Mantis 7566, Deluxe XP 7566 Parts Manual

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Page 1

OPERATOR / PARTS MANUAL

MANTIS® DELUXE XP TILLER

7566

IMPORTANT!

Assembly Instructions Start on Page 7!

Please review the Warning & Safety Information on Pages 4-6

and the Assembly Instructions before unpacking the box.

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Mantis® Deluxe XP Tiller Operator’s Manual

Welcome to the World of Mantis Gardening

Here’s your new MANTIS® Deluxe XP Tiller . . . the lightweight wonder that is making gardening easier.

Unlike big tillers, your MANTIS® Deluxe XP Tiller weighs only 36.3 pounds (16.5 kg) and is like no other. So it lifts easily, handles smoothly, tills and weeds precisely. And, unlike other small tillers, it features dual serpentine tines that churn soil to ten inches deep. It creates a soft, smooth seed bed, even in problem soil.

It’s bigger than a mini tiller and better than a bigger tiller!

Once you know how to use your tiller correctly, we guarantee you’ll love it. So rst, please read this manual. It shows, step by step, how to use your tiller safely.

If you have questions about any topic in this Manual, contact your local Mantis dealer, or call 1-800-366-6268 toll free, Monday – Friday, 8:00am to 5:00pm, Eastern Time.

ATTENTION MANTIS PRODUCT OWNERS! Get maintenance tips for your Mantis

product on our web site at mantis.com

Mantis® Deluxe XP Tiller– 7566

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Page 3

IMPORTANT MESSAGE

Thank you for purchasing this Mantis® product from Schiller Grounds Care, Inc. You have purchased a world class product, one of the best designed and built anywhere.

This machine comes with Operation and Safety instructions, Parts and Service instructions and Engine instructions. The useful life and good service you receive from this machine depends to a large extent on how well you read and understand this manual. Treat your machine properly, lubricate and adjust it as instructed, and it will give you many years of reliable service.

Your safe use of this Mantis

product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manual thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all instructions and warnings completely. Do not remove or defeat any safety features. Make sure those who operate this machine are as well informed and careful in its use as you are.

See an authorized Mantis

dealer for any service or parts needed. This service ensures that you continue to receive the best results

possible from your tiller. You can trust Mantis

replacement parts because they are manufactured with the same high precision and

quality as the original parts.

Schiller Grounds Care, Inc. designs and builds its equipment to serve many years in a safe and productive manner. For longest life, use this machine only as directed in the manual, keep it in good repair and follow safety warnings and instructions. You’ll always be glad you did.

Schiller Grounds Care, Inc.

1028 Street Road

Southampton, PA 18966-4217

PHONE (800) 366-6268 • FAX (215) 956-3855

PAGE

SAFETY RULES & WARNINGS

Special Safety Information .....................................4

Safety & Warnings .................................................4

Safety Decal Information ....................................4-5

Warning Dos or Don’ts ........................................5-6

Engine/Fuel Warning Dos or Don’ts ......................6

ASSEMBLY ................................................................7

Lower Handle .....................................................8-9

Kickstand ............................................................... 9

Upper Handle Assembly ................................. 10-11

Upper Handle Positioning .................................... 11

PAGE

FUELING & STARTING

Fueling/Oil & Starting ...........................................12

Corrective Action .................................................13

OPERATION ........................................................13-16

TRANSPORT ...........................................................16

STORAGE ................................................................ 17

MAINTENANCE ..................................................18-20

MANTIS® DELUXE XP TILLER ASSEMBLY .......22-23

TROUBLESHOOTING .............................................24

EPA ........................................................................... 25

LIMITED WARRANTY INFORMATION ... BACK PAGE

This Operator / Parts Manual is part of the machine. Suppliers of both new and second-hand machines must make sure that this manual is provided with the machine.

TABLE OF CONTENTS

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Mantis® Deluxe XP Tiller Operator’s Manual

You will notice throughout this Owners Manual Safety Rules and Important Notes. Make sure you understand and obey these warnings for your own protection.

I. SPECIAL SAFETY INFORMATION

II. SAFETY & WARNINGS

III. SAFETY DECAL INFORMATION

An important part of the safety system incorporated in this tiller are the warning and information decals found on various parts of the tiller. These decals must be replaced in time due to abrasion, etc. It is your responsibility to replace these decals when they become hard to read.

Safety Rules & Warnings

Improper use or care of this tiller or failure to wear

proper protection can result in serious injury.

Read and understand the rules for safe

operation and all instructions in this manual.

Wear hearing and eye protection.

To reduce the potential for accidents, comply

with the safety instructions in this manual.

Failure to comply may result in serious

personal injury, and/or equipment

and property damage.

The engine exhaust from this product contains

chemicals known to the State of California to cause

cancer, birth defects or other reproductive harm.

Attention: This symbol points out our

important safety instructions.

When you see this symbol,

heed it’s warning!! Stay alert!!

P/N 430057

P/N 400635

P/N 400631

Cutting hazard; keep feet and hands away from rotating tines.

Don’t operate indoors

Caution: when assembling the handles, make sure fuel tank faces away from operator. This is the rear of the tiller, refer to assembly instruction on page 10-11.

Incorrect assembly.

Wear ear and eye Protection.

Do not reach your ngers

and\or hands in between the tine blades

Always remove the outer tines before removing the inner tines

Do not carry the tiller in this position.

Read owner’s manual before using tiller, or performing any repair or maintenance. Keep owners manual in a safe place.

Don’t fuel, refuel, or check fuel while smoking, or near an

open ame or other

ignition source.

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Safety Rules & Warnings

If the tiller is used improperly or safety precautions

are not followed, the users risk serious injury

to themselves and others.

Read and understand this manual before

attempting to operate this tiller.

Operation of this equipment may create sparks

that can start res around dry vegetation. A spark

arrestor is installed. The operator should contact

local re agencies for laws or regulations relating

to re prevention requirements.

IV. WARNINGS - DOS

Read and understand the owner’s manual. Pay particular attention to all sections regarding safety.

1. Always keep a rm grip on both handles

while the tines are moving and/or the engine is running. BE AWARE!! The tines may coast after throttle trigger is released. Make sure tines have come to a complete stop and engine is off before letting go of the tiller.

2. Always maintain a rm footing and

good balance. Do not overreach while operating the tiller. Before you start to use the tiller check the work area for obstacles that might cause you to lose your footing, balance or control of the machine.

3. Thoroughly inspect the area where

equipment is to be used and remove all objects, which can be thrown by the machine.

4. Always keep area clear of children,

pets, and bystanders.

5. Always stay alert. Watch what you are

doing and use common sense. Do not operate unit when fatigued.

6. Always dress properly. Do not wear

loose clothing or jewelry, they might get caught in moving parts. Use sturdy

gloves. Gloves reduce the transmission of vibration to your hands. Prolonged exposure to vibration can cause numbness and other ailments.

7. While working, always wear substantial

footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.

8. Always wear ear and eye protection.

Eye protection must meet applicable CE requirements. To avoid hearing damage, we recommend hearing protection be worn whenever using the equipment.

9. To reduce re hazard, keep the engine, and petrol/gas storage area free of vegetative material and excessive grease.

10. Start the engine carefully, according to

the manufacturer’s instructions and with feet well away from tool(s).

11.

Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition.

12.

Use extreme caution when reversing or pulling the machine towards you.

13. Work only in daylight or good

articial light.

14. Always be sure of your footing on

slopes.

15. Exercise extreme caution when

changing direction on slopes.

16. Always keep a safe distance between

two or more people when working together.

17. Always inspect your unit before each

use. Keep all knobs, nuts, bolts and screws tight to be sure the equipment is in safe working condition.

