MANTIS 7920, 7924 OPERATOR’S/PARTS MANUAL

Tiller/Cultivator
MODEL 7920
MAN 430088
Rev. F 3-30-20
MODEL 7924
OPERATOR’S/PARTS MANUAL
Operator’s Manual and Safety Instructions for
Tiller/Cultivator
Welcome to the World of Mantis Gardening
Here’s your new MANTIS Tiller . . . the lightweight wonder that’s Changing the Way Americans Garden.
Unlike big tillers, your MANTIS Tiller weighs only 20 lbs. (Model 7920) and 22.5 lbs. (Model 7924). So it lifts easily, handles smoothly, tills and weeds precisely. And, unlike other small tillers, it features serpentine tines that churn soil to ten
®
ATTENTION MANTIS PRODUCT OWNERS!
Get maintenance tips for your Mantis product on our web site at www.mantis.com
inches deep. It creates a soft, smooth seed bed, even in problem soil.
Once you know how to use your tiller correctly, we guarantee you’ll love it. So rst, please read this manual. It shows, step by
step, how to use your tiller safely.
Thank you for purchasing this Schiller Grounds Care, Inc. product. You have purchased a world class product, one of the best designed and built anywhere.
This machine comes with Operation and Safety instructions, Parts and Service instructions and Engine instructions. The useful life and good service you receive from this machine depends to a large extent on how well you read and understand these manuals. Treat your machine properly, lubricate and adjust it as instructed, and it will give you many years of reliable service.
Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manuals thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all instructions and warnings completely. Do not remove or defeat any safety features. Make sure those who operate this machine are as well informed and careful in its use as you are.
See a Schiller Grounds Care, Inc. dealer for any service or parts needed. Schiller Grounds Care, Inc. service ensures that you continue to receive the best results possible from Schiller Grounds Care, Inc. products. You can trust Schiller Grounds Care, Inc. replacement parts because they are manufactured with the same high precision and quality as the original parts.
Schiller Grounds Care, Inc. designs and builds its equipment to serve many years in a safe and productive manner. For longest life, use this machine only as directed in the manuals, keep it in good repair and follow safety warnings and instructions. You’ll always be glad you did.
Schiller Grounds Care, Inc.
1028 Street Road
Southampton, PA 18966-4217
PHONE (800) 366-6268 • FAX (215) 956-3855
TABLE OF CONTENTS
SAFETY RULES & WARNINGS
Special Safety Information ................................................. 3
Safety & Warnings ............................................................. 3
Safety Decal Information ................................................... 3
Warning Dos ...................................................................... 4
Warning Don’ts ..................................................................5
Engine/Fuel Warning Do’s ................................................. 5
Engine/Fuel Warning Don’ts .............................................. 5
ASSEMBLY ............................................................................ 6
Lower Handle .................................................................... 7
Upper Handle Assembly .................................................... 8
Tines ...............................................................................8-9
Kickstand ........................................................................... 9
This Operator’s / Parts Manual is part of the machine. Suppliers of both new and second-hand machines must make sure that this manual is provided with the machine.
FUELING & STARTING
2-Cycle Fueling ................................................................ 10
2-Cycle Tiller Starting ................................................. 11-12
OPERATION ....................................................................13-14
TRANSPORT .......................................................................15
STORAGE ............................................................................ 15
MAINTENANCE ..............................................................16-18
TROUBLESHOOTING ......................................................... 19
MANTIS TILLER ASSEMBLIES ...................................... 20-24
CONTROL ............................................................................ 25
EPA ....................................................................................... 26
LIMITED WARRANTY INFORMATION ................BACK PAGE
2 Operator’s Manual
Safety Rules & Warnings
You will notice throughout this Operator’s Manual Safety Rules and Important Notes. Make sure you understand and obey these warnings for your own protection.
I. SPECIAL SAFETY INFORMATION
Attention: This symbol points out our
important safety instructions.
When you see this symbol,
heed it’s warning!! Stay alert!!
To reduce the potential for accidents, comply
with the safety instructions in this manual.
Failure to comply may result in serious
personal injury, and/or equipment
and property damage.
II. SAFETY & WARNINGS
Improper use or care of this tiller or failure to wear
proper protection can result in serious injury.
Read and understand the rules for safe
operation and all instructions in this manual.
Wear hearing and eye protection.
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
III. SAFETY DECAL INFORMATION
An important part of the safety system incorporated in this tiller are the warning and information decals found on various parts of the tiller. These decals must be replaced in time due to abrasion, etc. It is your responsibility to replace these decals when they become hard to read.
P/N 430057P/N 400630
An Emission Control Label is located on
the engine (This is an EXAMPLE ONLY, information on label varies by engine FAMILY.)
PRODUCT EMISSION DURABILITY The 300 hour emission durability compliance period is the time span selected by the manufacturer certifying the engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
Cutting hazard; keep feet and hands away from rotating tines.
Caution: when assembling the handles, make sure fuel tank faces operator. This is the rear of the tiller, refer to assembly instructions
Wear ear and eye Protection.
Do not carry the tiller in this position.
Incorrect assembly.
Don’t operate indoors
Read operators manual before using tiller, or performing any repair or maintenance. Keep operators manual in a safe place.
Don’t fuel, refuel, or check fuel while smoking,
or near an open ame or
other ignition source.
Mix unleaded gas with 2 cycle 50:1 oil.
Must meet or exceed ISO­L-EGD (ISO/CD13738) and J.A.S.O. FD Standards
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If the tiller is used improperly or safety precautions
are not followed, the users risk serious injury
to themselves and others.
Read and understand this manual before
attempting to operate this tiller.
IV. WARNINGS - DOS
Read and understand the owner’s manual. Pay particular attention to all sections regarding safety.
1. Always keep a rm grip on both handles while the tines are moving and/or the engine is running. BE AWARE!! The tines may coast after throttle trigger is released. Make sure tines have come to a complete stop and engine is off before letting go of the tiller.
2. Always maintain a rm footing and good balance. Do not overreach while operating the tiller. Before you start to use the tiller check the work area for obstacles that might cause you to lose your footing, balance or control of the machine.
3. Thoroughly inspect the area where equipment is to be used and remove all objects, which can be thrown by the machine.
4. Always keep area clear of children, pets, and bystanders.
5. Always stay alert. Watch what you are doing and use common sense. Do not operate unit when fatigued.
6. Always dress properly. Do not wear loose clothing or jewelry, they might get caught in moving parts. Use sturdy
gloves. Gloves reduce the transmission of vibration to your hands. Prolonged exposure to vibration can cause numbness and other ailments.
7. While working, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.
8. Always wear ear and eye protection. Eye protection must meet applicable CE requirements. To avoid hearing damage, we recommend hearing protection be worn whenever using the equipment.
9. To reduce re hazard, keep the engine, and petrol/gas storage area free of vegetative material and excessive grease.
10. Start the engine carefully, according to
the manufacturer’s instructions and with feet well away from tool(s).
Keep all nuts, bolts and screws tight
11.
to be sure the equipment is in safe working condition.
Use extreme caution when reversing
12.
or pulling the machine towards you.
13. Work only in daylight or good
articial light.
Operation of this equipment may create sparks
that can start res around dry vegetation. A spark
arrestor is installed. The operator should contact
local re agencies for laws or regulations relating
to re prevention requirements.
14. Always be sure of your footing on slopes.
15. Exercise extreme caution when changing direction on slopes.
16. Always keep a safe distance between two or more people when working together.
17. Always inspect your unit before each use. Keep all knobs, nuts, bolts and screws tight to be sure the equipment is in safe working condition.
18. Always visually inspect to see that the tools are not worn or damaged. Before using your tiller, replace worn or damaged elements and bolts in sets to preserve balance.
19. Always maintain and examine your Tiller with care. Follow maintenance instructions given in manual.
20. Always store tiller in a sheltered area (a dry place), not accessible to children. The tiller as well as fuel should not be stored in a house.
21. Always keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.
4 Operator’s Manual
V. WARNINGS - DON’TS
Don’t use tiller with one hand. Keep
both hands on handles with ngers and
thumbs encircling the handles, while tines are moving, and engine is running.
Don’t run with the machine, walk.
Don’t work on excessively steep slopes.
Don’t attempt to clear tines while they
are moving. Never try to remove jammed
Handle fuel with care, it is highly ammable. Fueling a hot engine or near an ignition source can
cause a re and result in serious personal injury and/or property damage.
material before switching the engine off and making sure the tines have stopped completely.
Don’t allow children or people unfamiliar with these instructions to use the machine. Local regulations can restrict the age of operator.
Don’t let others operate tiller without proper training.
