Maple Systems HMC7000 User Manual

808 134TH Street SW, Suite 120

Email: [e-mail]

www.maplesystems.com

HMC7000 Series

Guide

1010-1043 rev02

I/O Module

Everett, WA 98204, USA

Phone: [phone]

Fax: [phone]

HMC7000 Series I/O Module Guide

I/O Module Part No.

Description

HMC7-MI-01

16 Digital Inputs (sinking or sourcing)

HMC7-MI-02

4 Programmable Analog Inputs

HMC7-MI-03

8 Programmable Analog Voltage Inputs

HMC7-MI-04

8 Programmable Analog Current Inputs

HMC7-MO-01

12 Relay Outputs

HMC7-MO-02

16 Digital Outputs (Sinking 0.5A)

HMC7-MO-03

16 Digital Outputs (Sourcing 0.5A)

HMC7-MIO-01

8 Bidirectional Digital Inputs, 8 Digital Outputs (Sinking 0.5A)

HMC7-MIO-02

8 Bidirectional Digital Inputs, 8 Digital Outputs (Sourcing 0.5A)

HMC7-MIO-03

2 Programmable Analog Inputs, and 2 Programmable Analog Outputs

HMC7-MIO-04

8 Bidirectional Digital Inputs (4 high speed), 8 Digital Outputs
(Sinking 0.5A)

HMC7-MIO-05

8 Bidirectional Digital Inputs (4 high speed), 8 Digital Outputs
(Sourcing 0.5A)

HMC7-MIO-06

8 Bidirectional Digital Inputs (4 high speed), 8 Digital Outputs
(2 PWM, Sinking 0.5A), 6 Relay

HMC7-MIO-07

8 Bidirectional Digital Inputs (4 high speed), 8 Digital Outputs
(2 PWM, Sourcing 0.5A), 6 Relay

HMC7-MIO-08

4 Programmable Analog Inputs, 2 Programmable Analog Outputs

HMC Part No.

Description

HMC7030A-L

3” LCD, 18 membrane-style keys, 1 serial port, 1 USB slave port,
12 digital inputs and 8 digital outputs built-in

Introduction

The HMC7000 Series (except for the HMC7030A-L) support I/O expansion modules. These
modules provide digital and/or analog I/O (inputs and outputs) for an electrical control system.
All of the I/O Modules are CE and UL Certified. The following I/O Modules are available:

Some HMC7000 Series models have built in I/O. These units are also CE and UL Certified.

Maple Systems Inc., 808 134th Street SW, Suite 120, Everett, WA 98204-7333 • www.maplesystems.com
1010-1043 Page 1 of 35 Rev. 02, 11/08/2013

HMC7000 Series I/O Module Guide

Power

3.9 VDC from HMC7000 base

Approvals

CE, UL

Digital Inputs

16 bidirectional inputs (2 high-speed )

Rated input current

Up to 5mA (per contact)

Input impedance

4.9K ohms

Minimum ON voltage

15 VDC

Maximum OFF voltage

5 VDC

Turn ON Time

10 msec

Turn OFF Time

10 msec

Isolation

Optically isolated from internal circuit

Connection method

Removable terminals (3.81 mm pitch)

High Speed Channels

No. of inputs

2 channels (X0 and X5)

Maximum Input Frequency

25 KHz

Maximum Input Count

4,294,967,295 (32-bit)

General

Operating Temperature

0 to 55°C

Operating Humidity

10% to 90% (non condensing)

Mechanical Dimension (LxWxH)

3.11x1.18x1.42 inches [79x30x36mm]

I/O Modules

HMC7-MI-01 (16 Digital Input Module)

This module is a digital input module for the HMC7000
Series models. It has sixteen bidirectional inputs, two of
which are high-speed inputs.