18. Before using your tiller, always visually

inspect to see that the tools are not worn or damaged. Replace worn or damaged elements and bolts in sets to preserve balance.

19. Always maintain and examine your

Tiller with care. Follow maintenance instructions given in manual.

20. Always store tiller in a sheltered area

(a dry place), not accessible to children. The tiller as well as fuel should not be stored in a house.

21. Always keep in mind that the operator

or user is responsible for accidents or hazards occurring to other people or their property.

22. Always remove the outer set of tines

before removing the inner set of tines.

V. WARNINGS - DON’TS

Don’t use tiller with one hand. Keep

both hands on handles with ngers and

thumbs encircling the handles, while tines are moving, and engine is running.

Don’t overreach. Keep a good footing at all times.

Don’t run with the machine, walk.

Don’t work on excessively steep slopes. Don’t attempt to clear tines while they

are moving. Never try to remove jammed material before switching the engine off and making sure the tines have stopped completely.

Don’t let others operate tiller without proper training.

Do not stand in front of tiller when tines are rotating.

Don’t allow children, incapable people or people unfamiliar with these instructions to use the machine. Local regulations can restrict the age of operator.

Don’t operate while under the inuence

of alcohol or drugs.

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Page 6

Mantis® Deluxe XP Tiller Operator’s Manual

Handle fuel with care, it is highly ammable. Fueling a hot engine or near an ignition source can

cause a re and result in serious personal injury and/or property damage.

Safety Rules & Warnings

VI. ENGINE/FUEL WARNINGS - DOS

VII. ENGINE/FUEL WARNINGS - DON’TS

Always use fresh gasoline. Stale

gasoline can cause damage. Always store fuel in containers

specically designed for this purpose.

Always add fuel before starting the engine.

Always replace all fuel tank and container caps securely.

Always pull starter cord slowly until resistance is felt to avoid kickback and prevent arm or hand injury.

Always operate engine with spark arrestor installed and operating properly.

The use of spark arrestor mufers is

required by law in the state of California (Section 4442 of the California Public Resources Code), as well as in other states or municipalities. Federal laws apply on federal lands.

Stop the engine whenever you leave the machine and before refueling. Allow the engine to cool before storing in any enclosure. Replace worn or damaged parts for safety.

If the fuel tank needs to be drained, this should be done outdoors.

Never pick up or carry a machine while the engine is running.

Don’t fuel, refuel or check fuel while

smoking, or near an open ame or other

ignition source. Stop engine and be sure it is cool before refueling.

Don’t leave the engine running while the tiller is unattended. Stop the engine when carrying out maintenance and cleaning operations, when changing tools and when being transported by means other than under its own power.

Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot.

Don’t refuel, start or run this tiller indoors or in an improperly ventilated area.

Don’t run engine when electrical system

causes spark outside the cylinder. During periodical checks of the spark plug, keep plug a safe distance from cylinder to avoid burning of evaporated fuel from cylinder.

Don’t check for spark with spark plug or plug wire removed. Use an approved tester.

Don’t crank engine with spark plug removed unless spark plug wire is disconnected. Sparks can ignite fumes.

Don’t run engine when the odor of gasoline is present or other explosive conditions exist.

Do not attempt to start the engine if petrol is spilled, but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapors have dissipated.

Don’t operate your tiller if there is an accumulation of debris around the

mufer, and cooling ns. To reduce the re hazard, keep the engine and petrol

storage area free of vegetative material and excessive grease.

Don’t touch hot mufers, cylinders or cooling ns as contact may cause

serious burns. Don’t change the engine governor

setting or over speed the engine. Don’t attempt to remove spark plug while

engine is hot. Removing a spark plug from a hot engine can cause irreparable damage to the engine and will void your warranty.

Don’t use starter uids as they will cause

permanent engine damage.

V. WARNINGS - DON’TS (CONTINUED)

Don’t attempt to repair this tiller. Have

repairs made by a qualied dealer or

repairman. See that only original Mantis parts are used.

Don’t operate tiller with tines having the 3 rods extending from end without having second set of tines attached. Failure to have tines in place will damage tine assembly.

Do not reach you ngers and\or hands

in between the tine blades. Do not attempt to remove the inner tines

before removing the outer tines.

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Page 7

Assembly

Congratulations! You have just purchased a super high-quality product, the Mantis® Deluxe XP Tiller/Cultivator.

This manual will show you how to Assemble, Start, Operate, Transport, Store and Maintain your tiller. The Mantis® Deluxe XP Tiller/Cultivator is designed to bring you years of solid, reliable performance.

WHAT COMES IN THE BOX

WHAT YOU WILL NEED TO ASSEMBLE THE TILLER

Prior to removing the contents and assembling, it is important to:

• Have a clean work area

• Make sure all necessary tools are handy

• You will need a 7/16” crescent wrench

• A ratchet wrench with an extension

• A 7/16” socket

• A 3/8” socket or crescent wrench

Improper assembly of this tiller can result in serious injury. Make

sure to follow all instructions carefully. If you have any questions,

contact our factory at 1-800-366-6268 or an authorized Mantis dealer.

Key Qty. Part No. Description

A 1 N/A Transmission and Engine Assembly

B 1 430023 Loop Handle, Right Half

C 1 430022 Loop Handle, Left Half

D 1 430025 Foam Grip

E 1 430051 Lower Handle with Plug, Right

F 1 430050 Lower Handle with Plug, Left

G 2 4049 Bolt 1/4-20 X 3.25”

H 6 972 1/4-20 Two-Way Lock Nut

I 1 430049 Carry Handle with Grip

J 4 144-2 1/4-20 X 1.125” Hex Head Cap Screws

K 1 430004 Trigger Handle Assembly, 4-Cycle Engine, Right

L 1 430006 Handle Assembly, Left

M 1 430053 Middle Handle with Plug, Right

N 1 430052 Middle Handle with Plug, Left

O 1 430021 Handle Brace

P 2 430038 Knob, 1/4-20 X 1.5 Male

Q 4 400523 Knob, Two Prongs, Female

R 2 430039 Carriage Bolt, 1/4-20 X 2.25”

S 2 430048 Curved Head Bolt, 1/4-20 X 2”

T 2 395 Acorn Nut

U 2 478 Throttle Clip

V-1 1 400328 Tine Assembly, Outer Right

V-2 1 400327 Tine Assembly, Outer Left

W-1 1 400330 Tine Assembly, Inner Right

W-2 1 400329 Tine Assembly, Inner Left

X 2 418-1 Tine Retaining Pins

Y 1 410158 Kickstand, Stand Assembly

Z 1 430037 Kickstand, Bracket and Hardware

G,H, J, P, Q, R, S , T, X, U

Bag Contents

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Page 8

Mantis® Deluxe XP Tiller Operator’s Manual

LET’S BEGIN

• With the box upright, open the box and remove insert.

• Remove second cardboard insert and all loose parts that are at the top of the tillers cradle.

• Lay the box on the side and open the bottom aps.

• Return the box to an upright position and pull the box straight up.

• Right throttle handle attached to tiller assembly with installed tines will be in the box cradle.

• Lay everything out so you can easily identify the parts (see parts image and list on page 7).

Assembly

• For ease of assembly and stability it is important that you keep the engine assembly in its cardboard cradle.

• Position this assembly onto the recessed channels below the engine.

• Open cradle by pulling sides apart. • Slide the foam grip onto the right loop handle.

• Slide the lower left handle onto the bolts.

• Line up the holes of the right loop handle with the holes of the lower right handle.

• Slide the two 3.25” bolts through the hole.

LOWER HANDLE ASSEMBLY

5 6

2 3

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Page 9

Assembly

• Slide the left loop handle into the foam grip and right loop handle.