VI. ENGINE/FUEL WARNINGS - DOS
Always use fresh gasoline in the fuel mixture.
Stale gasoline can cause damage.
Always store fuel in containers
specically designed for this purpose.
Always add fuel before starting the engine.
Always replace all fuel tank and
container caps securely.
Always pull starter cord slowly until resistance is felt to avoid kickback and prevent arm or hand injury.
Always operate engine with spark arrestor installed and operating properly.
Safety Rules & Warnings
Don’t operate while under the inuence
of alcohol or drugs.
Don’t attempt to repair this tiller. Have
repairs made by a qualied dealer or
repairman. See that only original Mantis parts are used.
Don’t overreach. Keep a good footing at all times.
Don’t stand in front of tiller when tines are rotating.
Stop the engine whenever you leave the machine and before refueling. Allow the engine to cool before storing in any enclosure. Replace worn or damaged parts for safety.
If the fuel tank needs to be drained, this should be done outdoors.
VII. ENGINE/FUEL WARNINGS - DON’TS
Never pick up or carry a machine while
the engine is running.
Don’t fuel, refuel or check fuel while
smoking, or near an open ame or other
ignition source. Stop engine and be sure it is cool before refueling.
Don’t leave the engine running while the tiller is unattended. Stop the engine when carrying out maintenance and cleaning operations, when changing tools and when being transported by means other than under its own power.
Never remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot.
Don’t refuel, start or run this tiller indoors or in an improperly ventilated area.
Don’t run engine when electrical system
causes spark outside the cylinder. During periodical checks of the spark plug, keep plug a safe distance from cylinder to avoid burning of evaporated fuel from cylinder.
Don’t check for spark with spark plug or plug wire removed. Use an approved tester.
Don’t crank engine with spark plug removed unless spark plug wire is disconnected. Sparks can ignite fumes.
Don’t run engine when the odor of gasoline is present or other explosive conditions exist.
Do not attempt to start the engine if fuel is spilled, but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
Don’t operate your tiller if there is an accumulation of debris around the
mufer, and cooling ns. To reduce the re hazard, keep the engine and fuel
storage area free of vegetative material and excessive grease.
Don’t touch hot mufers, cylinders or cooling ns as contact may cause
serious burns.
Don’t change the engine governor setting or over speed the engine.
Don’t attempt to remove spark plug while engine is hot. Removing a spark plug from a hot engine can cause irreparable damage to the engine and will void your warranty.
Don’t use starter uids as they will cause
permanent engine damage.
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Assembly
Picture of Model 7920
T39
T40
T41
T21A
T20
T46
Picture of Model 7924
T21B
T20
T46
Improper assembly of this tiller can result in serious injury. Make
sure to follow all instructions carefully. If you have any questions,
contact our factory at 1-800-366-6268 or an authorized Mantis dealer.
Bag Contents
T12
T9
T4
T1
T3
T42
T13
T11
T15
T7
T14
T9
T12
WHAT COMES IN THE BOX
Key Qty. Part No. Description
T1 1 Upper Handle Throttle Side Assembly
T2 1 Upper Handle Assembly, Left
T3 2 Lower Handles W/Plug
T4 1 Handle Brace Assembly
T10 1 Plastic Carrying Handle
T21A, T20, T46
T21B, T20, T46
T39/T40 1 Pair Tiller/Cultivator Tines
T7 2 Handle Clamps
T9 1 Throttle Clip
T11 2 Bolts (3” long)
T12 2 Knobs
T13 2 Acorn Nuts
T14 4 Lock Nuts
T15 2 Cap Screws
T41 2 Tine Retaining Pins
T42 2 Carriage Bolts
T49 1 Kickstand, Stand Assembly (model 7924)
T50 1 Kickstand, Bracket and Hardware Bag
Not Shown
1 Engine Assembly (includes Fender Guard &
Worm Gear Transmission) (model 7920)
1 Engine Assembly (includes Fender Guard &
Worm Gear Transmission) (model 7924)
1 Bag of Hardware Containing
(model 7924)
1 451 2-Cycle Oil
T10
T2
T7
T42
T15
T41
T13
T50
T11
T14
Model 7924 Only
T49
WHAT YOU WILL NEED TO ASSEMBLE THE TILLER
Prior to removing the contents and assembling, it is important to:
• Have a clean work area.
• Make sure all necessary tools are handy.
• You will need two 7/16” wrenches
• A 3/8” wrench for kickstand assembly
6 Operator’s Manual
LET’S BEGIN
• With the box upright, open the box and remove the tine box and the loose parts that are at the top of the tiller box. Do not remove any other parts in the box.
• Lay the box on one side and open the bottom aps.
• Return the box to an upright position (as shown) and pull the box straight up.
• Leave the engine and throttle handle in the cradle to assist in the assembly.
• Lay everything out so you can easily identify the parts (see parts image and list on page 6).
LOWER HANDLE ASSEMBLY
To identify part numbers see page 6.
Assembly
NOTE: Some of the photos in this manual do not represent your tiller engine. They are for assembly purposes only.
1
• For ease of assembly and stability it is important that you keep the engine assembly in its cardboard cradle.
5
2
• Lay the handle parts within easy reach. You’ll need one of the handle clamps (T7) and one of the lower handles (T3). Note that the lower handles have a short leg on one end.
• Fit the handle clamp along the outside of the short leg. Line up the holes on the clamp and the leg.
• Take the lower handles that you’ve just put together. Slide them into the two recessed channels.
• Make sure you insert them from the rear of the tiller
(gasoline tank faces the operator)... so that the bolt
ts along the back of the
housing.
6
3
• Choose one of the two 3-inch bolts (T11). Slide it through the
rst set of holes — near the
elbow where the lower handle curves. (Pictures 2 & 3)
• Now slide the other lower handle onto the 3-inch bolt. Fit the other handle’s short leg. Add a lock nut
(T14) and tighten nger tight.
(Picture 3)
clamp onto the other
4
• Locate recessed channels below the engine.
• Slide the second 3-inch bolt (T11) through the second set of holes in the short legs. Add a nut
(T14)
and tighten
nger tight until you’ve
completed assembly.
lock
NOTE: THE LOCK NUTS ARE STAMPED. FINGER TIGHT IS APPROXIMATELY 1/2 TO 1-1/2 TURNS UNTIL YOU’VE COMPLETED ASSEMBLY.
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Assembly (Continued)
UPPER HANDLE ASSEMBLY
7a
• Lightly squeeze the lower handles (T3) toward one another so that they line up with the two smaller holes on the carrying handle (T10). Then slide the carrying handle over and down the lower handles. It will rest about four to six inches above the fender.
• Gently pull the lower handles out to their original position.
7b
• Your Mantis Tiller will look like this when the lower handle assembly is complete.
TINE ASSEMBLY
8 9
• Lift the upper handle until it lines up with the lower handle.
Insert carriage bold (T42) from outside in.
• Screw on knob (T12) and fully tighten the knob at the pivot point.
• Cap the exposed bolt with an acorn
11
10
• Now install the handle brace. Line
• Follow the same steps to install the other upper handle onto the other lower handle.
• Use the clip (T9) to secure the throttle cable and wire in place on the lower handle.
• Use a wrench to tighten cap screws
• Now use wrench to tighten all nuts and
nut (T13) and tighten with your 7/16” wrench until snug. Do not over tighten.
it up with the holes on the upper handles. Then insert a cap screw (T15) and a lock nut (T14) on either side.
and lock nuts.
bolts rmly and securely.
1 2 3
• You’ll need the 2 Tines and the 2 retaining pins.
8 Operator’s Manual
• Remove the unit from the cardboard cradle and lay the unit on its side.
• You will notice that one side of the Tine has a circular hole while the other has a “D” shaped hole.
TINE ASSEMBLY (Continued)
4 5 6
Assembly (Continued)
• Attach the Tine so that the circular hole
slides onto the axle rst.
• When the axle protrudes from the other side it will line up perfectly with the “D” shaped hole.
KICKSTAND ASSEMBLY (MODEL 7924 ONLY)
1
2 3
• Position the kickstand brace just above the bend of the lower handles.
• Position the kickstand under the lower handles, line up the holes and thread the kickstand brace bolts into the kickstand.
•Tighten with the 3/8” wrench.
• Slide a retaining pin (T41) through the hole in the axle to secure the Tine.
• Repeat steps for the other side.
• Your Mantis tiller will look like this when lower handle assembly and kickstand is complete.
IMPORTANT NOTE:
Make sure you have installed the handles properly. When you stand behind your tiller, holding the handles, the fender warning label should face you.
