Maple Systems 5000HD User Manual

1
808 134TH Street SW, Suite 120
www.maplesystems.com
EZwarePlus
Programming
For HMI5000P, 5000L, 5000HD Series
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Manual
Everett, WA 98204, USA
Fax: 425-745-3429
Email: maple@maplesystems.com
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ii EZwarePlus Programming Manual
COPYRIGHT NOTICE
This manual is a publication of Maple Systems, Inc., and is provided for use by its customers only. The contents of the manual are copyrighted by Maple Systems, Inc.; reproduction in whole or in part, for use other than in support of Maple Systems equipment, is prohibited without the specific written permission of Maple Systems.
The copyright of EZwarePlus and its related software belongs to Weintek Labs, Inc.
WARRANTY
Maple Systems warrants each product to be free from electrical and mechanical defects in materials and workmanship for a period of one (1) year for the LCD display and backlight and two (2) years from the date of shipment for all other parts and labor. This warranty does not apply to defects in the Products caused by abuse, misuse, accident, casualty, alteration, negligence, repair not authorized by Maple Systems, use on current or voltages other than specified by Maple Systems, or application or installation not in accordance with published instruction manuals. This warranty is in lieu of any other warranty either expressed or implied.
IF SERVICE IS REQUIRED
Package the unit in its original packaging container or, if unavailable, any suitable rigid container. If a substitute container is used, surround the unit with shock absorbing material; damage in shipment is not covered by the warranty. Include a letter with the unit describing the difficulty and designating a contact person. Send to the following address:
Maple Systems, Inc. 808 134th Street SW Suite 120 Everett, WA 98204-7333
Only Products that have been issued a Return Material Authorization (RMA) number from Maple Systems may be returned. All RMAs must be accompanied with a written purchase order for tracking purposes or, in the case of out-of-warranty repairs, for repair charges on a time and material basis.
All returns will be tested to verify customer claims of noncompliance with the product warranty. Improper return packaging, which makes verification impossible, will void the warranty. Products passing the tests will be returned, “AS IS” to the customer.
Maple Systems’ liability is limited to the repair or
replacement of the Product only, and not costs of installation, removal, or damage to user’s property or other liabilities. If Maple Systems is unable to repair or replace a nonconforming Product, it may offer a refund of the amount paid to Maple Systems for such Product in full satisfaction of its warranty obligation. Maximum liability of Maple Systems is the cost of the Product.
Information furnished by Maple Systems, Inc., is believed to be accurate and reliable. However, no responsibility is assumed by Maple Systems for the use of this information nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication, or otherwise, under any patent or patent rights of Maple Systems, Inc. Maple Systems retains the right to revise or change its products and documentation at any time without notice.
If noncompliance is verified and is not due to customer abuse or the other exceptions described with product warranty, Maple Systems will, at its option, repair or replace the Product returned to it, freight prepaid, which fail to comply with the foregoing warranty, provided Maple Systems is notified of such noncompliance within the two-year warranty period.
APPLICATIONS ASSISTANCE
This manual is designed to provide the necessary information for trouble-free installation and operation of your new HMI. However, if you need assistance, please call Maple Systems at 425-745-3229 or visit our web site at http://www.maplesystems.com
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Table of Contents
COPYRIGHT NOTICE ....................................................... ii
WARRANTY .................................................................... ii
IF SERVICE IS REQUIRED ................................................ ii
APPLICATIONS ASSISTANCE ........................................... ii
Table of Contents .......................................................... iii
Chapter 1 – Introduction ................................................ 2
Welcome ....................................................................... 2
EZwarePlus Support ...................................................... 2
HMI Models Supported.............................................. 2
PLCs Supported .......................................................... 2
About Your Documentation .......................................... 2
Conventions ............................................................... 2
What You Need ............................................................. 3
OIT/HMI Basics .............................................................. 4
Projects ...................................................................... 4
Backing Up Projects ................................................... 4
Objects ....................................................................... 4
Graphics Object.......................................................... 5
Windows .................................................................... 5
What is an HMI5000P/L/HD Series? .............................. 5
Connecting multiple PLC/controllers serially using
daisy chaining ........................................................... 27
Connecting one or more PLC/controllers via Ethernet
.................................................................................. 27
Troubleshooting ....................................................... 28
Chapter 4 – Creating a Sample Project .......................... 29
Starting EZwarePlus ..................................................... 29
To start Utility Manager and EZwarePlus: .......... 29
Creating a Bargraph ..................................................... 29
To create Window 11: ........................................ 29
To create a Function Key: ................................... 31
To create a Bar graph: ........................................ 34
To create a Set Word: ......................................... 37
To create a Bit Lamp: .......................................... 42
To create a Set Bit: .............................................. 44
Finishing Up ................................................................. 46
Saving your first project ...................................... 46
Compiling your first project ................................ 47
Simulating your first project ............................... 47
List of Features .............................................................. 6
Chapter 2 – HMI Local Setup ........................................... 9