LOWER HANDLE ASSEMBLY (CONTINUED)

• Slide loop handle through bolts and over top lower left handle, then take two lock nuts and

fasten them nger tight.

• At this point, your Mantis

Deluxe XP Tiller should look like this when lower handle assembly is complete.

• Place the carry handle between the lower handles and line up the holes

• Place two of the 1.125” bolts through holes with hex head on inside of carry handle and with two lock nuts fasten them tight with wrench and socket.

• Position the kickstand bracket just above the bend of the lower handles. The stamped arrow should be pointing up.

• Position the kickstand under the lower handles, line up the holes and thread the kickstand bracket bolts into the kickstand.

• Tighten with the 3/8” crescent wrench.

• Use the 7 /16” wrenches and socket to tighten the rest of the handle bolts.

• Your Mantis

Deluxe XP Tiller will look like this when lower handle assembly and kickstand is complete.

KICKSTAND ASSEMBLY

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Mantis® Deluxe XP Tiller Operator’s Manual

Assembly

• To assemble the upper handles,

rst put the kickstand down.

• Take the right upper handle, the one with the throttle, and slide it between the middle handle and the

lower ange of the brace.

• Layout the middle and upper handles and the handle brace as shown above.

• Insert a curved head bolt into the slot at the bottom of the upper handle so that it comes out the top of the middle handle.

• Take the right middle handle and attach the brace using a hex head cap screw and a 2-way lock nut. Finger tighten.

• Repeat for left side.

• Thread a 2-pronged knob onto the bolt two full turns while leaving it loose.

• Repeat for left side.

UPPER HANDLE ASSEMBLY

4 5 6

• Line up the top holes of the upper handles with the holes on the top of the brace so the handles are in the lowest position.

• Insert the round knob into the brace and tighten.

• Now fully tighten the lower 2-prong knobs.

7 8 9

IMPORTANT NOTE:

Be sure you have proper throttle movements and that the throttle cable is not wrapped or twisted around the handle bar. Hold down the lockout lever, fully squeeze the throttle trigger and let go. Engine throttle triangle must click in both directions. If there is any doubt, remove air lter and visually check that the throttle triangle hits both the idle screw and the full open stop. THIS MUST BE DONE BEFORE STARTING THE ENGINE.

IMPORTANT NOTE:

Make sure you have installed the handles properly. When you stand behind your tiller, holding the handles, the fender warning label should face you.

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Page 11

Assembly

UPPER HANDLE ASSEMBLY (CONTINUED)

• With a 7/16 in. wrench and socket, tighten the nuts and bolts that hold the brace onto the handles.

• Insert the carriage bolts into the bottom holes of the upper handles then through the top holes of the lower handles.

• Loosely thread the other 2-pronged knobs onto the carriage bolts.

10 11 12

• Lift the upper handles until they line up with the lower handles and fully tighten the knobs at the pivot point.

• Cap the exposed bolts with the acorn nuts and tighten with your 7/16” wrench until snug. Do not over tighten.

• Attach the throttle cable clips to the upper and lower handles. Make sure the cable is not wrapped or twisted and you have the proper throttle movement.

* See important notes listed below.

13 14 15

UPPER HANDLE POSITIONING

• Adjust your handle height by loosening the upper 2-prong knobs and removing the round knobs then sliding the upper handles to the desired position.

• Then re-insert the round knobs and re-tighten the 2-prong knobs.

IMPORTANT NOTE:

Before you use your Mantis® Deluxe XP Tiller, read

the Safety Rules & Warnings on pages 4-6

Improper Throttle installation can cause tines to rotate unexpectedly.

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Page 12

Mantis® Deluxe XP Tiller Operator’s Manual

Fuel is extremely ammable. Handle it with

care. Keep away from ignition sources. Do not

smoke while fueling your equipment

Do not operate the engine in a conned

space where dangerous carbon monoxide

fumes can collect.

Avoid accidental blade engagement.

Do not squeeze the throttle trigger when starting. Main-

tain proper idle speed adjustment (2500-3100 rpm)

Mantis® Deluxe XP Tiller Fueling & Starting

MANTIS® DELUXE XP TILLER FUELING AND OIL

• Rock the tiller forward so that it rests on its front loop handle.

• It is important to position the Mantis

Deluxe XP Tiller as

shown in Figure 1 so the oil

will properly ll the crankcase.

Failure to do so will cause engine damage.

• Remove the oil plug.

• Pour in the bottle of pre-measured, Mantis approved, 4-cycle engine oil.

• Always check the oil level before each use. The oil level

should reach the inner rst thread of the reservoir. Do not overll.

• Replace the oil plug.

• Then return the unit to the upright position and put the kickstand down.

Fueling your Mantis® Deluxe XP Tiller/Cultivator is easy.

Unscrew the gas cap and ll the tank about four-fths of the

way up with 89 octane unleaded gasoline. And remember, always drain the gas when transporting the unit from one location to another.

MANTIS® DELUXE XP TILLER STARTING ONLY

Starting the engine for the rst time, or “cold

starting”, is easy.

• First, make sure the start/stop switch, located on the throttle handle, is in the start position,

which is indicated by the “I” symbol.

• Close the choke by moving the choke lever to the up position.

• Press the primer bulb approximately 6 times until the bulb is

lled with gas. Once it is lled, press it two more times.

• Pull the starter cord lightly until you feel resistance and then give it a short, brisk pull. Your tiller should start immediately. Do not pull the cord all the way out and do not let it snap back into the starter housing.

•

Once it is running, open the choke. Ensure the lever is fully down

• To stop the engine, simply push the start/stop switch to the

stop position “O.”

• To start a warm engine, follow the same procedure. Except

now you can leave the choke lever in the down position and there is no need to pump the primer bulb.

• Before using the tiller, let the engine run for a minute to warm

up. And before shutting it down, let the engine run briey to cool down.

Switch on

IMPORTANT NOTE: Check the oil level in the engine before each use. If

oil is low see your 4-Stroke Tiller Engine Manual and information above for details.

Never use starting uids as they will cause permanent

engine damage. Using them will void the warranty. Before you use the tiller, read the Safety & Warning rules on pages 4-6.

IMPORTANT!

It is normal for your 4-stroke engine to smoke for the rst

minute or two of operation, however it is not necessary for this to occur every time. This is a result of the oil being pulled through the engine for lubrication.

Figure 1

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Page 13

If you suspect the engine is

overlled the following procedure

should remove the excess oil from the crankcase and valve cover.

If the engine is overlled, oil will

enter the crankcase and it does

not simply pour out of the oil ll

opening. The excessive oil has to be pumped out as the engine runs. Checking the oil level and draining any excess between multiple 30 second running intervals will bring the oil back to the proper level.

1. Place the engine on a level

surface resting at on the front

loop handle and remove the

oil ll cap/dipstick. Use a catch basin for any oil that overows from the oil ll opening.

2. Replace the oil ll cap/

dipstick and run the engine for approximately 30 seconds then repeat step one. Continue steps 1 & 2 until oil no longer

overows when the oil ll cap/

dipstick is removed.

3. Once the oil level is corrected the engine may continue to smoke while running for several minutes while the residual oil burns off.

MANTIS® DELUXE XP TILLER PROPER OIL FILL/LEVEL CHECK POSITION

Engine must be resting on a at surface on

the fuel tank

This position does not allow for a proper oil level reading and may

cause overlling.

CORRECTIVE ACTION

Mantis® Deluxe XP Tiller Fueling & Starting

Mantis

Deluxe XP Tiller Operation

If engine does not stop when switch is put in the stop position, release the throttle, allow engine to idle.

Put the tiller down, and slide the choke lever to the cold start (closed) position. Have product serviced.

