Marantec Comfort 360, Comfort 370, Comfort 380, Comfort 260, Comfort 280 Operating Instructions Manual

...
GB
Operating instructions
Last updated: 05.2013
Operator systems for garage doors
Comfort 360, 370, 380
Table of Contents
Regarding this document
1. General safety instructions .....................3
1.2 Target group ................................3
1.3 Warranty ...................................3
2. Scope of supply ..............................4
3. Door system .................................5
4. Installation ..................................5
5. Setting in operation ..........................11
5.2 Status display ..............................12
6. Operation ..................................21
7. Maintenance ...............................23
8. Disassembly ................................23
9. Disposal ...................................23
10. Rectifying faults .............................23
11. Appendix ..................................25
– Original instruction manual. – Part of the product. – Read these instructions carefully before use and keep them in a
safe place for future reference. – Protected by copyright. – No part of this manual may be reproduced without our prior
approval. – Subject to alterations in the interest of technical progress. – All dimensions are given in millimetres. – The drawings are not true to scale.
Meaning of symbols
DANGER!
Safety notice indicating a danger that will directly result in death or severe injury.
WARNING!
Safety notice indicating a danger that could result in death or severe injury.
CAUTION!
Safety notice indicating a danger that could result in slight or moderate injuries.
DANGER!
IMPORTANT SAFETY INSTRUCTIONS:
ATTENTION! IT IS VITALLY IMPORTANT FOR THE SAFETY OF PERSONS THAT YOU FOLLOW ALL THE INSTRUCTIONS. KEEP THESE INSTRUCTIONS IN A SAFE PLACE.
NOTICE
Safety notice indicating a danger that could result in damage to property or in irreparable damage to the product.
CHECK
Reference to a check that needs to be carried out.
REFERENCE
Reference to separate documents that must be observed.
• Instruction requiring action
– List, itemisation
➔ Reference to other sections of this document
) Factory settings
IMPORTANT INSTRUCTIONS FOR SAFE INSTALLATION:
ATTENTION! SERIOUS INJURIES CAN BE CAUSED IF THE EQUIP­MENT IS NOT INSTALLED CORRECTLY – BE SURE TO FOLLOW ALL THE INSTALLATION INSTRUCTIONS.
2 Operating instructions, Comfort 360, 370, 380 (#101258 – GB)

1. General safety instructions

DANGER!
Failure to comply with the documentation could result in life-threatening danger!
• Be sure to follow all the safety instructions in this document.

1.1 Intended use

– The operator system is to be used only for opening and closing
doors.
– Never use the door system to help lift persons or objects.
The following applies for the products Comfort 360, 370, 380:
– Only approved for use in dry rooms. – The following values must be observed:
– maximum tensile force – maximum compressive force – maximum door size – maximum door weight
➔ „11.1 Technical Data“ – The product is intended for private use. – The product is suitable only for counterbalanced sectional and up-
and-over doors with a fall arrest system.

1.3 Warranty

The product is manufactured in accordance with the guidelines and standards listed in the manufacturer’s declaration and in the declaration of conformity. The product left the factory in perfect order with regard to safety.
In the following cases, the manufacturer will accept no liability for da­mage. The warranty on the product and accessory components becomes void in the event of:
– Failure to observe these operating instructions. – Incorrect handling and use of the product for anything other than
its intended purpose. – Workbeingcarriedoutbyunqualiedpersonnel.Changesormodicationstotheproduct. – The use of replacement parts that have not been approved or were
not manufactured by the manufacturer.
The warranty does not cover batteries, rechargeable batteries, fuses or bulbs.
Further safety instructions are given in the relevant sections of the document.
➔ „4. Installation“ ➔ „5. Setting in operation“ ➔ „6. Operation“ ➔ „7. Maintenance“ ➔ „8. Disassembly“

1.2 Target group

– Installation, connection and setting in operation:
qualied,trainedspecialistpersonnel.
– Operation, inspection and servicing:
the operator of the door system.
Requirementstobemetbyqualiedandtrainedspecialiststaff:
Knowledgeofthegeneralandspecicsafetyandaccident-
prevention regulations. – they have knowledge of the relevant electrical regulation, – Training in the use and care of appropriate safety equipment. – Adequateinstructionandsupervisionbyqualiedelectricians. – The ability to recognise hazards that can be caused by electricity. – Knowledge of the application of the following standards
– EN 12635 (“Doors and gates - Installation and use”),
– EN 12453 (“Safety in use of power operated doors -
Requirements”),
– EN 12445 (“Safety in use of power operated doors -
Test methods”),
Requirements to be met by the operator of the door system:
– Knowledge and safekeeping of the instruction manual. – Knowledge of general safety and accident-prevention regulations.
Operating instructions, Comfort 360, 370, 380 (#101258 – GB) 3

