Mantis 7566, Deluxe XP 7566 Parts Manual

Page 1
OPERATOR / PARTS MANUAL
MANTIS® DELUXE XP TILLER
7566
IMPORTANT!
Assembly Instructions Start on Page 7!
Please review the Warning & Safety Information on Pages 4-6
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Mantis® Deluxe XP Tiller Operator’s Manual
Welcome to the World of Mantis Gardening
Here’s your new MANTIS® Deluxe XP Tiller . . . the lightweight wonder that is making gardening easier.
Unlike big tillers, your MANTIS® Deluxe XP Tiller weighs only 36.3 pounds (16.5 kg) and is like no other. So it lifts easily, handles smoothly, tills and weeds precisely. And, unlike other small tillers, it features dual serpentine tines that churn soil to ten inches deep. It creates a soft, smooth seed bed, even in problem soil.
It’s bigger than a mini tiller and better than a bigger tiller!
Once you know how to use your tiller correctly, we guarantee you’ll love it. So rst, please read this manual. It shows, step by step, how to use your tiller safely.
If you have questions about any topic in this Manual, contact your local Mantis dealer, or call 1-800-366-6268 toll free, Monday – Friday, 8:00am to 5:00pm, Eastern Time.
ATTENTION MANTIS PRODUCT OWNERS! Get maintenance tips for your Mantis
product on our web site at mantis.com
Mantis® Deluxe XP Tiller– 7566
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IMPORTANT MESSAGE
Thank you for purchasing this Mantis® product from Schiller Grounds Care, Inc. You have purchased a world class product, one of the best designed and built anywhere.
This machine comes with Operation and Safety instructions, Parts and Service instructions and Engine instructions. The useful life and good service you receive from this machine depends to a large extent on how well you read and understand this manual. Treat your machine properly, lubricate and adjust it as instructed, and it will give you many years of reliable service.
Your safe use of this Mantis
®
product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manual thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all instructions and warnings completely. Do not remove or defeat any safety features. Make sure those who operate this machine are as well informed and careful in its use as you are.
See an authorized Mantis
®
dealer for any service or parts needed. This service ensures that you continue to receive the best results
possible from your tiller. You can trust Mantis
®
replacement parts because they are manufactured with the same high precision and
quality as the original parts.
Schiller Grounds Care, Inc. designs and builds its equipment to serve many years in a safe and productive manner. For longest life, use this machine only as directed in the manual, keep it in good repair and follow safety warnings and instructions. You’ll always be glad you did.
Schiller Grounds Care, Inc.
1028 Street Road
Southampton, PA 18966-4217
PHONE (800) 366-6268 • FAX (215) 956-3855
PAGE
SAFETY RULES & WARNINGS
Special Safety Information .....................................4
Safety & Warnings .................................................4
Safety Decal Information ....................................4-5
Warning Dos or Don’ts ........................................5-6
Engine/Fuel Warning Dos or Don’ts ......................6
ASSEMBLY ................................................................7
Lower Handle .....................................................8-9
Kickstand ............................................................... 9
Upper Handle Assembly ................................. 10-11
Upper Handle Positioning .................................... 11
PAGE
FUELING & STARTING
Fueling/Oil & Starting ...........................................12
Corrective Action .................................................13
OPERATION ........................................................13-16
TRANSPORT ...........................................................16
STORAGE ................................................................ 17
MAINTENANCE ..................................................18-20
MANTIS® DELUXE XP TILLER ASSEMBLY .......22-23
TROUBLESHOOTING .............................................24
EPA ........................................................................... 25
LIMITED WARRANTY INFORMATION ... BACK PAGE
This Operator / Parts Manual is part of the machine. Suppliers of both new and second-hand machines must make sure that this manual is provided with the machine.
TABLE OF CONTENTS
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Mantis® Deluxe XP Tiller Operator’s Manual
You will notice throughout this Owners Manual Safety Rules and Important Notes. Make sure you understand and obey these warnings for your own protection.
I. SPECIAL SAFETY INFORMATION
II. SAFETY & WARNINGS
III. SAFETY DECAL INFORMATION
An important part of the safety system incorporated in this tiller are the warning and information decals found on various parts of the tiller. These decals must be replaced in time due to abrasion, etc. It is your responsibility to replace these decals when they become hard to read.
Safety Rules & Warnings
Improper use or care of this tiller or failure to wear
proper protection can result in serious injury.
Read and understand the rules for safe
operation and all instructions in this manual.
Wear hearing and eye protection.
To reduce the potential for accidents, comply
with the safety instructions in this manual.
Failure to comply may result in serious
personal injury, and/or equipment
and property damage.
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Attention: This symbol points out our
important safety instructions.
When you see this symbol,
heed it’s warning!! Stay alert!!
P/N 430057
P/N 400635
P/N 400631
Cutting hazard; keep feet and hands away from rotating tines.
Don’t operate indoors
Caution: when assembling the handles, make sure fuel tank faces away from operator. This is the rear of the tiller, refer to assembly instruction on page 10-11.
Incorrect assembly.
Wear ear and eye Protection.
Do not reach your ngers
and\or hands in between the tine blades
Always remove the outer tines before removing the inner tines
Do not carry the tiller in this position.
Read owner’s manual before using tiller, or performing any repair or maintenance. Keep owners manual in a safe place.