A SPECIAL FEATURE

(With the idle set properly and the engine running)

Even when the engine is running, the tines won’t turn unless you squeeze the throttle trigger on the handlebars. And, when you release the throttle trigger, the tines will stop

A TIP FOR EXTENDING YOUR ENGINE’S LIFE

After you start the engine, let your tiller warm up for two to three minutes before you use it. Then,

before you put your tiller away, let it idle for a minute to give the engine a chance to cool down.

OPERATION

With engine running, and both hands on the handles, hold down the throttle lock out lever (Figure 1), then squeeze the throttle trigger gradually to increase the engine speed and engage the tines.

NOTE: This step must be repeated each time your tiller trigger is released.

Figure 1

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Page 14

Mantis® Deluxe XP Tiller Operator’s Manual

Read the instructions carefully. Be

familiar with the controls and the

proper use of the equipment.

NOW YOU’RE READY TO USE YOUR MANTIS® DELUXE XP TILLER.

If you’ve seen other tillers, your Mantis® Deluxe XP Tiller may surprise you. It tills best when you pull it backward! You see, when you pull your Mantis® Deluxe XP Tiller backward, you give extra resistance to the tines, so they dig deeper.

(Figure 1)

In addition, when you go backward, you erase your footprints. So your soil

stays light and uffy. With other tillers,

by contrast, you walk right over the soil you’ve just tilled, packing it down, so it’s less plantable.

RUN YOUR MANTIS® DELUXE XP TILLER LIKE A VACUUM CLEANER

Place your Tiller at the head of the row or area you want to till. Start it up. Then

use an easy rocking motion. First, pull your Tiller backward. Then use an easy rocking motion. Again, pull your Tiller backward. Then, let it move forward just a little bit. Then pull it backward again. This will help you till deeper.

Keep repeating these steps until you’ve tilled an entire row. Start again on the next row. It’s much like running a vacuum cleaner! (Figure 2)

YOU CAN EVEN CONTROL DEPTH. For Deeper Tilling:

Move your Tiller slowly back and forth, as you would a vacuum cleaner. Work the same area over and over until you’ve dug to your desired depth. (Figure 3)

For Shallow Tilling:

Switch the tines to the cultivating

position. (See page 15 to learn how.) Then move your Tiller quickly over your soil surface.

For Big Weeds or Tough Roots:

Let your Tiller rock back and forth over the tough spot, until the tines slice through the weed or root.

Your MANTIS

Deluxe XP Tiller

Handles Special Tilling Projects:

Want to turn part of your lawn into a

colorful ower border? Your Mantis®

Deluxe XP Tiller makes it easy! Just run your Tiller back and forth until the sod begins to break up. Then continue tilling. Your Tiller will chop the clumps of sod

until they’re ne. Then, it will work them

into the soil. Pretty soon, you’ll have a soft, fresh planting bed.

Figure 1 Figure 2 Figure 3

Mantis® Deluxe XP Tiller Operation

As a tiller, your Mantis® Deluxe XP Tiller works the soil down to 10” (25 cm) deep. But, as a cultivator, it gently cultivates the surface, only 2” to 3” (5 cm to 8 cm) deep.

First, you must switch the tines to the

weeding, cultivating position. This takes less than a minute.

Then, your Mantis® Deluxe XP Tiller’s

sharp “tine teeth” will slice up those

pesky weeds, burying them as you go along. And, since the tines in this

position won’t dig too deep, they won’t hurt your plants’ precious root systems.

The result? Your Tiller will cut your

weeding time in half, and turn a tiresome chore into a pleasure.

The operator of this tiller is responsible for

accidents or hazards occurring to himself,

other people or their property.

If your tines get jammed or entangled, shut off the

engine at once. Remove the obstruction while the

engine is off. Never try to remove an obstruction while

the engine is running. Serious injury can result.

YOUR MANTIS® DELUXE XP TILLER MAKES WEEDING A PLEASURE!

401780 Mantis XP Deluxe tiller manual.indd 14 1/24/13 4:07 PM

Page 15

1. First, you will need to understand that your Mantis® Deluxe XP Tiller has an inner and an outer set of tines on each side of the tiller as shown in Figure 1.

2. Make sure the tiller is turned off.

3. Remove the retaining pins from the

outer set of tines (Figure 2) and remove the outer tines.

4. Only after you have removed the outer

set of tines, then remove the retaining pins from the inner tines and remove the inner tines from the transmission axle (Figure 3)

5. Place the right-side set of inner tines

onto the left-side. The “D” shaped

hole should be to the outside. Make sure the tine retaining pin is installed. Repeat for the other side

6. Place the right side set of outer tines

onto the left-side axle. The “D” shaped

hole should be to the outside and insert the tine retaining pin. Repeat for the other side.

Your Mantis® Deluxe XP Tiller also has the ability to till or cultivate at either a 9” or 16” width. The tiller is sent to you set up for 16”. To run the tiller at a 9” width,

simply remove the inner and outer tines as noted above. Then just put the outer tines back onto the transmission axle and secure with a retaining pin on each side.

Figure 1 Figure 2 Figure 3

Mantis® Deluxe XP Tiller Operation

DO NOT reach your ngers and/or

hand between the tine blades.

DO NOT attempt to remove the

inner set of tines until you have

rst removed the outer set of tines.

IMPORTANT:

To change the tines on your Mantis

Deluxe XP Tiller, push the tiller forward and allow it to rest on the loop handle.

To set them for tilling, attach the tines so the points of the blades face forward

- away from the operator. The tines’

points will contact the ground rst.

For cultivating, reverse the tines so that the points of the tines face backward - toward the operator. Now

the long at part of the tine’s blade will contact the ground rst.

Tilling

Inner Tines

Outer Tines

Cultivating

HOW TO SWITCH FROM TILLING TO CULTIVATING POSITION

Tine Rotation

Tine Teeth

Back

Handles Handles

Front

401780 Mantis XP Deluxe tiller manual.indd 15 1/24/13 4:07 PM

Page 16

Mantis® Deluxe XP Tiller Operator’s Manual

Mantis® Deluxe XP Tiller Transportation

Mantis

Deluxe XP Tiller Operation

Never store the equipment with Fuel in the tank or inside

a building where fumes can accumulate and breach an

open ame or spark

Transporting your tiller is easy. It’s light enough and easy to carry using the carrying handle as seen in Figure 1.

Or, with it running, you can walk it by gently squeezing the throttle until it moves at a comfortable

pace seen in Figure 2.

Your tiller is easily transported in the back of a car or truck. Be sure to empty the fuel tank (This is crucial)! Then stow your tiller in the trunk of your car or truck.

Your Mantis

Deluxe XP Tiller is a

precision weeder that can easily t in

tight places. So don’t be afraid to weed anywhere: between plants and shrubs, in corners, against fences, on raised beds, in wide rows, even in very narrow rows.

Your Mantis® Deluxe XP Tiller weeds six* to nine inches wide. So you can run it in a tightly planted garden without damaging your delicate plants. That’s good news for suburban gardeners, who often have to plant rows close together!

To do this you must take off the tine assemblies (both sides) and replace with only the outer set of tines. Do not operate with only the inner set of tines. Damage will occur using this set of tines.

If you have a “backyard jungle,” rst use

a knife, pruner, or brush cutter to chop up the overgrowth. If the tines become tangled anyway, turn the engine off completely before trying to clear them.

From time to time, you may want to remove the tines to get them completely

clean. To do this, please follow steps 1-4

as noted under “How to Switch From

Tilling to Cultivating Position” on page

15. Then, you can remove any weeds, stones, or mud from the tines. As always, please be sure to remove the outer tines before removing the inner tines. Also,

do not reach your ngers and\or hand in

between the tine blades. When nished,

simply return the tines to their starting positions.

