Maple Systems Ivory Installation Manual
COPY RIGHT NO TICE
This manual is a publication of Maple Systems, Inc., and is provided for use by its customers only. The contents of the
manual are copyrighted by Maple Systems, Inc.; reproduction in whole or in part, for use other than in support of Maple
Systems equipment, is prohibited without the specific written permission of Maple Systems. HMI600 and Ivory Series are
trademarks of Maple Systems, Inc. IBM, PC/AT, and PS/2 are trademarks of International Business Machines Corporation.
Windows CE, Windows XP Embedded and ActiveSync are trademarks of Microsoft Corporation. WebStudio is a trademark
of Indusoft Corporation. All other brand and product names mentioned herein are trademarks or registered trademarks of
their respective holders.
LIM I TA TIONS OF USE
The XPe device may not be used in any device or system in which a malfunction of the operating system would result in
foreseeable risk of personal injury, death to the operator of the device or system, or to others, or severe physical or
environmental damage.
WAR RANTY
Maple Systems warrants each product to be free from electrical and mechanical defects in materials and workmanship for a
period of two years from the date of shipment. This warranty does not apply to defects in the Products caused by abuse,
misuse, accident, casualty, alteration, negligence, repair not authorized by Maple Systems, use on current or voltages other
than specified by Maple Systems, or application or installation not in accordance with published instruction manuals. This
warranty is in lieu of any other warranty either expressed or implied.
Maple Systems’ liability is limited to the repair or replacement of the Product only, and not costs of installation, removal, or
damage to user’s property or other liabilities. If Maple Systems is unable to repair or replace a nonconforming Product, it
may offer a refund of the amount paid to Maple Systems for such Product in full satisfaction of its warranty obligation.
Maximum liability of Maple Systems is the cost of the Product.
Information furnished by Maple Systems, Inc., is believed to be accurate and reliable. However, no responsibility is assumed
by Maple Systems for the use of this information nor for any infringements of patents or other rights of third parties which
may result from its use. No license is granted by implication, or otherwise, under any patent or patent rights of Maple
Systems, Inc. Maple Systems retains the right to revise or change its products and documentation at any time without notice.
IF SER VICE IS RE QUIRED
Package the unit in its original packaging container or, if unavailable, any suitable rigid container. If a substitute container is
used, surround the unit with shock absorbing material; damage in shipment is not covered by the warranty. Include a letter
with the unit describing the difficulty and designating a contact person. Send to the following address: Maple Systems, Inc.,
808 134th Street SW, Suite 120, Everett, WA 98204-7333.
Only Products that have been issued a Return Material Authorization (RMA) number from Maple Systems may be returned.
All RMAs must be accompanied with a written purchase order for tracking purposes or, in the case of out-of-warranty
repairs, for repair charges on a time and material basis.
All returns will be tested to verify customer claims of noncompliance with the product warranty. Improper return packaging,
which makes verification impossible, will void the warranty. Products passing the tests will be returned “AS IS” to the
customer.
If noncompliance is verified and is not due to customer abuse or the other exceptions described with product warranty, Maple
Systems will, at its option, repair or replace the Product returned to it, freight prepaid, which fail to comply with the
foregoing warranty, provided Maple Systems is notified of such noncompliance within the two-year warranty period.
AP PLI CA TIONS AS SIS TANCE
This man ual is de signed to pro vide the nec es sary in for ma tion for trou ble-free in stal la tion and op er a tion of your new Ivory
Series Panel PC; how ever, if you need as sis tance, please call Ma ple Sys tems at 425-745-3229 or visit our web site at
www.ma plesystems.com.