Don’t fuel, refuel, or check fuel while smoking, or near an
open ame or other
ignition source.
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Safety Rules & Warnings
If the tiller is used improperly or safety precautions
are not followed, the users risk serious injury
to themselves and others.
Read and understand this manual before
attempting to operate this tiller.
Operation of this equipment may create sparks
that can start res around dry vegetation. A spark
arrestor is installed. The operator should contact
local re agencies for laws or regulations relating
to re prevention requirements.
IV. WARNINGS - DOS
Read and understand the owner’s manual. Pay particular attention to all sections regarding safety.
1. Always keep a rm grip on both handles
while the tines are moving and/or the engine is running. BE AWARE!! The tines may coast after throttle trigger is released. Make sure tines have come to a complete stop and engine is off before letting go of the tiller.
2. Always maintain a rm footing and
good balance. Do not overreach while operating the tiller. Before you start to use the tiller check the work area for obstacles that might cause you to lose your footing, balance or control of the machine.
3. Thoroughly inspect the area where
equipment is to be used and remove all objects, which can be thrown by the machine.
4. Always keep area clear of children,
pets, and bystanders.
5. Always stay alert. Watch what you are
doing and use common sense. Do not operate unit when fatigued.
6. Always dress properly. Do not wear
loose clothing or jewelry, they might get caught in moving parts. Use sturdy
gloves. Gloves reduce the transmission of vibration to your hands. Prolonged exposure to vibration can cause numbness and other ailments.
7. While working, always wear substantial
footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.
8. Always wear ear and eye protection.
Eye protection must meet applicable CE requirements. To avoid hearing damage, we recommend hearing protection be worn whenever using the equipment.
9. To reduce re hazard, keep the engine, and petrol/gas storage area free of vegetative material and excessive grease.
10. Start the engine carefully, according to
the manufacturer’s instructions and with feet well away from tool(s).
11.
Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition.
12.
Use extreme caution when reversing or pulling the machine towards you.
13. Work only in daylight or good
articial light.
14. Always be sure of your footing on
slopes.
15. Exercise extreme caution when
changing direction on slopes.
16. Always keep a safe distance between
two or more people when working together.
17. Always inspect your unit before each
use. Keep all knobs, nuts, bolts and screws tight to be sure the equipment is in safe working condition.
18. Before using your tiller, always visually
inspect to see that the tools are not worn or damaged. Replace worn or damaged elements and bolts in sets to preserve balance.
19. Always maintain and examine your
Tiller with care. Follow maintenance instructions given in manual.
20. Always store tiller in a sheltered area
(a dry place), not accessible to children. The tiller as well as fuel should not be stored in a house.
21. Always keep in mind that the operator
or user is responsible for accidents or hazards occurring to other people or their property.
22. Always remove the outer set of tines
before removing the inner set of tines.
V. WARNINGS - DON’TS
Don’t use tiller with one hand. Keep
both hands on handles with ngers and
thumbs encircling the handles, while tines are moving, and engine is running.
Don’t overreach. Keep a good footing at all times.
Don’t run with the machine, walk.
Don’t work on excessively steep slopes. Don’t attempt to clear tines while they
are moving. Never try to remove jammed material before switching the engine off and making sure the tines have stopped completely.
Don’t let others operate tiller without proper training.
Do not stand in front of tiller when tines are rotating.
Don’t allow children, incapable people or people unfamiliar with these instructions to use the machine. Local regulations can restrict the age of operator.
Don’t operate while under the inuence
of alcohol or drugs.
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Mantis® Deluxe XP Tiller Operator’s Manual
Handle fuel with care, it is highly ammable. Fueling a hot engine or near an ignition source can
cause a re and result in serious personal injury and/or property damage.
Safety Rules & Warnings
VI. ENGINE/FUEL WARNINGS - DOS
VII. ENGINE/FUEL WARNINGS - DON’TS
Always use fresh gasoline. Stale
gasoline can cause damage. Always store fuel in containers
specically designed for this purpose.
Always add fuel before starting the engine.
Always replace all fuel tank and container caps securely.
Always pull starter cord slowly until resistance is felt to avoid kickback and prevent arm or hand injury.
Always operate engine with spark arrestor installed and operating properly.
The use of spark arrestor mufers is
required by law in the state of California (Section 4442 of the California Public Resources Code), as well as in other states or municipalities. Federal laws apply on federal lands.
Stop the engine whenever you leave the machine and before refueling. Allow the engine to cool before storing in any enclosure. Replace worn or damaged parts for safety.
If the fuel tank needs to be drained, this should be done outdoors.
Never pick up or carry a machine while the engine is running.
Don’t fuel, refuel or check fuel while
smoking, or near an open ame or other
ignition source. Stop engine and be sure it is cool before refueling.
Don’t leave the engine running while the tiller is unattended. Stop the engine when carrying out maintenance and cleaning operations, when changing tools and when being transported by means other than under its own power.
Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot.
Don’t refuel, start or run this tiller indoors or in an improperly ventilated area.
Don’t run engine when electrical system
causes spark outside the cylinder. During periodical checks of the spark plug, keep plug a safe distance from cylinder to avoid burning of evaporated fuel from cylinder.
Don’t check for spark with spark plug or plug wire removed. Use an approved tester.
Don’t crank engine with spark plug removed unless spark plug wire is disconnected. Sparks can ignite fumes.