The optional Tine Detangler (Item #1322) will clear tines in a jiffy. Contact your local authorized Mantis

dealer or call

1-800-366-6268 to order.

Figure 1 Figure 2

YOUR MANTIS

DELUXE XP TILLER CAN WEED BETWEEN ROWS!

CLEANING THE TINES

MANTIS

DELUXE XP TILLER TRANSPORTATION

*With optional Planter Furrower attachment. (Item #6222)

401780 Mantis XP Deluxe tiller manual.indd 16 1/24/13 4:07 PM

Page 17

Each fall, or before you store your Mantis® Deluxe XP Tiller for any long period, be sure to take these measures:

1. Do not store your tiller with fuel still in

it. Even under ideal conditions, stored fuel containing ethanol or MTBE can start to go stale in 30 days. And, since stale fuel has a high gum content, it can clog the carburetor, this, in turn,

will restrict fuel ow. Therefore, when

you’re ready to store your tiller, or will not be using it for more than 2 weeks, drain the fuel tank completely.

2. Next, restart the engine to make

sure no fuel is left in the carburetor.

Then, run the engine until it stops. This will prevent gum deposits, forming inside of the carburetor and possible engine damage.

3. Disconnect spark plug wire and remove the spark plug. Slowly pull the starter cord once.

4. Inspect the spark plug, and if necessary, clean it. If you need to replace it, buy a NGK-CMR5H.

5. Install the spark plug, but leave the spark plug wire disconnected.

6. Clean the air lter as directed in your

4-Stroke Engine Manual.

7. Wipe the tines with oil or spray them with WD-40, to prevent rusting.

8. Oil the throttle cable and all visible moving parts. (Do not remove the engine cover.)

9. Check the grease level in the worm gear housing as described on page 19.

10. Store your tiller in an upright position in a clean, dry place. You can store with the handles in an extended position (Figure 1) or folded down (Figure 2).

To fold the handles down, simply

loosen the lower 2-pronged knobs until you can pivot the upper handles down.

11. To fold the handles, follow these

easy steps: Loosen the handle knobs (#40) then fold the handles forward. Tighten knob securely. Your handles are now folded and ready to store in a smaller area.

12. Do you have fuel left over from last

season? Dispose of it properly. Buy

fresh oil and gasoline next season.

13. Remove tilling tines or attachments and lightly oil tine shaft at least once a year.

Tiller Storage

Do not store in an area where

fuel fumes may accumulate

and reach a ame or spark.

MANTIS® DELUXE XP TILLER STORAGE

IMPORTANT:

It is important to store your Mantis® Deluxe XP Tiller in an upright position. Laying the Tiller on its side will cause the oil to leak out of the engine through the air cleaner case.

IMPORTANT:

Avoid any orientation that places the top cover (engine head) down

-this may allow oil from the crankcase to enter the combustion chamber and cause hard starting or a locked piston.

Figure 1

Figure 2

401780 Mantis XP Deluxe tiller manual.indd 17 1/24/13 4:07 PM

Page 18

Mantis® Deluxe XP Tiller Operator’s Manual

Tiller Maintenance

Air Filter

Dipstick

At some point, you may nd that the

tines won’t turn when you squeeze the throttle. This may mean the engine isn’t sitting all the way down on the worm gear housing.

Perhaps you’ve been using your tiller for

several years. The ange bolt (Key #12,

Page 22) may have come loose and lifted the engine up.

If this happened, you’ll notice a gap

between the bottom of the engine ange

(Key #43, Page 22) and the top of the worm gear housing. (Figure 1)

To x this, loosen the ange bolt. Take

the engine off the worm gear housing. Notice the hex head on top of the drive shaft (Key #22, Page 22). Inside the

ange housing, you’ll nd the clutch

drum (Key #57, Page 22). Make sure the hex head lines up with the clutch

drum inside the ange housing.

Then put the engine back on the worm gear housing. Make sure the plastic carrying handle is not under the engine.

If you’ve followed these steps properly, there will be no gap between the engine

ange and the worm gear housing. (Figure 2) Make sure you tighten the

ange bolt!

A wet or dirty air lter can affect the way your engine

starts, performs, and wears. So, it’s a good idea to

check your air lter once a month.

If you work in dusty soil, or if you want to be on the

safe side — then check your lter more often (for

instance, before each use). But be sure to replace it at least once a year, in the spring or fall.

Note how the engine doesn’t sit all the way down on the transmission.

HOW TO RESEAT THE FLANGE AIR FILTER MAINTENANCE

Note how the engine sits all the way down on the transmission.

Figure 1

Figure 2

Figure 3 Figure 4

Your Mantis® Deluxe XP Tiller will require some basic maintenance to keep it performing year after year.

If you are storing your tiller for the season or longer than 30 days it is very important to empty the fuel tank to prevent engine damage.

Undoubtedly, you will be putting your tiller through rigorous use.

Check engine oil level, air lter and fuel lter.

Refer to your Honda® engine manual for more details.

MANTIS® DELUXE XP TILLER BASIC MAINTENANCE

Fuel Filter

How to Check, Clean and Change the Air Filter

1. The air lter is held in the air cleaner in a black

housing on the side of the tiller, behind the gas tank cap.

2. Squeeze the two locking tabs at the rear of the

air cleaner cover (Figure 3) and swing the cover towards the front of the engine to open it

3. The air lter is the dark sponge like material on

the inside of the air cleaner. Check whether it is soiled or moist.

4. If the air lter needs to be cleaned or no longer ts properly, simply remove it by carefully peeling

it out of the air cleaner. (Figure 4)

401780 Mantis XP Deluxe tiller manual.indd 18 1/24/13 4:07 PM

Page 19

AIR FILTER MAINTENANCE

Deluxe XP Tiller Basic Maintenance

5. To clean the air lter

a. Clean the lter element in warm

soapy water, rinse and allow to dry thoroughly. Or, clean in a

non-ammable solvent and allow

to dry.

b. Dip the lter element in clean

engine oil, then squeeze out all excess oil. The engine will smoke when started if too much oil is left in the element.

c. Wipe dirt from the air cleaner

body and cover, using a moist rag. Be careful to prevent dirt from entering the carburetor.

6. Insert your clean lter inside the air

cleaner.

IMPORTANT:

Make sure the lter is “seated” properly in the cover. The lter must t snugly inside the opening that holds the lter in place. Installing the lter incorrectly will

cause engine damage and void the warranty. Fit the cover back over the air cleaner and snap the two locking tabs

IMPORTANT NOTE:

A dirty air cleaner will restrict air

ow to the carburetor, reducing

engine performance. If you operate the engine in very dusty areas,

clean the air lter element more often then specied in the

Maintenance section.

IMPORTANT NOTE:

Operating the engine without an

air lter element, or with a damaged air lter element, will allow

dirt to enter the engine, causing rapid engine wear. This type of damage is not covered by the Limited Warranty

IMPORTANT NOTE:

Please check the lip on the Air Cleaner Cover. If the lip is chipped or cracked, it should be replaced. This will prevent dirt from being ingested through the carburetor into the inside of the engine.

401780 Mantis XP Deluxe tiller manual.indd 19 1/24/13 4:07 PM

Page 20

Mantis® Deluxe XP Tiller Operator’s Manual

Deluxe XP Tiller Basic Maintenance

How to Check the Grease Level Inside the Worm Gear Housing

When we built your Mantis® Deluxe XP Tiller, we added Lithium EP #0 grease to properly lubricate the transmission for

the rst 10 hours of operation. As part of

the regular maintenance of your tiller, it is imperative that you inspect the grease level and add grease if necessary. This will help your tiller give you years of excellent usage.

