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Introduction
Thank you for purchasing a Maple Systems HMI5000L Series graphic
industrial operator interface terminal. This booklet describes the steps
necessary for installing the following models:
• HMI5043L
• HMI5043LB
• HMI5043DL
• HMI5070DL
• HMI5070L
• HMI5070LB
• HMI5070NL
• HMI5071L
• HMI5097DXL
• HMI5097NXL
• HMI5100L
• HMI5102L
• HMI5103L
• HMI5121XL
• HMI5150XL
The HMI5000L Series touchscreens are configured using the
EasyBuilder Pro Software.
For information on programming and configuring the HMI, please refer to
the EasyBuilder Pro Programming Manual available for free download
on the Maple Systems website in the Support Center.
For additional information, please refer to the Support Center section of
the Maple Systems website, www.maplesystems.com/support.
The Support Center provides links to information such as Software
Downloads, Manuals, FAQs, Technical Notes, Training Videos, Sample
Projects, Controller Information Sheets, Controller Cables, and more.
HMI5000L Series
Installation Guide
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Static Awareness
Do NOT remove the rear cover of the HMI5000L Series product – doing
so will void the warranty. When the rear cover is removed the circuitry
inside is exposed to possible damage by electrostatic discharge during
handling.
Minimize the possibility of any electrostatic discharge by:
• Handling the HMI at a static-free, grounded workstation.
• Discharging personal static by grounding yourself prior to
handling the HMI.
• Connecting the chassis ground (FG or ⏚) connector of the HMI
to a clean earth ground.
• Placing the HMI in an antistatic bag during transport.
Unpacking the Unit
Carefully unpack the HMI. Check all material in the container against the
packing list. Maple Systems will not accept responsibility for shortages
against the packing list unless notified within 30 days. The equipment
and accessories were inspected and tested by Maple Systems before
shipment. Examine the equipment carefully; if any shipping damage is
evident, notify the carrier immediately. Maple Systems is not responsible
for claim negotiations with the carrier. Save the shipping container and
packing material in case the equipment needs to be stored, returned to
Maple Systems, or transported for any reason.
Packing List
HMI5000L Series Touchscreen
Power Connector
Mounting Clamp Kit
HMI5000L Series Installation Guide
USB Stick Clamp and Spare Fuse Kit (Not on all models)
Warranty
A copy of the Warranty and Limitation of Liability is contained in the
product box. It can also be found on the Maple Systems website.
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Technical Support
This manual is designed to provide the necessary information for troublefree installation and operation of the HMI. For assistance, please contact
Maple Systems as follows:
• Phone: 425-745-3229
• Email: support@maplesystems.com
• Web: www.maplesystems.com
Installation of HMIs
Information furnished by Maple Systems is believed to be accurate and
reliable. However, no responsibility is assumed by Maple Systems for the
use of this information, or for any infringements of patents or other rights
of third parties which may result from its use. No license is granted by
implication, or otherwise, under any patent or patent rights of Maple
Systems. Maple Systems retains the right to revise or change its
products and documentation at any time without notice.
CE Compliance
The HMIs have been tested to conform to European CE requirements,
which meet or exceed the noise emissions and immunity requirements
as set forth in the EN55022 (Emissions) and EN55024 (Immunity)
standards. The products are designed to withstand electrical noise in
harsh industrial environments. They also conform to requirements that
limit electrical emissions. However, this does not guarantee that the
products will be totally immune from possible malfunction in cases where
severe electrical noise occurs. Therefore, follow these guidelines for
proper wire routing and grounding to ensure the proper operation of the
HMI.
NEMA Rating
The HMI is rated for NEMA 4 (indoor) or IP65/IP66 installations. This
means that when the HMI is properly mounted to a NEMA 4 panel or
other NEMA 4 rated enclosure, the front enclosure of the HMI will
provide protection to the inside of the panel from splashing water, windblown dust, rain, or hose-directed water. The HMI must be installed
according to the instructions in this manual to be properly sealed.