Don’t run engine when the odor of gasoline is present or other explosive conditions exist.
Do not attempt to start the engine if petrol is spilled, but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapors have dissipated.
Don’t operate your tiller if there is an accumulation of debris around the
mufer, and cooling ns. To reduce the re hazard, keep the engine and petrol
storage area free of vegetative material and excessive grease.
Don’t touch hot mufers, cylinders or cooling ns as contact may cause
serious burns. Don’t change the engine governor
setting or over speed the engine. Don’t attempt to remove spark plug while
engine is hot. Removing a spark plug from a hot engine can cause irreparable damage to the engine and will void your warranty.
Don’t use starter uids as they will cause
permanent engine damage.
V. WARNINGS - DON’TS (CONTINUED)
Don’t attempt to repair this tiller. Have
repairs made by a qualied dealer or
repairman. See that only original Mantis parts are used.
Don’t operate tiller with tines having the 3 rods extending from end without having second set of tines attached. Failure to have tines in place will damage tine assembly.
Do not reach you ngers and\or hands
in between the tine blades. Do not attempt to remove the inner tines
before removing the outer tines.
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Assembly
Congratulations! You have just purchased a super high-quality product, the Mantis® Deluxe XP Tiller/Cultivator.
This manual will show you how to Assemble, Start, Operate, Transport, Store and Maintain your tiller. The Mantis® Deluxe XP Tiller/Cultivator is designed to bring you years of solid, reliable performance.
WHAT COMES IN THE BOX
WHAT YOU WILL NEED TO ASSEMBLE THE TILLER
Prior to removing the contents and assembling, it is important to:
• Have a clean work area
• Make sure all necessary tools are handy
• You will need a 7/16” crescent wrench
• A ratchet wrench with an extension
• A 7/16” socket
• A 3/8” socket or crescent wrench
Improper assembly of this tiller can result in serious injury. Make
sure to follow all instructions carefully. If you have any questions,
contact our factory at 1-800-366-6268 or an authorized Mantis dealer.
Key Qty. Part No. Description
A 1 N/A Transmission and Engine Assembly
B 1 430023 Loop Handle, Right Half
C 1 430022 Loop Handle, Left Half
D 1 430025 Foam Grip
E 1 430051 Lower Handle with Plug, Right
F 1 430050 Lower Handle with Plug, Left
G 2 4049 Bolt 1/4-20 X 3.25”
H 6 972 1/4-20 Two-Way Lock Nut
I 1 430049 Carry Handle with Grip
J 4 144-2 1/4-20 X 1.125” Hex Head Cap Screws
K 1 430004 Trigger Handle Assembly, 4-Cycle Engine, Right
L 1 430006 Handle Assembly, Left
M 1 430053 Middle Handle with Plug, Right
N 1 430052 Middle Handle with Plug, Left
O 1 430021 Handle Brace
P 2 430038 Knob, 1/4-20 X 1.5 Male
Q 4 400523 Knob, Two Prongs, Female
R 2 430039 Carriage Bolt, 1/4-20 X 2.25”
S 2 430048 Curved Head Bolt, 1/4-20 X 2”
T 2 395 Acorn Nut
U 2 478 Throttle Clip
V-1 1 400328 Tine Assembly, Outer Right
V-2 1 400327 Tine Assembly, Outer Left
W-1 1 400330 Tine Assembly, Inner Right
W-2 1 400329 Tine Assembly, Inner Left
X 2 418-1 Tine Retaining Pins
Y 1 410158 Kickstand, Stand Assembly
Z 1 430037 Kickstand, Bracket and Hardware
Y
V1
W1
V2
W2
Z
O
F
E
L
K
I
G,H, J, P, Q, R, S , T, X, U
N
M
D
B
C
A
H
R
J
P
Q
G
S
T
X
U
Bag Contents
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Mantis® Deluxe XP Tiller Operator’s Manual
LET’S BEGIN
• With the box upright, open the box and remove insert.
• Remove second cardboard insert and all loose parts that are at the top of the tillers cradle.
• Lay the box on the side and open the bottom aps.
• Return the box to an upright position and pull the box straight up.
• Right throttle handle attached to tiller assembly with installed tines will be in the box cradle.
• Lay everything out so you can easily identify the parts (see parts image and list on page 7).
Assembly
• For ease of assembly and stability it is important that you keep the engine assembly in its cardboard cradle.
• Position this assembly onto the recessed channels below the engine.
• Open cradle by pulling sides apart. • Slide the foam grip onto the right loop handle.
• Slide the lower left handle onto the bolts.
• Line up the holes of the right loop handle with the holes of the lower right handle.
• Slide the two 3.25” bolts through the hole.
LOWER HANDLE ASSEMBLY
1
5 6
2 3
4
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Assembly
• Slide the left loop handle into the foam grip and right loop handle.
7
LOWER HANDLE ASSEMBLY (CONTINUED)
• Slide loop handle through bolts and over top lower left handle, then take two lock nuts and
fasten them nger tight.
• At this point, your Mantis
®
Deluxe XP Tiller should look like this when lower handle assembly is complete.
• Place the carry handle between the lower handles and line up the holes
• Place two of the 1.125” bolts through holes with hex head on inside of carry handle and with two lock nuts fasten them tight with wrench and socket.