Specifications:

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HMC7000 Series I/O Module Guide

For connecting to NPN-type transistor inputs:

Connecting to PNP-type transistor inputs:

Function

Register

Access

X0-X15 Inputs

Xnn000-015 (XWnn00)

Rd Only

High Speed Counter Option

HSC

Channel 1

HSC

Channel 2

HSC Input Pin

X0

X5

Rd Only

HSC Reset Input Pin

X1

X6

Rd Only

HSC Configuration Register

MWnn00

MWnn06

Rd/Write

HSC Counter Register
(Current Value)

MWnn01
MWnn02

MWnn07
MWnn08

Rd/Write

HSC Preset Register

MWnn03
MWnn04

MWnn09
MWnn10

Rd/Write

HSC Enable Bit

Mnn080

Mnn176

Rd/Write

HSC Reset Bit

Mnn081

Mnn177

Rd/Write

Wiring:

Configuration:

Use MAPware-7000 to assign input (X and XW) and configuration (M and MW) memory addresses to the module.
These addresses are created according to the slot location of the module, where nn refers to the slot
number (ex. 01…05):

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HMC7000 Series I/O Module Guide

Bits

Function

15-4

Not used

3

0 : Falling Edge
1 : Rising Edge

2, 1, 0

Module Operating Mode :
000 : Normal Operation
010 : Up Counter HSC

Reference the table below when configuring each HSC Configuration Register (MWnn00 and MWnn06):

To implement High Speed Counter Operation:

1. Connect a device to X0 (Channel 1) or X5 (Channel 2) that will provide the high speed pulses to the

expansion module.

2. Configure the HSC using the configuration register MWnn00 (Channel 1) or MWnn06 (Channel 2).

3. Write the HSC preset count value in MWnn03 (Channel 1) or MWnn09 (Channel 2).

4. Enable the HSC by setting the HSC Enable Bit Mnn080 (Channel 1) or Mnn176 (Channel 2).

5. HSC increments (starting from 0) the current value register in MWnn01 (Channel 1) or MWnn07 (Channel

2) until the preset value is reached.

6. Enable the HSC Reset Bit by setting Mnn081 (Channel 1) or Mnn177 (Channel 2). This will cause the

HSC current value to reset back to 0.

7. To start the process again, simply reset (clear) the HSC Reset Bit and set the HSC Enable Bit. Note: if the

HSC Enable Bit is still ON, you must reset (clear) this bit, and then set it again.

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HMC7000 Series I/O Module Guide

Power

3.9 VDC from HMC7000 base

Approvals

CE, UL

Analog Inputs

4 Inputs (0-10V, -10 to +10V, 0-20mA, and 4-20mA)

Resolution

12 bit

Connection method

Removable terminals (3.81 mm pitch)

Voltage Mode

Input range

-10V to +10V, 0 - 10V

Value of LSB:

For 0-10V: 2.44mV
For +/-10V: 4.88mV

Input Impedance

200KΩ

Accuracy

At 25°C: 0.1% of full scale
Overall Accuracy (-25°C to 55°C) 0.3% of full scale

Frequency Limit (-3db)

3.5KHz

Behavior upon sensor failure

Input goes to 0, as if no input is connected

Current Mode

Input Range

4mA-20mA, 0mA-20mA

Value of LSB

3.906 μA

Input Impedance

120Ω

Accuracy

At 25°C: 0.2% of full scale
Overall Accuracy (-25°C to 55°C) 0.8% of full scale

General

Operating Temperature

0 to 55°C

Operating Humidity

10% to 90% (non condensing)

Mechanical Dimension (LxWxH)

3.11x1.18x1.42 inches [79x30x36mm]

Input Power Supply

Input Voltage

24VDC

Input Current

50mA

HMC7-MI-02 (4 Input Analog Module)

This module is an analog input module for the HMC7000
Series models. It has four analog inputs, which can measure
0-10V, -10 to +10V, 0-20mA, and 4-20mA signals.

Specifications:

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HMC7000 Series I/O Module Guide

For connecting to analog voltage inputs:

Connecting to analog current inputs:

Register

Description

Access

XWnn00

Input Channel 1 Data

Read Only

XWnn01

Input Channel 2 Data

Read Only

XWnn02

Input Channel 3 Data

Read Only

XWnn03

Input Channel 4 Data

Read Only

MWnn00

Input Channel 1 Configuration Register

Read/Write

MWnn01

Input Channel 2 Configuration Register

Read/Write

MWnn02

Input Channel 3 Configuration Register

Read/Write

MWnn03

Input Channel 4 Configuration Register

Read/Write

Input Channel

Signal Type

Value

mA (4-20mA)