79247920
Improper Throttle installation can cause tines to rotate unexpectedly.
IMPORTANT NOTE:
Before you use your MANTIS Tiller, read the
Safety Rules & Warnings on pages 3-5
IMPORTANT NOTE:
Be sure you have proper throttle movements and that the throttle cable is not wrapped or twisted around the
handle bar. Hold down the lockout lever, fully squeeze
the throttle trigger and let go. The throttle triangle must click in both directions. If there is any doubt, remove
air lter and visually check that the throttle triangle hits
both the idle screw and the full open stop. THIS MUST BE DONE BEFORE STARTING THE ENGINE.
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2-Cycle Tiller Fueling
2-CYCLE TILLER FUELING
MIXING FUEL
Use a mixture of 50 parts unleaded regular gasoline and 1 part two-stroke MANTIS oil (50:1.)* Use branded 89 octane (R+M+2) unleaded gasoline (maximum 10% ethanol, or 15% MTBE, no methyl alcohol.)
Here’s how to mix the oil with the gas:
1. Pour 1/2 of the gasoline into a safe container. Do not mix
the fuel and oil in the engine fuel tank.
2. Add 2.6 ounces of two-cycle engine oil to the gasoline and mix. The bottle is measured exactly to 2.6 ounces. Then add the rest of the gasoline.
3. Screw the cap onto the gasoline can. Then swirl the can to
blend the oil and gas.
4. Carefully pour the fuel mix into the tiller’s fuel tank. After
putting the fuel tank’s cap back on, wipe up any spilled fuel from tank and gasoline can.
Need more pre-measured engine oil? You can order it
directly from Mantis or your local authorized Mantis
dealer. Just call toll free 1-800-366-6268 and ask for our Sales Dept.
2.6 oz. bottle of Mantis 50:1 2-cycle engine oil
IMPORTANT:
Two stroke fuel separates and ages. Do not mix more than
you will use in a month. Using old fuel can cause difcult
starting or engine damage. Shake fuel container to thoroughly mix fuel before each use.
Remember …
Never, run your tiller on gasoline alone. This will ruin your engine and void all warranties.
Always use a clean gas can and always use unleaded gas.
Never try to mix the oil and gasoline in the engine fuel tank.
Always mix oil and gas in the proper proportions: 2.6 ounces of two-cycle engine oil to one gallon of unleaded gasoline.
IMPORTANT NOTE:
Do Not use old or stale oil/gasoline mixture. Always use
the proper oil/gasoline mixture. If you do not, your engine will suffer rapid, permanent damage. And you will void the engine warranty.
* 2 Cycle Oil must meet or exceed ISO-L-EGD (ISO/CD
13738) and J.A.S.O. FD Standards
WARNING • DANGER
! !
ALTERNATIVE FUELS, SUCH AS E-15 (15% ETHANOL), E-85 (85% ETHANOL) OR ANY FUELS NOT MEETING ECHO REQUIREMENTS ARE NOT APPROVED FOR USE IN ECHO 2-STROKE GASOLINE ENGINES. USE OF ALTERNATIVE FUELS MAY CAUSE PERFORMANCE PROBLEMS, LOSS OF POWER, OVERHEATING, FUEL VAPOR LOCK AND UNINTENDED MACHINE OPERATION, INCLUDING, BUT NOT LIMITED TO, IMPROPER CLUTCH ENGAGEMENT. ALTERNATIVE FUELS MAY ALSO CAUSE PREMATURE DETERIORATION OF FUEL LINES, GASKETS, CARBURETORS AND OTHER ENGINE COMPONENTS.
Do not operate the engine in a conned
space where dangerous carbon monoxide
fumes can collect.
Fuel is extremely ammable. Handle it with
care. Keep away from ignition sources. Do not
smoke while fueling your equipment
Do not squeeze the throttle trigger when starting. Main-
Avoid accidental blade engagement.
tain proper idle speed adjustment (2500-3100 rpm)
10 Operator’s Manual
2-CYCLE TILLER STARTING
1. Fill the fuel tank with the proper oil/gasoline mixture.
(See previous section.)
2. Hand tighten the gasoline cap just until it’s snug.
3. Place the O/I switch into the I “start/on” position.
(Picture 1)
4. Pull the choke button all the way out, to completely
close the choke. (Picture 2)
5. Locate the purge bulb on the upper right of the
engine, in front of the fuel tank. (See Picture 3) It
sends fuel into the carburetor, for easy starting.
Press the purge bulb until you see fuel ow through
the clear fuel return line. Since you’re starting “cold,”
you may need to press six to eight times. As soon
as fuel starts owing through the clear fuel line, stop
pressing!
6. Recoil pull starting (Different for each model)
Picture 1 Picture 2
Switch
OFF ON
Choke
NOTE: Don’t press the throttle trigger
during the starting of the engine.
2-Cycle Tiller Starting
Picture 3
FOR MODEL 7920:
Pull the recoil starter handle/rope
(Picture 4A) with a controlled motion until resistance is felt. Then give the cord a few brisk
pulls until the engine res. During
cold starting, you may need to try three or four times before
the engine res. Do not pull the
rope out to end stop and do not let it snap back into the starter housing.
NOTE: DO NOT PULL THE CORD MORE THEN 4 TIMES WHEN THE CHOKE IS CLOSED. OVER PULLING MAY CAUSE ENGINE FLOODING!
Bear in mind that, when the engine res, it only coughs or sputters, and will not run on choke.
7. Push the choke button in, all the way, to open the choke.
8. Then pull the starter cord again until engine starts and
runs.
Let the engine warm up two to three minutes before using
NOTE: If engine does not start with choke in “Run” position after 5 engine engagements, repeat Cold Start instructions.
Picture 4A
FOR MODEL 7924 (Fast starting engine option):
Fast starting system signicantly reduces the effort required
to start the engine. Energy is stored in the starter spring each time the handle/rope is pulled.
Slowly pull the recoil starter
handle/rope (Picture 4B) to wind up the spring. You will hear light clicking and then the sound of the released spring. Generally during cold starting, you may need two to four light pulls before the engine
res.
Picture 4B
WARM STARTING
• To start a warm engine, follow the same procedure. The only exception is that you can leave the choke button in and you don’t have to pump the primer bulb.
• Before using the tiller, let the engine idle for a minute to warm up. Before shutting it down, let the engine idle for two to three minutes to cool down.
Never use starting uids as they will cause permanent engine damage. Using them will void the warranty.
Before you use the tiller, read the Safety & Warning rules on pages 5.
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If you follow the normal starting procedure, you should have no problem starting your tiller. But, just in case you do have problems, here’s what to do.
Make sure the start/stop switch is on “start.” You’d be surprised how many people forget to push the switch into the “start” position.
If the switch was on “stop” when you pulled the cord, you may have flooded the engine.
•First, examine the spark plug.
Use the special wrench that comes with our optional MANTIS Handy Item Kit (Item #1422) or a 3/4 inch spark plug wrench. (Picture 1)
•Remove the cap over the spark
plug.
•Unscrew the spark plug.
(Picture 2)
is in the stop position, disconnect spark plug wire and remove plug. Use a paper towel or a clean rag to dry the spark plug, then, with the spark plug out of the engine, pull the starter cord several times.
Next, replace the spark plug. Use the wrench to tighten it and replace the cap. Next, put the switch in the start position and pull the choke button out. Pull the starter cord three or four times until the engine coughs or sputters. Open the choke (push the choke button in) and pull the cord a few times. The engine should start and run.
2. If the end of the spark plug is dry, check to see if the fuel line is blocked. First loosen the fuel cap to relieve pressure in the tank. The fuel line runs from the fuel tank to the carburetor. Pull it off at the carburetor end. Fuel should drip slowly from the line. Wipe off any excess or spilled fuel.
If fuel does not drip from the line, check the line for any bends or pinches. (Picture 3). Kinks in the line restrict the flow of fuel to the engine. Just straighten out the line. Reconnect. Then follow the normal starting procedure.
If fuel drips too freely, the line may be disconnected from the fuel filter. You’ll find the fuel filter inside the fuel tank. Just re- attach the line to the filter, and put the filter back in the tank. Then follow the normal starting procedure.
Here’s Another Way to
WARNING
MAKE SURE THE START/STOP
SWITCH IS IN THE
STOP POSITION.
KEEP PLUG WIRE AWAY
FROM ENGINE TO AVOID
UNINTENTIONAL SPARK.
IMPORTANT NOTE:
To avoid possible damage
to the threads, do not try to remove the plug from a hot aluminum cylinder head.
WHAT TO DO JUST IN CASE
! !