Factory Configuration .................................................... 9
Calibrating the Touchscreen ...................................... 9
Getting into Local Setup ............................................ 9
Changing the System Settings .................................. 10
Viewing System Information .................................... 15
Transferring Projects and Data from USB/SD Card .. 16
Chapter 3 – Connect the HMI to the PLC or Controller .. 20
Connecting to COM1 and COM3 on Port A.............. 24
Downloading your first project ........................... 49
Chapter 5 – Simulator Mode ......................................... 51
The Simulation Screen ................................................. 51
Simulating the HMI is done in on-line or off-line
mode. ....................................................................... 51
To use off-line simulation mode from EZwarePlus:
.................................................................................. 52
To use off-line simulation mode from Utility
Manager ................................................................... 52
To use on-line simulation mode from EZwarePlus
.................................................................................. 52
To use on-line simulation mode from Utility
Connecting to COM1 and COM3 on Port B .............. 26
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Manager ................................................................... 52
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To use EasySimulator ......................................... 53
Chapter 6 – Using EZwarePlus ...................................... 54
Overview ..................................................................... 54
The Utility Manager .................................................... 54
HMI IP, Password Settings ......... Error! Bookmark not
defined.
Reboot HMI ................. Error! Bookmark not defined.
Connection Setting ...... Error! Bookmark not defined.
Data/Event Log File Information Error! Bookmark not
defined.
Utility ....................................................................... 56
EZwarePlus ............. Error! Bookmark not defined.
Easy Converter .................................................... 56
EasyPrinter.......................................................... 61
EasyAddressViewer ............................................ 63
EasyDiagnoser .................................................... 63
Recipe/Extended Memory Editor ....................... 63
Flipping, Rotating, and Locking Objects ............ 103
System Parameter Settings ........ Error! Bookmark not
defined.
Device tab settings: ........................................... 105
Model tab settings: ........................................... 108
General tab settings: ......................................... 110
System Setting tab settings: .............................. 112
Security tab settings: ........................................ 114
Font tab settings: .............................................. 117
Extended Memory tab settings: ........................ 118
Printer/Backup Server tab settings: .................. 119
E-Mail tab settings: ........................................... 120
Recipes tab settings: ......................................... 122
Reboot HMI ............................................................ 124
Save and Compile the Project ................................ 124
EZware-500 Project Translation Utility .................. 124
Chapter 7 – Creating Windows ................................... 127
Build Download Data for SD/USB Disk ............... 68
Download ........................................................... 68
Upload ................................................................ 68
Simulation Settings .................................................. 68
On-line Simulation .............................................. 68
Off-line Simulation.............................................. 68
Pass-through mode.................................................. 69
EZwarePlus Features ................................................... 72
Objects Summary..................................................... 72
Managing Projects ................................................... 88
Display Options ........................................................ 90
Basic Editing Commands .......................................... 96
Grouping Objects .............................................. 101
Layering Objects ............................................... 101
Nudging Objects ............................................... 101
Making Objects the Same Size.......................... 102
Making Objects the Same Color ....................... 102
Window Fundamentals .............................................. 127
Opening and Closing a Window ................................. 127
Creating a New Window ............................................ 128
Window Settings ........................................................ 130
Assigning a Window Name..................................... 130
Assigning the Window Number ............................. 130
Assigning Size of Window ...................................... 130
Assigning a Position................................................ 130
Monopoly Feature ................................................. 130
Assigning Underlay Windows ................................. 131
How to Display Underlay Windows .................. 131
Creating a Frame .................................................... 132
Window Background .............................................. 132
Deleting a Window .................................................... 132
Using Base Windows.................................................. 133
How to Display Base Windows ............................... 133
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Using a Function Key......................................... 133
Using the PLC .................................................... 134
Using the Common Window .................................. 139
Displaying the common window above/below the
base window ..................................................... 140
Changing the Active Common Window ............ 141
Using the Fast Selection Window .......................... 143
Using the Fast Selection Button ........................ 145
System Message Windows .................................... 147
Chapter 8 – Creating and Using the Tag Library and Label
Library ........................................................................ 149
Creating and Using the Tag Library ........................... 149
Importing and Exporting the Tag Library ............... 150
Using the Tag Library ............................................. 151
Creating the Label Library ......................................... 152
Setting Different Fonts for Different Languages .... 154