0

Voltage (0-10V)

1

Voltage (-10 to +10V)

2

mA (0-20mA)

3

Wiring:

Configuration:

Use MAPware-7000 to assign input (XW) and configuration (MW) memory addresses to the module.
These addresses are created according to the slot location of the module, where nn refers to the slot
number (ex. 01…05):

Reference the table below when configuring each Input Configuration Register (MWnn00-MWnn03):

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HMC7000 Series I/O Module Guide

Power

3.9 VDC from HMC7000 base

Approvals

CE, UL

Analog Inputs

8 Inputs (0-10V, -10 to +10V)

Resolution

12 bit

Connection method

Removable terminals (3.81 mm pitch)

Voltage Mode

Input range

-10V to +10V, 0 - 10V

Value of LSB:

For 0-10V: 2.44mV
For +/-10V: 4.88mV

Input Impedance

200KΩ

Accuracy

At 25°C: 0.1% of full scale
Overall Accuracy (-25°C to 55°C) 1% of full scale

Frequency Limit (-3db)

3.5KHz

Behavior upon sensor failure

Input goes to 0, as if no input is connected

General

Operating Temperature

0 to 55°C

Operating Humidity

10% to 90% (non condensing)

Mechanical Dimension (LxWxH)

3.11x1.18x1.42 inches [79x30x36mm]

Input Power Supply

Input Voltage

24VDC

Input Current

50mA

HMC7-MI-03 (8 Voltage Input Analog Module)

This module is an analog input module for the HMC7000
Series models. It has eight analog inputs, which can measure
0-10V, and -10 to +10Vsignals.

Specifications:

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HMC7000 Series I/O Module Guide

Register

Description

Access

XWnn00

Input Channel 1 Data

Read Only

XWnn01

Input Channel 2 Data

Read Only

XWnn02

Input Channel 3 Data

Read Only

XWnn03

Input Channel 4 Data

Read Only

XWnn04

Input Channel 5 Data

Read Only

XWnn05

Input Channel 6 Data

Read Only

XWnn06

Input Channel 7 Data

Read Only

XWnn07

Input Channel 8 Data

Read Only

MWnn00

Input Channel 1 Configuration Register

Read/Write

MWnn01

Input Channel 2 Configuration Register

Read/Write

MWnn02

Input Channel 3 Configuration Register

Read/Write

MWnn03

Input Channel 4 Configuration Register

Read/Write

MWnn04

Input Channel 5 Configuration Register

Read/Write

MWnn05

Input Channel 6 Configuration Register

Read/Write

MWnn06

Input Channel 7 Configuration Register

Read/Write

MWnn07

Input Channel 8 Configuration Register

Read/Write

Wiring:

Configuration:

Use MAPware-7000 to assign input (XW) and configuration (MW) memory addresses to the module.
These addresses are created according to the slot location of the module, where nn refers to the slot
number (ex. 01…05):

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1010-1043 Page 8 of 85 Rev. 02, 11/08/2013

HMC7000 Series I/O Module Guide

Input Channel

Signal Type

Value

Voltage (0 - 10V)

1

Voltage (-10 to +10V)

2

Reference the table below when configuring each Input Configuration Register (MWnn00-MWnn07):

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HMC7000 Series I/O Module Guide

Power

3.9 VDC from HMC7000 base

Approvals

CE, UL

Analog Inputs

8 Inputs (0-20mA, 4-20mA)

Resolution

12 bit

Connection method

Removable terminals (3.81 mm pitch)

Voltage Mode

Input range

0-20mA, 4-20mA

Value of LSB:

3.906uA

Input Impedance

120Ω

Accuracy

At 25°C: 0.1% of full scale
Overall Accuracy (-25°C to 55°C) 1% of full scale

General

Operating Temperature

0 to 55°C

Operating Humidity

10% to 90% (non condensing)

Mechanical Dimension (LxWxH)

3.11x1.18x1.42 inches [79x30x36mm]

Input Power Supply

Input Voltage

24VDC

Input Current

50mA

HMC7-MI-04 (8 Current Input Analog Module)

This module is an analog input module for the HMC7000
Series models. It has eight analog inputs, which can measure
0-20mA, and 4-20mA signals.