2-Cycle Tiller Starting (Continued)
WHAT TO DO JUST IN CASE
If you follow the normal starting procedure, you should have no problem starting your tiller. But, just in case you do have problems, here’s what to do.
Make sure the O/I switch is on “I” (start).You’d be surprised how many people
Picture 1
Picture 2
Picture 3
12 Operator’s Manual
forget to push the switch into the “I” (start) position.
If the switch was on “O” (stop) when you
pulled the cord, you may have ooded
the engine.
• First, examine the spark plug. Use the special wrench that comes with our optional MANTIS Handy Item Kit (Item #8444) or a 3/4 inch spark plug wrench. (Picture 1)
• Remove the cap over the spark plug.
• Unscrew the spark plug. (Picture 2)
STARTING A FLOODED ENGINE
If the end of the spark plug is wet, the engine may be ooded. Make sure the switch is in the “O” (stop) position, disconnect spark plug wire and remove plug. Use a paper towel or a clean rag to dry the spark plug, then, with the spark plug out of the engine, pull the starter cord several times. Next, replace the spark plug.
Use the wrench to tighten it and replace the cap. Then, put the switch in the “I” (start) position and pull the choke button out. Pull the starter cord three or four times until the engine coughs or sputters. Open the choke (push the choke button in) and pull the cord a few times. The engine should start and run.
FUEL LINES CHECK
If the end of the spark plug is dry, check to see if the fuel line is blocked. First loosen the fuel cap to relieve the pressure in the tank. The fuel line runs from the fuel tank to the carburetor. Pull it off at the carburetor end. Fuel should drip slowly from the line. Wipe off any excess or spilled fuel.
If fuel does not drip from the line, check the line for any bends or pinches. (Picture
3). Kinks in the line restrict the ow of fuel to the engine. Just straighten out the line.
Reconnect. Then follow the normal starting procedure.
If fuel drips too freely, the line may be disconnected from the fuel lter. You’ll nd the fuel lter inside the fuel tank. Just re-attach the line to the lter, and put the lter back
in the tank. Then follow the normal starting procedure.
! !
WARNING
MAKE SURE THE START/STOP SWITCH IS IN THE
STOP POSITION. KEEP PLUG WIRE AWAY FROM
ENGINE TO AVOID UNINTENTIONAL SPARK.
IMPORTANT NOTE:
To avoid possible damage to the threads, do not try to remove the plug from a hot aluminum cylinder head.
2-Cycle Tiller Operation
If engine does not stop when switch is put in the stop position, release the throttle, allow engine to idle. Put the tiller
down, and slide the choke lever to the cold start (closed) position. Have product serviced before using.
Figure 1
Read the instructions carefully. Be
familiar with the controls and the
proper use of the equipment.
NOW YOU’RE READY TO USE YOUR MANTIS TILLER.
If you’ve seen other tillers, your MANTIS Tiller may surprise you. It tills best when you pull it backward! You see, when you pull your MANTIS Tiller backward, you give extra resistance to the tines, so they dig deeper. (Figure 2)
In addition, when you go backward, you erase your footprints. So your soil
stays light and uffy. With other tillers,
by contrast, you walk right over the soil you’ve just tilled, packing it down, so it’s less plantable.
RUN YOUR MANTIS TILLER LIKE A VACUUM CLEANER
Place your Tiller at the head of the row or area you want to till. Start it up. Then use an easy rocking motion. First, pull your Tiller backward. Then use an easy rocking motion. Again, pull your Tiller
A SPECIAL FEATURE
(With the idle set properly and the engine running)
Even when the engine is running, the tines won’t turn unless you squeeze the throttle trigger on the handlebars. When you release the throttle trigger, the tines will stop
.
A TIP FOR EXTENDING YOUR ENGINE’S LIFE
After you start the engine, let your tiller warm up for two to three minutes before you use it. Then,
Figure 2 Figure 3 Figure 4
backward. Then, let it move forward just a little bit. Then pull it backward again. This will help you till deeper.
Keep repeating these steps until you’ve tilled an entire row. Start again on the next row. It’s much like running a vacuum cleaner! (Figure 3)
You Can Even Control Depth.
For Deeper Tilling:
Move your Tiller slowly back and forth, as you would a vacuum cleaner. Work the same area over and over until you’ve dug to your desired depth. (Figure 4)
For Shallow Tilling:
Switch the tines to the cultivating position. (See page 14 to learn how.) Then move your Tiller quickly over your soil surface.
before you put your tiller away, let it idle for a minute to give the engine a chance to cool down.
OPERATION
With engine running, and both hands on the handles, hold down the throttle lockout trigger (Figure
1), then squeeze the throttle trigger gradually to increase the engine speed and engage the tines.
NOTE: This step must be repeated each time your tiller trigger is released.
For Big Weeds or Tough Roots:
Let your Tiller rock back and forth over the tough spot, until the tines slice through the weed or root.
Your MANTIS Tiller Handles Special Tilling Projects:
Want to turn part of your lawn into a
colorful ower border? Your MANTIS
Tiller makes it easy! Just run your Tiller back and forth until the sod begins to break up. Then continue tilling. Your Tiller will chop the clumps of sod until they’re
ne. Then, it will work them into the soil.
Pretty soon, you’ll have a soft, fresh planting bed.
WARNING
! !
ALWAYS MAKE SURE THE HANDLE KNOBS ARE
SECURE BEFORE STARTING YOUR MANTIS TILLER.
13Contact us at www.mantis.com
2-Cycle Tiller Operation (Continued)
If your tines get jammed or entangled, shut off the
engine at once. Remove the obstruction while the
engine is off. Never try to remove an obstruction while
the engine is running. Serious injury can result.
YOUR MANTIS TILLER MAKES WEEDING A PLEASURE!
As a tiller, your MANTIS Tiller works the soil down to 10” (25.4 cm) deep. But, as a cultivator, it gently cultivates the surface, only 2” to 3” (5.09 cm to 7.62 cm) deep.
First, you must switch the tines to the weeding, cultivating position. This takes less than a minute.
Then, your MANTIS Tiller’s sharp “tine teeth” will slice up those pesky weeds, burying them as you go along. And, since the tines in this position won’t dig too deep, they won’t hurt your plants’ precious root systems.
Tilling Cultivating
The operator of this tiller is responsible for
accidents or hazards occurring to himself,
other people or their property.
The result? Your Tiller will cut your weeding time
in half, and turn a tiresome chore into a pleasure.
HOW TO SWITCH FROM TILLING TO CULTIVATING POSITION
1. Make sure your Tiller is off.
2. Remove the retaining pins from the tines.
3. Remove the tines from the axle.
4. Place the right-side tine onto the left-side axle. Place the left side tine onto the right-side axle. The “D” hole should be to the outside.
5. Reinsert the pins. (Figure 1)
To set them for tilling, attach the tines so the points of the blades face forward
- away from the operator. The tines’
points will contact the ground rst.
Figure 1
For cultivating, reverse the tines so that the points of the tines face backward - toward the operator. Now
the long at part of the tine’s blade will contact the ground rst.
14 Operator’s Manual
2-Cycle Tiller Transportation & Storage
2-CYCLE TILLER TRANSPORTATION
Transporting your Tiller is easy. It’s light enough and easy to carry using the carrying handle as seen in Figure 1.
Or, with it running, you can walk it by gently squeezing the throttle until it moves at a comfortable pace.
Your tiller is easily transported in the back of a car or truck. Be sure to empty the fuel tank (This is crucial)! Then stow your tiller in the trunk of your car or truck.
TILLER STORAGE
Pour about a teaspoon of clean, air­cooled, two-cycle oil through the spark-
Never store the equipment
with Fuel in the tank or in
an area where fumes may
accumulate and breach an
open ame or spark
Each fall, or before you store your Mantis Tiller for any long period, be sure to take these measures:
1. Do not store your Tiller with fuel still in it. Even under ideal conditions, stored fuel containing ethanol or MTBE can start to go stale in 30 days. And, since stale fuel has a high gum content, it can clog the carburetor, this, in turn,
will restrict fuel ow. Therefore, when you’re ready to store your Tiller, or will not be using it for more than 2 weeks, drain the fuel tank completely.
2. Next, restart the engine to make sure no fuel is left in the carburetor. Then, run the engine until it stops. This will prevent gum deposits, forming inside of the carburetor and possible engine damage.
3. Disconnect spark plug wire and remove the spark plug. Slowly pull the starter cord once.
4. Inspect the spark plug, and if necessary, clean it. If you need to replace it, buy a NGR-BPM8Y.
plug hole into the combustion chamber. Leaving the spark plug out slowly pull the starter cord two or three times to coat the inside of the cylinder wall.