Ta ble of Con tents
About Your Doc u men ta tion ..........1
Con ven tions...................1
What You Need ................2
What is an Ivory Se ries Panel PC?...2
Win dows CE Ba sics.................3
Win dows XPe Ba sics ................3
List of Fea tures....................3
Con nect ing to a PC ................3
Chap ter 1 - In stal la tion In struc tions.........5
Be fore You Be gin ..................5
Un pack ing the Unit .............5
Man ag ing Elec tro static Dis charge ...5
CE Com pli ance ................5
NEMA Rat ing ..................5
FCC Class A Rat ing .............5
En vi ron men tal Con sid er ations .....5
Safety Pre cau tions ..............6
Con trol Panel De sign Guide lines ......7
Con trol Panel Ground ing .........7
Con nect Panel PC Chas sis Ground to
Con trol Panel..................8
Power Sup ply Se lec tion ..........8
Ca ble Rout ing and Noise Im mu nity . 9
In stal la tion.......................9
Con nect the Panel PC to Power ....9
Panel Prep a ra tion ..............11
Mount the Panel PC to the Panel ...12
Com mu ni ca tions ..................13
COM1 [RS232]/COM2 [RS232] ....13
COM1 [RS-485 2/4 W] Port ,
COM3[RS485], COM3[RS232] Port..14
Con nect ing to the Panel PC Us ing
Ethernet ......................14
USB Host Port .................15
USB Cli ent Port ................15
Com pact Flash ....................15
Print ing - Win dows CE ..............15
Print ing - Win dows XPe .............16
Us ing a Net worked Printer - Win dows CE
and Win dows XPe .................16
Fac tory Con fig u ra tion...............17
What Co mes with the Ivory Se ries Panel
PC? .........................17
Dip Switch Set tings..............17
Chap ter 2 - Us ing Win dows CE.net & Win dows
XPe..................................19
What is Win dowsTM CE.net 5.0? ......19
Util i ties .........................19
Soft Key board .................19
Sys tem Set tings ................20
NorFlash .....................24
Start Up ......................24
Re mote Desk top Con nec tion ......25
About Win dows XPe ................26
Chap ter 3 - Net work ing..................27
Net work ing Via Ethernet Us ing
Win dows CE......................27
Net work ing Via Ethernet Us ing
Win dows XPe .....................27
Net work ing via Se rial Port Us ing
Win dows CE......................27
In stall ing Ac tive Sync ............27
Web Browser .....................29
Chap ter 4 - De vel op ing Ap pli ca tions ........31
Win dows CE......................31
Microsoft Vi sual Stu dio 2008 ......31
Microsoft eM bed ded Vi sual C++ 4.0 31
Ivory Se ries SDK................31
Win dows XPe .....................31
Chap ter 5 - Us ing Third Party Soft ware to
Con fig ure the Ivory Se ries Panel PCs ........33
Indusoft WebStudio ................33
Other HMI Con fig u ra tion Soft ware.....33
Chap ter 6 - Main te nance and Sys tem
Con fig u ra tion .........................35
Fuse Main te nance .................35
Clean ing the Over lay ...............35
Cal i brat ing the Touchscreen..........35
Sys tem Con fig u ra tion ...............37
Introduction 1
Introduction - Welcome
Welcome to the Maple Systems' Ivory Series of Panel PCs. This powerful family of Panel PCs can be configured with any
Windows CE or Windows XP Embedded compatible HMI software, such as WebStudio, to connect to programmable logic
controllers (PLCs) and motion controllers to provide the human-machine interface in industrial applications. This manual
explains the installation and operation of the Ivory Series.
About Your Doc u men ta tion
Con ven tions
In most cases, we will describe each method when the task is first discussed. The menu method is then used whenever the
task is used in later procedures. Other conventions used in this book are listed in the following table.
Convention Meaning
Bold
Italic
ALL CAPITALS Directory names, file names, key names, and acronyms
KEY1+KEY2
click
Double-click
Right-click
Characters that you must type exactly as they appear. For example, if you are directed to
type a:\setup, you should type all the bold characters exactly as they are printed.
Placeholders for information you must provide. For example, if you are directed to type
filename, you should type the actual name for a file instead of the word shown in italic
type. Italics are also used to indicate a glossary term.
A plus sign (+) between key names means to press and hold down the first key while you
press the second key.
When referring to the touch screen, click means to tap icon onscreen once with either a
finger or stylus. When referring to a computer with a mouse, click refers to clicking the
left mouse button once.