Importing and Exporting the Label Library ............ 154
Using the Label Library .......................................... 155
Using Languages with the Label Library ........... 156
Chapter 9 – Creating and Using Keypads .................... 157
How to Create a Keypad ............................................ 157
Displaying and Using a Keypad .............................. 158
Chapter 10 – Bar Graphs and Meters .......................... 161
Creating Bar Graphs .................................................. 161
Creating Meter Displays ............................................ 164
Chapter 11 – Data Sampling, Trend Displays, and History
Data Displays .............................................................. 167
Creating Data Sampling Objects and Trend Displays . 167
History Data Display .................................................. 173
Chapter 12 – Capturing Alarms and Events ................. 178
Using Alarm/Events ................................................... 178
Monitoring Alarms with the Event (Alarm) Log ..... 178
Displaying Alarms Using the Event Display Object .185
Chapter 13 – Security .................................................. 188
System Parameter Settings Security tab ....................188
General Mode ........................................................189
Enhanced Security Mode .......................................190
Object Security .......................................................194
User Restriction .................................................194
Safety Control .........................................................195
Interlock .................................................................195
Sound .....................................................................196
Auto logout ................................................................197
Additional Security Features ......................................197
Project Password (MTP file) ...................................197
Project Protection ..................................................198
Disable Upload Function ........................................199
XOB Password ........................................................200
Decompiling Prohibited ..........................................201
System Passwords ..................................................202
Chapter 14 – Administrator Tools ............................... 207
User Accounts ............................................................207
USB Security Key ........................................................209
e-Mail SMTP Server Settings ......................................211
e-Mail Contacts ..........................................................213
Chapter 15 – Recipes................................................... 215
Creating a Recipe .......................................................215
Adding and Editing Data in a Recipe in EZwarePlus ...216
Adding and Editing Data in a Recipe in the Recipe
Database Editor .........................................................217
Adding and Editing Data in the Recipe Database File in
the HMI ......................................................................218
Chapter 16 – Operation Log ........................................ 222
Displaying Alarms using the Alarm Display Object 182
Displaying Alarms using the Alarm Bar Object ...... 184
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Configuration Settings ...............................................222
View Settings .............................................................224
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Chapter 17 – EasyDiagnoser and Easy Watch ............. 227
EasyDiagnoser ........................................................... 227
Main Window ........................................................ 229
Polling Packages .................................................... 230
Devices ................................................................... 231
Output ................................................................... 231
Logger .................................................................... 232
EasyWatch ................................................................. 232
Appendix A – Reserved Local Memory ....................... 242
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2 EZwarePlus Programming Manual
Chapter 1 – Introduction
Welcome
Welcome to the Maple Systems’ HMI5000P/L Series Human Machine Interfaces (HMIs). Using graphic HMIs has never been easier. This powerful family of graphic HMIs connects to programmable logic controllers (PLCs) to provide the human-machine interface in industrial applications. The HMI5000P/L Series have several features not found in other graphic HMIs. This manual explains the programming and operation of the HMI5000P/L Series HMIs and how to implement the many available features using the EZwarePlus Configuration Software.
EZwarePlus Support
HMI Models Supported
For the latest list of HMI5000P/L/HD Series models supported by EZwarePlus, please visit our website at
www.maplesystems.com.
PLCs Supported
For the latest list of PLCs and controllers supported by the HMI5000P/L/HD Series touchscreens, please visit our
website.
About Your Documentation
Maple Systems provides many resources to allow you to get the most out of your HMI5000P/L Series touchscreen.
This EZwarePlus Programming Manual (shipped with EZwarePlus as a PDF file) describes the general operation and features of the HMI5000P/L/HD Series using EZwarePlus configuration software.
• HMI5000P/L/HD Installation Guides (shipped with the HMI) provide information on installing, powering, and connecting the HMI5000P/L Series to a PLC/Controller.
Controller Information Sheets provide important information specific to each supported protocol (available on our website).
EZwarePlus Online Help covers the operation of EZwarePlus. Help is always available by clicking Help Topics from the Help menu in EZwarePlus, or press F1 from any dialog.
For more information, please visit the Support Center section on our website at
http://www.maplesystems.com/support.htm. The Support Center provides links to manuals, FAQs, technical notes,
training videos, sample projects, controller information sheets, and controller cables.
Conventions
When using EZwarePlus, there are usually several ways to perform a task. For example, if you want to copy a graphics object, you can:
Click the Copy command on the Edit menu.
Click the Copy button on the Standard toolbar.
Press the CTRL + C keys on your computer.
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Icon
Meaning
Identifies a procedure.
Indicates a reference to additional information.
Indicates an important note.
Convention
Meaning
Bold
Characters that you must type exactly as they appear. For example, if you are directed to type a:\setup, you should type all the bold characters exactly as they are printed.
