Mantis ULV Mantra Instructions Manual

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19.02.2009
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OPERATING INSTRUCTIONS
MANTRA
ULV- Applicator for weed control
in areas of specialised cultivation such as nurseries, orchards and
vineyards, ornamental plant and vegetable gardens, as well as
The unit has been developed for the undiluted
application of ROUNDUP products (Glyphosate).
Important:
Before application, carefully read the usage instructions for the unit and the plant protective agent! Observe safety instructions! For questions regarding plant protective agents, consult the manufacturer! Observe the requirements and regional regulations for the use of herbicides and, if necessary, obtain approval from the responsible authorities (e.g. environmental conservation agency)! Application is to be performed only by a competent user.
Remarks about usage of the unit:
Settings:
This system is not suitable for the application of water. Use herbicides for testing the spray action and calibration of the flow rate. Usage: Position the spray hood directly above the ground – if the spray hood is held too high, the danger of spray driftage exists. Cleaning: Do not clean the unit with a high-pressure spray or an intense water jet spray.
Storage: Store the unit at an angle of between ca. 45° (= work position) and 0° (= horizontal) to the floor (see picture).
Keep the applicator and pesticides out of the reach of children.
Noise emission from the unit equates to less than 70 dB(A). Manufacturer:
Mantis ULV-Sprühgeräte GmbH Germany 21502 Geesthacht, Vierlander Str. 11 a Telephone +49(0)4152-8459-0, FAX +49(0)4152-8459-11 Web: www.mantis-ulv.eu Email: mantis@mantis-ulv.eu
Work position
Storage: correct
Storage: incorrect
max. 45°
over 45°
45°
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MANTRA
For the undiluted application of Roundup® products (Glyphosate)
Intended usage:
Weed c ontrol i n areas of speci alised culti vation su ch as nurs eries, orchard s and vineyards , ornamental plant and vegetable garden s, as wel l as agricultural, fores try, communal and non-cu ltivated l ands.
Before applic ation, caref ully read the us age i nstruct ions for the applicato r and pesti cides. Observe safet y in structi ons. For question s regardin g pesticides , consult the manufactu rer! Observe the r equirements an d regional regulations for the us e of herbic ides. Permissi on is requir ed from th e responsibl e authorit ies (e.g. environmental con servation agency) for the ap plicatio n of herbici des on surfaces used for non-agricult ural, fores try or gard ening purposes („ no n-cultivated lands“ ). No appli cation is per mitted on seal ed surfaces (e.g. p avement surfac es) connected t o the sewage water system, fr om which th e dan ger of run -off exi sts! Applicat ion is to be perform ed o nly by a competent user.
Noise
emission from the unit equates to less than 70 dB (A).
Protectiv e meas ures Observe remarks in the usage instructions for the pesticide regarding the safety of the user; wear recommended body protection. Wear protective gloves when filling the chemical. Do not eat, smoke or drink while working with pesticides. Avoid chemical spillage without fail. After completion of the work, thoroughly clean hands and face. Thoroughly clean and dry the unit immediately following its usage. Never use the mouth to blow out nozzles or other small parts!
Keep pesticid es an d applicat ors away from chi ldren.
Assembly and p reparation for the fi rst appli cation Assembly of this unit is described on page 2. Before the first application of the unit, allow the battery to charge for at least 16 hours. First plug the applicator plug into the loading socket, then plug the charging device into the 230 V power outlet. After ca. 16 hours charging time, the battery has reached its full voltage capacity. When the charging process is complete, first unplug the charging device from the 230 V power outlet, then unplug the unit plug from the charger socket. The spray width should be subsequently checked - ideally with a piece of cardboard laid out on the ground - and the flow rate adjusted (see below for specifics).
General remarks ab out the func tion and r egarding t he first ap plication o f the unit Pesticides: This applicator was originally designed for the undiluted application of Roundup products (Glyphosate). Practical experience has shown, however, that other herbicides can also be deployed in conjunction with this technology. Considering the many products on the market with their differing formulations, it is not possible to provide a complete list with application rate recommendations. The specifications depicted below for adjusting the applicator relate to the usage of Roundup UltraMax (Glyphosate 450 gr/ltr). In general, all products with a comparable viscosity are suitable. If you intend to use a product other than Roundup UltraMax, its application should be initially tested on a trial basis over a small area. In any case, the usage instructions for the chosen herbicide should be observed along with the local requirements.
Applicat or function: The rotating atomiser is driven by means of a rechargeable battery. Metering takes place by means of a metering valve. Droplets are formed by the centrifugal force of the rotating atomiser. The droplets are discharged downwards by the rotating atomiser through a step-free, adjustable segment. The residual chemical in the tank, not able to be applied, is approximately 10 ml. This residual fluid can be refilled back into the original herbicide container.
Checking appl icator fu nction: Chemicals can flow at differing rates, more quickly or slowly, due to temperature variations. For this reason, the flow rate depicted in the metering table must be checked and corrected as necessary. This technology is not suitable for the application of water. Always use herbicides for testing the spray process and for calibrating the flow rate. Check the rotating atomiser for cleanliness and free turning movement on a daily basis. Check the application volume from time to time throughout the season.
Deployment of t he applicator : Position the spray hood directly above the ground - if the spray hood is held too high, the danger of spray driftage exists. During operation, chemical fluid will collect in the atomiser reservoir and will continue to drip for ca. 30 seconds after the stop valve is closed. For this reason, close the valve ca. 1 minute before ending the work task, while the atomiser continues running; then switch the atomiser motor off.
Attent ion! Before lifting or tilting the spray hood, it is essential that the stop valve is closed and the atomiser motor is switched off.
