Mantracourt PSD User Manual

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TEDS
Enabled
2 label options available for the PSD
PSD
Strain Gauge or Load Cell Hand Held Display
TEDS enabled
MICRON METERS
www.micronmeters.com
metersinfo@micronmeters.com
TEDS
enabled
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What is TEDS? ................................................................................................................... 2
Basic concept ................................................................................................................... 2
How it works .................................................................................................................... 2
Advantages ...................................................................................................................... 3
Introduction..................................................................................................................... 4
User Operation ................................................................................................................. 4
Electrical Connection Information .......................................................................................... 5
Sensor Connections ............................................................................................................ 5
RS232 Port Connections ...................................................................................................... 5
Internal Connections .......................................................................................................... 5
Menu Structure ................................................................................................................. 7
millivolt per Volt Calibration Menu Structure ............................................................................ 9
Configuration Menu .......................................................................................................... 10
Calibration Menu ............................................................................................................. 12
Millivolt per Volt Calibration Menu ....................................................................................... 14
Operation Features .......................................................................................................... 15
Normal Display Operation .................................................................................................. 15
Switching the PSD On/Off .................................................................................................. 15
RANGE Button ................................................................................................................ 15
HOLD Button .................................................................................................................. 16
GROSS/NET Button .......................................................................................................... 16
SHUNT CAL Button ........................................................................................................... 16
PEAK Button .................................................................................................................. 16
TROUGH Button .............................................................................................................. 16
Configuration Menu Parameters ........................................................................................... 17
Calibration Menu Parameters .............................................................................................. 19
Calibration Procedures...................................................................................................... 20
Millivolt per Volt Calibration Procedure ................................................................................. 22
Specifications................................................................................................................. 23
Mechanical Dimensions ..................................................................................................... 23
Warranty ...................................................................................................................... 24
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What is TEDS?
"Plug and play sensor hardware and software make configuring a smart TEDS sensor as easy as
plugging a mouse into a PC. The technology has greatly improved efficiency and productivity by
completely eliminating manual sensor configuration."
Basic concept
TEDS is at the heart of the new universally accepted IEEE 1451.4 standard for delivering Plug and Play capabilities to analogue measurement and test instruments. In essence, information in a Transducer Electronic Data Sheet provides interfacing devices with the critical sensor calibration information in order to perform accurate and precise measurements every time.
TEDS works in a similar way in which USB computer peripherals immediately work as they are connected. TEDS enabled equipment maybe swapped and changed without recalibration, saving time and money.
TEDS holds information such as a sensor manufacturer, model and serial numbers, and more importantly all the calibration settings determined by the manufacturer.
How it works
Plug and play is a data acquisition technology that can simplify the configuration of automated measuring systems by making a sensor’s unique identification data available electronically. As implemented according to IEEE P1451.4, data in the form of a transducer electronic data sheet (TEDS) is burned on an electrically erasable programmable read-only memory (EEPROM) chip located on the sensor, so when a properly adapted signal conditioner interrogates the sensor, it can interpret the self identification data. This technology provides a great benefit by eliminating the need for paper calibration sheets. In addition, it can simplify labeling and cabling problems, as well as inventory control issues; by letting you burn location data onto the chip when installing a sensor. And because all sensors produced according to the standard will carry the same basic identically formatted self-identification information, you will be able to mix and match sensors and applicable signal conditioners across manufacturers.
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Advantages
Plug and play sensors are revolutionizing measurement and automation. With Transducer Electronic Data Sheets (TEDS), your data acquisition system can detect and automatically configure sensors. This technology provides:
Reduced configuration time by eliminating manual data entry
Better sensor tracking by storing data sheets electronically
Improved accuracy by providing detailed calibration information
Simplified asset management by eliminating paper data sheets
Reliable sensor location by identifying individual sensors electronically
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Introduction
The PSD Portable Strain Display Load Cell/Force transducer readout is a microprocessor based portable instrument designed to interface with any full bridge sensor with an output sensitivity of up to 50mV/V. Bridge resistances from 85upwards can be used with the PSD.
Configuration and calibration of the PSD is achieved using the front panel push buttons to navigate through a very simple menu structure.
