display panel with

three program buttons.

Light icons:

external beam break

Door in set position OPEN

automatic timer

Door in set position CLOSED

Door passes reference point

Malfunction. CHECK error message by pressing "P" button briefly.

operator impulse (slow flash when on vacation lock)

power on (230V)

Adjustment buttons

Program button "decrease"and

test button

Program button "increase"and

OPEN

test button

Programming button

EGEND

LED off i.e. LED illuminated i.e. LED blinking i.e. LED rapid blinking i.e.

Button pressed or or

Operator light bulb on: off: External Lightson: off:

Default setting: i.e.

3/8

Attention: before you start Opener programming please make sure your carriage is engaged to chain or belt and door arm is attached to door.

Strengthen where needed.

Install light bulb.

Typ e E14, max. 40 Watt (not included).

Attention: before you start Opener programming please make sure your carriage is engaged to chain or belt and door arm is attached to door.

8-1. OPENER CONTROL PANEL INDICATIONS

Your automatic door opener is provided with an easy to read 8 LED display panel with three programming buttons.

Light icons:

Adjustment Buttons:

Page 16

8-2. PROGRAMMING OVERVIEW

Menu Basic Settings Menu 1 Programming 'door open position' Menu 2 Programming 'door closed position' Menu 3 Programming of remote control

LEVEL 2 Advanced Settings Explanation Factory Settings

Menu 1 Add beam break (photo eye system) Setting whether the opener without photo eye system

runs with or without photo eye

Menu 2 Set maximum OPENING force The sensitivity of power limit step 6/16

can be set in steps from 1 - 16

Menu 3 Set maximum CLOSING force The sensitivity of power limit step 6/16

can be set in steps from 1 - 16

Menu 4 Set 'offset' learned power limit The sensitivity of power limit step 7/15

(sensitivity) can be set in steps from 1 - 15

Menu 5 Set 'operator speed' The speed the door is moved by step 16 (max. speed)

the operator can be set

LEVEL 3 Advanced Settings Explanation Factory Settings Menu 1 Set door open period The time the door remains open deactivated

until it closes automatically.

Note: This function only works

when photo eye is connected

and programmed.

Menu 2 Set warning phase time Setting whether a signal light deactivated

will flash before the door closes

Menu 3 Set start-up warning phase Setting whether a signal light warning before start

will flash before the door starts deactivated

to move with a delayed door start

Menu 4 Set early closing after passing Setting whether the door will no

the driveway photocell close after passing the photo eye

and before the set time has

expired

LEVEL 4 Advanced Settings Explanation Factory Settings Menu 1 Set period light remains on The light time of the operator 180 sec.

can be programmed

Menu 2 Set timed security cut-out Programs the maximum 80 sec.

door travel time

Menu 3 Set external signal light The signal light can be set to flash none

or permanent light

Menu 4 Set operator lighting The operator light can flash at none

automatic time function

Menu 5 Set external relay alarm function The electric push open security none

device can be programmed as

alarm output signal

Page 17

8-3. PREPARATION FOR PROGRAMMING

REPARA FOR PROGRAMMING

• The opener has to be mounted ready for operation

• The door is not yet closed completely

• If there is a beam break

(photo eye safety system),

should be connected!

Advice: If the photo eye is correctly mounted and aligned, the function 'photo eye' is recognized

automatically during programming!

Advice: The programming is cancelled if none of the three buttons ( , , ) is actuated during

a time period of more than 120 sec. All functions saved before with button remain unchanged. When programming is cancelled, LED is flashing. After shortly pressing button the error message7 is displayed.

Advice: To determine the error number add the figures of the irregularly flashing LED ’s.

See as well 'err or messages'. In case of a malfunction the control light MALFUNCTION is flashing.

Attention: The opener has four programming levels. For normal operation of the opener you only program the end positions and the remote control in the Basic settings.

Changes in the extended programming level may only be carried out by specialists.

• When the door opener is turned on (plug in power cord) it runs a self-test; all 8 LEDs will glow and opener light will illuminate for approximately 2 seconds. When the light is off and LED is illuminated the opener is in normal operating mode.

DJUSTMENTBUT TONS

All settings and adjustments can be made with the three adjustment buttons.

Use and to change settings of chosen program menu

to store menu setting and go to next menu.

• Shortly press button .

-> The current error number is displayed by irregularly flashing LED's (e.g. error ).

(4)

Page 18

Set door OPEN position Set door CLOSED position Program hand transmitter

ET DOOR OPENPOSITION

1. Press for 2 seconds until LED blinks and all others are illuminated.

2. To move the garage door to desired fully

OPEN

position press & hold the until desired

DOOR OPEN

position is reached.

For fine adjustment use the (

OPEN

) and (

) buttons.

Advice: The reference point has to be passed 1x.

will light up briefly when reference point has to be passed 1x.

