Maple Systems HMI5043DL, HMI5043LB, HMI5070L, HMI5070LB, HMI5070NL Installation Manual

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1010-1018 Rev 10 www.maplesystems.com
Introduction
Thank you for purchasing a Maple Systems HMI5000L Series graphic industrial operator interface terminal. This booklet describes the steps necessary for installing the following models:
HMI5043L
HMI5043DL
HMI5070DL
HMI5070L
HMI5070LB
HMI5070NL
HMI5071L
HMI5097DXL
HMI5097NXL
HMI5100L
HMI5102L
HMI5103L
HMI5121XL
HMI5150XL
The HMI5000L Series touchscreens are configured using the EasyBuilder Pro Software.
For information on programming and configuring the HMI, please refer to the EasyBuilder Pro Programming Manual available for free download on the Maple Systems website in the Support Center.
For additional information, please refer to the Support Center section of the Maple Systems website, www.maplesystems.com/support.
The Support Center provides links to information such as Software Downloads, Manuals, FAQs, Technical Notes, Training Videos, Sample Projects, Controller Information Sheets, Controller Cables, and more.
HMI5000L Series
Installation Guide
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Static Awareness
Do NOT remove the rear cover of the HMI5000L Series product – doing so will void the warranty. When the rear cover is removed the circuitry inside is exposed to possible damage by electrostatic discharge during handling.
Minimize the possibility of any electrostatic discharge by:
Handling the HMI at a static-free, grounded workstation.
Discharging personal static by grounding yourself prior to
handling the HMI.
Connecting the chassis ground (FG or ) connector of the HMI to a clean earth ground.
Placing the HMI in an antistatic bag during transport.
Unpacking the Unit
Carefully unpack the HMI. Check all material in the container against the packing list. Maple Systems will not accept responsibility for shortages against the packing list unless notified within 30 days. The equipment and accessories were inspected and tested by Maple Systems before shipment. Examine the equipment carefully; if any shipping damage is evident, notify the carrier immediately. Maple Systems is not responsible for claim negotiations with the carrier. Save the shipping container and packing material in case the equipment needs to be stored, returned to Maple Systems, or transported for any reason.
Packing List
HMI5000L Series Touchscreen
Power Connector
Mounting Clamp Kit
HMI5000L Series Installation Guide
USB Stick Clamp and Spare Fuse Kit (Not on all models)
Warranty
A copy of the Warranty and Limitation of Liability is contained in the product box. It can also be found on the Maple Systems website.
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Technical Support
This manual is designed to provide the necessary information for trouble­free installation and operation of the HMI. For assistance, please contact Maple Systems as follows:
Phone: 425-745-3229
Email: support@maplesystems.com
Web: www.maplesystems.com
Installation of HMIs
Information furnished by Maple Systems is believed to be accurate and reliable. However, no responsibility is assumed by Maple Systems for the use of this information, or for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication, or otherwise, under any patent or patent rights of Maple Systems. Maple Systems retains the right to revise or change its products and documentation at any time without notice.
CE Compliance
The HMIs have been tested to conform to European CE requirements, which meet or exceed the noise emissions and immunity requirements as set forth in the EN55022 (Emissions) and EN55024 (Immunity) standards. The products are designed to withstand electrical noise in harsh industrial environments. They also conform to requirements that limit electrical emissions. However, this does not guarantee that the products will be totally immune from possible malfunction in cases where severe electrical noise occurs. Therefore, follow these guidelines for proper wire routing and grounding to ensure the proper operation of the HMI.
NEMA Rating
The HMI is rated for NEMA 4 (indoor) or IP65/IP66 installations. This means that when the HMI is properly mounted to a NEMA 4 panel or other NEMA 4 rated enclosure, the front enclosure of the HMI will provide protection to the inside of the panel from splashing water, wind­blown dust, rain, or hose-directed water. The HMI must be installed according to the instructions in this manual to be properly sealed.