5. Install the spark plug, but leave the spark plug wire disconnected.
6. Wipe the tines with oil or spray them with WD-40, to prevent rusting.
7. Clean or replace the air lter.
8. Check or replace fuel lter.
9. Check the grease level in the worm gear housing. Add grease if needed.
10. Store your Tiller in an upright position in a clean, dry place. You can store with the handles in an extended position or folded down.
To fold the handles down, simply
loosen the lower 2-pronged knobs until you can pivot the upper handles down. (Figure 2)
Or it can be hung using the handle
brace.
11. Do you have fuel left over from last
season? Dispose of it properly. Buy
fresh oil and gasoline next season.
12. Remove Tilling Tines or attachments and lightly oil tine shaft at least once a year.
Figure 1
Picture 1
WARNING
! !
NEVER CARRY YOUR TILLER AS THE PERSON
IN PICTURE 1 IS DOING. IF YOU DO, YOU WILL
SUFFER SERIOUS INJURY.
Figure 2
15Contact us at www.mantis.com
2-Cycle Tiller Maintenance
HOW TO CHECK, CLEAN AND CHANGE THE AIR FILTER
1. Loosen the wing nut on the side of the air-cleaner cover. (Picture 1)
2. Take off the cover. Make sure to clear the choke button.
3. The air lter is the pad on the inside of the air-cleaner cover. Check whether it is
soiled or moist.
4. If the air lter needs cleaning or no longer ts properly, remove it. Just lift an edge
carefully and “peel” it out. (Picture 2)
5. Use a brush to remove debris from the pad.
6. If the air lter is so dirty that it won’t come clean, you must replace it or severe
engine damage will occur. Order a new one directly from our Customer Service Dept. Call 1-800-366-6268.
7. Insert your clean lter inside the air-cleaner cover.
IMPORTANT! Make sure lter is “seated” properly in the cover. The lter must t snugly inside the rim that holds the lter in place.
Installing the lter incorrectly will cause engine damage and void the warranty. Fit the
cover back over the air cleaner. (Again, make sure to clear the choke button.)
8. Tighten the wing nut to secure the cover.
Note:
Please check the lip on the Air Cleaner Cover. If the lip is chipped or cracked, it should be replaced. This will prevent dirt from being ingested through the carburetor into the inside of the engine.
Picture 1
Air Filter
FUEL FILTER REPLACEMENT
The fuel lter should be replaced every year. Open the fuel cap and using the cap retainer you can remove the fuel intake line. The lter is at the end.
Hold the fuel line and work the lter out. Then just push the new one back into the tube making sure the clamping wire is up high enough to engage with the stem of the lter.
Picture 2
Fuel Filter
16 Operator’s Manual
WARNING • DANGER
! !
REMOVE TINES BEFORE STARTING ENGINE AND
MAKING ADJUSTMENTS
WHAT TO DO IF YOUR ENGINE IDLES TOO HIGH
What if your engine runs too fast … or if the
tines turn the instant you start the Tiller?
You may need to adjust the idle screw right below the H and L screws. Gently turn it counter-clockwise. You’ll know you’ve adjusted it correctly when the axles do not turn at low idle.
WHAT TO DO IF YOUR ENGINE RUNS “ROUGH” CARBURATOR ADJUSTMENT
If your engine runs “rough” or stalls, you may need to adjust the carburetor and idle screws.
If you remove the air-cleaner cover, you’ll see the two carburetor, adjustment
screws
2-Cycle Tiller Maintenance
Picture 1
next to the choke button. (Picture 1)
The “RED” screw is the HIGH-speed adjustment…The “WHITE” screw is the low speed adjustment.
First, remove the tines from the axle. Then start engine. Let it run for two to three minutes. “FLASH” the choke several times during the warm-up by closing and opening it while engine runs in order to clear any air from the Fuel system.
Then stop the engine after it reaches operating temperature.
Now, turn the RED, high-speed screw counter-clockwise all the way to stop… Then turn the WHITE, low speed screw halfway between the counter-clockwise and clockwise stop positions.
Now restart the engine to nish the
carburetor adjustment.
Run the engine at full speed two or three seconds to clear out any excess fuel. Then return to idle.
Now, accelerate the engine to full throttle several times to check for a smooth transition from idle to high speed.
If the engine hesitates turn the WHITE, low­speed screw counter-clockwise one-eighth of a turn. Then accelerate the engine.
Repeat the adjustment until you get a smooth transition to high speed.
HIGH ALTITUDE OPERATION
This engine has been factory adjusted to maintain satisfactory starting, emission, and durability performance up to 1,100 feet (96,0 kPa and above) mean sea level (MSL). To maintain proper engine operation above 1,100 feet (96,0 kPa and above) MSL the carburetor may need to be adjusted by an authorized ECHO service dealer.
IMPORTANT
If the engine is adjusted for operation above 1,100 feet MSL, the carburetor must be re­adjusted when operating the engine below 1,100 feet MSL, otherwise severe engine damage can result.
EXHAUST PORT/MUFFLER CLEANING
Tools required: 4mm Hex wrench, Wood or plastic scraper
CLEANING THE MUFFLER SCREEN
1. Take out the spark plug.
2. Remove the red cylinder cover, (#D1) which is held on by 2 phillips­head screws, (#D2) and 1 hex-head screw, (#D3) which you will need an allen wrench to remove.
3. You will see the metal exhaust guide, held on by 3 more phillips-head screws. (#C1) Remove the exhaust guide.
4. Behind the exhaust guide (#C2) will
be the mufer gasket (#C3) and mufer
screen (#C4). The screen sits under the gasket.
5. If the screen (#C4) is clogged with deposits, it needs to be cleaned. Use carburetor cleaner, and any brush that is not metal. Brush the screen until you are able to see through it.
6. If the screen remains plugged after attempts at cleaning, it must be replaced.
Parts Required: As needed: Heat Shield
1. Remove spark plug lead from spark plug, and remove engine cover (2 screws).
2. Place piston at top dead center. Remove
mufer (A) and heat shield (B).
3. Use a wood or plastic scraping tool to clean deposits from cylinder exhaust port.
IMPORTANT
Never use a metal tool to scrape carbon from the exhaust port. Do not scratch the cylinder or piston when cleaning the exhaust port. Do not allow carbon particles to enter the cylinder.
4. Inspect heat shield, and replace if damaged.
5. Install heat shield and mufer.
6. Tighten mufer mounting bolts (or nuts) to
80-95 in•lbf (90-110 kgf•cm).
7. Start engine, and warm to operating temperature.
8. Stop engine, and re-tighten mounting bolts
(or nuts) to specications.
9. Install engine cover and attach spark plug lead.
C1
C2
C3
C4
C8
C9
! !
WARNING • DANGER
DO NOT USE GASOLINE OR OTHER
FLAMMABLE SUBSTANCE
C5
C6
C7
D1
D2
D3
17Contact us at www.mantis.com
2-Cycle Tiller Maintenance
HOW TO RESEAT THE FLANGE
At some point, you may nd that the
tines won’t turn when you press the throttle. This may mean the engine isn’t sitting all the way down on the worm gear housing.
Perhaps you’ve been using your Tiller for several years. Or perhaps you’ve removed the engine for use with our hedge trimmer attachment, then replaced
it. In either case, the ange bolt may
have come loose and lifted the engine up.
If this happened you’ll notice a gap between the bottom of the engine clutch case and the top of the worm gear housing. (Figure 1)
To x this, loosen the ange bolt. Take
the engine off the worm gear housing. Notice the hex head on top of the drive
shaft . Inside the clutch case, you’ll nd
the clutch drum. Make sure the hex head lines up with the clutch drum inside the clutch case.
Figure 1
Note how the engine doesn’t sit all the way down on the transmission.
Then put the engine back on the worm gear housing. Make sure the plastic carrying handle is not under the fuel tank.
If you’ve followed these steps properly, there will be no gap between the clutch
Note how the engine sits all the way down on the transmission.
Figure 2
case and the worm gear housing. (Figure 2) Make sure you tighten the
ange bolt!
TRANSMISSION CARE
Check the transmission grease level after the rst 10 hours of use, then check yearly.
With the tines off, remove the transmission plate (Figure 3) and gasket to see if the grease level is up to the plate ange (Figure 4). If it is not, you will need to add lithium zero or lithium one grease.
Wipe off any excess grease, replace the transmission gasket and plate.