Italic
Placeholders for information you must provide. For example, if you are directed to type filename, you should type the actual name for a file instead of the word shown in italic type. Italics are also used to indicate a glossary term.
ALL CAPITALS
Directory names, file names, key names, and acronyms
KEY1+KEY2
A plus sign (+) between key names means to press and hold down the first key while you press the second key.
Click
Refers to clicking the primary mouse button (usually the left mouse button) once.
Double-click
Refers to quickly clicking the primary mouse button (usually the left mouse button) twice.
Right-click
Refers to clicking the secondary mouse button (usually the right mouse button) once. Right­clicking usually opens shortcut menus.
Configuration Software
EZwarePlus
Configuration Cable1
7431-0104 (Ethernet Crossover cable for Ethernet-equipped models) 7431-0115 (USB download cable for USB Client-equipped models)
Personal Computer2
User Provided
Power Cable
6030-0009 2-conductor 18 AWG, shielded, no connectors
24VDC Power Supply
User Provided (or available from Maple Systems)
PLC
User Provided
Controller Information Sheet
Maple Systems provides Controller Information Sheets which contain important information specific to each PLC. Please locate the sheet that corresponds to your PLC on our website.
Communication Cable
Refer to our web site (www.maplesystems.com) for a list of available cables.
In most cases, we will describe each method when the task is first discussed. The menu method is then used whenever the task is used in later procedures. Other conventions used in this manual are listed in the following table.
The following table identifies symbols and margin icons.
What You Need
The following items are needed to configure and operate your HMI.
1
Allows you to connect the HMI directly to a PC Ethernet port or to a USB port to download/upload projects into the
HMI.
2
Computer requirements include a Pentium 1.7 GHz or higher processor, 512 MB RAM, 200 MB available Hard Disk Space, SVGA or higher resolution monitor, Keyboard and Mouse, available Ethernet port, USB 2.0 port for downloading project (depending on model), at least one RS232 port for online simulation, Windows XP, Vista, or Windows 7 operating system.
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OIT/HMI Basics
Operator Interface Terminals (OITs) and Human Machine Interfaces (HMIs) provide much more versatility than traditional mechanical control panels. An OIT allows a plant floor operator to monitor current conditions of a control
system and, if necessary, to initiate a change in the operation of the system. OITs connect to programmable logic controllers (PLCs) typically through the PLC’s serial communications port. The OIT can be programmed to monitor and change current values stored in the data memory of the PLC.
OITs can have either text-based or graphics-based displays. A text-based OIT can display text characters but no graphics. Some text-based OITs can display text characters in various sizes. A graphics-based OIT can display text characters of varying fonts and sizes and graphics shapes such as icons, bitmaps, or pictures. Using pictures instead of words or characters often greatly simplifies the operation of the OIT, making the OIT much more intuitive to use.
Some OITs use touchscreen displays while others use a membrane-style keypad. Membrane-style keypads are best used in applications in which the keypad is likely to become dirty. Touchscreen displays are placed over the OIT screen thus providing much more flexibility than typical membrane-style keypads. Because of this, switches can be created on a touchscreen that appear only when needed.
The Maple Systems HMI5000 Series are graphics-based touchscreen OITs. The terms OIT and HMI can be used interchangeably, so we will use HMI in most cases. Now let us define some terms that are used throughout the EZwarePlus Help files.
Projects
The HMI has two basic segments of internal memory. The code memory contains the information required by the HMI that controls how it operates such as the features supported and how it communicates to a PLC. The HMI programmer does not have the ability to change code memory. The project memory pertains to all the window screens created and any other features that the HMI programmer can create using the EZwarePlus configuration software. Therefore, the term project is used to designate the file that is sent to the HMI from the EZwarePlus software.
Backing Up Projects
We recommend that you frequently back up your projects to another folder or an external or network drive. In addition, when you have completed a project, archive it by running the compression utility (Tools > Compress/Uncompress), which bundles the project with the libraries that are associated with the project. This allows the project to be opened on another computer and retain all the shapes and pictures that are linked to the project. Refer to the Help menu for more information (Help > Help Topics > Contents > How Do I…Backup a Project?).
Objects
An object is any ‘thing’ that performs an action while the HMI is communicating to the PLC. In order to get the HMI to ‘do anything’, you must program the HMI with objects. Objects perform actions such as display text or graphics, write
a value to a PLC register, or display an alarm. Objects most often are graphics shapes that are to be displayed on the HMI screen. For example, a Text Object is used to display text on the HMI. But objects are also used to configure the HMI to perform some action. For example, a PLC Control Object tells the HMI to continuously monitor a PLC register that is used by the PLC to request a new window. Some objects can display a graphics shape on the HMI screen and perform some action. For example, a Toggle Switch Object creates a graphic object on the HMI that, when pressed, activates a bit in the PLC.