When referring to the touchscreen, this refers to quickly tapping an onscreen icon twice in
rapid succession with either a finger or a styles. When discussing a computer with a
mouse, refers to quickly clicking the primary mouse button (usually the left mouse button)
twice.
Refers to clicking the secondary mouse button (usually the right mouse button) once.
Right-clicking usually opens shortcut menus.
The following terminology will be used when referring to computers and PCs:
Term Meaning
Panel PC Refers to the Ivory Series Panel PC
PC Refers to a desktop PC - not the Ivory Series Panel PC
The following table identifies symbols and margin icons.
Icon Meaning
4 Identifies a procedure.
4 Indicates a reference to additional information.
Indicates an important note.
1010-1010 Rev 02
2 Ivory Se ries In stal la tion & Operation Man ual
What You Need
The following items are needed to configure and operate your Panel PC.
Configuration Software WebStudio or other CE or Windows XP Embedded (XPe)-compatible HMI software.
Configuration Cable
(Panel PC to PC)
Personal Computer
1
7431-0106
User Provided
Power Cable 6030-0009
24VDC Power Supply User Provided (for details refer to Appendix A: Specifications)
PLC User Provided
1PC requirements include at least a Pentium IV-compatible PC; 256MB RAM; 500MB available hard disk space; VGA or
SVGA display adapter; Microsoft Windows 2000, XP, Vista, 2003/2008 server or NT, and one available RS-232 serial port.
What is an Ivory Se ries Panel PC?
The Ivory Series is a compact Panel PC designed to operate in an industrial environment. The Ivory Series employs a
RISC-based ARM processor and Flash technology embedded with the Microsoft® Windows® CE.net™ or Microsoft
Windows XPe operating system. These models include the following key features:
• All-in-one platform: The CPU, DRAM and even Windows CE or XPe are integrated. The Ivory Series is
a plug-and-play machine.
• Slim but robust: The Ivory Series is very thin (50mm thickness); nevertheless, its plastic bezel provides
protection in harsh industrial environments - protecting against dust and water, and providing resistance to
chemicals.
• EMI protection: The Ivory Series meets standards for electrical noise emissions and immunity according
to the European CE directives.
• Excellent display characteristics: The Ivory Series uses 65K color TFT displays for high brightness and
contrast clarity.
• Fanless operation: The low power consumption and fanless design provide reliable operation and longer
lifespan.
• Powerful communications capability: The Ivory Series provides serial ports, Ethernet port, USB ports
and sound and IDE expansion ports (HMI 615X, HMI612X, HMI610X and HMI608T models). Compact
flash is available on T models only.
• Windows CE or Windows XPe Support: The Ivory Series offers platform support for either Windows
CE.net (5.0) or Windows XPe. These operating systems allow the user to develop his own application
software or use a number of available third-party applications.
There are currently EIGHT models in the Ivory Series:
Model
Display
Size
Resolution
HMI606T 5.7" 320x234
HMI608T 8.8" 640 x480
HMI610X-CE 10.4" 640x480
HMI610X-XP 10.4" 640x480
HMI612X-CE 12.1" 800x600
HMI612X-XP 12.1" 800x600
1010-1010 Rev 02
LCD
Type
65K-color
TFT
65K-color
TFT
65K-color
TFT
65K-color
TFT
65K-color
TFT
65K-color
TFT
Brightness
(cdm2)
Contrast Ethernet
Compact
Flash
500 250:1 Yes Yes CE
400 250:1 Yes Yes CE
400 300:1 Yes No CE
400 300:1 Yes No XPe
450 600:1 Yes No CE
450 600:1 Yes No XPe
Operating
System
Introduction 3
HMI615X-CE 15" 1024x768
HMI615X-XP 15" 1024x768
65K-color
TFT
65K-color
TFT
350 700:1 Yes No CE
350 700:1 Yes No XPe
Win dows CE Ba sics
The Ivory Series comes preloaded with either MicrosoftÒ WindowsÒ CE.netÔ 5.0 or Windows XPe. Windows CE.net is a
real-time embedded operating system for use in small foot print and mobile devices. With a complete operating system
feature set and comprehensive development tools, Windows CE.net contains the features developers need to build, debug,
and deploy customized Windows CE.net-based devices. Some basic benefits of Windows CE.net 5.0 include:
• Secure networking
• Enhanced real-time processing
• High-speed performance
• Multimedia and Web browsing capabilities
• Connectivity with PCs, Servers, PLCs, and other devices
Win dows XPe Ba sics
Windows XP for Embedded (Windows XPe) Systems is an edition of Windows XP that contains the full feature set of
Windows XP Professional, but has restrictions on licensing that requires that it be used in a process-specific application.