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Environmental Considerations
The HMI is designed to operate in temperatures from 0° to
50°C (32° to 122°F). It is intended for indoor installations and may not be
suitable for use in certain outdoor applications. Avoid installing the HMI
in environments with severe mechanical vibration or shocks. Do not
install the HMI in enclosures with rapid temperature variations or high
humidity. Either case will cause condensation of water inside the device
and eventual damage to the HMI.
Warning: Do not operate the HMI in areas subject to explosion due to
flammable gases, vapors, or dusts.
Warning: Conform to UL508 (ISBN 0-7629-0404-6) machine safety
standards for use in Pollution Degree 2 Environments.
Warning: If wiring can potentially be exposed to lightning or power
surges, use appropriate surge suppression devices.
Safety Precautions
Please observe the following precautions and ensure compliance with all
local and national electrical standards when installing the HMI. Failure to
comply with these restrictions could result in loss of life, serious personal
injury, or equipment damage.
Warning: Do not connect the HMI to an AC power source. This will
cause permanent damage to the HMI.
Warning: A Hard-wired EMERGENCY STOP should be fitted in any
system using an HMI to comply with ICS Safety Recommendations.
Warning: Do not attempt to use a DC power supply that does not meet
the HMI’s power requirements. This may cause malfunction or
permanent damage to the HMI.
Warning: An internal fuse (except 4.3” display models) is designed to
prevent damage from overcurrent conditions; though it is not
guaranteed. DC voltage sources should provide proper isolation from
AC power and similar hazards.
Warning: Do not power the HMI with a DC power supply used for
inductive loads or for input circuitry to the programmable logic controller.
Severe voltage spikes caused by these devices may damage the HMI.
Control Panel Design Guidelines
Pay careful attention to the placement of system components and
associated cable routing. This can significantly enhance the performance
and integrity of the control application.
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Cable Routing and Noise Immunity
Follow these guidelines when routing cables to the HMI:
• Always route the HMI communication cable and the power cable
away from any AC voltage or rapidly switching DC control lines.
• Never bundle the HMI cables together with 120VAC power wires
or with relay wiring.
• Try to keep at least 8 inches (20 cm) of separation between the
HMI cables and other power wiring. If voltages greater than
120VAC are used in the system, greater separation is required.
• If the HMI cables must come near AC wiring, make sure they
cross at 90 degrees.
• Run AC power wires in a separate grounded conduit to reduce
electrical noise interference.
• Keep the cable lengths for the HMI as short as possible. Do not
coil excess cable and place it next to AC powered equipment.
• Cover any equipment used in the enclosure that operates at high
frequency or high current levels with a grounded metal shield.
Power Supply Selection
The power supply used to power the HMI should provide an output of at
least +24 VDC ±20% measured at the HMI power connector
(HMI5043DL should be powered with +10.5~28VDC only).
A DC regulated power supply dedicated to the HMI is recommended.
Use a power supply with adequate current rating for the provided
voltage. A power line filter installed at the AC input to the HMI power
supply is highly recommended as a safeguard against conducted RF
noise, which is often present on factory power lines. The wires
connecting the output of the power line filter to the power supply should
be kept as short as possible to minimize any additional noise pickup. The
case of the power line filter should be connected to a quiet earth ground.
The power line filter should have a current rating of at least 3 Amps with
common mode and differential mode attenuation.
In applications that may have high frequency noise present, a resistor
(~1 MΩ) and capacitor (~4700 pF) should be used in parallel to clean
earth ground on the DC output of the power supply.
Do not use the power supply used to provide power to the HMI to power
switching relays, solenoids, or other active devices.