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LED Indicator
Purpose
PWR LED (yellow)
indicates if power is applied to the OIT
CPU LED (green)
indicates if the OIT is operating correctly (HMI5000P Only)
COM LED (red)
indicates communications activity on PLC port (HMI5000P Only)
Graphics Object
A Graphics Object is any text, icon, or picture that can be displayed on the HMI. Graphics objects are further defined by how they are composed or created. A Text Object is a graphics object that displays text on the HMI screen. A Bitmap Object is a graphics object that displays a bitmap on the HMI screen. Bitmaps are files stored in the HMI to display pictures. A Shape Object is a graphics object that displays a shape on the HMI screen. Shapes are also files stored in the HMI to display pictures. Shapes differ from bitmaps in that shapes are stored using a vector-based file format whereas bitmaps use a pixel-based file format. Each format has its advantages and disadvantages. For example, vector-based graphics can be resized without losing resolution, whereas bitmap graphics lose resolution as they are magnified. Finally, a Group Object is the most complex type of graphics object. It is a combination of other objects. Briefly, a group object consists of one or more objects that are ‘grouped’ together and stored as one object. A good example is a keypad, which is really a combination of several keys each designed to perform a specific task. When grouped together, a keypad can be stored as a group object for use in other projects or windows.
Windows
A window is a screen that can be displayed on the HMI. Windows can be full-sized to completely cover the HMI display or partially sized. Any partially sized window is usually referred to as a popup window. Windows can appear on the HMI display by a request from the PLC or by a press from the touchscreen. Windows can be configured to any size. Once a window is displayed, it can be moved around the HMI display or removed from the display. Windows can even overlap each other. Each window can display graphics objects and there is no limit to the number of graphics objects that can be placed on each window. The HMI5000P/L Series is capable of storing up to 1999 windows, but the actual limit is determined by the total amount of memory used for the application.
What is an HMI5000P/L/HD Series?
The HMI5000P/L Series by Maple Systems are graphics operator interfaces designed to connect to PLCs in an industrial environment. The displays are covered with analog resistive touchscreens designed for harsh industrial environments. The touchscreens use the latest in touchscreen technology enabling the HMI programmer to create switches that are very fine in resolution. Unlike many other touchscreen HMIs on the market, the HMI5000P/L Series are not limited to a fixed number of cells in which switches can be created. The project can contain as many switches of varying sizes and shapes as desired, limited only by the total amount of memory available for the project.
Three LED indicators are provided on the face of the HMI5000P Series to provide instant feedback to the HMI operator of the current operating condition of the HMI. The HMI5000L has a power LED.
The HMI5000P/L Series have two serial ports, which provide a connection to a PLC using RS-232, RS-485; CANbus communications, and an Ethernet connection for PLC communication and project upload and download. The serial ports also provide the ability to use the EZwarePlus configuration software in Pass-Through Mode, enabling the HMI programmer to test his project on the PLC through the HMI instead of downloading the project to the HMI.
The HMI5000HD series are DIN-rail mount units designed to display information on an HDMI video device. The HMI5000HD units do not have an integrated display.
The L and HD Series do not support CANbus.
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Bit Lamp
Creates a graphic object to reflect the current status of a PLC bit.
Word Lamp
Creates a graphics object to reflect the current state of a multi-state PLC data register.
Set Bit
Creates a touchscreen graphics object that represents a two-state switch. When pressed it sets/resets a PLC bit.
Set Word
Creates a touchscreen graphic object that represents a multi-state switch. When pressed it can place a constant value in a PLC register or jog the value.
Toggle Switch
Creates a touchscreen graphic object that represents a two-state switch changing state (picture) based upon a PLC bit. When pressed, it can control another PLC bit.
Multi-State Switch
Creates a multi-state touchscreen graphic object that changes state (picture) according to the value in a PLC data register. When pressed, it sends a value(s) to another PLC register.
Option List
Displays a list of test items with the selected item being determined by the value in a register. Optionally, selecting an item can write the corresponding value to a register.
Slider Object
Creates a touchscreen graphic object that changes the state according to the position of a slider switch.
Function Key
Creates a touchscreen graphic object that changes windows, inputs data as part of a keypad, executes a macro, or prints the screen to a USB flash drive or printer.
Numeric Display
Displays a number stored in a PLC register.
Numeric Input
Displays a number stored in a PLC register. The number can be changed using a numeric keypad.
ASCII Display
Displays ASCII characters stored in a PLC register.
ASCII Input
Displays ASCII characters stored in a PLC register. Characters can be changed using an alphanumeric keypad.
Indirect Window
Displays any Window based on the value in a PLC word address.