You will need to add grease with a

grease gun using the tting at the front of

the transmission (Figure 1). You should

add grease through this tting after the rst 10 hours of operation and then every

50 hours of use.

You can use Lithium EP#0 EP#1 grease or #2 grease in combination with specially formulated Mantis

grease (p/n

9985).

The following are different service steps for different type of grease.

IF YOU USE Lithium EP #1 or #0 grease:

1. Make sure the tiller is turned off and remove the tines.

2. Place the tiller front side down on an elevated surface and remove the 4 screws holding the transmission cover

(Figure 2).

3. Remove the transmission cover and gasket. Inspect the grease level. If it is below the edge of the gear housing, you will need to add grease. If it is

already ush with this edge, you do

not need to add grease.

4. If grease is needed, remove the

protective cap from the grease tting,

attach the grease gun, and slowly add

grease until the level is ush with the

edge of the transmission (Figure 3).

5. Return the grease tting protective

cover, gasket and attach transmission cover with the 4 original screws.

IF YOU USE Lithium EP #2 grease in combination with Mantis

grease

(p/n 9985):

Follow steps 1 through 3 and then follow instructions below.

4. If grease is needed, remove protective

cap from the grease tting on the front

of the transmission and attach the grease gun. Please pay attention to the size of the grease gun. Different guns distribute different amount of grease per pump.

a. If you are using Mini grease gun

with 3 ounce cartridge add 5 full pumps of grease. One pump from Mini grease gun is equal to approximately 0.012 oz. or 0.3 grams.

b. If you are using standard

automotive grease gun with 14 ounce cartridge, add 2 full pumps of grease. One pump from a standard automotive grease gun is equal to

0.03 oz. or 0.9 grams.

CAUTION: DO NOT ADD MORE GREASE THAN SPECIFIED ABOVE

5. Remove the grease gun from

the grease tting and replace the

In between adding grease with the grease gun, you should inspect the grease level after approximately 10 hours of operation. If grease is needed, you can add grease directly to the opening in the transmission using Mantis

p/n 9985.

protective cap.

6. Inspect the grease level. If it is below the edge of the gear housing, you will

need to add grease. If it is ush with

the gear housing do not add grease.

7. If you need to add more grease, utilize the specially formulated Mantis grease (p/n 9985). This grease is compatible with the grease that was in the transmission from the factory. DO NOT USE Lithium EP #2 IN THIS STEP. (Figure 4)

8. Return the gasket and the transmission cover. Secure cover with the 4 original screws.

Always inspect the gasket prior to reinstallation. If the gasket is damaged, replace it with a new gasket (p/n 436)

TRANSMISSION CARE

Figure 4

Premature transmission failure can

occur if proper grease level is

not maintained

DO NOT OVERFILL.

Too much grease can create

pressure which can cause seals

to fail or the clutch to slip.

Figure 1

Figure 2

Figure 3

401780 Mantis XP Deluxe tiller manual.indd 20 1/24/13 4:07 PM

Page 21

401780 Mantis XP Deluxe tiller manual.indd 21 1/24/13 4:07 PM

Page 22

Mantis® Deluxe XP Tiller Operator’s Manual

Mantis® Deluxe XP Tiller Assembly

LOWER HANDLE W/PLUG, RIGHT

430051

EXPLODED VIEW

7566 HONDA XP DELUXE TILLER

400523

535556

400132

51149

430057

144-2

444847

972

395

430058

458

430039

400631

418-1

1/4-20 x 1.125 HEX HEAD CAP SCREW

KNOB, TWO PRONGS, FEMALE

BEARING

WARNING LABEL

TRIANGLE WARNING LABEL (4 CYCLY ENGINE)

1/4-20 TWO-WAY LOCK NUT

MANTIS LOGO LABEL

ROLLER BEARING

ACORN NUT

CARRIAGE BOLT 1/4-20 x 2.25"

TINE RETAINING PIN

432

2362

435

434

430

431

429

428

423

1271

293130

1282

426

422

424

425

26424

437A

651

436

WORM GEAR BEARING

BEARING SEAL RETAINER

BEARING

WORM GEAR THRUST WASHER

RETAINING RING

TINE SHAFT

WORM GEAR

ROLLER BEARING

WORM THRUST BEARING

WORM BEARING RACE

WORM DISK

WORM SHAFT

#8 SELF TAPPING SCREW

GEAR HOUSING COVER

GASKET

430048

22*

468

17216

430038

4049

430049

430023

1101

430025

478

910502

430022

430021

430050

CURVED HEAD BOLT, 1/4-20 x2"

DRIVE SHAFT

KNOB, 1/4-20 X1.5 MALE

CARRY HANDLE W/GRIP

BOLT 1/4-20 x 3.25"

LOOP HANDLE RIGHT HALF

LOOP HANDLE LEFT HALF

10-32 x 3/4" FLANGE BOLT

FOAM GRIP

THROTTLE CLIP

LOWER HANDLE W/PLUG, LEFT

HANDLE BRACE

22*

430053

430052

430006

430004

KEY

QTY

PART No

MIDDLE HANDLE W/PLUG, RIGHT

MIDDLE HANDLE W/PLUG, LEFT

HANDLE ASSEMBLY, LEFT

TRIGGER HANDLE ASSEMBLY, 4 CYCLE ENGINE, RIGHT

DESCRIPTION

430043

GROUND WIRE JUMPER, 4 CYCLE ENGINE

4078

M6 JAM NUT

4079

M6 INTERNAL LOCK WASHER

* ALSO IN KEY 52

KICKSTAND, BRACKET AND HARDWARE

KICKSTAND, STAND ASSEMBLY

430037

410158

Spare Parts

400322

400331

400333

1. Set of two inner tines

2. Set of two outer tines

3. Set of four tines (inner and outer)

61626469656667

11111

400524

RETAINING RING

400310

THROTTLE STOP, HONDA 34cc

DUST CAP FOR GREASE FITTING

400313

400300

GREASE FITTING

400330

TINE ASSEMBLY, INNER RIGHT

400329

TINE ASSEMBLY, INNER LEFT

400635

LABEL XP TINE WARNING

TINE ASSEMBLY, OUTER LEFT

400327

CLUTCH DRUM

400308

400529

M6 x 33 MM FLANGE BOLT

400302

M9452

400307

TRANSMISSION ASSEMBLY

BOLT 1/4-20 x 1/2" LONG

ENGINE FLANGE

WORM GEAR HOUSING

400301

400328

TINE ASSEMBLY, OUTER RIGHT

400916

400312

400638

ENGINE ASSEMBLY-35CC HONDA

FENDER GUARD

LABEL, HANDLE BRACE

LOWER HANDLE W/PLUG, RIGHT

430051

400523

535556

400132

51149

430057

144-2

444847

972

395

430058

458

430039

400631

418-1

1/4-20 x 1.125 HEX HEAD CAP SCREW

KNOB, TWO PRONGS, FEMALE

BEARING

WARNING LABEL

TRIANGLE WARNING LABEL (4 CYCLY ENGINE)

1/4-20 TWO-WAY LOCK NUT

MANTIS LOGO LABEL

ROLLER BEARING

ACORN NUT

CARRIAGE BOLT 1/4-20 x 2.25"

TINE RETAINING PIN

432

2362

435

434

430

431

429

428

423

1271

293130

1282

426

422

424

425

26424

437A

651

436

WORM GEAR BEARING

BEARING SEAL RETAINER

BEARING

WORM GEAR THRUST WASHER

RETAINING RING

TINE SHAFT

WORM GEAR

ROLLER BEARING

WORM THRUST BEARING

WORM BEARING RACE

WORM DISK

WORM SHAFT

#8 SELF TAPPING SCREW

GEAR HOUSING COVER

GASKET

430048

22*

468

17216

430038

4049

430049

430023

1101

430025

478

910502

430022

430021

430050

CURVED HEAD BOLT, 1/4-20 x2"