Advice: The reference point has to be passed 1x.

will light up briefly when reference point has to be passed 1x.

3.Press to store and to go to Menu 2 .

ET DOOR CLOSE POSITION

1. LED blinks and all others are illuminated.

2. To move the garage door to desired fully CLOSED position press & hold the until desired

DOOR CLOSE

position is reached.

3. Once door position is correct press to store and go to Menu 3.

Menu Overview:

To Set Up the Opener:

Menu 1

Menu 2

For fine adjustment use the (

OPEN

) and (

) buttons.

8-4. BASIC SETTINGS

Advice: All menus can be reset by a RESET function to the original values set by factory.

Reset is activated by pressing , and together for more than 30 seconds.

op p point

• LED shortly glows up.

Display of the reference point

The opener passes the reference point sensor:

• LED shortly glows up.

Page 19

Run the opener (with door engaged) without interruption two complete cycles from position

1. LED blinks and all others are illuminated.

2. Press transmitter button until LED blinks rapidly

3. Press to store multi-bit transmitter code and to finish basic programming. LEDs will

automatically turn off starting at LED and ending at LED . The opener is now in operational (normal) mode.

To change the settings of an individual menu:

1. Press for approximately 2 seconds until LED blinks

2. Repeatedly press until desired indicator blinks.

If an individual programming menu is skipped its settings remain unchanged.

3. Follow individual instructions for Program menu

4. Repeatedly press to scroll through the menus. When you reach last menu by pressing

the LEDs will automatically turn off starting at LED and ending at LED .

Menu 3

Program the Transmitter Code

Making Adjustments

DVANCED SETTINGS

Attention: Programming the advanced features of this operator must only be undertakenby fully trained and qualified personnel. Please contact your dealer for details.

DVANCEDPROGRAMMINGFEA TURES

•Advanced settings ( )

• Automatic closing ()

•(External) Lighting ( )

Level 2

Level 3

Level 4

‘DOOR CLOSED’ to position ‘DOOR OPENED’ and vice versa. During these two learning travels the opener determines the maximum push and pull force which is required to move the door. After two complete cycles the opener is ready for operation. These settings remain unchanged even if power supply is interrrupted but they can, if necessary, be changed as described in “Advanced Settings”.

If the opener cuts out during the test run and LED 8 and LED 2 are flashing quickly (error number 10 /automatic cut out) set the automatic cut out. See section 8-5 “Advanced Settings” Level 2 Menu 2 and 3.

Test the Opener:

Press button . The door must travel to the ‘door open’ position. Press button . The door must travel to the ‘door closed’ position. Shortly press the button on your hand transmitter. The opener moves the door into ‘OPEN’ direction. Press the button on your hand transmitter again during the opener run. The door must stop. Press button again. Door begins to move in the opposite direction.

8-5. ADVANCED SETTINGS

Page 20

Add beam break (photo eye safety system) Set maximum OPENING force Set maximum CLOSING force Set offset learned power limit (sensitivity) Set "opener speed"

ANCED

SETTINGS

Menu Overview Level 2

LEVEL 2 ADVANCED SETTINGS

Add beam break (photo eye safety system) Set maximum OPENING force Set maximum CLOSING force Set offset learned power limit (sensitivity) Set "opener speed"

Advice: Changes in the programming levels of extended opener functions should be carried out by

specialist personnel.

Attention: The automatic cut-out is set automatically. Only change it if necessary! Set the automatic cut-out as sensitive as possible, according to EN 12445 and EN 12453.

DD BEAM BREAK

*Photo eye safety system is an optional accessory.

Opener is in normal operating mode with not activated Beam break feature.

1. Press 10 seconds until LED flashes rapidly and all others are illuminated.

2. Release LED blinks and all others are illuminated.

3. To activate Photo eye feature press twice until LED illuminated.

4. Press to store settings and to go to Menu 2 .

ET MAXIMUMOPENING FORCEAND

1. LED and LED blink and all others are illuminated.

2. By pressing or set the desired maximum lifting force. Each illuminated LED represents 1/16 of the maximum total force.

3. Once maximum opening force is set press to store and go to Menu 3.

16/1615/1614/1613/1612/1611/1610/169/168/167/166/165/164/163/162/161/16

Attention: Set opening force as sensitive as possible (max. 150 N at closing edge)

Level 2 Menu 1

To Set Up Advanced Settings

Level 2 Menu 2

and hold

Note: To deactivate Photo eye follow the same procedure except press until LED blinks rapidly.

Add beam break (photo eye safety system) Set maximum OPENING force Set maximum CLOSING force Set offset learned power limit (sensitivity) Set "opener speed"

Advice: Changes in the programming levels of extended opener functions should be carried out by

specialist personnel.

Attention: The automatic cut-out is set automatically. Only change it if necessary! Set the automatic cut-out as sensitive as possible, according to EN 12445 and EN 12453.