User functions available on the PSD include:-
Range Selection Display Hold/Freeze Gross/Net indication selection Peak Hold selection Trough Hold selection Shunt Cal check
The PSD is powered by two internal non-rechargeable AA alkaline batteries.
User Operation
Operation Annunciators
Unit Labels
6 Push Buttons used for normal operation and for configuration
Full 7 digit LCD display
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Electrical Connection Information
Sensor Connections
The standard sensor connection is a 5 pin 723 series Binder connector. The wiring for this is detailed below:-
PIN 1 +ve Excitation PIN 2 -ve Excitation & TEDS Common PIN 3 +ve Signal PIN 4 -ve Signal PIN 5 TEDS
RS232 Port Connections
If the PSD has been ordered with the optional RS232 output, then this will be available via a 8 pin 723 series Binder connector. The wiring for this is as detailed below:-
PIN 1 Tx PIN 2 Rx PIN 3 Gnd
Note: PINS 4 to 8 not connected
Internal Connections
It may be necessary from time to time to know what the internal connections are. For example, if you disturb some of the connections whilst trying to insert the range legends, or if you need to change the internal shunt calibration resistor. These are shown below for reference only:-
Shunt Calibration Resistor
Sensor Connections
RS232 option
J9 TEDs Position
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There are six push buttons on the front panel of the PSD, which are available for use in normal operation. Each of these is described below:-
Front Panel Button
Function of Button in Normal Operation Mode
To switch the PSD ON or OFF press and hold the button
The RANGE button allows the user to toggle between two independent scales. An annunciator highlights the range that has been selected.
The HOLD button allows you to hold/freeze the current display value when
the button is pressed. Pressing the HOLD button again releases the display. The HOLD annunciator is illuminated when in the HOLD mode, and the display will flash, to alarm further that the user is not viewing instantaneous
display values.
The
GROSS/NET
button, when pressed, allows the user to toggle between displaying the Gross or Net display values. This can be useful in many applications where it is necessary to display the change in display value from a certain part of the measurement range. When in NET mode the NET
annunciator is lit. When in GROSS mode, the NET annunciator is not lit.
The SHUNT CAL button allows the user to press this at any point in time. The standard unit shunts a 100kΩ resistor across the negative excitation and negative signal connections. If this is performed at the end of the calibration procedure, then a figure can be noted, so the user can check calibration accuracy or connection integrity. The button has to be held down to operate. When held down the SHUNT CAL annunciator is lit and the display will flash, to alarm further that the user is not viewing instantaneous display
values.
When the PEAK button is pressed the display will show the last Peak reading.
To reset the Peak readings press the PEAK and TROUGH buttons simultaneously. When in PEAK mode the PEAK annunciator will be lit and the display will flash, to alarm further that the user is not viewing instantaneous display values. To turn off Peak mode press the
PEAK
button.
When the TROUGH button is pressed the display will show the last Trough
reading. To reset the Trough readings press the TROUGH and PEAK buttons simultaneously. When in TROUGH mode the TROUGH annunciator will be lit and the display will flash, to alarm further that the user is not viewing instantaneous display values. To turn off the Trough mode press the
TROUGH
button
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Menu Structure
The PSD has two menus, details of which are outlined below:-
A CONFIGURATION MENU, which enables the user to tailor the operation to meet a specific application requirement. The values selected in the CONFIGURATION MENU are completely independent for each range.
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A Calibration Menu, which is used to calibrate each of the two ranges with independent scales, as well as setting the display resolution for each range.
SEnS 5.0
SEt rES
LiVE?
0000.000
uSE SC?
APPLY LO
dISP LO
0000000
APPLY HI
dISP HI
0000000
donE
APPLY LO
dISP LO
0000000
dISP HI
0000000
donE
CALibrAt
tAbLE?
InPut LO
0000000
dISP LO
0000000
InPut HI
0000000
dISP HI
0000000
donE
CAL VAL?
SEt 9Ain
0000000
SEt OFFS
donE
0000000
RETURN TO
NORMAL DISPLAY
MODE
tedS
EnAbLEd?