DRIVE SHAFT

KNOB, 1/4-20 X1.5 MALE

CARRY HANDLE W/GRIP

BOLT 1/4-20 x 3.25"

LOOP HANDLE RIGHT HALF

LOOP HANDLE LEFT HALF

10-32 x 3/4" FLANGE BOLT

FOAM GRIP

THROTTLE CLIP

LOWER HANDLE W/PLUG, LEFT

HANDLE BRACE

430053

430052

430006

430004

KEY

QTY

PART No

MIDDLE HANDLE W/PLUG, RIGHT

MIDDLE HANDLE W/PLUG, LEFT

HANDLE ASSEMBLY, LEFT

TRIGGER HANDLE ASSEMBLY, 4 CYCLE ENGINE, RIGHT

DESCRIPTION

430043

GROUND WIRE JUMPER, 4 CYCLE ENGINE

4078

M6 JAM NUT

4079

M6 INTERNAL LOCK WASHER

KICKSTAND, BRACKET AND HARDWARE

KICKSTAND, STAND ASSEMBLY

430037

410158

Spare Parts

400322

400331

400333

1. Set of two inner tines

2. Set of two outer tines

3. Set of four tines (inner and outer)

61626469656667

11111

400524

RETAINING RING

400310

THROTTLE STOP, HONDA 34cc

DUST CAP FOR GREASE FITTING

400313

400300

GREASE FITTING

400330

TINE ASSEMBLY, INNER RIGHT

400329

TINE ASSEMBLY, INNER LEFT

400635

LABEL XP TINE WARNING

TINE ASSEMBLY, OUTER LEFT

400327

CLUTCH DRUM

400308

400529

M6 x 33 MM FLANGE BOLT

400302

M9452

400307

TRANSMISSION ASSEMBLY

BOLT 1/4-20 x 1/2" LONG

ENGINE FLANGE

WORM GEAR HOUSING

400301

400328

TINE ASSEMBLY, OUTER RIGHT

400916

400312

400638

ENGINE ASSEMBLY-35CC HONDA

FENDER GUARD

LABEL, HANDLE BRACE

401780 Mantis XP Deluxe tiller manual.indd 22 1/24/13 4:07 PM

Page 23

Key Qty. Part No. Description

1 1 430004 Trigger Handle Assembly, 4 Cycle Engine, Right

2 1 430006 Handle Assembly, Left

3 1 430053 Middle Handle W/Plug, Right

4 1 430052 Middle Handle W/Plug, Left

6 1 430051 Lower Handle W/Plug, Right

7 1 430050 Lower Handle W/Plug, Left

8 1 430021 Handle Brace

9 1 400638 Label, Handle Brace

10 1 430023 Loop Handle Right Half

11 1 430022 Loop Handle Left Half

12 1 910502 10-32 X 3/4” Flange Bolt

13 2 478 Throttle Clip

14 2 430025 Foam Grip

15 1 430049 Carry Handle W/Grip

16 2 4049 Bolt 1/4-20 X 3.25”

17 2 430038 Knob, 1/4-20 X1.5 Male

18 1 4078 M6 Jam Nut

19 2 430048 Curved Head Bolt, 1/4-20 X2”

20 1 400312 Fender Guard

21 1 400916 Engine Assembly-35cc Honda®22 1 468 Drive Shaft

23 1 400301 Worm Gear Housing

24 1 436 Gasket

25 1 437A Gear Housing Cover

26 4 651 #8 Self Tapping Screw

27 1 423 Roller Bearing

28 2 425 Worm Bearing Race

29 1 424 Worm Thrust Bearing

30 1 422 Worm Shaft

31 1 426 Worm Disk

32 1 428 Retaining Ring

33 1 429 Worm Gear

34 1 431 Tine Shaft

Key Qty. Part No. Description

35 2 430 Worm Gear Thrust Washer

36 2 432 Worm Gear Bearing

37 2 434 Bearing

38 2 435 Bearing Seal Retainer

39 1 400328 Tine Assembly, Outer Right

40 1 400327 Tine Assembly, Outer Left

41 2 418-1 Tine Retaining Pin

42 2 430039 Carriage Bolt 1/4-20 X 2.25”

43 1 400307 Engine Flange

44 1 400631 Triangle Warning Label (4 Cycle Engine)

45 1 458 Roller Bearing

46 1 430058 Mantis Logo Label

47 2 395 Acorn Nut

48 6 972 1/4-20 Two-Way Lock Nut

49 4 144-2 1/4-20 X 1.125 Hex Head Cap Screw

50 2 M9452 Bolt 1/4-20x1/2” Long

51 1 430057 Warning Label

52 1 400302 Transmission Assembly*

53 4 400523 Knob, Two Prongs, Female

54 1 430043 Ground Wire Jumper, 4 Cycle Engine

55 1 4079 M6 Internal Lock Washer

56 1 400132 Bearing

57 1 400308 Clutch Drum

58 4 400529 M6x33mm Flange Bolt

59 1 410158 Kickstand, Stand Assembly

60 1 430037 Kickstand, Bracket And Hardware

61 1 400524 Retaining Ring

62 1 400310 Throttle Stop, Honda

34cc

64 1 400313 Dust Cap for Grease Fitting

65 1 400300 Grease Fitting

66 1 400330 Tine Assembly, Inner Right

67 1 400329 Tine Assembly, Inner Left

69 2 400635 Label XP Tine Warning

70 1 400310 Throttle Stop

* Includes Key #22

401780 Mantis XP Deluxe tiller manual.indd 23 1/24/13 4:07 PM

Page 24

Mantis® Deluxe XP Tiller Operator’s Manual

Problem Cause Remedy

1. Tines don’t turn when throttle is depressed.

• Engine is not seated properly on the gear housing.

• Re-install engine following the instructions on

page 18 (How to reseat the ange).

2. Engine fails to start.

• O/I switch is in “O” position.

• No fuel in tank.

• Fuel strainer clogged.

• Fuel line clogged.

• Spark plug shorted or fouled.

• Spark plug is broken (cracked porcelain or electrodes broken).

• Ignition lead wire shorted, broken or disconnected from spark plug.

• Ignition inoperative.

• Move switch to “I.”

• Fill Tank.

• Replace Strainer.

• Clean fuel line.

• Install new spark plug.

• Replace spark plug.

• Replace lead wire or attach to spark plug.

• Contact your local authorized dealer.

3. Engine hard to start.

• Water in gasoline or stale fuel mixture.

• Engine under or over choked.

• Gasket leaks (carburetor or cylinder base gasket).

• Weak spark at spark plug.

• Drain entire system and rell with fresh fuel.

• Drain and rell with correct mixture.

• If ooded by over choking, proceed according to

instructions in operation section. If under choked, move choke lever to closed position and crank two or three times.

• Replace gaskets.

• Contact your local authorized dealer.

4. There is black smoke coming from exhaust.

• The mufer screen may be clogged.

• The exhaust port may be restricted.

• Clean carbon from mufer screen.

• Clean exhaust port.

5. Engine misses.

• Dirt in fuel line or carburetor.

• Carburetor improperly adjusted.

• Spark plug fouled, broken or incorrect gap setting.

• Weak or intermittent spark at spark plug.

• Remove and clean.

• Clean or replace spark plug - set gap to .024-.028 in. (0.6-0.7 mm).

• Contact your local authorized dealer.

6. Engine lacks power.

•Air lter clogged.

•Carburetor out of adjustment.

•Mufer clogged.

•Clogged exhaust ports.

•Spark Arrestor Clogged.