Advice: The setting of the automatic cut-out corresponds to the maximum power of the operator.

At the first travel to OPEN or CLOSE direction after 'POWER ON' the automatic cut-out is effective according to the adjustment. F or further travels the self-learned power, that is more sensitive, is effective. The automatic cut-out is still the upper limit of power.

Page 21

Set opening force as sensitive as possible (max. 150 N at closing edge)

Attention: Set closing force as sensitive as possible (max. 150 N at closing edge)

ET MAXIMUM CLOSING FORCEAND

1. LED and LED blink and all others are illuminated.

2. By pressing or set the desired maximum closing force. Each illuminated LED represents 1/16 of the maximum total force.

3. Once maximum closing force is set press to store and go to Menu 4 .

16/1615/1614/1613/1612/1611/1610/169/168/167/166/165/164/163/162/161/16

Level 2 Menu 3

SET OFFSET AUTOMATIC LEARNED POWER LIMIT

1. LED blinks and all others are illuminated.

2. Use or to change offset in increments of 1/16 of the maximum. minimum offset: 1/15 maximum offset: 15/15

3. Press to store and go to Menu 5.

ET "OPENER SPEED"

1. LED blinks and all others are illuminated.

2. Use or to change the opener speed in steps of 7/16 to 16/16 (factory settings). minimum speed: 7/16 maximum speed: 16/16

3. Press to store and to finish setting up the opener speed.

The LEDs will automatically turn off starting at LED and ending at LED . Opener is now in operational (normal) mode (recognizable by illuminated LED ) and possible LED (door fully open) or LED (door fully closed).

16/1615/1614/1613/1612/1611/1610/169/168/167/16

not possible

15/1514/1513/1512/1511/1510/159/158/157/156/155/154/153/152/151/15

disactivated

Level 2 Menu 4

Level 2 Menu 5

Page 22

SETA

UTOMATICCLOSING

Attention: When using this feature a photo eye safety system must be connected and programmed in accordance with Level 2 Menu 1.

Set door open period Set warning phase time Set start-up warning Set early closing after passing the driveway photocell

OSETUPAUTOMATICCLOSING

ET DOOR OPENPERIOD(AUTOMATIC TIMER

)

Opener is in normal operating mode

1. Press for 10 seconds until LED flashes rapidly and all others are illuminated.

Still hold the P button and press the button until LED blinks and all others are illuminated.

2. Release where after LED blinks.

3. Use and to change the door open period (time open).

minimum time:5 seconds maximum time: 255 seconds

4. Press to store and go to Menu 2.

ET WARNING PHASE TIME

After having programmed the automatic timer function LED will blink.

1. Make sure LED is blinking and all others are illuminated

2. Use and to change the warning phase

minimum phase:2 seconds maximum phase: 70 seconds

3. Press to store and go to Menu 3.

seconds

timer dectivated

255

seconds

180

seconds

150

seconds

120

seconds

100

seconds

timer dectivated

Menu Overview Level 3

Level 3 Menu 1

Level 3 Menu 2

LEVEL 3 SET AUTOMATIC CLOSING

Page 23

ET START-UP WARNING

1. Make sure LED is blinking and all others are illuminated.

2. Use or to change the start-up warning phase minimum phase: 0 seconds maximum phase: 7 seconds

3. Press to store and go to Menu 4.

ET EARLY CLOSING AFTER PASSINGTHE DRIVEW AY PHOTO EYE

1. Make sure LED is blinking and all others are illuminated.

2. Use or to choose the required setting:

A.LED blinking: Door will close after set door open period B.LED illuminated: Door will close immediately after driving through the

Beam Break

3. Press to store and to finish setting up the automatic closing feature.

The LEDs will automatically turn off starting at LED and ending at LED . Opener is now in operational (normal) mode (recognizable by illuminated LED )

and possible LED (door fully open) or LED (door fully closed).

Door will close immediately after driving through the Optical Sensor

Door will close after set door open period

7 seconds6 seconds5 seconds4 seconds3 seconds2 seconds1 seconds0 seconds

Level 3 Menu 3

Level 3 Menu 4

Page 24

Your opener allows the connection of an external signal light provided the optional external light relay kit is connected and the automatic closing function is activated. Signal lights can be programmed to be: - constant illuminated signal light

- blinking signal light

ENUOVERVIEW LEVEL 4

Set period lights remain on Set timed security cut-out Set external signal lights Set opener lighting Set external relay alarm function

ET PERIOD LIGHT REMAINS ON

()

Opener is in normal operating mode

1. Press for 10 seconds until LED flashes rapidly and all others are illuminated.

Still hold the P button and press the button until LED blinks and all others are illuminated.