Specifications:

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1010-1043 Page 10 of 85 Rev. 02, 11/08/2013

HMC7000 Series I/O Module Guide

Register

Description

Access

XWnn00

Input Channel 1 Data

Read Only

XWnn01

Input Channel 2 Data

Read Only

XWnn02

Input Channel 3 Data

Read Only

XWnn03

Input Channel 4 Data

Read Only

XWnn04

Input Channel 5 Data

Read Only

XWnn05

Input Channel 6 Data

Read Only

XWnn06

Input Channel 7 Data

Read Only

XWnn07

Input Channel 8 Data

Read Only

MWnn00

Input Channel 1 Configuration Register

Read/Write

MWnn01

Input Channel 2 Configuration Register

Read/Write

MWnn02

Input Channel 3 Configuration Register

Read/Write

MWnn03

Input Channel 4 Configuration Register

Read/Write

MWnn04

Input Channel 5 Configuration Register

Read/Write

MWnn05

Input Channel 6 Configuration Register

Read/Write

MWnn06

Input Channel 7 Configuration Register

Read/Write

MWnn07

Input Channel 8 Configuration Register

Read/Write

Wiring:

Configuration:

Use MAPware-7000 to assign input (XW) and configuration (MW) memory addresses to the module.
These addresses are created according to the slot location of the module, where nn refers to the slot
number (ex. 01…05):

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1010-1043 Page 11 of 85 Rev. 02, 11/08/2013

HMC7000 Series I/O Module Guide

Input Channel

Signal Type

Value

Current (0 - 20mA)

3

Current (4 – 20mA)

0

Reference the table below when configuring each Input Configuration Register (MWnn00-MWnn07):

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HMC7000 Series I/O Module Guide

Power

3.9 VDC from HMC7000 base

Approvals

CE, UL

Digital Outputs

12 relay outputs

Turn ON Time

10 msec

Turn OFF Time

5 msec

Output capacity

2A per contact up to 230VAC
2A per contact up to 30VDC

Connection method

Removable terminals (3.81 mm pitch)

General

Operating Temperature

0 to 55°C

Operating Humidity

10% to 90% (non condensing)

Mechanical Dimension (LxWxH)

3.11x1.18x1.42 inches [79x30x36mm]

Input Power Supply

Input Voltage

24VDC (required even when using AC loads)

Input Current

150mA maximum

HMC7-MO-01 (12 Relay Output Module)

This module is a digital output module for the HMC7000
Series models. It has twelve relay outputs.

Specifications:

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HMC7000 Series I/O Module Guide

Register

Description

Access

Ynn000­Ynn011

Output Bits

Read/Write

YWnn00

Output
Word Data

Read/Write

MWnn00

Relay
Output

Read/Write

Wiring:

Configuration:

Use MAPware-7000 to assign output (Y and YW), and configuration
(MW) memory addresses to the module. These addresses are created
according to the slot location of the module, where nn refers to the
slot number (ex. 01…05):

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1010-1043 Page 14 of 85 Rev. 02, 11/08/2013

HMC7000 Series I/O Module Guide

Power

3.9 VDC from HMC7000 base

Approvals

CE, UL

Digital Outputs

16 sinking (NPN) outputs

Turn ON Time

10 msec

Turn OFF Time

10 msec

Output Capacity

500mA per output maximum

Rated load

500mA @ 24VDC

Total output capacity

4A @ 24VDC

Connection method

Removable terminals (3.81 mm pitch)

General

Operating Temperature

0 to 55°C

Operating Humidity

10% to 90% (non condensing)

Mechanical Dimension (LxWxH)

3.11x1.18x1.42 inches [79x30x36mm]

Input Power Supply

Input Voltage

24VDC

Input Current

850mA maximum

HMC7-MO-02 (16 Sinking Output Module)

This module is a digital output module for the HMC7000 Series
models. It has 16 sinking (NPN) outputs.