•Poor compression.

• Clean or replace air lter.

• Clean carbon from mufer.

• Clean Spark Arrestor.

• Contact your local authorized dealer.

7. Engine overheats. • Air ow obstructed. • Clean ywheel cylinder ns and screen.

8. Engine noisy or knocking.

•Spark plug in incorrect heat range.

•Bearings, piston ring or cylinder walls are worn.

• Replace with plugs specied for engine.

• Contact your local authorized dealer.

9. Engine stalls under load.

• Engine overheats.

• Carburetor adjustment too “lean.”

• Remove dust and dirt from between ns.

• Contact your local authorized dealer.

Troubleshooting

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Page 25

EPA PHASE 2 / CALIFORNIA TIER III EMISSION CONTROL

WARRANTY STATEMENT YOUR RIGHTS AND OBLIGATIONS

The Environmental Protection Agency (EPA) and the California Air Resources Board (C.A.R.B.) and The Equipment Manufacturer are pleased to explain the emission control system warranty on your EPA Phase 2 / C.A.R.B. Tier III model year 2005 and later small off road engine (SOREs). New small off road engines must be designed, built and equipped to meet stringent EPA and C.A.R.B. anti-smog standards. Echo, Incorporated must warrant the emission control system on your small off road engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your small off road engine.

Your emission control system may include parts such as the carburetor or fuel injected system, and the ignition system and catalytic converter. Also included may be hoses, belts, connectors and other emission-related assemblies.

Where a warrantable condition exists, the Manufacturer will repair your small off road engine at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE:

The 1995 and later small off road engines are warranted for two years. If any emission-related part on your engine is defective, the part will be repaired or replaced by the Manufacturer.

OWNER’S WARRANTY RESPONSIBILITIES:

- As the small off road engine owner, you are responsible for the performance of the required maintenance listed in your Operator’s Manual. The Manufacturer recommends that you retain all receipts covering maintenance on your small off road engine, but the Manufacturer cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

- As the small off road engine owner, you should however be aware that the Manufacturer may deny you warranty coverage if your small off road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modiﬁcations.

You are responsible for presenting your small off road engine to the Manufacturer’s authorized service center as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact your Product Manufacturer.

EPA PHASE 2 / CALIFORNIA TIER III EMISSIONS DEFECT WARRANTY EXPLANATION

This is additional detailed information about the EPA PHASE 2/ CALIFORNIA TIER III EMISSIONS DEFECT WARRANTY for your small off road engine.

WHAT DOES THIS WARRANTY COVER?

The Manufacturer warrants that your unit was designed, built and equipped to conform with applicable California emissions standards and that your unit is free from defects in material and workmanship that would cause it to fail to conform with applicable requirements within ﬁve (5) years. The warranty period begins on the date the product is delivered to a retail purchaser. This is your emission control system, DEFECTS WARRANTY.

HOW WILL A COVERED PART BE CORRECTED?

If there is a defect in a part covered by this warranty, a Manufacturer’s Authorized Service Dealer will correct the defect.

You will not have to pay anything to have the part adjusted, repaired or replaced. This includes any labor and diagnosis for warranted repairs performed by the dealer. In addition, engine parts not expressly covered under this warranty but whose failure is a result of a failure of a covered part will be warranted.

Emissions System repairs covered under this warranty should be completed in a reasonable time, not to exceed 30 days.

IMPORTANT

If the diagnosis reveals no defect, the emission defect warranty does not apply.

WHAT PARTS ARE COVERED BY THE EPA PHASE 2/ CALIFORNIA TIER III 2005 & LATER SMALL OFF ROAD ENGINE EMISSIONS DEFECT WARRANTY?

• Any emission related part not scheduled for, “required maintenance” (See Engine Operators Manual, “SERVICE MAINTENANCE SCHEDULE”) will be repaired or replaced within the warranty period. The repaired or replaced part will be warranted for the remaining Emissions Defect warranty period.

• Any emission related part scheduled for replacement during “required maintenance” (See Engine Operators Manual, “SERVICE MAINTENANCE SCHEDULE”) is warranted for the period of time prior to the ﬁrst scheduled replacement point for that part. Any such part repaired or replaced under warranty shall be warranted for the remainder of the period prior to the ﬁrst scheduled replacement point for that part.

• Any manufacturer-approved replacement part may be used in the performance of any warranty maintenance or repairs on emission-related parts, and must be provided without charge if the part is still under warranty.

• Any replacement part that is equivalent in performance and durability may be used in non-warranty maintenance or repairs, and shall not reduce the warranty obligations of the manufacturer.

• The owner is responsible for the performance of the required maintenance described in the operators manual.

SPECIFIC EMISSION RELATED WARRANTED PARTS:

- Choke - Carburetor (complete assembly or replaceable components) - Fuel Injection Assembly or replaceable components

- Air Filter - Electronic Ignition System - Spark Plug - Catalytic Converter / Mufﬂer Assembly

WHAT IS NOT COVERED BY THE EPA PHASE 2/CALIFORNIA TIER III 2005 & LATER SMALL OFF ROAD ENGINE EMISSIONS DEFECT WARRANTY?

• Any failure caused by abuse, neglect, improper maintenance.

• Any failure caused by unapproved modiﬁcations, use of unapproved add-on parts/modiﬁed parts or unapproved accessories.

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Page 26

MANTIS extends this limited warranty against defects in material and workmanship for a period of ve (5) years under normal

usage for residential purposes and two (2) years under normal usage for commercial purposes, from the date of purchase by the original purchaser.

MANTIS will repair or replace, at its option, any part or parts of the product found to be defective in material or workmanship during the warranty period. Warranty repairs and replacements will be made without charge for parts or labor. All parts replaced under warranty will be considered as part of the original product, and any warranty on the replaced parts will expire coincident with the original product warranty. If you think your MANTIS TILLER is defective in material or workmanship, you must send it, along with your proof of purchase (sales receipt) to:

Mantis 1028 Street Road Southampton, PA 18966

You are responsible for pickup and delivery charges; the product must be returned to us postage paid.

MANTIS assumes no responsibility in the event that the product was not assembled or used in compliance with any assembly, care, safety, or operating instructions contained in the Owner’s Manual or accompanying the product. This limited warranty does not cover damages or defects due to normal wear and tear, lack of reasonable and proper maintenance, failure to follow operating instructions or owner’s manual, misuse, lack of proper storage or accidents [or routine maintenance parts and service].This limited warranty shall not be effective if your Mantis tiller has been subjected to negligence or has been repaired or altered by anyone other than an authorized dealer or authorized service center.

You must maintain your MANTIS TILLER by following the maintenance procedures described in the owner’s manual. Such routine maintenance, whether performed by you or a dealer, is at your expense.

MANTIS MAKES NO EXPRESS OR IMPLIED WARRANTIES, REPRESENTATIONS OR PROMISES EXCEPT THOSE CONTAINED HEREIN. THERE ARE NO OTHER WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. ALL WARRANTIES OTHER THAN THE EXPRESS WARRANTY SET FORTH ABOVE ARE SPECIFICALLY DISCLAIMED. THE DURATION OF ANY IMPLIED WARRANTY, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANTY. MANTIS DISCLAIMS ALL LIABILITY FOR INDIRECT, INCIDENTAL AND/OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH THE USE OF THE MANTIS PRODUCTS COVERED BY THIS WARRANTY. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS AND/OR DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THAT ABOVE LIMITATIONS AND EXCLUSIONS MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATES TO STATE.

MANTIS 1028 Street Road Southampton, PA 18966 (215) 355-9700

LIMITED WARRANTY

Specications, descriptions, and illustrative material in this literature are as accurate as known at the time of publication, but are

subject to change without notice.

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