1. LED blinks and all others are illuminated.

2. Use or to set desired period

minimum phase: 90 seconds maximum phase: 240 seconds

3. Press to store and go to Menu 2.

ET TIMED SECURITY CUT-OUT(MAX TRAVEL TIME

)

1. LED blinks and all others are illuminated.

2. Use or to change value

minimum phase: 30 seconds maximum phase: 240 seconds

3. Press to store and go to Menu 3.

240

seconds

220

seconds

210

seconds

200

seconds

190

seconds

180

seconds

160

seconds

140

seconds

120

seconds

100

seconds

240

seconds

220

seconds

210

seconds

200

seconds

190

seconds

180

seconds

170

seconds

160

seconds

150

seconds

140

seconds

130

seconds

120

seconds

110

seconds

100

seconds

ONTROLEXTERNALLIGHT

Level 4 Menu 1

Level 4 Menu 2

LEVEL 4 CONTROL EXTERNAL LIGHT

Page 25

ET EXTERNAL SIGNAL LIGHTS

(/)

1. LED blinks and all others are illuminated.

2. Use or to set the signal light function LED blinks:external signal will be illuminated LED illuminated: external signal will blink

3. Press to store and go to Menu 4 .

ET OPENER LIGHTING

(/)

1. LED blinks and all others are illuminated.

2. Use or to set the signal light function. LED blinks:opener light will be illuminated during warning phase LED illuminated: opener light will blink during warning phase

3. Press to store and go to Menu 5 .

ET EXTERNAL RELAY ALARMFUNCTION

1. LED blinks and all others are illuminated.

2. Use or to set the light function

LED blinks:external light will be illuminated during lighting phase. LED illuminated: external light relay 30 seconds alarm signal on actuation

of the back drive protection system

3. Press to store and to finish setting up the external light.

External relay 30 seconds alarm signal on actuation of the back drive protection system

External light will be illuminated during lighting phase

opener light will blink during warning phaseopener light will be illuminated during warning phase

ext

ernal signal will blinkexternal signal will be illuminated

Level 4 Menu 3

Level 4 Menu 4

Level 4 Menu 5

Page 26

9. TRANSMITTERS

isor Clip

fig. 1B

isor Compartment 

over

isor Clip

Figure 2. Battery Compartment

Coin

Battery

fig. 1C Key Ring Attachment for Micro Transmitter

Key Ring Attachment 

Figure 1. Mounting Plate & Visor Clip

fig. 1A

Mounting Plate  (optinal)

Transmitter with active Code

new Transmitter

Programming Connector

Figure 3. Multiple Transmitters-Code Transfer

Transmitter with active Code

new Transmitter

Programming Connector

new Transmitter

Programming Connector

Visor Compartment Cover

TRANSMITTERS (Fig. 31):

A family of state-of-the-art transmitters, each transmitter is custom encoded with installed battery. Offered in two styles to suit your personal preference.

■ Mini (2-or 4-channel)

■ Micro (3-channel) with keyring attachment.

TRANSMITTER MOUNTING:

The transmitters can be conveniently mounted inside your car using the visor clip or on the wall using the mounting plate.

Visor Clip (Fig. 32)

■ Snap visor clip into transmitter.

■ Affix assembly to visor.

Note: If you do not need the visor clip, install the visor compartment cover.

Mounting Plate (Fig. 33)

■ Secure the mounting plate to area using screw and anchor.

■ Snap the visor compartment cover.

■ Slide the transmitter into the mounting plate, which will

hold it firmly in place.

MULTIPLE TRANSMITTERS: (Fig. 34)

Each transmitter comes factory programmed with random codes. 2-channel transmitters have 2 different random codes, one per button, 3-channel transmitters have 3 different random codes and 4-channel transmitters have 4 different random codes, one per button. Transmitters that are purchased separately as accessories have random codes that must be changed in order to match the code of the “active” transmitter, which you are already using. Below are instructions for transferring an active code from a button on one transmitter to a button of your choice on another transmitter.

■

Connect the transmitter with active code to the new transmitter using the programming connector. (Fig 49)

■ Press and hold the selected channel button on the transmitter with the active code.

■

Press and hold the respective channel button on the new transmitter. The light in the transmitter initially starts blinking and then illuminates continuously after 1-2 sec. Code transfer is completed.

■ Programming connector can be removed and both transmitters can now be used to operate the same opener.

NOTE: For multi-button transmitters, be sure to carry out this procedure for all the buttons you desire to use.

CHANGING THE CODE: (Fig. 35)

The transmitter factory preset code can be changed as follows:

■

Insert the programming connector into transmitter terminal.

■

Short one of the outer pins of the programming connector with the middle pin.

■

Press and hold the respective channel button. The light will blink rapidly for approx. 5 sec. Release the button after the light illuminates continuously. Then remove the programming connector.

■

Code will change in approximately 2 seconds.

■

Release button after the light illuminates continuously remove the cable and replace the cover.