• Position the kickstand bracket just above the bend of the lower handles. The stamped arrow should be pointing up.
• Position the kickstand under the lower handles, line up the holes and thread the kickstand bracket bolts into the kickstand.
• Tighten with the 3/8” crescent wrench.
• Use the 7 /16” wrenches and socket to tighten the rest of the handle bolts.
• Your Mantis
®
Deluxe XP Tiller will look like this when lower handle assembly and kickstand is complete.
KICKSTAND ASSEMBLY
1
8
2
9
3
10
11
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Mantis® Deluxe XP Tiller Operator’s Manual
Assembly
• To assemble the upper handles,
rst put the kickstand down.
• Take the right upper handle, the one with the throttle, and slide it between the middle handle and the
lower ange of the brace.
• Layout the middle and upper handles and the handle brace as shown above.
• Insert a curved head bolt into the slot at the bottom of the upper handle so that it comes out the top of the middle handle.
• Take the right middle handle and attach the brace using a hex head cap screw and a 2-way lock nut. Finger tighten.
• Repeat for left side.
• Thread a 2-pronged knob onto the bolt two full turns while leaving it loose.
• Repeat for left side.
UPPER HANDLE ASSEMBLY
1
4 5 6
2
3
• Line up the top holes of the upper handles with the holes on the top of the brace so the handles are in the lowest position.
• Insert the round knob into the brace and tighten.
• Now fully tighten the lower 2-prong knobs.
7 8 9
IMPORTANT NOTE:
Be sure you have proper throttle movements and that the throttle cable is not wrapped or twisted around the handle bar. Hold down the lockout lever, fully squeeze the throttle trigger and let go. Engine throttle triangle must click in both directions. If there is any doubt, remove air lter and visually check that the throttle triangle hits both the idle screw and the full open stop. THIS MUST BE DONE BEFORE STARTING THE ENGINE.
IMPORTANT NOTE:
Make sure you have installed the handles proper­ly. When you stand behind your tiller, holding the handles, the fender warning label should face you.
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Assembly
UPPER HANDLE ASSEMBLY (CONTINUED)
• With a 7/16 in. wrench and socket, tighten the nuts and bolts that hold the brace onto the handles.
• Insert the carriage bolts into the bottom holes of the upper handles then through the top holes of the lower handles.
• Loosely thread the other 2-pronged knobs onto the carriage bolts.
10 11 12
• Lift the upper handles until they line up with the lower handles and fully tighten the knobs at the pivot point.
• Cap the exposed bolts with the acorn nuts and tighten with your 7/16” wrench until snug. Do not over tighten.
• Attach the throttle cable clips to the upper and lower handles. Make sure the cable is not wrapped or twisted and you have the proper throttle movement.
* See important notes listed below.
13 14 15
UPPER HANDLE POSITIONING
• Adjust your handle height by loosening the upper 2-prong knobs and removing the round knobs then sliding the upper handles to the desired position.
• Then re-insert the round knobs and re-tighten the 2-prong knobs.
1
2
IMPORTANT NOTE:
Before you use your Mantis® Deluxe XP Tiller, read
the Safety Rules & Warnings on pages 4-6
Improper Throttle installation can cause tines to rotate unexpectedly.
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Mantis® Deluxe XP Tiller Operator’s Manual
Fuel is extremely ammable. Handle it with
care. Keep away from ignition sources. Do not
smoke while fueling your equipment
Do not operate the engine in a conned
space where dangerous carbon monoxide
fumes can collect.
Avoid accidental blade engagement.
Do not squeeze the throttle trigger when starting. Main-
tain proper idle speed adjustment (2500-3100 rpm)
Mantis® Deluxe XP Tiller Fueling & Starting
MANTIS® DELUXE XP TILLER FUELING AND OIL
• Rock the tiller forward so that it rests on its front loop handle.
• It is important to position the Mantis
®
Deluxe XP Tiller as
shown in Figure 1 so the oil
will properly ll the crankcase.
Failure to do so will cause engine damage.
• Remove the oil plug.
• Pour in the bottle of pre-measured, Mantis approved, 4-cycle engine oil.
• Always check the oil level before each use. The oil level
should reach the inner rst thread of the reservoir. Do not overll.
• Replace the oil plug.
• Then return the unit to the upright position and put the kickstand down.
Fueling your Mantis® Deluxe XP Tiller/Cultivator is easy.
Unscrew the gas cap and ll the tank about four-fths of the
way up with 89 octane unleaded gasoline. And remember, always drain the gas when transporting the unit from one location to another.
MANTIS® DELUXE XP TILLER STARTING ONLY
Starting the engine for the rst time, or “cold
starting”, is easy.
• First, make sure the start/stop switch, located on the throttle handle, is in the start position,
which is indicated by the “I” symbol.
• Close the choke by moving the choke lever to the up position.
• Press the primer bulb approximately 6 times until the bulb is
lled with gas. Once it is lled, press it two more times.
• Pull the starter cord lightly until you feel resistance and then give it a short, brisk pull. Your tiller should start immediately. Do not pull the cord all the way out and do not let it snap back into the starter housing.
Once it is running, open the choke. Ensure the lever is fully down
• To stop the engine, simply push the start/stop switch to the
stop position “O.”
• To start a warm engine, follow the same procedure. Except
now you can leave the choke lever in the down position and there is no need to pump the primer bulb.