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Figure 1: Typical Panel Layout
PLC/Host
Ground wires
HMI is
grounded to
control panel
Ground strap
Quiet ground
(isolated)
AC
Power
Line
Filter
HMI
Power
Supply
Shielded
power cable
Control panel is
tied to a reliable
earth ground
2
1
3
4
5
(rear side)
HMI5100L
1
(rear side)
HMI5070L
2
2
3
1. Also HMI5102L, HMI5103L, HMI5121XL and HMI5150XL
2. Also HMI5043L, HMI5043LB, HMI5043DL, HMI5070DL, HMI5070LB, HMI5070NL, HMI5071L, HMI5097DXL, and HMI5097NXL
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Control Panel Grounding
The control panel must be connected to a good, high-integrity earth
ground both for safety considerations and shielding purposes. Maple
Systems cannot overemphasize the importance of good grounding.
Failure to use good grounding procedures during installation may cause
sporadic malfunction of the HMI.
Connect the HMI chassis ground terminal to a reliable earth ground with
a low-resistance path. Refer to Figure 1:
Route all earth ground wires that lead from the HMI, the PLC, the
power supply, and the line filter to a central earth ground point such as a
barrier strip. This will ensure that no ground current from one device
influences the operation of the other devices.
Connect the HMI chassis ground terminal to the control panel using a
heavy-gauge short braided cable (#14 AWG) or ground wire to minimize
resistance. Then, make sure the panel is properly grounded to a clean
earth ground.
Note: If the control panel is made of a non-conductive material, it is
essential that the chassis ground terminal of the HMI is connected to
a clean earth ground point located close to the panel.
Connect the power cable’s shield wire to the HMI’s chassis ground
terminal.
Connect the control panel to earth ground using a copper grounding
rod close to the HMI and control panel.
Hinged doors on control panels do not provide a long-term electrical
connection to the rest of the enclosure. Corrosion develops over time
and prevents good electrical contact. For this reason, a separate wire
braid should be installed from the hinged control panel to the rest of the
enclosure.
For a more in-depth overview of ground wiring techniques, refer to
Technical Note #1027, “OIT Ground Wiring and Electrical Noise Reduction”
in the Technical Notes section of the Maple Systems website.
Installation
It is necessary to follow all installation procedures described in this
chapter for electrical noise immunity and CE compliance. The Maple
Systems HMI is designed to connect easily to a PLC. External rear
connectors provide quick connections for power, communications and
programming wiring.
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Connect the HMI to Power
Use the 3-position connector supplied with the HMI to provide power to
the HMI. The power cable for the HMI should be 18AWG, 2-conductor
wire with a shield drain wire and protective shield (foil/braid). Cable (P/N
6030-0009) may be purchased by the foot from Maple Systems for
constructing power cables.
Always run the DC ground wire directly back to the signal return of the
power supply. Do not use the chassis ground wire as the signal return.
Caution: To prevent possible damage to the HMI, wait ten
seconds after removing power from the HMI before applying
power again.
To connect the HMI to power:
1. Route the power cable from the HMI to the power supply. The power
cable should not be any longer than necessary.
2. Install the cable wires, referencing the chart below (with colors
shown for Maple Systems Cable 6030-0009):
a. Strip the power cable shield to expose 2” of the black and red
wires.
b. Strip about ¼” of insulation from the black and red wires.
c. Connect the red wire to the positive (+) input of the HMI power
connector and the VDC positive (+) output of the power supply.
d. Connect the black wire to the negative (–) input of the HMI power
connector and the VDC negative (–) output of the power supply.
e. Connect the power cable shield wire to the HMI power connector
FG or ⏚ input. Connect the other side to chassis ground.
Wire Color
Power Supply Output
HMI Input
Red + +
Black – –
Shield
Chassis ground
FG or ⏚
Note: The power connector on the HMI uses a 3-position terminal
block with screw-down clamps. Lugs are not required.
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Panel Preparation
To provide a NEMA 4 seal, a metal panel or mounting surface that does
not flex more than 0.010” is required. Thin panels or surfaces may bow
between the mounting clamps and not form a seal with the gasket.