*
* Note:Only when TEDS is disabled
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Millivolt per Volt Calibration Menu Structure
To access the millivolt CALIBRATION MENU, Press and hold
and for 10 seconds
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Configuration Menu
To enter the CONFIGURATION MENU, press and hold
and
buttons for 3 seconds
Parameter
Set-up Information
SEt ZEro
Press To skip to next menu item Press
To set a new system zero
This allows the user to introduce a fixed offset to the display value. The GROSS and NET values are then displayed with this offset taken into account.
Values between -9999999 and +9999999 can be entered, using the and arrows to select a digit and the
and arrows to increment or decrement the digits. Press to
accept the value and move onto the next parameter.
Set Zero may also be set by pressing and at the same time.
SEt rAtE
Press To skip to next menu item Press
To change the update rate
This allows the user to set the display update rate, the options available is the update rate of the display in Hz. Please note that the 25Hz update is only available in PEAK or TROUGH mode.
When you choose to change the update rate you will be prompted whether you want to select 25Hz, if you do not press
you will then be prompted to select any of the other values, which in order, are 10Hz, 3Hz, 1Hz, 0.5Hz. to set the update rate for the value you want press
SEt
OUEr
Press To skip to next menu item Press
To set overload alarm
This allows the setting of a visual overload. The value entered is the display value at which the PSD displays OUErLOAd.
Values between -9999999 and +9999999 can be entered, using the and arrows to select a digit and the
and arrows to increment or decrement the digits. Press to
accept the value and move onto the next parameter.
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Parameter
Set-up Information
SEt
OPEr
Press
To skip to next menu item
Press
To select operation mode
This allows the enabling or disabling of the power save mode, which updates at 1 update per second and pulses the sensor excitation. This results in a lower accuracy (1 part in 20,000).
To enable press
To disable press
AUtO
OFF
Press To skip to next menu item Press
To set auto power off
This enables the setting of an auto power off value. The value entered is in minutes. If no front panel buttons are pressed for the time set here, then the indicator will automatically power off, to conserve battery life.
Values between 05 and 99 can be entered (between 00 and 04 leaves the PSD permanently powered), using the
and arrows to select a digit and the and arrows to
increment or decrement the digits. Press
to accept the value and move onto the next
parameter.
rS232
Press To skip this parameter and exit menu Press
To enable the RS232 output
This feature enables you to enable or disable the RS232 output. Further details of the RS232 format are provided further into this manual. The RS232 output is an option that has to be ordered with the PSD. To conserve battery life, it is suggested that the RS232 output is disabled, when it is not required.
To enable press
To disable press
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Calibration Menu
To enter the Calibration Menu, press and hold
and
buttons for 5 seconds
Parameter
Set-up Information
SEnS 5.0
Press To skip to next menu item Press
To change sensor input sensitivity
This allows the calibration engineer to change the sensitivity range of the PSD, when connecting to sensors with a sensitivity of greater than 5mV/V. The PSD is factory set for
5mV/V. To ensure the unit is set to 5mV/V press
To select 50mV/V you need to power down the unit and access the internal circuit board. Move link LK1 and place it onto JP1. Power on the PSD and return to this point of the calibration menu. You will notice that the menu parameter has changed to SEnS 50.0, press
to change the sensitivity to 50mV/V and move on to the next parameter.
SEt rES
Press
to skip to next menu item
Press
to the set the display resolution
This parameter sets the decimal point position for the display and the resolution, i.e. a value of 000.005 would display the reading to 3 decimal places and the readings will change in steps of 0.005.
The decimal point position is moved one place to the right each time you press the
and
together.
Any value can be entered for the resolution, using the
and arrows to select a digit
and the
and arrows to increment or decrement the digits. Press to accept the
value and move onto the next parameter.
To save the settings and move on to the next parameter press
CALibrAt
THIS MENU IS DISABLED WHEN TEDS IS ENABLED
Press
to skip to next menu item.
Press
to the enter the calibration routine
If you have chosen to enter the calibration routine you will be prompted whether you want to select LiVE, if you do not press
,
otherwise press
. You will then be prompted to
select either of the other calibration methods, which in order, are tAbLE and CAL VAL to select any of the calibration methods press
. Otherwise press
For more detailed calibration information, please refer to the calibration section of the manual.