2. Scope of supply

Various versions of the product are available. Please refer to the table and check the items included in the delivery to determine which versi­on you have received.
Theremaybesomecountry-specicdifferences.
Item Fastening elements - 01 A B
13
14
15
4x 4x
2x 2x
1x 1x
Item Door operator A B
1
2
3
4
1x 1x
1x 1x
1x 1x
2x 2x
16
17
18
19
20
21
22
23
Item Fastening elements - 02 A B
24
25
26
1x 1x
1x 1x
1x 1x
2x 2x
1x 1x
1x
1x
4x
6x 6x
6x 6x
6x 6x
Item Fittings A B
5
6
7
8
9
10
11
2x 2x
1x 1x
2x 2x
1x 1x
2x 2x
1x
1x
Item Warning signs A B
27
28
Item Hand transmitter A B
29
30
31
32
33
1x 1x
1x 1x
1x 1x
1x 1x
1x 1x
1x 1x
1x 1x
12
4 Operating instructions, Comfort 360, 370, 380 (#101258 – GB)
1x

3. Door system

Overview
3 / 1

4. Installation

DANGER!
Life-threatening danger due to electric shock!
• It is vital that you disconnect the operator system from the power supply before commencing cabling work. Take measures to ensure that the power supply remains disconnected for the duration of the work.
4
• Observe the local safety regulations.
• It is imperative that you lay power cables separately from control
cables. The control voltage is 24 V DC.
1
2
3
1
This is just an example of a door system. The details can vary according to the type of door and the associated equipment. The system shown comprises the following components: 1 Photocell 2 Key switch 3 Free-standing post (for code keypad, transponder etc.) 4 Signal light
REFERENCE
For further information regarding accessory items, please see the manufacturer’s website. For the installation and cabling of the door sensors, control elements and safety equipment, the relevant installation instructions must be observed.
NOTICE
Material damage resulting from incorrect installation of the operator!
To avoid installation errors and damage to the door or operator system, the following installation instructions must be observed at all costs.
• Ensure that the door is in good mechanical condition: – The door remains stationary in every position. – The door can be moved easily. – The door opens and closes properly.
• Install all impulse transmitters and control equipment (such as radio code buttons e. g.) within sight of the door and at a safe distance from the door’s moving parts. The installation height
mustbeatleast1.5metresfromtheground.
• Onlyusexingmaterialsthataresuitableforthefoundation
material in question.

4.1 Preparing for installation

Before commencing installation, the following works must be carried out without fail.
Supply package
• Check which version you have received and that all the parts are present.
• Ensure that a suitable operator boom is available.
• Check that all the necessary accessory parts for your installation
situation are present.
Garage
• Check to make sure that your garage has a suitable power connection and a mains disconnection switch.
Door system
• Remove any components (such as ropes, chains, brackets, etc.) from the door that are no longer needed.
• All equipment that will no longer be required after the door opera­tor system has been installed must be taken out of service.
For garages without a second entrance:
• Fit the garage door with an emergency release mechanism so that you can gain entry to the garage if there is a malfunction.
Operating instructions, Comfort 360, 370, 380 (#101258 – GB) 5
If a release set is used:
• Check that the door catches function properly. On no account should the door catches be taken out of service.
If no release set is used:
• Remove the door catches or take them out of service.
REFERENCE
When using and installing accessory equipment, observe the corresponding documentation.

4.2 Installing the drive

4.2 / 1
2x
B
ø 5 – 5,5
4.2 / 2
A
ø 5 – 5,5
4x
4x
6 Operating instructions, Comfort 360, 370, 380 (#101258 – GB)
NOTICE
WARNING!
Possibility of damaging the motor unit!
Do not use force, as this could damage the teeth of the gears!
• Carefullyxtheoperatorboomtothemotorunit.
4.2 / 3
A
1x
4x
B
1x
Possibility of serious injury due to falling components!
• Secure the operator system to prevent if from falling before it is properlyxedinplace.
4.2 / 5
NOTICE
Possibility of damaging the door leaf!
At its highest point during opening, the top edge of the door leaf must be 10 - 50 mm below the bottom edge of the horizontal operator boom.
• Fix the lintel joining plate for the operator boom. It must be positioned centrally above the door leaf.
4.2 / 6
4x
4.2 / 4
1x
ø 10
10 - 50
4.2 / 7
2x
2x
2x
Operating instructions, Comfort 360, 370, 380 (#101258 – GB) 7
4.2 / 8
1x
1x
4.2 / 12
A
2.
1x
1.
a
1x
a = 90°
3.
b = 9 Nm
5-10
b
4.2 / 9
4.2 / 10
1x
2x
B
2.
4x
2.
1.
2.
5-10
1.
4.2 / 13
1.
4.2 / 11
2.
8 Operating instructions, Comfort 360, 370, 380 (#101258 – GB)
4.2 / 14

4.3 Connection of control elements

4.2 / 15
1/3
2/3
DANGER!
Life-threatening danger due to electric shock!
• It is vital that you disconnect the operator system from the power supply before commencing cabling work. Take measures to ensure that the power supply remains disconnected for the duration of the work.
NOTICE
2.
3.
1.
Danger of material damage resulting from incorrect installation of the operator!
If an external voltage is connected to terminal block XB03, the entire electronic system will be irreparably damaged.
• Connect only potential-free contacts to terminals 1, 2 and 4 (XB03).
ø 10
4.2 / 16
2x
2x
2x
4.2 / 17
Operating instructions, Comfort 360, 370, 380 (#101258 – GB) 9
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