NOTE: For multi-button transmitters, be sur this procedure for all the buttons you desire to use.

BATTERY REPLACEMENT: (Fig. 36)

■

Open the transmitter by using small coin.

e to carry out

, then

Fig. 31

Fig. 32

Fig. 33

Fig. 34

Fig. 35

Fig. 36

■

Insert a 3V battery (type CR2032) as shown.

■

Close the transmitter.

NOTE: Replace batteries with same type only.

Page 27

10. OPERA

C. Doorbell-Type Pushbutton

Pushbutton

Indicator Light

Buttons

A. Transmitter

ock/Vacation

Button

Light On/Off

Button

lluminated

oor Pushbutton

B. Wall Control Panel

Buttons

A. Transmitter

TION OF YOUR OPENER

REMOTE CONTROL TRANSMITTER:

o open or close garage door, press and hold button

■ T (Transmitter has an indicator light that will illuminate). See Fig. 37A. When garage door begins to move, release button.

■ To stop garage door during travel, press and hold button until door stops, then release button.

■ To resume garage door travel after stopping, press button again. Door begins to move in the opposite

direction.

WALL CONTROL PANEL:

■ The Door Pushbutton will light when Wall Control properly connected (if it does not light up, review section 7-10. “Install Wall Control” on page 14. To open or close garage door, press and hold Illuminated Door Pushbutton. See Fig. 37B. When garage door begins to move, release button. To stop garage door during travel, press and hold button until door stops, then release button. To resume garage door travel after stopping it, press button again. Door begins to move in the opposite direction.

■ The Light On / Off button can be used to turn lights on or off. When using the light On/ Off button, the automatic timer is ignored, and the lights will remain on until the button is pressed again, or until the opener is activated and the automatic timer begins again.

■ The Lock/Vacation button can be used to lock out all remote control transmitters. The door can still be activated by wall control panel or keyless entry system. Press and hold Lock/Vacation button for 2-3 seconds. Release button. Illuminated Door Pushbuttonand LED #7 on the Garage Door Opener will flash continuously while lock mode is active. To unlock opener, press and hold Lock/Vacation button for 2-3 seconds.

DOORBELL-TYPE PUSHBUTTON:

■ To open or close garage door, press and hold Pushbutton. See Fig. 37C. When garage door begins to move, release button.

■ To stop garage door during travel, press and hold button until door stops, then release button.

■ To resume garage door travel after stopping it, press and hold button until door begins to move, then release button.

Fig. 37

OPENER LIGHTS:

■ Lights will come on whenever opener is activated. Lights will stay on for 4 minutes and 15 seconds, or until the Light On / Off button on the wall control panel is pressed, whichever is sooner.

■ Lights can be turned on and off manually as described under operation of wall control panel.

■ Lights will flash when the opener senses an obstruction either detected by the internal safety system or the photo eye. To stop lights from flashing, remove obstruction and operate door normally.

11. TEST SAFETY REVERSAL

The safety reversal function of your opener is an extremely important feature of your opener. Testing this function ensures the correct operation of your opener and door. The reversal system test should be performed:

■ Once per month.

■ Anytime the travel or force limits are reset or changed.

Once the adjustments have been set and the door has been run up and down twice to “learn” the new settings, you must test the reversal system for proper operation.

■ Place a 40mm (1-1/2") high rigid object on the floor directly in the path of the door.

■ Start the door in the downward direction and watch what happens.

■ When door contacts the object, it should stop, reverse, and automatically return to the fully opened position.

■ If the door does not r

everse, reset the down travel limit so that the door travels slightly fur in the closed dir

ection. Then, retest the unit as

described above.

■ If the door still does not r opener and call a ser

everse, disconnect your

vice person.

ther down

Page 28

Chain Link

Chain Strap

12. TENSION ADJUSTMENT

ail End Stop

(

Header End)

ension

ut

roper Space (1mm or

pproximately 3/64”)

roper Tension Adjustment

asher

oller Holder Assembly

960 mm (37 3/4")

Tab Location

Your preassembled rail comes with the tension adjusted to

y specifications. There should be no need for further

factor adjustment. However, if exposed or subjected to unusually harsh operating conditions, the tension may need to be readjusted during the life of the opener.

CHECK PROPER TENSION (FIG. 38):

■ Release trolley from belt or chain, then examine the setting of the tension adjustment at the header end of the rail.

oper tension is set when the tension nut is tightened

■ Pr just enough so that the washer will be spaced approximately 1mm (3/64") from the stationary rail end-stop arch.

■ If the gap between the washer and the rail end-stop arch is too big or too small, the tension needs to be adjusted.

ADJUST THE TENSION:

■ To increase the tension and tighten the belt or chain, turn the tension nut clockwise with 7/16” wrench until the washer is spaced properly from the rail end-stop arch. See Fig. 38.