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tedS
ENABLING TEDS DISABLES CALIBRATE MENU
Press
to skip this parameter and exit menu
Press
to enable or disable TEDS.
If you have chosen to enter the TEDS calibration, EnAbLEd? appears.
If you have chosen to enter the TEDS you will be prompted whether you want to select
EnAbLEd? if you do not press
,
otherwise press
. If you have selected enabled, two
flashing indicators will appear.
For more detailed TEDS calibration information, please refer to the TEDS section of the manual.
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Millivolt per Volt Calibration Menu
To enter the MilliVolt per Volt Calibration Menu, press and hold
and
buttons for 10 seconds
Parameter
Set-up Information
5.0 gAIn
Press
To skip to next menu item
Press
To change the 5mV/V gain.
Here the factory gain calibration can be changed to a measured value (see Milli-Volt Calibration Procedure – back end of manual).
Once the derived value has been entered Press
to confirm.
5.0 OFFS
Press
to skip to next menu item
Press
to change the 5mV/V offset.
Here the factory offset value can be changed to a measured value (see Milli-Volt Calibration Procedure – back end of manual).
Once the derived value has been entered Press
to confirm.
50 gAIn
THIS CAN ONLY BE SET WHEN USING 50mV/V RANGE
Press
To skip to next menu item
Press
To change the 50mV/V gain.
Here the factory gain calibration can be changed to a measured value (see Milli-Volt Calibration Procedure – back end of manual).
Once the derived value has been entered Press
to confirm.
50 OFFS
THIS CAN ONLY BE SET WHEN USING 50mV/V RANGE
Press
to skip to next menu item
Press
to change the 5mV/V offset.
Here the factory offset value can be changed to a measured value (see Milli-Volt Calibration Procedure – back end of manual).
Once the derived value has been entered Press
to confirm.
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Operation Features
Normal Display Operation
The PSD has a full 7 digit dis play, which can be scaled us ing the calibrati on menu to suit t he application i t is to be used in. The display can display the instantaneous, peak or trough values. It is also possible to hold the display value (this only operates when not in peak or trough mode).
The display update rate, decimal point position and resolution can be set to suit.
The PSD has two independent ranges. All values set in one range are totally independent from the other.
Switching the PSD On/Off
The PSD is switched ON or OFF by pressing and holding down the button for 3 seconds.
It is also possible to set an Auto-off value in the configuration menu, so that the PSD automatically switches itself off after a preset time, if there is no keyboard activity.
RANGE Button
The range feature allow s for the setting of two to tally independent setup ranges to be selected, if required. To switch between ranges simply press the range button. If TEDS has been enabled then only 1 range is permissible.
When you enter either the calibratio n menu or co nfigura tion m enu, the paramet ers you w ill be setti ng are those for the range you have selected. An annunciator is lit to identify which range has been selected.
The PSD is supplied with engineering unit legends; thes e can be slid into a window, located on the i nside of the front panel. These labels then help to further identify the unit s being display ed for each range. Please ref er to the photo below:-
Legend labels are inserted both sides
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HOLD Button
The hold button allows the user to f reeze the display when it i s pressed. When press ed again the dis play returns to it’s normal operat ing mode. When in hold mo de the displa y will fla sh and the ho ld annunciat or will be lit , to ensure that this feature is not accidentally turned on without the user noticing.
The hold feature can not be used when the PSD is in either peak or trough hold mode.
GROSS/NET Button
The gross/net button, when press ed, to gg les bet ween the g ro ss a nd net dis play va lues. Thi s ena bles the user to zero the display (by putting the PSD into net mode) and displaying the change in display value from that point.
This is useful for certai n wei ghi ng a pplica ti o ns w here a t are w eig ht ex i st s, w hich ca n be remo ved by putting the PSD into net mode.
SHUNT CAL Button
The shunt calibration button, when pres sed, puts an inter nal 100kresisto r across the –ve excitat ion and –ve signal of the sensor, generating a simulated output from the sensor, therefore giving a simulated display value. This can be pressed immediately after t he sensor has been calibrated with the PSD and noted down f or later reference. The value noted can be used to get a n idea of the calibrati on accuracy at a la ter date, or for checking t he integrity of the sensor and sensor cabling.