Figure 3
18 Operator’s Manual
Figure 4
Troubleshooting
Problem Cause Remedy
1. Tines don’t turn when throttle is depressed
2. Engine fails to start
3. Engine hard to start. • Water in gasoline or stale fuel mixture.
4. Engine continuously floods. • Fuel tank vent line is not in an upright position. • Return the fuel tank vent line to the upright
5. There is black smoke coming from
exhaust
6. Engine misses. • Dirt in fuel line or carburetor.
7. Engine lacks power. • Air filter clogged.
8. Engine overheats. • Insufficient oil in fuel mixture
9. Engine noisy or knocking. • Spark plug in incorrect heat range.
10. Engine stalls under load. • Carburetor adjustment too “lean.”
• Engine is not seated properly on the gear housing. • Re-install engine following the instructions on page 18 “How to reseat the flange”.
O/I switch is in “O” position.
• No fuel in tank.
• Fuel strainer clogged.
• Fuel line clogged.
• Spark plug shorted or fouled.
• Spark plug is broken (cracked porcelain or
electrodes broken)
• Ignition lead wire shorted, broken or disconnected from
spark plug.
• Ignition inoperative
• Too much oil in fuel mixture.
• Engine under or over choked.
• Carburetor out of adjustment.
• Gasket leaks (carburetor or cylinder base gasket).
• Weak spark at spark plug.
• The muffler screen is clogged • Clean carbon from muffler screen (page 17)
• Carburetor improperly adjusted.
• Spark plug fouled, broken or incorrect
gap setting.
• Weak or intermittent spark at spark plug.
• Carburetor out of adjustment.
• Muffler clogged.
• Clogged exhaust ports.
• Spark Arrestor Clogged.
• Poor compression.
• Air flow obstructed
• Bearings, piston ring or cylinder walls are worn.
• Engine overheats.
• Move switch to “I”
• Fill Tank.
• Replace Strainer.
• Clean fuel line.
• Install new spark plug.
• Replace spark plug.
• Replace lead wire or attach to spark plug.
• Contact your local authorized dealer.
• Drain entire system and refill with fresh fuel.
• Drain and refill with correct mixture.
• If flooded by over choking, proceed according to instructions in operation section. If under choked, move choke lever to closed position and crank two or three times.
• See “Carburetor Adjustment.”
• Replace gaskets.
• Contact your local authorized dealer.
position and place it under the cylinder cover in the small “pocket” in the cylinder cover
• Remove and clean.
• See “Carburetor Adjustment” (page 17)
• Clean or replace spark plug - set
in. (0.6-0.7 mm)
• Contact your local authorized dealer.
• Clean or replace air filter.
• See “Carburetor Adjustment”.
• Clean carbon from muffler.
• Remove muffler, rotate engine until the piston
is at top of cylinder. With a wooden scraper or blunt tool, remove all carbon from exhaust ports. Be careful not to scratch or damage piston or cylinder walls. Blow out all loose carbon with compressed air. Install muffler and gasket.
• Clean muffler screen (page 17)
• Contact your local authorized dealer.
• Mix fuel as described in starting instructions.
• Clean flywheel cylinder fins and screen.
• Replace with plugs specified for engine.
• Contact your local authorized dealer.
• See “Carburetor Adjustment.” (page 17)
• Remove dust and dirt from between fins.
gap to .024-.028
19Contact us at www.mantis.com
2-Cycle Tiller Assembly
MODEL
NO. 7924
T21B
T43
MODEL
NO. 7920
T21A
T11
T22*
T7
T10
T19
T3
T42
T14
T12
T13
T4
T15
T12
T15
T14
T1
T2
T9
T42
T9
T8
T18
T14
T41
T40
T36
T38
T34
T16
T7
T17
T29
31
T23
T33
T35
T35
T24
T25
T26
T37
T36
37
T38
T27
T28
T30
T45
T32
T20
MODEL NO. 7924 ONLY
T44
T50
T41
T39
T49
T46
20 Operator’s Manual
Parts List
651 #8 Self Tapping Screw
423 Roller Bearing
425 Worm Bearing Race
4
1
2
424 Worm Thrust Bearing
422 Worm Shaft
1
1
426 Worm Disk
428 Retaining Ring
429 Worm Gear
431 Tine Shaft
1
1
430 Worm Gear Thrust Washer
432 Worm Gear Bearing
434 Bearing Seal
2
2
2
435 Bearing Seal Retainer
438RA Tine Assembly, Right
438LA Tine Assembly, Left
418-1 Tine Retaining Pin
430039 Carriage Bolt 1/4-20 X 2.25”
2
1
1
2
2
430042 Ground Wire Jumper, 2 Cycle Engine
400630 Triangle Warning Label (2 Cycle Engine)
458 Roller Bearing
400010 Worm Gear Transmission Assembly
410158 Kickstand, Stand Assembly (Model No. 7924)
410113 Kickstand, Bracket And Hardware (Model No. 7924)
1
1
1
1
1
1
Key Qty. Part No. Description
T26
T27
430069 Upper Handle Throttle Side Assembly
430071 Upper Handle Assembly, Left
1
T28
T29
T30
T31 1
T32 1
430082 Lower Handle W/Plug
430084 Handle Brace Assembly
377 Handle Clamp
4078 M6 Jam Nut
478 Throttle Clip
2
1
2
2
2
T33
T34
T35
400133 Carry Handle
470 Bolt 1/4-20 X 3”
400523 Knob, Two Prongs, Female
1
2
T36
T37
T38
T39
T40
T41
1/4-20 X 1.125 Hex Head Cap Screw
395 Acorn Nut
972 1/4-20 Two-Way Lock Nut
140 Bolt 1/4-20 X 3/8” Long
430058 Mantis Logo Label
4079 M6 Internal Lock Washer
2
4
2 144-2
2
1
2
T42
T43
T44
T45
T46
487MA Engine Label
430208 Fender Guard with Labels
400908 Engine Assembly SV-5C/2 (Model No. 7920)
400904 Engine Assembly SV-5CI/2 (Model No. 7924)
468 Drive Shaft
1
1
1
1
1
T49
T50
466 Worm Gear Housing
436 Gasket
437A Gear Housing Cover
1
1
1
Key Qty. Part No. Description
T1 1
T2
T3
T4
T7
T8
T9
T10
T11 2
T12
T13
T14
T15
T16
T17
T18
T19
T20
T21A
T21B
T22*
T23
T24
T25
*Also in key T46
21Contact us at www.mantis.com
Table of Contents Part Number Index
Table of Contents Part Number Index
Table of Contents Part Number Index
Table of Contents Part Number Index
Table of Contents Part Number Index
Parts Assemblies
Model 7920
SV-5C/2 Engine
Carburetor - C1U-K82
Explosion A
Model 7924
SV-5CI/2 Engine
A34
A7
A1
A3
A4
A35
A36
A6
A5
A8
A10
A9
A12
A11
A19
A13
A37
A38
A20
A14
A30
A2
A24
A25
A22
A26
A27
A28
A29
A17
A16
A15
A31
A32
A33
A18
A21
Key Part No. Qty. Description
A021001090 1 Carburetor - C1U-K82 A1 P005000980 4 Screw, Purge Bulb Retainer A2 P005000620 1 Retainer, Purge Bulb A3 12538108660 1 Bulb, Purge A4 P005000970 1 Base, Purge A5 ------------------ 1 Body, Carburetor / Not Available Separately A6 12537613120 1 Nozzle, Check Valve A7 12532939030 1 Cap, Limiter A8 12532013310 1 Needle - High Speed A9 12532909860 1 Cap, Limiter A10 12531813120 1 Needle - Low Speed A11 12537242030 1 Swivel A12 P005001070 1 Shaft, Throttle A13 12532713930 1 Ring, Retaining A14 12531342030 1 Spring, Return A15 12531413930 1 Screw,Valve A16 12531649030 1 Valve, Throttle A17 12532715130 1 Ring, Retaining A18 12532412820 1 Base, Purge A19 12533406960 1 Screw, Idle Adjust
A23
23
A20 12533306960 1 Spring, Idle Adjust A21 12531012820 2 Screw, Pump Cover A22 12533942030 1 Screw, Metering Lever Pin A23 12530013120 1 Repair Kit / Includes Items 24-33 A24 ------------------- 1 Diaphragm, Metering A25 ------------------- 1 Gasket, Metering Diaphragm A26 ------------------- 1 Pin, Metering Lever A27 ------------------- 1 Lever, Metering A28 ------------------- 1 Valve, Inlet Needle A29 ------------------- 1 Plug, Welch A30 ------------------- 1 Spring, Metering Lever A31 ------------------- 1 Strainer A32 ------------------- 1 Diaphragm, Pump A33 ------------------- 1 Gasket, Pump A34 12530313120 1 A35 ------------------- 1 Diaphragm, Metering A36 ------------------- 1 Gasket, Metering A37 ------------------- 1 Diaphragm, Pump A38 ------------------- 1 Gasket, Pump
Diaphragm/Gasket Kit / Includes Items 35-38
Air Cleaner
Explosion B
B2
B1
Muffler
Explosion C
B17
B14
B13
B8
B4
B7
B6
B10
B9
B5
B3
C9
B12
B11
B15
B16
C1
C2
C3
C8
C4
C5
C6
C7
Key Part No. Qty. Description