• Before using the tiller, let the engine run for a minute to warm
up. And before shutting it down, let the engine run briey to cool down.
Switch on
IMPORTANT NOTE: Check the oil level in the engine before each use. If
oil is low see your 4-Stroke Tiller Engine Manual and information above for details.
Never use starting uids as they will cause permanent
engine damage. Using them will void the warranty. Before you use the tiller, read the Safety & Warning rules on pages 4-6.
IMPORTANT!
It is normal for your 4-stroke engine to smoke for the rst
minute or two of operation, however it is not necessary for this to occur every time. This is a result of the oil being pulled through the engine for lubrication.
Figure 1
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If you suspect the engine is
overlled the following procedure
should remove the excess oil from the crankcase and valve cover.
If the engine is overlled, oil will
enter the crankcase and it does
not simply pour out of the oil ll
opening. The excessive oil has to be pumped out as the engine runs. Checking the oil level and draining any excess between multiple 30 second running intervals will bring the oil back to the proper level.
1. Place the engine on a level
surface resting at on the front
loop handle and remove the
oil ll cap/dipstick. Use a catch basin for any oil that overows from the oil ll opening.
2. Replace the oil ll cap/
dipstick and run the engine for approximately 30 seconds then repeat step one. Continue steps 1 & 2 until oil no longer
overows when the oil ll cap/
dipstick is removed.
3. Once the oil level is corrected the engine may continue to smoke while running for several minutes while the residual oil burns off.
MANTIS® DELUXE XP TILLER PROPER OIL FILL/LEVEL CHECK POSITION
Engine must be resting on a at surface on
the fuel tank
This position does not allow for a proper oil level reading and may
cause overlling.
CORRECTIVE ACTION
Mantis® Deluxe XP Tiller Fueling & Starting
Mantis
®
Deluxe XP Tiller Operation
If engine does not stop when switch is put in the stop position, release the throttle, allow engine to idle.
Put the tiller down, and slide the choke lever to the cold start (closed) position. Have product serviced.
A SPECIAL FEATURE
(With the idle set properly and the engine running)
Even when the engine is running, the tines won’t turn unless you squeeze the throttle trigger on the handlebars. And, when you release the throttle trigger, the tines will stop
.
A TIP FOR EXTENDING YOUR ENGINE’S LIFE
After you start the engine, let your tiller warm up for two to three minutes before you use it. Then,
before you put your tiller away, let it idle for a minute to give the engine a chance to cool down.
OPERATION
With engine running, and both hands on the handles, hold down the throttle lock out lever (Figure 1), then squeeze the throttle trigger gradually to increase the engine speed and engage the tines.
NOTE: This step must be repeated each time your tiller trigger is released.
Figure 1
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Mantis® Deluxe XP Tiller Operator’s Manual
Read the instructions carefully. Be
familiar with the controls and the
proper use of the equipment.
NOW YOU’RE READY TO USE YOUR MANTIS® DELUXE XP TILLER.
If you’ve seen other tillers, your Mantis® Deluxe XP Tiller may surprise you. It tills best when you pull it backward! You see, when you pull your Mantis® Deluxe XP Tiller backward, you give extra resistance to the tines, so they dig deeper.
(Figure 1)
In addition, when you go backward, you erase your footprints. So your soil
stays light and uffy. With other tillers,
by contrast, you walk right over the soil you’ve just tilled, packing it down, so it’s less plantable.
RUN YOUR MANTIS® DELUXE XP TILLER LIKE A VACUUM CLEANER
Place your Tiller at the head of the row or area you want to till. Start it up. Then
use an easy rocking motion. First, pull your Tiller backward. Then use an easy rocking motion. Again, pull your Tiller backward. Then, let it move forward just a little bit. Then pull it backward again. This will help you till deeper.
Keep repeating these steps until you’ve tilled an entire row. Start again on the next row. It’s much like running a vacuum cleaner! (Figure 2)
YOU CAN EVEN CONTROL DEPTH. For Deeper Tilling:
Move your Tiller slowly back and forth, as you would a vacuum cleaner. Work the same area over and over until you’ve dug to your desired depth. (Figure 3)
For Shallow Tilling:
Switch the tines to the cultivating
position. (See page 15 to learn how.) Then move your Tiller quickly over your soil surface.
For Big Weeds or Tough Roots:
Let your Tiller rock back and forth over the tough spot, until the tines slice through the weed or root.
Your MANTIS
®
Deluxe XP Tiller
Handles Special Tilling Projects:
Want to turn part of your lawn into a
colorful ower border? Your Mantis®
Deluxe XP Tiller makes it easy! Just run your Tiller back and forth until the sod begins to break up. Then continue tilling. Your Tiller will chop the clumps of sod
until they’re ne. Then, it will work them
into the soil. Pretty soon, you’ll have a soft, fresh planting bed.
Figure 1 Figure 2 Figure 3
Mantis® Deluxe XP Tiller Operation
As a tiller, your Mantis® Deluxe XP Tiller works the soil down to 10” (25 cm) deep. But, as a cultivator, it gently cultivates the surface, only 2” to 3” (5 cm to 8 cm) deep.
First, you must switch the tines to the
weeding, cultivating position. This takes less than a minute.