The shunt calibration resistor can be changed to suit specific requirements. It is suggested that a 15ppm ±0.1% tolerance resistor is used.
PEAK Button
When pressed this button puts the PSD into peak mode. This will displa y the highest display reading and hold it on the display until it is reset or a higher value is reached. To reset the peak display, press the peak and trough buttons simultaneously. In pea k mode it is possible t o capture peaks at a rate of up to 25Hz. To turn off the peak mode, press the peak button.
TROUGH Button
When pressed this button puts the PS D into trough mode. This will display t he lowest dis play reading a nd hold it on the display until it is reset or a lower value is reached. To reset the trough display, press the peak and trough buttons simultaneously. In t rough mode it is possible to capture tro ughs at a rate of up to 25Hz. To turn off the trough mode, press the peak button.
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Configuration Menu Parameters
SEt ZEro Parameter
The SEt ZEro parameter is meant to be accessible to the user. It allows the removal of fix ed display offset values from the display, so tha t the GRO SS a nd NET fea t ures ca n o perat e fro m a zero po int . This ma y a lso be cons i dered as a manual tare facility . To zero the dis play, simply enter t he value that yo u wish to subtract f rom the display in the
SEt Zero parameter. i.e. if the display reads 000.103 and you wish it to read 000.000, then enter 000.103 in the SEt ZEro parameter.
Set Zero may also be achieve by pressing Gross/Net and Hold button simultaneously.
Different values can be set for each RANGE.
SEt rAtE Parameter
The SEt rAtE value sets the display update rate. The options available are 25Hz, 10Hz, 3Hz, 1Hz and 0.5Hz. Different updates rates can be set for each RANGE.
The 25Hz rate o nly updates at this rate when in the PEAK or TROUGH mode. When in no rmal display mode it has been limited to a 3Hz update, as the digit fluctuations are impossible to view with the human eye.
The 10Hz, 3Hz, 1Hz and 0.5Hz rates updat e the display ev ery 100m S, 300mS , 1000m S and 2000mS respecti vely. The PSD when it leaves the factory is set at 3Hz.
SEt OVEr Parameter
The SEt OVEr pa rameter allows the user to set a visual ala rm. The value that is entered is the dis play value that you want the alarm to activate at. When the alarm is activated the word OVErLOad a ppears on the screen. To remove the alarm, the display value must be reduced to a value that is lower than that set in the SEt OVEr parameter. This can be very useful as a safety feat ure, or simply as a quick indica tion of when a preset level has been reached.
This value entered can be anywhere over the entire dis play range, so t here are no limitatio ns. Different values and settings are available for each RANGE.
SEt OPEr Parameter
The PSD has a special power saving mode, which c an be enabled or disabled within this param eter, pressing when asked whether you wis h to select P SAvE? will put the PSD into power save mode for t he RANGE selected. Pressing
will de-activate the power save facility.
When the power save facility is activated, battery life is conserved by pulsing on the excitation voltage to the sensor. As a result the a ccuracy is reduced, as is the update ra te. When in this mode, the quickest upda te rate is 3Hz and the accura cy of the dis play is reduced t o 1 digit in 10 ,000. It is import ant to note these limit ations when deciding whether to us e the power save facility. However, it is also possible to set one RAN GE with power save activated and the other without.
The benefit is that the battery life, based on a 350 sensor bridge bei ng c onnected, increa ses f rom 45 hours t o 45 0 hours.
It is also important to remember t hat when the PSD is re-calibrated wit h a sensor, the power save fa cility will be automatically turned off . The power save facility w ill therefore need to be re-activa ted after calibration ha s been completed.
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AUtO OFF Parameter
The AUtO OF F parameter is another power saving f eature. It allows for the setting o f a time period in minutes, between 05 and 99 (00 de-activates AUtO OFF). i.e. if this was set to 25, then if the PSD detects no keyboard activity for a continuous 25 minute period, then the PSD will power down, to cons erv e pow er. If key boa rd a cti vi ty is detected at any time during the 25 minute period, then the time period is restarted.
This can be a useful feature in a site environment, should the PSD be left unintentionally powered on.
rS232 Parameter
This parameter allows the user to enable the RS232 output form the PSD, by pressing when prompted by
EnAbLEd? On the display, pressing will disable the RS232.