Allow enough clearance around the unit for the mounting hardware and
cable connections. Cutout dimensions for each particular HMI model are
available for print and download from the Support Center-Dimensional
Drawings section of the Maple Systems website.
The area of the panel or mounting surface where the gasket comes into
contact must be flat and free of scratches, pits, and other features that
prevent the gasket from sealing properly. If the panel or mounting
surface is not uniform, thick, flat, stiff, or smooth enough, then a sealant
such as silicone may be required.
Note: Clean and deburr the panel cutout before the HMI is installed.
Mount the HMI to the Panel
Note: The clamps for some models may be slightly different than
shown here, but operate essentially the same way.
Steps:
1. Prepare the clamps for the HMI by inserting the screws into the
clamp as shown above. Position the screws so that the ends don’t
protrude past the clamp edge.
2. Set the HMI in the panel cutout and hold it in place until all clamps
are in position.
3. Tighten the screw clamps in an even pattern until the unit is secure.
Recommended torque: 3.5 in/lbs.
Caution: Do not over-tighten the screws; the overlay may warp
or the housing may get damaged.
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Configuration Wiring
To configure the HMI using the EasyBuilder Pro software, use the
Ethernet Configuration Cable (P/N 7431-0104) or USB Configuration
Cable (P/N 7431-0115).
HMI Model
Configuration Cable
P/N 7431-0104
Ethernet
(Crossover)
P/N 7431-0115
Mini USB
HMI5043L, HMI5043LB,
HMI5043DL, HMI5070L,
X
HMI5070LB, HMI5070DL,
HMI5070NL, HMI5071L,
HMI5097DXL, HMI5097NXL,
HMI5100L, HMI5102L,
HMI5103L
HMI5121XL, HMI5150XL
X
X
USB
A USB driver (included with the EasyBuilder Pro software) must be
installed when downloading from the PC to the HMI via USB connection.
Caution: When connecting two powered devices via USB, a
difference in potential can exist between the ground reference on
each device. If there is a difference in ground potential (voltage),
making a connection via a USB cable can complete a ground
loop that may damage the HMI and PC. The Maple Systems
USB Configuration Cable (P/N 7431-0115) is recommended for
connecting the HMI to the PC. The shield is not connected
between the two ends of the cable, which will prevent a
potentially damaging ground loop from occurring between the
devices. Please refer to Page 6 for proper wiring instructions.
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Ethernet
If using a switch or router between the PC and the HMI, use a straightthrough or crossover cable as required by the switch or router.
In order to download a project to the HMI over Ethernet, the HMI must be
assigned a unique IP address that is on the same subnet as the
development PC. For more information on Ethernet configuration
options, please refer to the EasyBuilder Pro Programming Manual.
Follow these steps to enter the System Settings menu and assign the
HMI an IP address:
1. Apply power to the HMI.
2. Click the arrow icon located in the lower-right corner of the screen.
3. Click the gear icon to enter the system settings menu.
4. When prompted, enter the system password (default: 111111).
5. Navigate to the Network* tab.
6. Enter the desired IP address, or select Obtain an IP Address
Automatically to enable DHCP.
7. Click Apply to save the changes, and OK to exit the system settings
menu.
8. The updated IP address will appear in the system information
window, also accessed via the arrow icon.
*Note: HMI5043DL, HMI5070DL and HMI5097DXL models have a
separate tab for each Ethernet port, labeled LAN1 and LAN2. See
page 16 for port information and networking configuration.
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Maintenance
Some HMIs feature DIP switches, others have an 8-pin header for
jumpers. Instructions on each type can be found below.