■ Once the washer is spaced correctly, any additional tightening will overtighten the belt or chain and may cause damage to the system.

■ To loosen the tension, turn nut counterclockwise.

■ Reattach trolley.

Fig. 38

Fig. 39

13. RAIL LENGTH ADJUSTMENT

FOR PROFESSIONAL INSTALLERS ONLY

If your particular installation calls for a shorter rail than the standard length provided, it is possible to shorten the rail.

NOTE: Shortening rail too much may result in door travel length reduction and door not opening fully. This depends on door size and configuration. Carefully plan all such modifications before proceeding. THIS PROCEDURE SHOULD BE PERFORMED ONLY BY A PROFESSIONAL INSTALLER FULLY FAMILIAR WITH THIS TYPE OF OPENER SYSTEM.

TO SHORTEN BELT RAIL LENGTH:

■ Loosen belt tension as much as possible.

■ Remove screws from sprocket holder and rail end-stop.

■ Slide belt and all rail parts out of rail from header end. See

rail exploded view, Fig.41 on p. 29, for disassembly details.

■ Measure and cut off excess rail from header end.

■ Disassemble connector to expose free ends of belt.

■ Using the same measurement as the excess rail length, cut

the same amount off BOTH free ends of the belt.

■ Using rail end-stop as a guide, mark and drill two 3/16" holes on rail sides for rail end-stop screws.

■ Reassemble belt connector, and slide all rail parts into rail from header end according to original assembly (Fig. 38 and Fig. 39).

■ Tension belt properly (Fig. 38).

■ Before installing rail overhead, check for proper assembly

and operation by manually moving tr rail length with trolley connected to belt.

olley up and down

Fig. 40

TO SHOR

TEN CHAIN RAIL LENGTH:

25mm (1”)

■ Loosen chain tension as much as possible. om sprocket holder and rail end-stop.

■ Remove scr

■ Slide

ews fr and all rail parts out of rail from header end. See

chain

rail exploded view, Fig.42 on p. 29, for disassembly details.

■ Measure and cut off excess rail from header end by 25mm

(1”) increment only.

■ Disassemble connector to expose free ends of chain.

■ Using the same measurement as the excess rail length,

remove the same amount off chain links and chain straps from BOTH free ends of the chain (Fig. 40).

■ Using rail end-stop as a guide, mark and drill two 3/16"

holes on rail sides for rail end-stop screws.

■ Reassemble two piece connector and slide chain and all

rail parts into rail from header end according to original assembly (Fig. 38).

■ Tension chain properly (Fig. 38).

■ Before installing rail overhead, check for proper assembly

and operation by manually moving trolley up and down rail length with trolley connected to chain.

Page 29

Header End

Powerhead End

owerhead End

Header End

14. RAIL ASSEMBLY

Fig. 41

Model#: ML-807B (7’ Door) ML-808B (8’ Door) ML-810B (10’ Door)

Part # Description

Item

——— Rail

8030337 Sprocket holder assembly

8008709 Belt guide

8030432 Roller holder with tension bolt assembly

8008503 Rail end-stop

6. 8030196 Belt connector

Belt Rail Assembly

Item Part # Description

7. ——— Belt with position tab

8. 8030177 Trolley assembly (7’ Door)

8030178

8008708 Pin

10. 8009465 Straight door arm

11. 8007412 Shaft adapter

Trolley assembly (8’ & 10’ Door)

Fig. 42

Chain Rail Assembly

Model#: ML-807C (7’ Door) ML-808C (8’ Door) ML-810C (10’ Door)

Item Part # Description

1. ——— Rail

2. 8030339 Sprocket holder assembly

3. 8030432 Roller holder with tension bolt assembly

4. 8008503 Rail end-stop

5. 8030234 Chain connector

6. ——— Chain with position tab

Item Part # Description

7. 8030177 Trolley assembly (7’ door)

8030178

8. 8008708 Pin

9. 8009465 Straight door arm

8007412 Shaft adapter

10.

Trolley assembly (8’ & 10’ Door)

Page 30

12, 12a

16, 16a

15, 15a

2, 2a

15. POWER HEAD ASSEMBLY

Fig. 43

EX-2005 - 110

Item Part # Description

8007859 Lamp Lens

7 8007776 Strain Relief Cover

8 65627 Logic Board

8030990 Wire Harness

——— Chassis Assembly

8054389 Reference Switch

60379 Clip

8030987 Power Cord

9 8015077 Connector Cable

10 ML-843 Modular Receiver

11 8009954 Cable (TR to LB)