Then, your Mantis® Deluxe XP Tiller’s
sharp “tine teeth” will slice up those
pesky weeds, burying them as you go along. And, since the tines in this
position won’t dig too deep, they won’t hurt your plants’ precious root systems.
The result? Your Tiller will cut your
weeding time in half, and turn a tiresome chore into a pleasure.
The operator of this tiller is responsible for
accidents or hazards occurring to himself,
other people or their property.
If your tines get jammed or entangled, shut off the
engine at once. Remove the obstruction while the
engine is off. Never try to remove an obstruction while
the engine is running. Serious injury can result.
YOUR MANTIS® DELUXE XP TILLER MAKES WEEDING A PLEASURE!
401780 Mantis XP Deluxe tiller manual.indd 14 1/24/13 4:07 PM
Page 15
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Contact us at mantis.com or Your Local Authorized Mantis® Dealer
1. First, you will need to understand that your Mantis® Deluxe XP Tiller has an inner and an outer set of tines on each side of the tiller as shown in Figure 1.
2. Make sure the tiller is turned off.
3. Remove the retaining pins from the
outer set of tines (Figure 2) and remove the outer tines.
4. Only after you have removed the outer
set of tines, then remove the retaining pins from the inner tines and remove the inner tines from the transmission axle (Figure 3)
5. Place the right-side set of inner tines
onto the left-side. The “D” shaped
hole should be to the outside. Make sure the tine retaining pin is installed. Repeat for the other side
6. Place the right side set of outer tines
onto the left-side axle. The “D” shaped
hole should be to the outside and insert the tine retaining pin. Repeat for the other side.
Your Mantis® Deluxe XP Tiller also has the ability to till or cultivate at either a 9” or 16” width. The tiller is sent to you set up for 16”. To run the tiller at a 9” width,
simply remove the inner and outer tines as noted above. Then just put the outer tines back onto the transmission axle and secure with a retaining pin on each side.
Figure 1 Figure 2 Figure 3
Mantis® Deluxe XP Tiller Operation
DO NOT reach your ngers and/or
hand between the tine blades.
DO NOT attempt to remove the
inner set of tines until you have
rst removed the outer set of tines.
IMPORTANT:
To change the tines on your Mantis
®
Deluxe XP Tiller, push the tiller forward and allow it to rest on the loop handle.
To set them for tilling, attach the tines so the points of the blades face forward
- away from the operator. The tines’
points will contact the ground rst.
For cultivating, reverse the tines so that the points of the tines face backward - toward the operator. Now
the long at part of the tine’s blade will contact the ground rst.
Tilling
Inner Tines
Outer Tines
Cultivating
HOW TO SWITCH FROM TILLING TO CULTIVATING POSITION
Tine Rotation
Tine Rotation
Tine Teeth
Tine Teeth
Back
Back
Handles Handles
Front
Front
401780 Mantis XP Deluxe tiller manual.indd 15 1/24/13 4:07 PM
Page 16
16
Mantis® Deluxe XP Tiller Operator’s Manual
Mantis® Deluxe XP Tiller Transportation
Mantis
®
Deluxe XP Tiller Operation
Never store the equipment with Fuel in the tank or inside
a building where fumes can accumulate and breach an
open ame or spark
Transporting your tiller is easy. It’s light enough and easy to carry using the carrying handle as seen in Figure 1.
Or, with it running, you can walk it by gently squeezing the throttle until it moves at a comfortable
pace seen in Figure 2.
Your tiller is easily transported in the back of a car or truck. Be sure to empty the fuel tank (This is crucial)! Then stow your tiller in the trunk of your car or truck.
Your Mantis
®
Deluxe XP Tiller is a
precision weeder that can easily t in
tight places. So don’t be afraid to weed anywhere: between plants and shrubs, in corners, against fences, on raised beds, in wide rows, even in very narrow rows.
Your Mantis® Deluxe XP Tiller weeds six* to nine inches wide. So you can run it in a tightly planted garden without damaging your delicate plants. That’s good news for suburban gardeners, who often have to plant rows close together!
To do this you must take off the tine assemblies (both sides) and replace with only the outer set of tines. Do not operate with only the inner set of tines. Damage will occur using this set of tines.
If you have a “backyard jungle,” rst use
a knife, pruner, or brush cutter to chop up the overgrowth. If the tines become tangled anyway, turn the engine off completely before trying to clear them.
From time to time, you may want to remove the tines to get them completely
clean. To do this, please follow steps 1-4
as noted under “How to Switch From
Tilling to Cultivating Position” on page
15. Then, you can remove any weeds, stones, or mud from the tines. As always, please be sure to remove the outer tines before removing the inner tines. Also,
do not reach your ngers and\or hand in
between the tine blades. When nished,
simply return the tines to their starting positions.
The optional Tine Detangler (Item #1322) will clear tines in a jiffy. Contact your local authorized Mantis
®
dealer or call
1-800-366-6268 to order.
Figure 1 Figure 2
YOUR MANTIS
®
DELUXE XP TILLER CAN WEED BETWEEN ROWS!