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Environmental Considerations
The HMI is designed to operate in temperatures from 0° to 50°C (32° to 122°F). It is intended for indoor installations and may not be suitable for use in certain outdoor applications. Avoid installing the HMI in environments with severe mechanical vibration or shocks. Do not install the HMI in enclosures with rapid temperature variations or high humidity. Either case will cause condensation of water inside the device and eventual damage to the HMI.
Warning: Do not operate the HMI in areas subject to explosion due to
flammable gases, vapors, or dusts.
Warning: Conform to UL508 (ISBN 0-7629-0404-6) machine safety
standards for use in Pollution Degree 2 Environments.
Warning: If wiring can potentially be exposed to lightning or power
surges, use appropriate surge suppression devices.
Safety Precautions
Please observe the following precautions and ensure compliance with all local and national electrical standards when installing the HMI. Failure to comply with these restrictions could result in loss of life, serious personal injury, or equipment damage.
Warning: Do not connect the HMI to an AC power source. This will
cause permanent damage to the HMI.
Warning: A Hard-wired EMERGENCY STOP should be fitted in any
system using an HMI to comply with ICS Safety Recommendations.
Warning: Do not attempt to use a DC power supply that does not meet
the HMI’s power requirements. This may cause malfunction or permanent damage to the HMI.
Warning: An internal fuse (except 4.3” display models) is designed to
prevent damage from overcurrent conditions; though it is not guaranteed. DC voltage sources should provide proper isolation from AC power and similar hazards.
Warning: Do not power the HMI with a DC power supply used for
inductive loads or for input circuitry to the programmable logic controller.
Severe voltage spikes caused by these devices may damage the HMI.
Control Panel Design Guidelines
Pay careful attention to the placement of system components and associated cable routing. This can significantly enhance the performance and integrity of the control application.
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Cable Routing and Noise Immunity
Follow these guidelines when routing cables to the HMI:
Always route the HMI communication cable and the power cable away from any AC voltage or rapidly switching DC control lines.
Never bundle the HMI cables together with 120VAC power wires or with relay wiring.
Try to keep at least 8 inches (20 cm) of separation between the HMI cables and other power wiring. If voltages greater than 120VAC are used in the system, greater separation is required.
If the HMI cables must come near AC wiring, make sure they cross at 90 degrees.
Run AC power wires in a separate grounded conduit to reduce electrical noise interference.
Keep the cable lengths for the HMI as short as possible. Do not coil excess cable and place it next to AC powered equipment.
Cover any equipment used in the enclosure that operates at high frequency or high current levels with a grounded metal shield.
Power Supply Selection
The power supply used to power the HMI should provide an output of at least +24 VDC ±20% measured at the HMI power connector (HMI5043DL should be powered with +10.5~28VDC only).
A DC regulated power supply dedicated to the HMI is recommended. Use a power supply with adequate current rating for the provided voltage. A power line filter installed at the AC input to the HMI power supply is highly recommended as a safeguard against conducted RF noise, which is often present on factory power lines. The wires connecting the output of the power line filter to the power supply should be kept as short as possible to minimize any additional noise pickup. The case of the power line filter should be connected to a quiet earth ground. The power line filter should have a current rating of at least 3 Amps with common mode and differential mode attenuation.
In applications that may have high frequency noise present, a resistor
(~1 MΩ) and capacitor (~4700 pF) should be used in parallel to clean
earth ground on the DC output of the power supply. Do not use the power supply used to provide power to the HMI to power
switching relays, solenoids, or other active devices.
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Figure 1: Typical Panel Layout
PLC/Host
Ground wires
HMI is
grounded to
control panel
Ground strap
Quiet ground
(isolated)
AC
Power
Line
Filter
HMI
Power
Supply
Shielded
power cable
Control panel is
tied to a reliable
earth ground
2
1
3
4
5
(rear side)
HMI5100L
1
(rear side)
HMI5070L
2
2
3
1. Also HMI5102L, HMI5103L, HMI5121XL and HMI5150XL
2. Also HMI5043L, HMI5043LB, HMI5043DL, HMI5070DL, HMI5070LB, HMI5070NL, HMI5071L, HMI5097DXL, and HMI5097NXL
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