Direct Window
Displays a specified Window based on a bit in a PLC register.
The HMI5000P/L/HD Series are powered using +24VDC. A reset switch is provided on the back of the HMI to reinitialize the HMI if an operational failure occurs. The HMI5000P/L Series is designed for industrial environments and carries a NEMA4/IP65 rating as well as CE compliance for noise immunity and emissions. The HMI5000HD series carry the CE rating for noise and immunity, but are designed to be installed inside an enclosure.
List of Features
The next chapter will guide you through the creation of your first project. Before you proceed, you may wish to read this brief list of some of the features offered in the EZwarePlus programming software.
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Moving Shape
Creates a multi-state graphic object, which changes state (picture) and position on the screen according to a value in a PLC register.
Animation
Creates a multi-state graphic object, which changes state (picture) on the screen according to a value in a PLC register. The positions on the screen are predefined.
Media Player
Displays a video file from a connected USB flash drive or SD card. (HMI5121P and 5150P only)
Video In
Input and play video on the HMI from an external source. (HMI5121P and 5150P only)
Bar Graph
Creates a bar graph with alarm monitoring.
Meter Display
Creates a scale meter.
Trend Display
Creates a trend graph. Monitors data in single or multiple PLC registers and plots the data on a time graph.
History Data Display
Displays historical data in a tabular format.
Data Block Display
Displays the data stored in a series of registers as a line graph.
XY Plot
Creates an XY Plot of data stored in a series of registers.
Recipe View
Displays recipe data in a tabular format.
Alarm Bar
Displays alarms detected by the Alarm (Event) Log Object on a single horizontal scrolling line.
Alarm Display
Display alarms detected by the Alarm (Event) Log Object in a table format.
Event Display
Displays messages detected in the Alarm (Event) Log and can acknowledge the message(s).
Alarm (Event) Log
Contains the data for detecting alarm conditions.
Data Transfer (Trigger-based)
Transfers data to the specified PLC registers based on a touch or PLC bit status.
Backup
Copies recipe, event, or historical data to one of the USB flash drives or to a PC connected via Ethernet.
Timer
Controls an internal bit or PLC bit based on a timer; supports five different configurations.
PLC Control
Configures the HMI to monitor PLC data registers to display full window screens, execute a data transfer, control the backlight, play a sound, execute a macro, or print a screen.
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Data Transfer (Time-based)
Transfers data to the specified PLC registers on a timed basis.
Data Sampling
Stores data for trending and archiving.
System Message
Customizes the content of system-generated messages.
Scheduler
Performs an action based upon a time schedule.
Drawing Tools
Includes Line, Arbitrary Line, Link Line, Arc, Ellipse/Circle, Pie, Rectangle, Polygon, Scale, Text, Picture, and Shape.
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System info icon
Small keyboard icon
Large keyboard icon
System settings icon
Touchscreen calibration icon
The Touchscreen Calibration icon is present only on units without DIP switches.
Chapter 2 – HMI Local Setup
Factory Configuration
Each HMI arrives from the factory with a demo project file that illustrates some of the most popular features of the HMI. For a first time user, it is worthwhile to navigate through the screens in the demo project and become familiar with the features and capabilities of the HMI and EZwarePlus. Refer to the EZwarePlus Help file for more information about the features and operation of the HMI and EZwarePlus.
The HMI also has a black reset push button and a four-position DIP switch located through an access hole on the back of the enclosure. The reset switch can be used to reinitialize the HMI if the HMI malfunctions. DIP switch 1 puts the HMI into Touch Calibration mode. For normal operation, all of the DIP switches should be set to the OFF position.
This chapter describes how to use the HMI5000P/L Series’ local setup options. The local setup allows touchscreen calibration, transferring projects to and from the HMI, configuring the HMI’s IP settings, passwords, time and date, screen contrast, as well as managing the storage of recipe and history files. Additionally, memory and other system information can be viewed.
Calibrating the Touchscreen
The touchscreen of the HMI is fully calibrated before it leaves the factory so there is no need to adjust it. However, over time the touchscreen may need to be recalibrated.
To calibrate the touchscreen:
1. Turn DIP switch 1 ON. On units without DIP switches, open the System Toolbar and touch the Calibration
icon (see below).
2. Cycle power to the HMI (or press the reset button next to the DIP switches).
3. After the HMI displays a crosshair cursor, you are prompted to touch the cursor for:
Top left position Top right position
Center position
Bottom left position Bottom right position
4. Units with DIP switches will present the option to restore the system settings password to the default setting
(111111). If you choose Yes, a dialog box will inform you that the project will be erased in the HMI. You must type Yes to complete the operation. After performing this operation, you must reset the Upload, Download, and Upload (History) Passwords in the System Settings Security tab. When you next download a project, check the Firmware and Font files checkboxes in the Download dialog. If you choose No or allow the option to timeout, the HMI will resume initializing and run the project.
