Mantracourt PP1, SP1 User Manual

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PP1 & SP1

Power Pack 1 & Solar Panel 1

User Manual

mantracourt.com

Mantracourt Electronics Limited PP1 & SP1 User Manual

1

Introduction / Overview ................................................................................................................. 2

Dimensions & Weight..................................................................................................................... 2

Getting Started ........................................................................................................................... 3

Power Pack 1 Connections .............................................................................................................. 3

Installation ................................................................................................................................. 3

Connecting Power Pack 1 ............................................................................................................... 3

Solar Panel Orientation .................................................................................................................. 4

Operation .................................................................................................................................. 4

Specifications ............................................................................................................................. 5

Warranty ................................................................................................................................... 6

Mantracourt Electronics Limited PP1 & SP1 User Manual

2

Introduction / Overview

The Power Pack (PP1) & Solar Panel 1 (SP1) provides dependable off-grid power generation to support a variety of
Mantracourt products.

Packaged in an IP67 sealed case with rugged waterproof connectors the PP1 has two sources of charge for the
internal battery with both solar and mains power input charging. The case also features Stainless steel padlock
protectors for easily securing your supply on site.

The PP1 has a single 12 Volt fuse protected output. The mating connector comes pre-fitted with 5 metres of cable
and bare end connections.

The solar panel features hail-proof tempered glass and closely packed polycrystalline cells, sealed into a robust
aluminium frame. The junction box on the rear of the panel does not protrude beyond the frame, so installation can
be simple and neat. The solar cell comes with 5 metres of cable as standard longer lengths are available on request.

The SP1 & PP1 combined are designed to provide a perpetual power supply for a 12 V system drawing an average of
53mA, even during winter.

The PP1 can also be used as a mains powered 12V DC supply with 33Ahr battery back up.

Dimensions & Weight

PP1 Dimensions

PP1 Case materials
PP1 Weight
SP1 Dimensions
SP1 Frame Material
SP1 Weight

339 x 295 x 152 mm

Polypropylene
13 Kg
360 x 510 x 28 mm
Aluminium
3 Kg

339 mm

295 mm

510 mm
360 mm

PP1

SP1

Mantracourt Electronics Limited PP1 & SP1 User Manual

3

Getting Started

It is important when using the PP1 in any configuration that the connections are made in the following order:

1. Connect the 12V output lead to the device you wish to supply. The PP1 is provided with a 5 metre 12V
output cable, this cable has the IP67 connector which mates with connection 3, see below. The cable is bare
end terminated the red wire is positive and black is ground. Ensure the bare end connections are made
before attaching to the PP1.

2. Connect the Solar Panel. The solar panel is supplied with a 5 cable terminated with the IP67 connector
which mates with connection 1, see below.

3. Connect 100-240V supply (if necessary) The PP1 is supplied with a 0.8 m mains cable with a 13 amp plug.
The battery inside the PP1 will be supplied fully charged.

Power Pack 1 Connections

1. Solar Panel Input

2. 100 – 240 Volt AC input

3. 12Volt DC Output

4. 6.3 Amp Anti-surge Fuse

Installation

Connecting Power Pack 1

All connectors on the SP1 and PP1 are IP67 rated when mated. The PP1 case is also IP67 rated meaning it is
protected against the effects of temporary immersion in water between 15cm and 1m for no longer than 30
minutes. Dust caps must be fitted properly if the connection is not being used. If possible avoid positioning the PP1
in direct sunlight to limit temperature effects on the battery.
The connections for the solar panel input and 12 Volt output feature a locking collar to ensure the connection is
sealed. To insert remove the dust cap and align the connector and insert; there is a locating ridge to ensure correct
orientation. Once inserted twist the collar clockwise to lock in place. The connectors for the solar panel and 12 volt
output are opposite gender preventing incorrect connections.

Mantracourt Electronics Limited PP1 & SP1 User Manual

4

The PP1 110 - 240Volt AC input has a sealing cap for when it is not connected to the mains. The sealing cap is
removed by pushing the outer sleeve towards the case and pulling the cap out.