Some of the benefits of XPe include:
• Secure networking
• Enhanced real-time processing
• High-speed performance
• Multimedia and Web browsing capabilities
• Connectivity with PCs, Servers, PLCs, and other devices
• USB or Network Boot capability
• File sharing capability
List of Fea tures
The Ivory Series has a host of features that make it the ideal open-platform Panel PC for every application:
• One Ethernet port for networking or Internet connection
• Two device-ready USB ports on the HMI606 and three on the HMI615X/HMI612X HMI610X/HMI608T
• Two serial ports for RS232, RS422 or RS485 communications
• One RS232 port for downloading application software
• Built-in 32 MB Flash memory (T Models)
• Built-in 256 MB DOM (X models with CE)
• Built-in 2 G DOM (X models with XPe)
• 64 MB DRAM
• 256 MB DDR (all X models)
• Built-in compact flash port is available on T models
• Fanless, low-power operation
Con nect ing to a PC
To connect the Ivory Series to a PC for configuration, refer to Chapter 3, under Networking via Serial Port.
1010-1010 Rev 02
4 Ivory Se ries In stal la tion & Operation Man ual
1010-1010 Rev 02
In stal la tion Instructions 5
Chapter 1 - Installation Instructions
Be fore You Be gin
Please read the following for proper handling of your new Ivory Series Panel PC.
Un packing the Unit
Carefully unpack the Panel PC. Please read any instructions or cautions that appear on the shipping container.
Check all material in the container against the enclosed packing list. Maple Systems, Inc. will not accept
responsibility for shortages against the packing list unless notified within 30 days. The equipment and its
accessories were inspected and tested by Maple Systems before shipment; all of the equipment should be in good
working order. Examine the equipment carefully; if any shipping damage is evident, notify the carrier immediately.
You are responsible for claim negotiations with the carrier. Save the shipping container and packing material in
case the equipment needs to be stored, returned to Maple Systems, or transported for any reason.
Man aging Elec tro static Dis charge
It is best NOT to remove the rear enclosure of the Panel PC. When the rear part of the enclosure is removed, the
circuitry inside is exposed to possible damage by electrostatic discharge during handling. Minimize the possibility
of electrostatic discharge by:
• Discharging personal static by grounding yourself prior to handling the computer
• Handling the computer at a static-free grounded workstation
• Connecting the frame ground ( FG ) connector of the computer to a clean earth ground
• Placing the computer in an anti-static bag during transport
CE Com pli ance
The Ivory Series Panel PCs have been tested to conform to European CE requirements per Council Directive
89/336/EEC. The European Union created these requirements to ensure conformity among products traded in those
countries. Specifically, the Ivory Series Panel PCs meet or exceed the noise emissions and immunity requirements
as set forth in the EN50081 (Emissions) and EN50082 (Immunity) standards. These products are designed to
withstand electrical noise in harsh industrial environments. They also conform to requirements that limit electrical
emissions. However, this does not guarantee that the products will be totally immune from possible malfunction in
cases where severe electrical noise occurs. Therefore, we strongly recommend that you follow the guidelines
outlined in this chapter for proper wire routing and grounding to insure the proper operation of the Ivory Series
Panel PC.