Getting into Local Setup
Access the local setup menu by touching the arrow in the lower right-hand corner of the HMI screen. The following Toolbar will pop up:
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Cancel
Close the System Settings dialog without saving any changes.
Apply
Save the current settings without closing the System Settings
OK
Save the current settings and close the System Settings dialog.
Changing the System Settings
To change the system settings on the HMI:
1. Open the System Setup Toolbar as described above, and click the System Settings icon.
2. A dialog will be displayed requesting the Local password. The default password is 111111.
You may have to move windows around a bit to gain access to the virtual keyboard.
You may also have to click inside the password field again.
3. Once the correct password has been entered, the System Settings dialog is displayed. For all tabs, the Cancel,
Apply, and OK buttons are available.
4. Click on the Network tab to configure network settings. The Network dialog is displayed.
5. The Network tab allows configuration of the IP settings. The default setting is Obtain an IP Address
Automatically. Use this setting if the HMI will obtain an IP address from a DHCP server. If connected to a DHCP server, this dialog will display the IP settings obtained by the HMI. The IP fields are disabled and are not editable.
6. If using a static IP address, use the IP Address get from below option. The IP fields are enabled. Enter the
appropriate settings for your network.
7. Click the Time/Date tab to configure time/date settings. The time/date dialog is displayed.
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Local Password
The password required to enter local setup.
Upload Password
The password required to upload data from the HMI to a PC or memory module.
Download
The password required to download data to the HMI from a PC or memory module.
Upload (History) Password
The password required to upload history files from the HMI to a PC or memory module.
8. Configure appropriate time and date settings.
9. Click on the Security tab to display the security settings dialog. Here, you can select your system passwords.
10. Configure your password settings.
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Clear Recipe
The HMI’s stored recipe data will be cleared when the Clear button is clicked.
Clear Eventlog
The HMI’s stored event log data will be cleared when the Clear button is clicked.
Clear Datalog
The HMI’s stored data log data will be cleared when the Clear button is clicked.
11. The new password must be entered, and then entered again to confirm. As the password is entered into the
confirm field, an indicator will show if the two passwords match.
12. Click on the History tab to display the History dialog. This is where data stored in the HMI can be cleared.
This will not clear data stored on an SD card or USB flash drive.
13. Click on the HMI name tab to give the HMI a unique name. This name can be used to address the HMI for
downloading over Ethernet.
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14. Click the Firmware setting tab to access the Upgrade firmware option and the Portrait Mode settings (for
models with the Portrait feature).
Upgrade Firmware: Click this button to upgrade the firmware in the HMI from a USB flash drive or SD card. Portrait Mode: Select the orientation of the display on the HMI when a project is configured for Portrait
Mode (selected when a new project is created).
15. Click the VNC server setting tab to enable remote access using VNC (Virtual Network Computing).
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Click Start VNC to enable the VNC server.
Click the VNC login password to enter the password used to login to the HMI with a remote VNC viewer. The default password is 111111.
Click Apply and then click OK to save the settings and exit the System Settings window.
The VNC server option in the System Parameters > System Settings tab will override the VNC login password in the HMI when Password from project is checked.
The HD Series does not support VNC.
16. Click on the Misc(ellaneous) tab to display the Backlight dialog. The Brightness control adjusts the brightness
of the HMI’s backlight. Use the mouse or touchscreen to roll the wheel. Rolling to the left decreases the brightness, rolling to the right increases the brightness.
System tags Backlight Up (LB9040), Backlight Down (LB9041), and Backlight Index (LW9040)” can be used to adjust the brightness at runtime (range 0-31).
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The Popup download window option allows you to turn on or off whether the Download dialog window appears on the screen when a USB flash drive is connected to the USB port on the HMI. The Restart after download/upload option causes the HMI to reboot after a download or upload from a USB flash drive or SD card, when selected.
Viewing System Information
To view system information:
1. Open the System Setup Toolbar as described above, and click the System Information icon. A dialog will be
displayed with two tabs.
2. Click on the Network tab to display the current IP settings.
3. Click on the Version tab to display the current firmware information.
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Download
Transfer data from the USB/SD to the HMI
Upload
Transfer data from the HMI to the USB/SD
Restart Project and exit
Close the dialog and restart the HMI
Cancel
Close the dialog without transferring
Time Remaining
The dialog will automatically close after 10 seconds if no selection is made; shows the time remaining
Transferring Projects and Data from USB/SD Card
When a USB or SD device is inserted into the HMI5000P Series, a dialog is displayed. The same dialog is displayed for transferring projects or data.