Specifications:

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1010-1043 Page 15 of 85 Rev. 02, 11/08/2013

HMC7000 Series I/O Module Guide

Register

Description

Access

Ynn000­Ynn015

Output Bits

Read/Write

YWnn00

Output
Word Data

Read/Write

Wiring:

Configuration:

Use MAPware-7000 to assign output (Y and YW) addresses to the
module. These addresses are created according to the slot location of
the module, where nn refers to the slot number (ex. 01…05):

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1010-1043 Page 16 of 85 Rev. 02, 11/08/2013

HMC7000 Series I/O Module Guide

Power

3.9 VDC from HMC7000 base

Approvals

CE, UL

Digital Outputs

16 sourcing (PNP) outputs

Turn ON Time

10 msec

Turn OFF Time

10 msec

Output Capacity

500mA per output maximum

Rated load

500mA @ 24VDC

Total output capacity

4A @ 24VDC

Connection method

Removable terminals (3.81 mm pitch)

General

Operating Temperature

0 to 55°C

Operating Humidity

10% to 90% (non condensing)

Mechanical Dimension (LxWxH)

3.11x1.18x1.42 inches [79x30x36mm]

Input Power Supply

Input Voltage

24VDC

Input Current

850mA maximum

HMC7-MO-03 (16 Sourcing Output Module)

This module is a digital output module for the HMC7000
Series models. It has 16 sourcing (PNP) outputs.

Specifications:

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1010-1043 Page 17 of 85 Rev. 02, 11/08/2013

HMC7000 Series I/O Module Guide

Register

Description

Access

Ynn000­Ynn015

Output Bits

Read/Write

YWnn00

Output
Word Data

Read/Write

Wiring:

Configuration:

Use MAPware-7000 to assign output (Y and YW) addresses to the module. These addresses are created
according to the slot location of the module, where nn refers to the slot number (ex. 01…05):

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1010-1043 Page 18 of 85 Rev. 02, 11/08/2013

HMC7000 Series I/O Module Guide

Power

3.9 VDC from HMC7000 base

Approvals

CE, UL

Digital Inputs

8 bidirectional inputs

Rated input voltage

24 VDC

Rated input current

Up to 5mA

Input impedance

4.9K ohms

Minimum ON voltage

15 VDC

Maximum OFF voltage

5 VDC

Turn ON Time

10 msec

Turn OFF Time

10 msec

Isolation

Optically isolated from internal circuit

Connection method

Removable terminals (3.81 mm pitch)

High Speed Channels

No. of inputs

2 channels (X0 and X5)

Maximum Input Frequency

25 KHz

Maximum Input Count

4,294,967,295 (32-bit)

Digital Outputs

8 sinking outputs (NPN-type)

Output Capacity

500mA per output maximum

Rated load

500mA @ 24VDC

Total output capacity

4A @ 24VDC

General

Operating Temperature

0 to 55°C

Operating Humidity

10% to 90% (non condensing)

Mechanical Dimension (LxWxH)

3.11x1.18x1.42 inches [79x30x36mm]

HMC7-MIO-01 (8 Bidirectional Input, 8 Sinking Output Digital Module)

This module is a digital input/output module for the HMC7000
Series models. It has eight bidirectional inputs and eight
sinking digital outputs. Two of the inputs can be configured as
high speed counters (HSC) using the MW registers (see below).
When used as HSCs, input X0 (channel 1) and X5 (channel 2)
are used to record the incoming pulses.

Specifications:

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HMC7000 Series I/O Module Guide

Input Power Supply

Input Voltage

24VDC

Input Current

4A maximum

For connecting to bidirectional inputs:

Connecting to NPN-type transistor outputs:

Wiring:

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HMC7000 Series I/O Module Guide

Function

Register

Access

X0-X7 Inputs

Xnn000-007 (XWnn00)

Rd Only

Y0-Y7 Outputs

Ynn000-007 (YWnn00)

Rd/Write

High Speed
Counter Option

HSC Channel 1

HSC Channel 2

HSC Input

X0 (terminal)
Xnn000 (reg)

X5 (terminal)
Xnn005 (reg)

Rd Only

HSC Reset Input

X1 (terminal)
Xnn001 (reg)

X6 (terminal)
Xnn006 (reg)

Rd Only

HSC Output Flag

Y1 (terminal)
Ynn001 (reg)

Y6 (terminal)
Ynn006 (reg)