NEMA Rat ing
The Ivory Series Panel PCs are rated for NEMA 4 (indoor). This means that when the Panel PC is properly
mounted to a panel or other enclosure, the front enclosure of the Panel PC will provide protection to the inside of the
panel from splashing water, wind blown dust, or hose-directed water. The computer must be installed according to
the instructions in this chapter to be properly sealed.
FCC Class A Rat ing
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency
energy. If not installed and used in accordance with this user’s manual, it may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which
case the user will be required to correct the interference at his own expense.
En vi ron men tal Con sid er ations
The Ivory Series is designed to operate in temperatures from 0-45° C. It is intended for indoor installations and not
designed for outdoor applications. Avoid installing the Ivory Series in environments with severe mechanical
1010-1010 Rev 02
6 Ivory Se ries In stal la tion & Op er a tion Man ual
vibration or shocks. Do not install the computer in enclosures with rapid temperature variations or high humidity.
Either will cause condensation of water inside the device and eventual damage to the computer.
Safety Pre cau tions
Please observe the following precautions when installing the Ivory Series Panel PCs. Failure to comply with these
restrictions could result in loss of life, serious personal injury, or equipment damage.
Warning: Disconnect this equipment from any AC outlet before cleaning. Do not use liquid
or spray detergents for cleaning. Use a damp cloth.
Warning: Keep this equipment away from humidity.
Warning: The openings on the enclosure are for air convection. Protect the equipment from
overheating. DO NOT COVER THE OPENINGS.
Warning: Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
Warning: Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
Warning: If the equipment is not used for a long time, disconnect it from the power source
to avoid damage by transient over-voltage.
Warning: Never pour any liquid into an opening. This could cause fire or electrical shock.
Warning: Never open the equipment. For safety reasons, the equipment should be opened
only by a qualified service technician.
Warning: If any of the following situations arise, get the equipment checked by qualified
service personnel
• The power cord or plug is damaged.
• Liquid has penetrated into the equipment.
• The equipment has been exposed to moisture.
• The equipment does not work well, or you cannot get it to work according to the
installation reference guide.
• The equipment has been dropped and damaged.
• The equipment has obvious signs of breakage.
1010-1010, Rev 02
DO NOT LEAVE THIS EQUIPMENT IN AN UNCONTROLLED ENVIRONMENT WHERE
THE STORAGE TEMPERATURE IS BELOW - 20°C (-4° F) OR ABOVE 60°C (140° F). IT
MAY DAMAGE THE EQUIPMENT.
In stal la tion Instructions 7
I / O control lines
PLC/Host
Ground wires
(rear side)
Panel PC is
grounded to
control panel
Ground
strap
Power
line
filter
Quiet ground
(isolated)
Quiet ground
Line
Filter
Power
Supply
Shielded power cable
Shielded
communication
cable
Control panel is
tied to a reliable
earth ground
Ivory Series
Panel PC
24V
GND
COM1 [RS-485 2/4W]
PLC [RS-232]
COM3 [RS-485]
COM3 [RS-232]
COM1 [RS-232]
COM2 [RS-232]
In addition, please observe all of the following safety precautions:
• Read these instructions carefully.
• Keep this installation reference guide for later reference.
• For pluggable equipment, the power outlet must be installed near the equipment and must be easily
accessible.
• Put this equipment on a reliable surface during installation. Dropping it or letting it fall could cause
damage.
• All cautions and warnings on the equipment should be noted.
Con trol Panel De sign Guide lines
Pay careful attention to the placement of system components and associated cable routing. These items can
significantly enhance the performance and integrity of your control application.
Con trol Panel Example
Con trol Panel Ground ing
The control panel should be connected to a good, high-integrity earth ground both for safety considerations and
shielding purposes. Maple Systems cannot overemphasize the importance of good grounding. If you fail to use
good grounding procedures during installation, sporadic malfunction of the Panel PC may occur:
· Connect the Panel PC's chassis ground terminal to a reliable earth ground with a low-resistance path.