CLEANING THE TINES
MANTIS
®
DELUXE XP TILLER TRANSPORTATION
*With optional Planter Furrower attachment. (Item #6222)
401780 Mantis XP Deluxe tiller manual.indd 16 1/24/13 4:07 PM
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Contact us at mantis.com or Your Local Authorized Mantis® Dealer
Each fall, or before you store your Mantis® Deluxe XP Tiller for any long period, be sure to take these measures:
1. Do not store your tiller with fuel still in
it. Even under ideal conditions, stored fuel containing ethanol or MTBE can start to go stale in 30 days. And, since stale fuel has a high gum content, it can clog the carburetor, this, in turn,
will restrict fuel ow. Therefore, when
you’re ready to store your tiller, or will not be using it for more than 2 weeks, drain the fuel tank completely.
2. Next, restart the engine to make
sure no fuel is left in the carburetor.
Then, run the engine until it stops. This will prevent gum deposits, forming inside of the carburetor and possible engine damage.
3. Disconnect spark plug wire and remove the spark plug. Slowly pull the starter cord once.
4. Inspect the spark plug, and if necessary, clean it. If you need to replace it, buy a NGK-CMR5H.
5. Install the spark plug, but leave the spark plug wire disconnected.
6. Clean the air lter as directed in your
4-Stroke Engine Manual.
7. Wipe the tines with oil or spray them with WD-40, to prevent rusting.
8. Oil the throttle cable and all visible moving parts. (Do not remove the engine cover.)
9. Check the grease level in the worm gear housing as described on page 19.
10. Store your tiller in an upright position in a clean, dry place. You can store with the handles in an extended position (Figure 1) or folded down (Figure 2).
To fold the handles down, simply
loosen the lower 2-pronged knobs until you can pivot the upper handles down.
11. To fold the handles, follow these
easy steps: Loosen the handle knobs (#40) then fold the handles forward. Tighten knob securely. Your handles are now folded and ready to store in a smaller area.
12. Do you have fuel left over from last
season? Dispose of it properly. Buy
fresh oil and gasoline next season.
13. Remove tilling tines or attachments and lightly oil tine shaft at least once a year.
Tiller Storage
Do not store in an area where
fuel fumes may accumulate
and reach a ame or spark.
MANTIS® DELUXE XP TILLER STORAGE
IMPORTANT:
It is important to store your Mantis® Deluxe XP Tiller in an upright position. Laying the Tiller on its side will cause the oil to leak out of the engine through the air cleaner case.
IMPORTANT:
Avoid any orientation that places the top cover (engine head) down
-this may allow oil from the crank­case to enter the combustion chamber and cause hard starting or a locked piston.
Figure 1
Figure 2
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Page 18
18
Mantis® Deluxe XP Tiller Operator’s Manual
Tiller Maintenance
Air Filter
Dipstick
At some point, you may nd that the
tines won’t turn when you squeeze the throttle. This may mean the engine isn’t sitting all the way down on the worm gear housing.
Perhaps you’ve been using your tiller for
several years. The ange bolt (Key #12,
Page 22) may have come loose and lifted the engine up.
If this happened, you’ll notice a gap
between the bottom of the engine ange
(Key #43, Page 22) and the top of the worm gear housing. (Figure 1)
To x this, loosen the ange bolt. Take
the engine off the worm gear housing. Notice the hex head on top of the drive shaft (Key #22, Page 22). Inside the
ange housing, you’ll nd the clutch
drum (Key #57, Page 22). Make sure the hex head lines up with the clutch
drum inside the ange housing.
Then put the engine back on the worm gear housing. Make sure the plastic carrying handle is not under the engine.
If you’ve followed these steps properly, there will be no gap between the engine
ange and the worm gear housing. (Figure 2) Make sure you tighten the
ange bolt!
A wet or dirty air lter can affect the way your engine
starts, performs, and wears. So, it’s a good idea to
check your air lter once a month.
If you work in dusty soil, or if you want to be on the
safe side — then check your lter more often (for
instance, before each use). But be sure to replace it at least once a year, in the spring or fall.
Note how the engine doesn’t sit all the way down on the transmission.
HOW TO RESEAT THE FLANGE AIR FILTER MAINTENANCE
Note how the engine sits all the way down on the transmission.
Figure 1
Figure 2
Figure 3 Figure 4
Your Mantis® Deluxe XP Tiller will require some basic maintenance to keep it performing year after year.
If you are storing your tiller for the season or longer than 30 days it is very important to empty the fuel tank to prevent engine damage.
Undoubtedly, you will be putting your tiller through rigorous use.
Check engine oil level, air lter and fuel lter.
Refer to your Honda® engine manual for more details.
MANTIS® DELUXE XP TILLER BASIC MAINTENANCE
Fuel Filter
How to Check, Clean and Change the Air Filter
1. The air lter is held in the air cleaner in a black
housing on the side of the tiller, behind the gas tank cap.
2. Squeeze the two locking tabs at the rear of the
air cleaner cover (Figure 3) and swing the cover towards the front of the engine to open it
3. The air lter is the dark sponge like material on
the inside of the air cleaner. Check whether it is soiled or moist.
4. If the air lter needs to be cleaned or no longer ts properly, simply remove it by carefully peeling
it out of the air cleaner. (Figure 4)
401780 Mantis XP Deluxe tiller manual.indd 18 1/24/13 4:07 PM
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Contact us at mantis.com or Your Local Authorized Mantis® Dealer
AIR FILTER MAINTENANCE
Deluxe XP Tiller Basic Maintenance
5. To clean the air lter
a. Clean the lter element in warm
soapy water, rinse and allow to dry thoroughly. Or, clean in a
non-ammable solvent and allow
to dry.
b. Dip the lter element in clean
engine oil, then squeeze out all excess oil. The engine will smoke when started if too much oil is left in the element.
c. Wipe dirt from the air cleaner
body and cover, using a moist rag. Be careful to prevent dirt from entering the carburetor.