The output format is ASC II. The display value is passed to the RS232 port each time the display updates, with a carriage return and line feed at the end of each data string. The string information is as follows:-
Baud Rate = 9600 baud Stop bits = 1 Parity = None Data bits = 8
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Calibration Menu Parameters
SEnS 5.0 Parameter
The PSD is factory set to ena ble cali brat io n wi th s enso rs genera ti ng a n i nput si g nal o f 5 mV /V o r less . In the ma jori ty of cases it will no t be necessa ry to read hig her signal levels. If however, a hig her sensiti vity sens or is used with the PSD, it will be necessary to gai n access to t he internal PCB (yo u must t urn the PSD of f) to mo ve link LK 1 to JP1 (see picture below) to allow the PSD to accept sensitivities of up to 50mV/V. TEDS s hould only be used with 5mV/V as 50mV/V is not factory calibrated.
Once this link has been moved, yo u will need to go back int o the CALIBRATION MENU. When re enteri ng the menu, you will notice that the parameter SEnS 5.0 has chang ed to SEnS 50.0 to change the sensitivity to 50mV/V press
, the PSD will now check the position of the link and change the sensitiv ity. It will now be necessary to re-
calibrate any sensors that you may previously have calibrated to this instrument.
SEt rES Parameter
This parameter enables the s ett ing of tw o f eatures on the PSD. It allows you to set the decimal point position of the display, by pressing the
and together, to mov e the point position (each press moves the decima l point
position, one place to the right). It also allows for t he setting of the display resolution o r the number of display counts t he display changes with a n
input change. To change t he resolution use the
and arrows to select a digit you wa nt to change and the
and arrows to increment or decrement the digits. Press to accept the value.
CALibrAt Parameter (disabled when TEDS is enabled)
This parameter is used to calibrate and scale the PSD with a sensor. There are tw o basic methods of calibratio n available. These are LiVE and tAbLE. There is also a third parameter, which can be used for maintenance and recording purposes. This parameter is CAL VAL. The CAL VAL value can be viewed after a calibration has been completed and will show the off set a nd ga in f ig ures f ro m a ny st o red cali brat io n. If t hese f ig ures a re no ted, they can be used to re-enter at a later date, if calibra tion da ta is lost for any reaso n, or if the cali bratio n data from a senso r needs to be transferred to another PSD.
tedS Parameter
This parameter automatically calibrates the PSD with the data from the TEDS chip. The two annunciators appear when active connection with a TEDS peripheral has been made. When there is a loss of connection these annunciators flash. When chang ing a sensor the PSD sho uld be power cycled as this is w hen the TEDS data is read. Calibration Procedures are not available when TEDS is enabled.
Sensitivity link should be in
this position for use with sensors, with sensitivities <+/- 5mV/V
Sensitivity link should be
in this position for use with sensors, with sensitivities >+/-5mV/V
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TEDS limitations / specifications
ERROR 1 Must be DS2431 or DS2433 Device ERROR 2 & 3 Must use template 33
Template 33 restrictions
ERROR 6 min physical value = >-9999999.0 max physical value = >9999999.0 ERROR 4 value precision case = 1 or 2 ERROR 7 min electrical value > -5.0mV/V max electrical value < 5.0 mV/V ERROR 5 bridge type = FULL (2)
ERROR 8 excitation min = > 5.0 excitation max = < 5.0
Calibration Procedures
The best method of calibration, if it is possible to do so, is the LiVE calibration, as this reads in the sensor signal at two calibration points and scales the PSD automatically. If this is not possible, then the sensitivity figure (in mV/V) from the sensor calibrati o n certi fi ca te ca n be us ed to sc ale the PS D, by us ing the tAbLE calibration. This may be the only option available if you are unable to apply a known stimulus to the sensor, which quite often is the case.