B1 90052800005 1 Wingnut - 6 B2 13032611522 1 Cover, Air Filter B3 89012147530 1 Label - Choke B4 13031004560 1 Filter, Air B5 90024205057 2 Screw - 5X57 B6 13041005360 1 Plate, Prevent B7 17851504560 1 Shutter, Choke B8 17851600830 1 Washer - 5 B9 13030104560 1 Case, Air Filter Includes Item 10 B10 17881005230 1 Grommet B11 17851004560 1 Rod, Choke B12 ------------------ 1 Carburetor B13 13001642031 1 Gasket, Intake B14 90023805020 2 Screw - 5X20 B15 90050000005 2 Nut - 5 B16 13001742031 1 Insulator, Intake B17 V103000490 1 Shield, Intake
1
See Carburetor Diagram For Details
Key Part No. Qty. Description
C1 9136704012 3 Screw - 4X12 C2 A313000700 1 Guide, Exhaust C3 V104000072 1 Gasket, Exhaust/Included In Gasket Kit C4 14586240630 1 Screen, Spark Arrester C5 90010505055 2 Screw - 5X55 C6 V347000000 1 Washer - Conical C7 V150000371 1 Plate C8 A300000521 1 Mufer C9 V104000590 1 Shield Exhaust/Included In Gasket Kit
1
22 Operator’s Manual
Table of Contents Part Number Index
Table of Contents Part Number Index
Table of Contents Part Number Index
Parts Assemblies
Model 7920
SV-5C/2 Engine
Engine Cover, Fancase, Clutch Case & Clutch
Explosion D
Model 7924
SV-5CI/2 Engine
D1
D3
Key Part No. Qty. Description
D1 A160000610 1 Cover, Engine D2 90023804018 2 Screw - 4X18 D3 9110704008 1 Screw - 4X8
D17
D16
D13
D11
D5
D15
D12
D10
D9
D8
D7
D6
D4 13041611520 1 Bolt - 5X25 D5 90023804018 4 Screw - 4X18 D6 61022311520 1 Case, Clutch D7 90023806012 1 Screw - 6X12
D14
D8 17501411520 1 Washer, Clutch D9 17504404630 1 Washer, Clutch D10 17501004635 1 Drum, Clutch D11 90080836000 1 Bearing, Ball - 6000 D12 90060000010 1 Washer - 10 D13 17501904630 1 Plate, Clutch D14 17500007531 1 Clutch Asy D15 17501805130 2 Spring, Clutch D16 17500905131 2 Shoe, Clutch D17 17501605020 1 Hub, Clutch
D2
Ignition, Engine & Short Block
Explosion E
E13
E17
E11
E16
E12
E1
E15
E14
E13
E10
E9
E8
E7
E5
D4
E22
E29
E30
E6
E4
E21
E28
E27
E23
E20
E2
E3
E24
E25
E26
Key Part No. Qty. Description
E1 SB1087 1 Short Block -- Sb1087 Includes Items 2-17 E2 90016205022 2 Screw - 5X22 E3 A130000550 1 Cylinder E4 V100000160 1 Gasket, Cylinder Included In Gasket Kit E5 P021007712 1 Piston Kit Includes Items 6-9 E6 A101000090 1 Ring, Piston E7 10001311520 1 Pin, Piston E8 10001504630 2 Ring, Retaining E9 10001411520 2 Spacer, Piston E10 A011000390 1 Crankshaft Asy Includes Item 11 E11 V553000060 1 Bearing, Needle - 8 E12 10020411521 1 Crankcase Kit Items 13-17 E13 10021242031 2 Seal, Oil E14 V622000020 2 Pin, Locating E15 10024242030 1 Gasket, Crankcase Included In Gasket Kit E16 9403536201 2 Bearing, Ball - 6201 E17 90016205028 3 Screw - 5X28 E18 ------------------ 1 Gasket, Intake Included In Gasket Kit E19 ------------------ 1 Shield, Intake Included In Gasket Kit E20 ------------------ 1 Shield, Exhaust Included In Gasket Kit E21 9111304020 2 Screw - 4X20 E22 A411000220 1 Coil, Ignition E23 16202152830 1 Lead - Ignition E24 15901019830 1 Spark Plug -- BPM-8Y E24 A425000000 1 Spark Plug -- BPMR-8Y Canada Models E25 15901103432 1 Terminal, Spark Plug Cap E26 15901201620 1 Cap, Spark Plug E27 15611004920 1 Grommet E28 V475002200 1 Tube, Insulator E29 A409000150 1 Flywheel E30 61032502730 1 Key,Woodruff
E18
E19
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Table of Contents Part Number Index
SV-5C/2 Engine Fuel System S/N: E14112098001 - E14112999999
Table of Contents Part Number Index
SV-5Ci/2 Engine Fuel System S/N: E14912023521 - E14912999999
Table of Contents Part Number Index
SV-5C/2 Engine Engine Cover, Fancase, Starter
Parts Assemblies
Model 7920
SV-5C/2 Engine
Engine Starter
Explosion F
F27
Model 7924
SV-5CI/2 Engine
F28
F25
F26
Model 7920
F24
F20
F30
F31
F32
F21
F22
F23
F29
Model 7924
Key Part No. Qty. Description
F1 A051000640 1 Starter Asy Includes Items 2-8 F2 P022004610 2 Spring, Pawl Return F3 P022004620 2 Pawl, Starter F4 P022006500 1 Case, Starter F5 P022004680 1 Spring, Rewind F6 P022004690 1 Reel, Rope F7 17724611120 1 Retainer, Rope F8 P022004990 1 Grip, Starter F9 P022004600 1 Rope, Starter - 3 X 800 F10 P022004660 1 Spring, Return F11 P022004670 1 Pawl F12 P022004700 1 Spring Asy
F1
F13 P022004640 1 Plate, Cam F14 P022004630 1 Screw F15 A052000150 1 Starter Pawl Asy Includes Items 16-18 F16 P022004740 2 Pawl, Starter F17 17723412220 2 Spring, Return F18 P022002100 2 Ring, Retaining - 4 F19 90016304016 4 Screw - 4 X 16
Model 7920
Key Part No. Qty. Description
F20 A051000950 4 Starter Asy Includes Items 2-8 F21 17722042030 1 Spring, Rewind F22 17721544430 1 Reel, Rope F23 17723644330 1 Screw F24 17722605530 1 Rope, Starter - 3 X 890 F25 17722742030 1 Guide, Rope F26 17722811120 1 Starter Grip Asy Includes Item 8 F27 17724611120 1 Retainer, Rope F28 90023804016 4 Screw - 4 X 16 F29 17720212220 1 Starter Pawl Assy Includes Items 11-12 F30 17721844330 2 Pawl, Starter F31 17723412220 2 Spring, Return F32 90060500008 1 Lockwasher - 8
1
RePower BULK OPTION: 99944440000
1
1
F9
Model 7924
F2
F3
F4
F5
F6
F10
F11
F12
F13
F14
F16
F17
F15
F18
F19
F7
F8
Fuel System Model 7920
Explosion G
G2
G1
G3
G13
G15
G14
Gasket Kit
G12
G16
G10
G11
G8
G9
G5
G4
G7
G6
Fuel System Model 7924
Explosion H
Gasket Kit
H17
H2
H1
H3
H12
H6
H14
H13
H4
H5
H9
H10
H8
H7
24 Operator’s Manual
H11
Key Part No. Qty. Description
G1 P021034480 1 Cap Asy - Black Includes Item 2-3 G2 V107000150 1 Gasket, Cap G3 13105156030 1 Connector, Cap G4 A356000031 1 Vent, Fuel Tank G5 V471001200 1 Pipe - 3 X 5 X 70 -- Black G6 13201006460 1 Pipe - 3 X 6 X 110 -- Clear G7 V471003720 1 Pipe - 3 X 5 X 70 -- Black G8 V490001240 2 Clip - 6 G9 V186000520 1 Connector, Fuel Pipe G10 13120507320 1 Filter, Fuel G11 V471003730 1 Pipe - 3X5x140 -- Black G12 13211546730 1 Grommet G13 90027505015 2 Screw - 5X16 -- Tapping G14 A350000300 1 Fuel tank Asy Includes Item 15 G15 13104528230 21 Sleeve G16 P021009110 1 Gasket Kit
1
RePower Bulk Option: 90014
2
RePower Bulk Option: 90017
3
RePower Bulk Option: N/A
Key Part No. Qty. Description
H1 P021034480 1 Cap Asy - Black Includes Items 2-3 H2 V107000150 1 Gasket, Cap H3 13105156030 1 Connector, Cap H4 13011100530 2 Clip - 5.5 H5 13130056431 1 Vent, Fuel Tank H6 V471001200 1 Pipe - 3 X 5 X 70 -- Black H7 13201049030 1 Pipe - 3 X 6 X 50 -- Clear H8 V471003720 1 Pipe - 3 X 5 X 70 -- Black H9 V490001240 2 Clip - 6 H10 V186000520 1 Connector, Fuel Pipe H11 13120507320 1 Filter, Fuel H12 V471003730 1 Pipe - 3 X 5 X 140 -- Black H13 13211546730 1 Grommet H14 90027505015 2 Screw - 5 X 16 -- Tapping H15 A350001630 1 Fuel Tank Asy Includes Item 16 H16 13104528230 2 Sleeve H17 P021009110 1 Gasket Kit
1
RePower Bulk Option: 90014
2
RePower Bulk Option: 90017
3
RePower Bulk Option: N/A
1
2
3
1
1
2
3
1
ECHO INCORPORATED EMISSION CONTROL WARRANTY STATEMENT
such as: carburetor, fuel-injection system, ignition system, catalytic converter/mufer, fuel tank, fuel feed lines, fuel cap assembly, spark plug, air
for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the equipment/SORE owner, you should be
Any emission related part scheduled for replacement during "required maintenance" is warranted for the period of time prior to the rst scheduled
The Environmental Protection Agency (EPA) and ECHO Incorporated (ECHO Inc.) are pleased to explain the emission control system warranty on your 2010 and later equipment/small off-road engine (SORE). New equipment/SORE must be designed, built and equipped to meet stringent EPA anti-smog standards. ECHO Inc. must warrant the emission control system on your equipment/SORE for the periods of time listed below, provided there has been no abuse, neglect or improper maintenance of your equipment/SORE. Your emission control system may include parts
lters, and other associated components. Where a warrantable condition exists, ECHO Inc will repair your equipment/SORE at no cost to you
including diagnosis, parts and labor. The Emission Control System warranty is extended to the original owner including all subsequent owners.