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Cleaning
Do not clean the appl icator wi th a high-pressur e spray o r with an i ntense water jet spray.
Clean ing du ring the season: During short breaks in the work day (a few hours), the herbicide can remain in the system as long as the metering valve is closed. After completion of work task: before cleaning, return the chemical into its original container. Set the metering valve to maximum (water cock symbol). Fill the chemical tank half way with water, actuate the button switch and allow the atomiser to run for 3 minutes over a collector tank or spread the cleaning fluid over the previously worked surface. Remove the remaining water from the tank.
Clean ing aft er the season : Rinse the unit with warm water as described above. Additionally: open filter and clean screen if necessary. The spray hood and the atomiser housing can be cleaned with a moist cloth, except the atomiser disc in order to avoid damage. For heavy contamination, the atomiser housing should be unscrewed to remove contaminants and plant parts. Connect the unit to the battery charger (see below).
Charging t he applicat or and c are of the accumulat or The applicator is fitted with an automatic charging device. Trickle charging is possible.
In order to charge a completely empty battery back up to full capacity, ca. 16 hours charging time is required. When a battery is empty, it should be immediately recharged. Never leave a battery discharged for long periods.
Battery charging Min imum charging time Time interval Fully discharged 16 hrs. immediately Short-term usage 6 hrs. immediately Storage without usage ( 2 hrs. 1 x per month) or permanent charge
The applicator can be used for ca. 16 hours with a fully charged battery.
Fault r emedy
Faul t Cause Remed y
Atomiser disc not Atomiser contaminated Thoroughly clean atomiser, remove plant parts if needed turning Battery empty Charge battery
Fuse blown Replace fuse on powerpack
(Replacement fuses are located in the powerpack
housing) No electrical contact Check cable or connector contact Battery defective Install new battery Atomiser motor defective Install new motor
Connect the brown cable to Plus (+).
Atomiser spray Rotation disc turning in the wrong direction Connect cable correctly! one-sided Selectively plug the brown cable onto the contact pin
on the switch/valve unit
Connect the blue cable via the round pin plug.
Check to ensure the battery connection to the
powerpack is correctly poled, blue cable to Plus (+).
Atomiser spray too wide Width adjustment improperly set Loosen the screw F (see page 4) and correct the
width setting to the left or to the right, respectively
Atomiser drips Metering valve incorrectly set Check setting, see table
Atomiser disc defective / contaminated Replace / clean disc Atomiser spray discharge contaminated Clean
Atomiser foams Residual water in system Completely empty container, hose, segmental atomiser.
Chemical no t Filter contaminated Unscrew filter, clean screen. flowing evenly Metering valve clogged Set scale to maximum . Take off hose of upper
side of metering valve and blow through with
compressed air or use cleaning syringe
(accessory art.-no. 100348).
Air in hose line Hose connection Slightly shorten the hose and set onto a hose nipple.
/ Filter leaking Re-tighten the screw on the filter.
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Item Part No. Description
100505 MANTRA complete
1 100471 Powerpack complete ABS, for MANTRA 3 100349 Handle bar clip 4 100484 Handle bar 5 100367 Tank holder 6 100434 Kautex tank, 1 litre 7 100437 Shut-off valve 8 100358 PVC tube 4 x 2 mm, 1200 mm
9 100289 Dosing valve 10 100351 Spray hood, 50 cm 11 100416 Spray hood bracket 12 100413 Spray hood support 13 100347 Powerpack support 14 100368 Star grip screw, 8 mm x 25 15 100350 On / Off switch 16 100241 Shoulder strap 17 100285 Flow control hose, 40 mm, Mantra 18 100418 Flow control, lower part
18
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28.11.2007
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Components and spare parts
Part No. Description
100320 Atomiser MANKAR
102417
Motor-module for atomiser
100478
Atomiser disc for herbicide atomiser
101996
Segment-module for atomiser incl. width adjustment
100474
Powerpack with 1 battery 6 V - 7 Ah
100469
Powerpack housing
100450
Storage battery 6V - 7Ah
100460
Cover, powerpack, MINI-MANTRA complete
100730
Fuse T3.15 Amp
2
1 3
4
3
1
2
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17.04.2008
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GUARANTEE The manufacturer guarantees that in accordance with the present state of technology the article of purchase is free from defects as regards raw materials and construction. Guarantee is valid for all machines and apparatus for 24 months. The period of guarantee begins from the date of purchase by the user.
The manufacturer will decide to repair or replace faulty parts or issue a credit note. Parts damaged due to normal wear and tear will not be replaced under guarantee. Carriage costs are bourne by the manufacturer for faulty goods. Unresolved claims do not entitle purchaser to withhold payments or set them against non-approved claims. Parts not manufactured by manufacturer are guaranteed by the original manufacturer under their terms. Warranty claims must be submitted in writing within 4 weeks of the damage being seen. Repairs will carried out with original manufacturer spare parts by an approved dealer.
Acknowledgement of a claim by manufacturer is binding only when a written notice is issued. Unless the manufacturer cannot make a repair, there is no right to cancellation of orders or to mitigation. Compensation for direct or indirect damage will not be given.
Guarantee terminates if the article of purchase is altered by manipulation of third parties or by installing spare parts of extraneous origin and if the ascertained damage is directly caused thereby. Guarantee also terminates if orderer does not observe the operating instructions. Guarantee does neither apply to natural wear, to damage caused during storage or by corrosion, nor to damage caused by negligent or improper handling. Guarantee does not apply to used machines or apparatus.
The operation instruction published by the manufacturer has been carefully prepared and is based on extensive tests. Since manufacturer have no influence on installation and handling of apparatus, the company will not assume any responsibility for lack of success or for damages caused by the apparatus itself or by its use.
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