LiVE Calibration Procedure
When CALibrAt is displayed press
LiVE ? will now be displayed, press
You will be prompted uSE SC ?, this can be s elected if you wish to use the shunt ca libration figure from a sens or calibration certifi cate (care should be ta ken t hat the s hunt calibra tion res isto r used ori gina lly with th e senso r is the
same as is fitted in the PSD). If you wish to use this press
otherwise press You will then be prompted APPLY LO. At this point ensure that the low ca librati on sti mulus is applied to the senso r and allow to settle of approx. 3 seconds, then press
You will then be prompt ed wi th dISP LO. Press to enter the display value required with the low stimulus applied to the sensor. The value can be entered by using the
and button to select a di git and the and
buttons to change the digit. When the value has been set press You will then be prompted with APPLY H I (unless you chose to uSE SC ?, in which case jump to the next stage) At
this point ensure that the hig h calibra tion s timulus is a pplied to the sens or and allow to settle of approx . 3 s ec o nds , then press
You will then be prompted with dISP HI. Press to enter the display value required with the high stimulus applied to the sensor. The value can be entered by using the
and button to select a di git and the and buttons to change the digit. When the value has been set press You should now see donE displayed. This means the calibration was successful, press to the PSD to normal
operation mode, with the new calibration data stored. If you see FaiLEd, then you will need to repeat the calibration, checking that you have co mpleted the procedure in the co rrect order, and that the sensor is connected correctly.
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tAbLE Calibration Procedure
When CALibrAt is displayed press
LiVE ? will now be displayed, press tAbLE ? will now be displayed, press
You will be prompted with InPut LO, press
Now enter the ‘zero’ mV/V output level of the sensor by us ing the
and button to select a digit and the
and
buttons to change the digi t. When the value has been set pres s .If you do not know this, simply enter
all zeros.
You will be prompted with dISP LO. Press to enter the display value required for the low input figure entered.
The value can be entered by using the
and button to select a digi t and the and buttons to change
the digit. When the value has been set press
You will be prompted with InPut HI, press
Now, using the table/va lue provided by t he senso r manufa cturer, enter the mV/ V output level by usi ng t he
and
button to select a digit and the and buttons to change the digit.
When the value has been set press
For example, if you enter a value of 2.5 mV/V for InPut HI the display will show ‘2.500000’
You will then be prompted with dISP HI. Press to enter t he display value required for the high input figure entered.
The value can be entered by using the
and button to select a digi t and the and buttons to change
the digit. When the value has been set press
You should now see donE displayed. This means the calibration was successful, press to the PSD to normal operation mode, with the new calibration data stored.
If you see FaiLEd, then yo u wi ll need t o repea t t he calibrat ion, checki ng tha t you hav e completed t he procedure in the correct order, and that the sensor is connected correctly.
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22
Millivolt per Volt Calibration Procedure
This procedure outlines how a millivolt per volt calibration might be undertaken.
1. Ensure that the factory set tings for gain and offs et are set to 1 and 0, respectiv ely. See millivolt per volt calibration section to do this.
2. Begin by connecting up the model PSD and a high precision Multimeter to the calibration source set at
2.5mV/V with a 350Ω load.
3. Take readings at 2.5mV/V and 0mV/V on both the model PSD and the high precision Multimeter.
4. Record your excitation reading.
5. To convert Multimeter reading t o a mi llivolt per volt rea ding, div ide the out put reading on the meter by the measured value of excitation.
6. The gain is then ca lculated by dividing the dif ference in the span of the Multi meter readings by The model PSD reading.
7. This value can then be entered into the millivolt per Volt Calibration menu under 5.0 gAIn then press
to
confirm.
8. The offset of the model PSD is derived by subtracting the 0mV/ V Multimeter reading from the model PSD reading.
9. Again, enter this under 5.0 OFFS in the millivolt per Volt Calibration menu then press to confirm.
Setup Diagram
Worked Example
PSD handheld (mV/V) Multimeter (mV/V)
0 mV/V
0.000338
0.000204423
2.5mV/V 2.47993 2.499846
1. Gain = Δ Multimeter reading / Δ PSD reading = (2.49984 - 0.000204423) = 1.008008mV/V (6dp)
(2.47993 - 0.000338)
2. Offset = Multimeter reading – PSD reading = 0.000204423 - 0.000338 = - 0.000096mV/V (6dp)
Output Voltage (mV)
millivolts per volt (mV/V)= _____________ Excitation (V)
Calibration Source
2.5mV/V @ 350 Ω load
PSD Reading e.g.