FOR ECHO AND SHINDAIWA BRANDS
MANUFACTURER'S WARRANTY COVERAGE:
The emission control system is warranted for 2 years or the length of the ECHO Inc. warranty, whichever is longer. If any emission-related part on your equipment is defective, the part will be repaired or replaced by ECHO Inc. or its Authorized Service Representative.
OWNER'S WARRANTY RESPONSIBILITIES:
As the equipment/SORE owner, you are responsible for the performance of the required maintenance listed in your Operator's Manual. ECHO Inc. recommends that you retain all receipts covering maintenance on your equipment/SORE however, ECHO Inc. cannot deny warranty solely
aware that ECHO Inc. may deny you warranty coverage if your equipment/SORE or a part has failed due to abuse, neglect, improper maintenance
or unapproved modications.
You are responsible for presenting your equipment/SORE to an ECHO Inc. authorized service representative as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If a warrantable condition exists and there is no Authorized Dealer within 100 miles, ECHO Inc. will pay to ship the unit to the nearest authorized dealer. If you have questions regarding your
warranty coverage, you should contact ECHO Inc. at 1-800-673-1558, web site WWW.ECHO-USA.COM or contact Shindaiwa at 1-877-986­7783, web site WWW.SHINDAIWA.COM.
WHAT DOES THIS WARRANTY COVER?
ECHO Inc. warrants that your equipment/SORE was designed, built and equipped to conform with applicable EPA emissions standards and that
your equipment/SORE is free from defects in material and workmanship that would cause it to fail to conform with applicable requirements for 2
years or the length of the ECHO Inc. warranty, whichever is longer. The warranty period begins on the date the product is purchased by an end user.
HOW WILL A COVERED PART BE CORRECTED?
If there is a defect in a part covered by this warranty, any ECHO Inc. Authorized Service Dealer will correct the defect. You will not have to pay anything to have the part adjusted, repaired or replaced. This includes any labor and diagnosis for warranted repairs performed by the dealer. In addition, engine parts not expressly covered under this warranty but whose failure is a result of a failure of a covered part will be warranted.
WHAT PARTS ARE COVERED?
Any applicable emission related part not scheduled for "required maintenance" will be repaired or replaced within the warranty period. The repaired or replaced part will be warranted for the remaining ECHO Inc. warranty period.
Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining ECHO Inc. warranty period.
replacement point for that part. Any such part repaired or replaced under warranty shall be warranted for the remainder of the period prior to the
rst scheduled replacement point for that part.
Any manufacturer-approved replacement part may be used in the performance of any warranty maintenance or repairs on emission related parts, and must be provided without charge if the part is still under warranty.
Any replacement part that is equivalent in performance and durability may be used in non-warranty maintenance or repairs, and shall not reduce the warranty obligations of the manufacturer.
Throughout the equipment/SORE warranty period, ECHO Inc. will maintain a supply of warranted parts sufcient to meet the expected demand
for such parts.
SPECIFIC EMISSION RELATED WARRANTED PARTS:
• Electronic Ignition System • Spark Plug
• Catalytic Converter / Mufer Assembly • Carburetor (complete assembly or replaceable components)
• Choke • Fuel-Injection Assembly (or replaceable components)
• Fuel Tank • Fuel Cap Assembly
• Air Filter • Fuel Feed Line (and associated clamps/connectors as applicable)
WHAT IS NOT COVERED?
Any failure caused by abuse, neglect, improper maintenance, unapproved modications, use of unapproved add-on parts/modied parts or
unapproved accessories.
This Emission Control Warranty is valid only for the U.S.A., it's Territories, and Canada.
X7563200600 01/2013
25Contact us at www.mantis.com
26 Operator’s Manual
Contact us at www.mantis.com
LIMITED WARRANTY
MANTIS extends this limited warranty against defects in material and workmanship for a period of two (2) years under normal
usage for residential purposes and two (2) years under normal usage for commercial purposes, from the date of purchase by the original purchaser.
MANTIS will repair or replace, at its option, any part or parts of the product found to be defective in material or workmanship during the warranty period. Warranty repairs and replacements will be made without charge for parts or under warranty will be considered as part of the original product, and any warranty on the replaced parts will expire coincident with the original product warranty. If you think your MANTIS TILLER is defective in material or workmanship, please contact customer service at 800-366-6268 for the location of an authorized servicing dealer or repair center. You will be responsible for pickup and delivery charges.
MANTIS assumes no responsibility in the event that the product was not assembled or used in compliance with any assembly, care, safety, or operating instructions contained in the Operators Manual or accompanying the product. This limited warranty does not cover damages or defects due to normal wear and tear, lack of reasonable and proper maintenance, failure to follow operating instructions or operators manual, misuse, lack of proper storage or accidents. This limited warranty shall not be effective if your Mantis tiller has been subjected to negligence or has been repaired or altered by anyone other than an authorized dealer or authorized service center.
You must maintain your MANTIS TILLER by following the maintenance procedures described in the operators manual. Such routine maintenance, whether performed by you or a dealer, is at your expense.
MANTIS MAKES NO EXPRESS OR IMPLIED WARRANTIES, REPRESENTATIONS OR PROMISES EXCEPT THOSE CONTAINED HEREIN. THERE ARE NO OTHER WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. ALL WARRANTIES OTHER THAN THE EXPRESS WARRANTY SET FORTH ABOVE ARE SPECIFICALLY DISCLAIMED. THE DURATION OF ANY IMPLIED WARRANTY, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANTY. MANTIS DISCLAIMS ALL LIABILITY FOR INDIRECT, INCIDENTAL AND/OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH THE USE OF THE MANTIS PRODUCTS COVERED BY THIS WARRANTY. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS AND/OR DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THAT ABOVE LIMITATIONS AND EXCLUSIONS MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATES TO STATE.
MANTIS 1028 Street Road Southampton, PA 18966 (215) 355-9700
labor. All parts replaced
Specications, descriptions, and illustrative material in this literature are as accurate as known at the time of publication, but are
subject to change without notice.
©2020 Schiller Grounds Care, Inc. All Rights Reserved.
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