DIP switch positions
Jumper positions
DIP switches shown in the off position
Jumpers shown in the open position
DIP Switch Method
SW1
SW2
SW3
SW4
Mode
ON
OFF
OFF
OFF
Touchscreen Calibration mode
OFF
ON
OFF
OFF
Hide System Toolbar
OFF
OFF
ON
OFF
Boot Loader mode
OFF
OFF
OFF
ON
Reserved
OFF
OFF
OFF
OFF
Normal operation
Jumper Method
1-2
3-4
5-6
7-8
Mode
SHORT
OPEN
OPEN
OPEN
Touchscreen Calibration mode
OPEN
SHORT
OPEN
OPEN
Hide System Toolbar
OPEN
OPEN
SHORT
OPEN
Boot Loader mode
OPEN
OPEN
OPEN
SHORT
Reserved
OPEN
OPEN
OPEN
OPEN
Normal operation
Note: Place a jumper cap between the respective header pins to set
the jumper mode. HMI Power must be cycled to enable the selected
DIP switch or jumper mode.
Touchscreen Calibration mode: This mode allows calibration of the
touchscreen. This mode can also be entered by pressing anywhere on
the screen for several seconds during HMI powerup.
Hide System Toolbar: Hides the arrow in the bottom-right corner of the
screen that accesses the System Settings menu.
Boot Loader mode: This mode is used when replacing or reinstalling
the operating system and is intended for use by qualified repair
personnel only. Improper use by setting to ON may damage the HMI.
Contact Maple Systems for more information.
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EasyAccess 2.0
The HMI5043DL, HMI5070DL, HMI5097DXL, and HMI5103L come with
EasyAccess 2.0 pre-installed – no activation card necessary.
EasyAccess 2.0 makes remote monitoring of your HMI easy. For more
information on EasyAccess 2.0, please visit the EasyAccess 2.0 section
of the Maple Systems website.
Fusing Requirements
If the display does not come on within two seconds of power up, remove
power. An internal fuse (except 4.3” display models) will prevent damage
if the polarity of the DC power is incorrect. Check wiring to ensure proper
connections and try to power up again
USB Stick Clamp (not on all models)
The USB Stick Clamp prevents a USB stick from disconnecting from the
HMI due to vibration.
Steps:
1. Insert the USB stick connector into the clamp and secure with the
included zip tie.
2. Press the spring and insert the USB stick into the USB port.
Note: The USB Host port is designed for data storage only. If
connecting a USB hard drive, power the drive with its own power
supply. Do not charge any device from the USB port.
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Serial Port Connections
The following diagrams indicate the proper pin connections for the serial
ports of the HMI.
Serial Port Pinouts
DE9P
HMI5043L, HMI5043LB
HMI5043DL
Pin#
COM1
[RS-232]
COM1
[RS-485 4 wire]
COM1
[RS-485 2 wire]
COM3
[RS-485 2 wire]
1 RX- DATA2 RX+ DATA+
3 TX4 TX+
5
GND
6 TXD
7 DATA8 DATA+
9 RXD
HMI5121XL
HMI5150XL
DE9S
DE9P
Pin#
COM1
[RS-485 2 wire]
COM1
[RS-485 4 wire]
COM3
[RS-485 2 wire]
1 DATA- RX2 DATA+ RX+
3 TX4 TX+
5 GND (COM1)
6
7 DATA8 DATA+
9 GND (COM3)
Pin#
COM1
[RS-232]
1
2 RXD
3 TXD
4
5 GND
6
7 RTS
8 CTS
9
HMI5100L
HMI5070L, HMI5070LB
Note: COM1 [RS-485 2W] and COM3 [RS-485 2W] support the Siemens
MPI 187.5K multi-point interface. However, only one COM port can be used
with the Siemens MPI interface at a time.
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Serial Port Pinouts (cont.)