0.000338mV/V @ 0mV/V
2.47993mV/V @ 2.5mV/V
Multimeter Reading e.g.
12.234mV @ 2.5mV/V
000.001mV @ 0mV/V Excitation – 4.8939 V @ 2.5mV/V Excitation – 4.8918 V @ 0mV/V
Using formula above [1]:
0.000204423mV/V @ 0mV/V
2.499846mV/V @ 2.5mV/V
[ 1 ]
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23
Specifications
Performance
Input Type:
Strain Gauge Full Bridge Sensors
Input Range:
Up ±5mV/V (±50mV/V can be supplied, with factory set option)
Non Linearity:
± 50ppm of FR
Thermal Drift:
<25 ppm/°C
Temperature effect on zero (MAX)
±7 ppm/°C
Tem
perature effect on
span (MAX)
±5 ppm/°C
Offset stability
±80 ppm of FR*
Gain stability
±100 ppm of FR**
Excitation Voltage:
5Vdc (±4%), 59mA maximum current
Minimum Bridge
Resistance:
85Ω (4off 350Ω sensors in parallel)
Internal Battery:
2off AA size alkaline, access via sealed rear compartment
Battery Life:
45 hours (Typical 450 hours in low power mode), with 350Ω
sensor
Update Rate:
Up to 40mS (can be set in configuration menu)
*from original offset at any time @ 2.5mV/V ** 1st year
Indication
Display Type:
7½ digit LCD display, 8.8mm high digits
Display Resolution:
1 part in 250,000 at 1Hz update rate 1 part in 65,000 at 10Hz update rate
Annunciators:
Low Battery warning; peak; trough; hold; net; shunt cal; range
Control Variables Front Panel User Keys:
Tactile Keys with recessed rims for:-
ON/OFF Switches PSD power on/off RANGE Selects between two ranges HOLD Hold the current display value, press again to release GROSS/NET Zero’s display (±100% range) SHUNT CAL Generates simulated input for indicator
testing
PEAK Enables peak hold
TROUGH Enables valley/trough hold
Settable Parameters:
Tare/Zero value; display resolution/decimal point position; display update rate; low power mode; auto power off;
Mechanical
Electrical Connection:
5 pin Binder socket (mating plug supplied)
Physical Size:
See drawing below
Weight:
250 grams
Legends:
Insert legends for engineering unit identification (supplied)
Environmental
Operating Temperature:
-10°C to +50°C
Environmental Rating:
IP65 (when mating plug fitted)
Enclosure Type:
ABS, dark grey (Leather Carry Case Optional)
European EMC Directive
2004/108/EC
B
S EN 61326—1:2006
BS EN 61326-2-3:2006
Mechanical Dimensions
The Case is Registered Design No. 3021311
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Warranty
The PSD is warranted against defective material and workmanship for a period of (1) one year from the date of dispatch. If the MANTRACOURT ELECTRONICS LTD' product you purchase appears to have a defect in material or workmanship or fails during normal use within the period, please contact your Distributor, who will assist you in resolving the problem. If it is necessary to return the product to 'MANTRACOURT ELECTRONICS LTD' please include a note stating name, company, address, phone number and a detailed description of the problem. Also, please indicate if it is a warranty repair. The sender is responsible for shipping charges, freight insurance and proper packaging to prevent breakage in transit.
'MANTRACOURT ELECTRONICS LTD' warranty does not apply to defects resulting from action of the buyer such as mishandling, improper interfacing, operation outside of design limits, improper repair or unauthorised modification. No other warranties are expressed or implied. 'MANTRACOURT ELECTRONICS LTD' specifically disclaims any implied warranties of merchantability or fitness for a specific purpose. The remedies outlined above are the buyer’s only remedies. 'MANTRACOURT ELECTRONICS LTD' will not be liable for direct, indirect, special, incidental or consequential damages whether based on the contract, tort or other legal theory.
An
y corrective maintenance required after the warranty period should be performed by 'Mantracourt Elec tronics Ltd' app roved personnel only.
I
n the interests of continued product d ev elo pment, Mantracourt Electronics L imit ed res erv es t he right t o a l t er pro d uct s pecifications without prior notice.
Code No. 517-173 Issue 3.1 22.10.14
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