· Route all earth ground wires that lead from the computer, the PLC, the power supply, and the line filter to a
central earth ground point such as a barrier strip. This will ensure that no ground current from one device
influences the operation of the other devices.
· Connect the Panel PC's chassis ground terminal to the control panel door using a heavy-gauge short braided
cable or ground wire to minimize resistance.
· Connect the power cable’s shield wire to the Panel PC’s chassis ground terminal.
· Connect the control panel to earth ground using a copper grounding rod close to the Panel PC and control
panel.
Hinged doors on control panels do not provide a long-term electrical connection to the rest of the enclosure.
Corrosion develops over time and prevents good electrical contract. For this reason, a separate wire braid should be
installed from the hinged control panel to the rest of the enclosure.
1010-1010, Rev 02
8 Ivory Se ries In stal la tion & Op er a tion Man ual
Frame ground (marked FG)
Area on panel free of paint.
Stud or screw
Control Panel
For a more in-depth overview of ground wiring techniques, refer to technical note #1027, “HMI Ground Wiring and
Electrical Noise Reduction,” which you can find at http://www.maplesystems.com in the Support Center section.
Con nect Panel PC Chas sis Ground to Con trol Panel
To reduce the possibility of electrical interference, connect the chassis ground terminal of the computer to a clean
earth ground. If the control panel is metal, make sure it is properly grounded. Then connect a short heavy-gauge
wire (#18 AWG) from the chassis ground terminal of the computer to a mounting bolt on the control panel door.
The mounting bolt must have good electrical contact to the control panel; scrape away any paint that may be
covering the panel to provide a good connection.
If the control panel is made of a non-conductive material, it is essential that you connect the chassis ground terminal
of the computer to a clean earth ground point located close to the panel.
Power Sup ply Se lec tion
The power supply used to power the computer should provide an output of +24 VDC 5% measured at the Panel PC
power terminal block. A 24VDC regulated power supply dedicated to the computer is required.
The power cable for the computer should be 18AWG, 2-conductor wire with a shield drain wire and protective
shield (foil or braid). The shield drain wire must be connected to earth ground at both ends of the cable. Please refer
to the “Connect the Panel PC to Power” section for more information.
A power line filter installed at the AC input to the computer power supply is highly recommended as a safeguard
against conducted RF noise, which is often present on factory power lines. The wires connecting the output of the
power line filter to the power supply should be kept as short as possible to minimize any additional noise pickup.
The case of the power line filter should be connected to a quiet earth ground. The power line filter should have a
current rating of at least 3 Amps with common mode and differential mode attenuation.
1010-1010, Rev 02
Panel PC Chas sis Ground connection
In stal la tion Instructions 9
AC
AC
GND
N
L
White
Black
N
L
G
AC
Line Filter
Green
White to
110Vac neutral
Black to
110Vac load (hot)
To earth
ground
"Quiet”
ground
Bus bar
Power
Supply
Keep short
Do not use the power supply used to provide power to the computer to power switching relays, solenoids, or other
active devices.
Power Line Fil ter Connection
Ca ble Routing and Noise Im mu nity
Follow these guidelines when routing cable to the computer:
· Always route the Panel PC communication cable and the power cable away from any AC voltage or rapidly
switching DC control lines.
· Never bundle the Panel PC cables together with 120VAC power wires or with relay wiring.
· Try to keep at least 8 inches (20 cm) of separation between the Panel PC cables and other power wiring. If
voltages greater than 120VAC are used in the system, greater separation is required.
· If the Panel PC cables must come near AC wiring, make sure they cross at 90 degrees.
· Run AC power wires in a separate grounded conduit to reduce electrical noise interference.
· Keep the cable lengths for the Panel PC as short as possible. Do not coil excess cable and place it next to
AC powered equipment.
· Cover any equipment used in the enclosure that operates at high frequency or high current levels with a
grounded metal shield.
In stal la tion
It is necessary to follow all installation procedures described in this chapter for electrical noise immunity and CE
compliance.
Your Maple Systems Panel PC is designed to connect easily to your PLC. External rear connectors provide quick
connections for power, communications and programming wiring.