Rd/Write

HSC Configuration
Register

MWnn00

MWnn06

Rd/Write

HSC Counter
Register
(Current Value)

MWnn01
MWnn02

MWnn07
MWnn08

Rd/Write
HSC Preset Register

MWnn03
MWnn04

MWnn09
MWnn10

Rd/Write

HSC Enable Bit

Mnn080

Mnn176

Rd/Write

HSC Reset Bit

Mnn081

Mnn177

Rd/Write

Bits

Function

15-4

Not used

3

0 : Falling Edge
1 : Rising Edge

2, 1, 0

Module Operating Mode :
000 : Normal Operation
010 : Up Counter HSC

Configuration:

Use MAPware-7000 to assign input (X and XW), output (Y and YW), and configuration (M and MW)
memory addresses to the module. These addresses are created according to the slot location of the module,
where nn refers to the slot number (ex. 01…05):

Reference the table below when configuring each HSC Configuration Register (MWnn00 and MWnn06):

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HMC7000 Series I/O Module Guide

To implement High Speed Counter Operation:

1. Connect a device to X0 (Channel 1) or X5 (Channel 2) that will provide the high speed pulses to

the expansion module.

2. Configure the HSC using the configuration register MWnn00 (Channel 1) or MWnn06 (Channel

2).

3. Write the HSC preset count value in MWnn03 (Channel 1) or MWnn09 (Channel 2).

4. Enable the HSC by setting the HSC Enable Bit Mnn080 (Channel 1) or Mnn176 (Channel 2).

5. HSC increments (starting from 0) the current value register in MWnn01 (Channel 1) or MWnn07

(Channel 2) until the preset value is reached.

6. Enable the HSC Reset Bit by setting Mnn081 (Channel 1) or Mnn177 (Channel 2). This will

cause the HSC current value to reset back to 0.

7. To start the process again, simply reset (clear) the HSC Reset Bit and set the HSC Enable Bit.

Note: if the HSC Enable Bit is still ON, you must reset (clear) this bit, and then set it again.

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1010-1043 Page 22 of 85 Rev. 02, 11/08/2013

HMC7000 Series I/O Module Guide

Power

3.9 VDC from HMC7000 base

Approvals

CE, UL

Digital Inputs

8 bidirectional inputs

Rated input voltage

24 VDC

Rated input current

Up to 5mA

Input impedance

4.9K ohms

Minimum ON voltage

15 VDC

Maximum OFF voltage

5 VDC

Turn ON Time

10 msec

Turn OFF Time

10 msec

Isolation

Optically isolated from internal circuit

Connection method

Removable terminals (3.81 mm pitch)

High Speed Channels

No. of inputs

2 channels (X0 and X5)

Maximum Input Frequency

25 KHz

Maximum Input Count

4,294,967,295 (32-bit)

Digital Outputs

8 sourcing outputs (PNP-type)

Output Capacity

500mA per output maximum

Rated load

500mA @ 24VDC

Total output capacity

4A @ 24VDC

General

Operating Temperature

0 to 55°C

Operating Humidity

10% to 90% (non condensing)

Mechanical Dimension (LxWxH)

3.11x1.18x1.42 inches [79x30x36mm]

HMC7-MIO-02 (8 Bidirectional Input, 8 Sourcing Output Digital Module)

This module is a digital input/output module for the HMC7000
Series models. It has eight bidirectional inputs and eight
sourcing digital outputs. Two inputs can be configured as high
speed counters (HSC) using the MW registers (see below).
When used as HSCs, input X0 (channel 1) and X5 (channel 2)
are used to record the incoming pulses.

Specifications:

Phone: [phone] • Fax: [phone] • Email: [e-mail] • www.maplesystems.com .
1010-1043 Page 23 of 85 Rev. 02, 11/08/2013

HMC7000 Series I/O Module Guide

Input Power Supply

Input Voltage

24VDC

Input Current

4A maximum

For connecting to bidirectional inputs:

Connecting to PNP-type sourcing outputs:

Wiring:

Phone: [phone] • Fax: [phone] • Email: [e-mail] • www.maplesystems.com .
1010-1043 Page 24 of 85 Rev. 02, 11/08/2013