HMI5070NL, HMI5071L
HMI5097NXL
DE9S
DE9P
HMI5070DL
Pin#
COM2
[RS-485 2 wire]
COM2
[RS-485 4 wire]
COM3
[RS-485 2 wire]
CAN Bus
(XL/DXL only)
1 DATA- RX2 DATA+ RX+
3 TX4 TX+
5 GND
6 DATA7 CAN_L
8 CAN_H
9 DATA+
Pin#
COM1
[RS-232]
COM3 [RS-232]
(DL/DXL only)
1
2 RXD
3 TXD
4
5
GND
6
7 RTS TXD
8 CTS RXD
9 GND
HMI5097DXL
HMI5102L and HMI5103L
DE9S
DE9P
Pin#
COM2
[RS-485 2 wire]
COM2
[RS-485 4 wire]
COM3
[RS-485 2 wire]
1 DATA- RX2 DATA+ RX+
3 TX4 TX+
5 GND
6 DATA7
8
9 DATA+
Pin#
COM1
[RS-232]
COM3
[RS-232]
1
2 RXD
3 TXD
4
5
GND
6
7 RTS TXD
8 CTS RXD
9 GND
Note: COM2 [RS-485 2W] and COM3 [RS-485 2W] support the Siemens
MPI 187.5K multi-point interface. However, only one COM port can be used
with the Siemens MPI interface at a time.
Note: COM1 RS232 RTS/CTS and COM3 RS232 cannot be used
simultaneously.
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Dual Ethernet Port Information and Network Configuration
The HMI5043DL, HMI5070DL, and HMI5097DXL feature two Ethernet
ports. In order to utilize both ports, they need to be configured properly.
Default settings:
Port LAN1 is configured as a DHCP Client (Dynamic IP).
Port LAN2 is configured as follows:
• IP Address: 192.168.100.1
• Subnet Mask: 255.255.255.0
Configuration:
1. Enter the System Settings menu.
2. Navigate to the LAN1 tab.
3. Enter the desired IP address, or select Obtain an IP Address
Automatically to enable DHCP.
4. Navigate to the LAN2 tab.
5. Enter the desired IP address, or select Obtain an IP Address
Automatically to enable DHCP.
Note: LAN1 and LAN2 must be on separate subnets in order for
both ports to operate simultaneously.
6. Click Apply to save the changes, and OK to exit the system settings
menu.
7. The updated IP addressing will appear in the system information
window, also accessed via the arrow icon.
Notice in the above figure LAN1 is on the 192.168.160.xxx subnetwork,
while LAN2 is on the 192.168.100.xxx subnetwork. For both ports to
operate simultaneously, they must be assigned to different subnetworks.
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Wi-Fi Connectivity and Network Configuration (HMI5103L)
The HMI5103L features Wi-Fi connectivity in addition to the standard
RJ45 Ethernet port. Supported Wi-Fi modes are IEEE 802.11 b/g/n, with
WPA-PSK/WPA2-PSK encryption. Wi-Fi is off by default.
To enable and configure Wi-Fi:
1. Enter the System Settings menu.
2. Navigate to the Wireless tab.
3. Enter the desired IP address, or select Obtain an IP Address
Automatically to enable DHCP.
4. Select the Wi-Fi Setting button.
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5. Tap the On button to turn Wi-Fi radio on.
6. Choose an available Wi-Fi Network to connect to.
7. Enter the password for the selected network.
8. Select the encryption mode (note this must match the Wi-Fi Router
encryption settings).
9. Tap the Connect button.
10. Tap Close to exit the Wi-Fi setting window.
11. Click Apply to save the changes, and OK to exit the system settings
menu.
12. The updated IP addressing will appear in the Wi-Fi tabs of the
System Information window, also accessed via the arrow icon.
Note: When using the Wi-Fi simultaneously with the wired Ethernet port,
ensure that the connections are on different subnets. Detailed
instructions of the HMI5103L Wi-Fi capabilities are provided in Tech
Note 5121, available from the Support Center of the Maple Systems
website.
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© 2019 Maple Systems Inc. All rights reserved.
Maple Systems Inc.
808 134th Street SW, Suite 120
Everett, WA 98204-7333
Phone: (425) 745-3229
Email: support@maplesystems.com
Web: www.maplesystems.com
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