There are two serial port connections on the rear of the Panel PC. These are D-subminiature 9-pin connectors. The
female connector can be used for RS232 or RS485 connection to a PLC. The male connector can be used for
RS232 connections to a PLC or to the PC used for configuration.
Use the supplied separate 3-position terminal block to provide power to the Panel PC.
Con nect the Panel PC to Power
The power cable for the Panel PC should be 18AWG, 2-conductor wire with a shield drain wire and protective
shield foil. You may buy cable P/N 6030-0009 by the foot from Maple Systems to make these.
1010-1010, Rev 02
10 Ivory Se ries In stal la tion & Op er a tion Man ual
Panel PC
(rear side)
24Vdc
power supply
Control
panel
Shield wire (bare)
Black wire (-)
Red wire (+)
24V
120Vac
Black
Shield drain
Red
FG
DC Output -V (Gnd)
DC Output +V (+24V)
(+)
GND
(-)
FG
Always run the DC ground wire directly back to the signal return of the power supply. Do not use the chassis
ground wire as your signal return! Maple Systems recommends using an axial ferrite coil with each Panel PC to
further reduce the electrical interference that may be conducted on the power lines. Thread the positive and negative
wires of the power cable through the ferrite coil so that the coil is no more than two inches from the Panel PC’s
power input.
Panel PC Power Inputs
4To connect the Panel PC to power:
1. Connect the power cable to the Panel PC
a. Strip the power cable shield to expose 2” of the black and red wires.
b. Strip about ¼” of insulation from the black and red wires.
c. Thread the black and red wires through the ferrite core. The shield wire must be outside.
d. Connect the red wire to the DC positive (+) input of the Panel PC power terminal.
e. Connect the black wire to the DC negative (-) input of the Panel PC power terminal.
f. Connect the power cable shield wire to the Panel PC power terminal’s chassis ground
input.
2. Route the power cable to the Panel PC power supply. The power cable should not be any
longer than necessary.
3. Install the power supply wires as follows (with colors shown for Maple Systems cable P/N
6030-0009):
Color Power Supply Panel PC
Red +Output/+24 Vdc +24V
Black -Output/+24 Vdc return GND
Shield Case ground FG
1010-1010, Rev 02
In stal la tion Instructions 11
24+VDC
0V
FG
The power connector on the Ivory Series is a terminal block with wire clamps. Lugs are
not required.
Ivory Se ries Power Wiring
Panel Prep a ra tion
A metal panel or mounting surface with a minimum thickness of 15 gauge (0.059 inch/3.3mm) if cold-rolled steel or
hardened steel, or 10 gauge (0.101 inch/2.6mm) if aluminum alloy (6061-T6 preferred) is required. Thinner panels
or surfaces may bow between the mounting clamps and not form a seal with the gasket.
1010-1010, Rev 02
12 Ivory Se ries In stal la tion & Op er a tion Man ual
Screw clamp locking
tabs go through the
slots
Tighten all screw clamps until
they are uniformly snug
Ends of screws must not
protrude from the clamp
Screw Clamp Placement Clamps Tightened
Hold the Panel PC against
the panel until all screw
clamps are in position
PanelPanel
Position screw clamps 6 places in slots provided:
2 screw clamps each side and one top and bottom
Panel
Side View
The area of the panel or mounting surface where the gasket comes into contact must be flat and free of scratches,
pits, and other features that prevent the gasket from sealing properly. If the panel or mounting surface is not
uniform, thick, flat, stiff, or smooth enough, then a sealant such as silicone may be required.
WARNING
The Panel PC requires a stiff, flat, smooth mounting surface free
of blemishes to seal properly to NEMA 4.
The diagrams in Appendix B show the dimensions of the panel cutout required for proper installation of the all
models.
Clean and deburr the panel cutout before the Panel PC is installed.
Mount the Panel PC to the Panel
1010-1010, Rev 02
In stall ing Screws on the Panel PC
Po si tion of the Six Screw Clamps for Mount ing the
HMI615/612/610
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