12 8008474 Transformer

13 8030262 Motor Assembly

14 8055529 Sensor w/Wire Harness

15 8030422 Housing Assembly

16 8030412 Cover with Label 17 8011071 Cover

Item Part # Description

1a. 8030589 Lamp Lens 2a. 8030991 Wire Harness

3 ——— Chassis Assembly

4 8054389 Reference Switch

5 60379 Clip

6 8030987 Power Cord

7 8007776 Strain Relief Cover

8 65627 Logic Board

9 8015077 Connector Cable

10 ML-843 Modular Receiver

11 8009954 Cable (TR to LB)

12a 8003273 Transformer

13 8030262 Motor Assembly

14 8055529 Sensor w/Wire Harness

15a 8030421 Housing Assembly

16a 8030413 Cover with Label 17 8011071 Cover

EX-2007 - 110

Page 31

15. POWER HEAD ASSEMBLY (cont‘d)

13, 13a

18, 18a

17, 17a

Fig. 44

EX-2005 - 220

Item Part # Description

1 8007859 Lamp Lens 2 8009966 Wire Harness

3 ——— Chassis Assembly

4 8054389 Reference Switch

5 8011196 Connector

6 8009955 Power Cord

7 8007776 Strain Relief Cover

8 65627 Logic Board

9 8015077 Connector Cable

10 ML-843 Modular Receiver

11 8009954 Cable (TR to LB)

12 60379 Clip

13 8008513 Transformer

14 8011071 Cover

15 8030262 Motor Assembly

16 8055529 Sensor w/Wire Harness 17 8030410 Housing Assembly

18 8030412 Cover with Label

Item

1a. 2a.

13a. 8004852 Transformer

14 8011071 Cover

15 8030262 Motor Assembly

16 8055529 Sensor w/Wire Harness 17a. 8030411 Housing Assembly

18a. 8030413 Cover with Label

EX-2007 - 220

Part # Description

8030589 Lamp Lens 8051676 Wire Harness

——— Chassis Assembly

8054389 Reference Switch

8011196 Connector

8009955 Power Cord

8007776 Strain Relief Cover

65627 Logic Board

8015077 Connector Cable

ML-843 Modular Receiver

8009954 Cable (TR to LB)

60379 Clip

Page 32

16. ACCESSORIES

The following accessories are designed to provide added convenience, satisfaction and value to your door opener system. Accessories are available from your dealer.

Fig. 45

MINI & MICRO

TRANSMITTERS

■ Advanced multibit technology for better

e secure signal

mor transmission.

■ Complete with clip.

visor

mits control up to 4

■ Per

openers or

separate devices.

y included.

■ Batter

MINI 2 Channel Model#: M3-2432X 4 Channel Model#: M3-2434X MICRO 3 Channel Model#: M3-3433X

WIRELESS KEYLESS ENTRY SYSTEM

mits control of

■ Per garage door opener from outside without keys.

■ Choose own 4-digit code for security.

■ Complete with mounting hardware.

■ Battery Included.

Model#: M3-643X

PHOTO EYE SAFETY SYSTEM

■ Provides a system of protection for you and your family

■ Designed to suit your particular garage environment.

■ Mounting hardware and wiring included.

■ Easy to Install.

Model#: ML-705

SUPPORT BRACKET

■ Helps support rail 13’ and longer.

Part#: 8054214

ALL CONTROL

ANEL

ovides control

■ Pr buttons for Light and

acation/Lock function.

■ Illuminated door Pushbutton for easy locating in dark.

■ Mounting har and wir

Model#: M3-543

e included.

dware

Page 33

17. EXTERNAL CONNECTIONS

M motor

T1 transformer

V1 RPM sensor

S22 reference point switch

T photo-eye transmitter

R photo-eye receiver

S3 push button IMPULSE

S4 push button STOP

X1 plug 1~N 220-240V 50Hz

X3A flat cable connector dc motor

X2C ground

X2A and X2B = 24V

X6 Relay output contact 1

H4 Operator light

H5 signal light

1 internal relay (optional)

2 external relay (optional)

W20 Receiver HF module output

24V 24 VDC, 50mA max.

0V masse (ground)

RC Contact

bk black

bn brown

or orange

rd red

gr green

bl blue

ye yellow

230V/260V, 50Hz/60Hz

110V/120V

, 50Hz/60Hz

Page 34

De-activate 'vacation' lock on 3-function wall control or by briefly pressing button on operator.

Operator is in electronic 'vacation' lockTransmitter command does not respond but wall control does (LED 8 on, LED 7 flashes)

Check door.Door too sluggish.

Have operator checked.RPM sensor defective.Operator only starts to run shortly.

Error 9

Insert new battery. Flashing LED in transmitter indicates battery condition.

Flat battery in hand transmitter.Insufficient range of remote control (less than 5 m).

Have both components checked.Hand transmitter or control unit

defective.

Electronic aerial not connected or wrong installation

LED 7 does not light up when

pressing transmitter button

Insert new battery. Flashing LED in transmitter indicates Flat battery.

Flat battery.

Check coding Menu , page 19.