Data is placed on the USB or SD device by EZwarePlus or Utility Manager.
When Download is selected, a dialog will appear requesting the Download password and what data to download.
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Password
Enter the Download password.
Download project files
When checked, the HMI will check the specified folder for project data, and transfer it if it exists.
Download history files
When checked, the HMI will check the specified folder for history data, and transfer it if it exists (includes data log files, event log files, and recipe files).
Clear history files
When checked, clears all history files in the HMI (includes data log files, event log files, and recipe files).
If a USB flash drive is being used to upload or download a project, select the folder under the usbdisk folder (if the project was saved on the root of the USB drive) and then click OK. If the project is in a folder on the USB drive, select the folder just above the MT8000 folder.
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Password
Local, Upload, Download, Upload History
General
HMI Name, Backlight Brightness, Time Offset (Time Zone Adjustment),
Portrait Mode (0, 90, 180, 270 degree rotation)
Network
Use DHCP, IP Address, Subnet Mask, Gateway, DNS
Clear History
Recipe, Data Log, Event Log, Operation Log
VNC Server
Enable, Stop VNC, Stop VNC, Start VNC Single Connection, Start VNC Multiple Connection
Download
Popup Download Window, Restart After Download/Upload
Changing or Restoring the HMI Settings by USB or SD
There may be times when it is necessary to change or update the settings in an HMI, when the IP address or password of the HMI are unknown. EZwarePlus provides a tool to create a system settings file, and transfer that file to the HMI.
The following settings can be changed with the System Setting Editor:
To open the System Settings Editor, use the Tools menu in EZwarePlus:
Once all the settings are made, click the Export button to save the data to a file.
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If Local Bit LB9063 is set in the HMI
Then, from the EZwarePlus Tools menu, select Build Data for USB Disk or SD Card Download.
1. Select the drive corresponding to the SD or USB device. Note that the Save folder must be the root level of
the SD or USB device (in this case, the root level of the F: drive).
2. Check the Use System Setting box, and select the file exported above.
3. Click the Build button to create the required data structure on the SD or USB device.
In this example, the Use user-defined startup screen option is checked, but that is not required for
configuring the System Settings.
EZwarePlus will also create folders with the data for the project currently open in EZwarePlus. Therefore, it is recommended that a very simple project be created in EZware prior to building the USB/SD data.
4. Insert the SD or USB device into the HMI. The following dialog will appear after a few seconds.
5. Click the Load System Setting button. The HMI will transfer the system settings from the SD/USB device.
The HMI will also load in the project from the SD/USB device, overwriting the project currently present on the
HMI. This is done to protect any intellectual property in the project currently residing on the HMI.
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project, this dialog will not appear.
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Chapter 3 – Connect the HMI to the PLC or Controller
The HMI5000P/L family of HMIs can connect to one, two, or more PLC/controllers. This is accomplished via two 9-pin D-sub serial communications connectors (Port A and Port B) and one Ethernet port. Each PLC/Controller has its own wiring requirements. Maple Systems offers HMI-to-PLC/Controller communication cables for most PLC/Controllers that are built to any length and tested for high reliability. The HMI5000P/L family has three software controlled communications ports (COM1, COM3, and CAN bus) located on two physical connectors, designated as Port A and Port B.
The L and HD series do not support CANbus.
Figure 1: COM Ports – Bottom View
Each software controlled communications port can only be selected for one communication type. Once a communication type is selected for one of these software controlled ports, that port cannot be used for another communication type. Each of these communication ports has between one and three communication types. COM1 can be RS232, RS485 4-Wire, or RS485 2-Wire. COM3 is either RS232 or RS485 2-Wire. The CAN bus port is strictly for CAN bus connections using the CANopen protocol. COM1 cables are readily available for purchase from Maple Systems. COM3 and CAN bus cables are custom-made according to wiring diagrams that can be found on Maple Systems' web site. Connecting multiple PLCs and controllers may require a splitter.
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Figure 2a: COM Ports for the HMI5070P, HMI5121P, and HMI5150P
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HMI5100L
HMI5070L
Figure 2b: COM Ports for the HMI5100L and HMI5070L
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HMI5100L
Figure 2c: COM Ports for the HMI5000HD
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Connecting to COM1 and COM3 on Port A
Maple Systems HMI5000P/L family of HMIs is capable of connecting to multiple PLC/controllers. If you choose to take advantage of this feature, and one of your PLC/controllers uses either RS485-4 Wire or RS485-2 Wire communication, one of two splitters will be needed.
Scenario 1 – Two RS485 2 Wire PLC/Controllers, with COM1 configured for RS485-2 Wire and COM3 configured for RS485-2 Wire.
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