To insert the mains cable input simply align the two parts using the locating grooves on the connector and push in
until the outer sleeve locks; to remove again repeat the same procedure as to remove the sealing cap.

Solar Panel Orientation

The SP1 is supplied on a mounting plate which when assembled with the horizontal support holds the panel at an
optimal 50 degrees. The bracket is designed to be mounted on a pole or directly onto a wall.

When positioning the solar panel it should always face true south if you are in the northern hemisphere, or true
north if you are in the southern hemisphere. True north is not the same as magnetic north. If you are using a
compass to orient your panels, you need to correct for the difference, which varies with loaction. Search the web
for “magnetic declination” to find the correction for your location.

Also consider where shadows may fall on the solar panel, the panel needs maximum exposure to the sun to operate
as specified.

Operation

55 cm

Mantracourt Electronics Limited PP1 & SP1 User Manual

5

The PP1 and SP1 combination was designed to supply a 12 Volt system with a maximum continuous average current
consumption of 53mA. The power rating of the system would be 0.636W; if used 24 hours per day this would equate
to 15.264 Watt-hours. On an average British day, this power could be produced by a solar panel array of
approximately 6 watts. However, you do of course get more power in the middle of summer than in winter. In
summer you could produce that power required with only 3 watts of solar panels. In winter you would need 15 watts
of panels to produce enough power. Hence the SP1 20W panel is more than adequate.

The output from the PP1 is fuse protected by a 6.3 Amp anti surge fuse, this is to protect against short circuit on
the output, fuses are 6.3A 20x5mm ceramic glass tube type. The 100-240V AC input charger is fuse protected in the
13Amp plug, if this plug is replaced with any other connector please consider how your PP1 is protected.

Specifications

Electrical

Min

Typical

Max

Units

Output Voltage

12 V DC

Internal Capacity

33 AHr

External Power Supply Voltage 100 - 250 Volts AC

Input Frequency

47 - 63

Hz

Cable Lengths

12 V Output Cable to Bare End

5 m Solar Panel to Power Pack

5 m Mains Charging cable *

0.8 m

* Supplied with 13 Amp Plug

Environmental

IP rating IP67
Operating temperatur e range ** -20 +50 C
Storage temperature -20 +50 C
Humidity 0 95 %RH
** When being charged from Mains min operating temperature 0 oC max operating temperature if 40 oC

Mantracourt Electronics Limited PP1 & SP1 User Manual

6

Warranty

The PP1 & SP1 is warranted against defective material and workmanship for a period of (1) one year from the date
of dispatch.
If the MANTRACOURT ELECTRONICS LTD' product you purchase appears to have a defect in material or workmanship
or fails during normal use within the period, please contact your Distributor, who will assist you in resolving the
problem. If it is necessary to return the product to 'MANTRACOURT ELECTRONICS LTD' please include a note stating
name, company, address, phone number and a detailed description of the problem. Also, please indicate if it is a
warranty repair.
The sender is responsible for shipping charges, freight insurance and proper packaging to prevent breakage in
transit.

'MANTRACOURT ELECTRONICS LTD' warranty does not apply to defects resulting from action of the buyer such as
mishandling, improper interfacing, operation outside of design limits, improper repair or unauthorised modification.
No other warranties are expressed or implied. 'MANTRACOURT ELECTRONICS LTD' specifically disclaims any implied
warranties of merchantability or fitness for a specific purpose. The remedies outlined above are the buyer’s only
remedies. 'MANTRACOURT ELECTRONICS LTD' will not be liable for direct, indirect, special, incidental or
consequential damages whether based on the contract, tort or other legal theory.

Any corrective maintenance required after the warranty period should be performed by 'Mantracourt Electronics Ltd' approved personnel only.

In the interests of continued product development, Mantracourt E l e ct ro nic s Limited reserves the right to alter product specifications without prior notice.

Code No. 517-926 Issue 1.2 11.04.14