Hand transmitter coding is not

consistent with receiver coding.

Transmitter problems

Connect "STOP" button.Short-circuit label removed,

but "STOP" button not connected.

No response on impulse. Error 36

Temporarily isolate cabled key switches or interior push buttons from control unit. Remove plug, insert plug and look for cable fault.

Connecting terminals for "IMPULSE"

button bridged, e.g. due to short-circuit

or wrong terminal connection.

No response on impulse. Indicator 7 glows. Error 36

Reprogram photo eye function or connect photo eye.

Photo eye programmed, but not

connected (Menupage 20).

Drive only operates in "OPEN" but not in "CLOSE" direction. Error 15

Remove obstruction or have photo eye checked.

External photo eye defective or interrup-

ted.

Indicator 6 flashes. Error 6 or 15

Re-set automatic cut-out to be less sensitive ( Menu &

page 20,21). Ensure door moves easily

Automatic cut-out set too sensitively.

Door operation too sluggish.

Door blocks.

Indicator 6 flashes. Error 10 or 28

Cut off mains supply to operator. Remove lamp cover and motor cover. Unscrew control unit, pull slightly forward and withdraw the connecting plug. Remove control unit and have it checked.

Defective control unit.

Allow mains transformer to cool down.Thermal protection in mains transformer

activated.

Check mains supply. Check electric socket.

No voltage.Indicator 8 does not glow.

RemedyCauseFault

18. TROUBLESHOOTING

Page 35

RROR MESSAGES

When LED is blinking the error message can be retrieved by pressing briefly. The total sum of numbers in blinking LEDs indicate so-called error number.

LED flashes erratically Error number

+++

++++

++++++

+++++++

Fault

Electronics defective

Excess travel stop is active

Defective RPM sensor

Anti-lock system actuaed

hoto eye safety system actuated

NC contact (Te rminal 7&8) broken

Learned power limit is active

Response sensitivity of power limit

Voltage monitoring is active

Power limit self-monitoring unit not o.k.

Photo eye self-monitoring unit not o.k.

Power limit is active

Reference point switch defective

rogramming not complete

19. ERROR MESSAGES

20. TECHNICAL SPECIFICATIONS

EX-2005 and EX-2007 Series Garage Door Opener

Connected loads: 230 V 250 W (in operation with lighting) 120 V 210 W (one light system)

Door travel speed:

0.14 m/s with "soft" start and "soft" stop

Push and pull force: 500 N 700 N

Excess travel stop: 88 secs.

Lighting: 40 W E14 -230V Application 60 W E26 -120V Application

Control voltage: Low voltage below 24 V DC.

Automatic timer: With additional relay for signal lights connection and photo eye to monitor the through-traffic area (both items available as accessories). Warning phase adjustable from 2 to 70 seconds. Open phase adjustable from 5 - 255 seconds.

Automatic cut-out: Electronic power limit through microprocessor and power sensor.

Anti-Block system: Through microprocessor and RPM sensor.

Device to prevent forced opening of door: Electronic back-drive prevention by permanent protection of the closed door position.Door will automatic close after ca. 1cm detected unauthorized reverse movement.

Protection category: For dry buildings only.

Page 36

21. MAINTENANCE AND ADJUSTMENTS RECORD

To ensure continued safe operation and extended life of your opener system, periodic checking for proper operation is necessary. Occasional maintenance and readjustment of your system may also be needed.

■ Check reversal system by performing “SAFETY

MONTHLY

REVERSAL TEST”

■ Check proper operation of door by

manually moving door open and closed.

If door binds or sticks, or is out of balance

call for garage door service.

■ Check and test photo eye safety system as described in this manual.

described in this manual.

ONCE EVERY

YEAR:

■ Keep

door rollers, hinges,

and

bearings properly

lubricated by following

recommended door

instructions or contacting

a door service company

in your ar

ea.

■ Readjust opener travel limits and force settings as necessary

AS NEEDED:

— due to cold weather

The convenient adjustment instruction label on the opener

can be used for any periodic adjustments needed.

■ Check and readjust belt tension, if necessary, in the unlikely event that it loses its proper tension during the life of the opener.

■ Always check the r limits or forces. A door opener that is not checked could

possibly be out of adjustment and be dangerous.

eversal system after any adjustment of travel

, normal wear of door, etc.

Good maintenance of your garage door is an imperative requirement. Not only will it prolong the life of the door and the opener, but more importantly, it assures your safety and that of others. Use the form below to record the monthly, yearly, and “as needed” maintenance.

Maintenance Steps Date Performed By Comments

If you run out of Maintenance Record lines, please make yourself another record sheet.

No part of this manual may be reproduced without our prior written approval. We reserve the right to alter details in the interests of progress.

EN 55011 EN 50081 EN 50082 ETS 300220

36 Part #: 70229 Printed in the U.S.A. Version 05/04