6. Insert your clean lter inside the air
cleaner.
IMPORTANT:
Make sure the lter is “seated” properly in the cover. The lter must t snugly inside the open­ing that holds the lter in place. Installing the lter incorrectly will
cause engine damage and void the warranty. Fit the cover back over the air cleaner and snap the two locking tabs
IMPORTANT NOTE:
A dirty air cleaner will restrict air
ow to the carburetor, reducing
engine performance. If you oper­ate the engine in very dusty areas,
clean the air lter element more often then specied in the
Maintenance section.
IMPORTANT NOTE:
Operating the engine without an
air lter element, or with a dam­aged air lter element, will allow
dirt to enter the engine, causing rapid engine wear. This type of damage is not covered by the Limited Warranty
IMPORTANT NOTE:
Please check the lip on the Air Cleaner Cover. If the lip is chipped or cracked, it should be replaced. This will prevent dirt from being ingested through the carburetor into the inside of the engine.
401780 Mantis XP Deluxe tiller manual.indd 19 1/24/13 4:07 PM
Page 20
20
Mantis® Deluxe XP Tiller Operator’s Manual
Deluxe XP Tiller Basic Maintenance
How to Check the Grease Level Inside the Worm Gear Housing
When we built your Mantis® Deluxe XP Tiller, we added Lithium EP #0 grease to properly lubricate the transmission for
the rst 10 hours of operation. As part of
the regular maintenance of your tiller, it is imperative that you inspect the grease level and add grease if necessary. This will help your tiller give you years of excellent usage.
You will need to add grease with a
grease gun using the tting at the front of
the transmission (Figure 1). You should
add grease through this tting after the rst 10 hours of operation and then every
50 hours of use.
You can use Lithium EP#0 EP#1 grease or #2 grease in combination with specially formulated Mantis
®
grease (p/n
9985).
The following are different service steps for different type of grease.
IF YOU USE Lithium EP #1 or #0 grease:
1. Make sure the tiller is turned off and remove the tines.
2. Place the tiller front side down on an elevated surface and remove the 4 screws holding the transmission cover
(Figure 2).
3. Remove the transmission cover and gasket. Inspect the grease level. If it is below the edge of the gear housing, you will need to add grease. If it is
already ush with this edge, you do
not need to add grease.
4. If grease is needed, remove the
protective cap from the grease tting,
attach the grease gun, and slowly add
grease until the level is ush with the
edge of the transmission (Figure 3).
5. Return the grease tting protective
cover, gasket and attach transmission cover with the 4 original screws.
IF YOU USE Lithium EP #2 grease in combination with Mantis
®
grease
(p/n 9985):
Follow steps 1 through 3 and then follow instructions below.
4. If grease is needed, remove protective
cap from the grease tting on the front
of the transmission and attach the grease gun. Please pay attention to the size of the grease gun. Different guns distribute different amount of grease per pump.
a. If you are using Mini grease gun
with 3 ounce cartridge add 5 full pumps of grease. One pump from Mini grease gun is equal to approximately 0.012 oz. or 0.3 grams.
b. If you are using standard
automotive grease gun with 14 ounce cartridge, add 2 full pumps of grease. One pump from a standard automotive grease gun is equal to
0.03 oz. or 0.9 grams.
CAUTION: DO NOT ADD MORE GREASE THAN SPECIFIED ABOVE
5. Remove the grease gun from
the grease tting and replace the
In between adding grease with the grease gun, you should inspect the grease level after approximately 10 hours of operation. If grease is needed, you can add grease directly to the opening in the transmission using Mantis
®
p/n 9985.
protective cap.
6. Inspect the grease level. If it is below the edge of the gear housing, you will
need to add grease. If it is ush with
the gear housing do not add grease.
7. If you need to add more grease, utilize the specially formulated Mantis grease (p/n 9985). This grease is compatible with the grease that was in the transmission from the factory. DO NOT USE Lithium EP #2 IN THIS STEP. (Figure 4)
8. Return the gasket and the transmission cover. Secure cover with the 4 original screws.
Always inspect the gasket prior to re­installation. If the gasket is damaged, replace it with a new gasket (p/n 436)
TRANSMISSION CARE
Figure 4
Premature transmission failure can
occur if proper grease level is
not maintained
DO NOT OVERFILL.
Too much grease can create
pressure which can cause seals
to fail or the clutch to slip.
Figure 1
Figure 2
Figure 3
401780 Mantis XP Deluxe tiller manual.indd 20 1/24/13 4:07 PM
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401780 Mantis XP Deluxe tiller manual.indd 21 1/24/13 4:07 PM
Page 22
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Mantis® Deluxe XP Tiller Operator’s Manual
Mantis® Deluxe XP Tiller Assembly
7
LOWER HANDLE W/PLUG, RIGHT
430051
16
EXPLODED VIEW
7566 HONDA XP DELUXE TILLER
28
27
38
37
36
34
38
37
36
26
25
45
32
31
18
400523
4
535556
1
400132
51149
4
430057
144-2
1
444847
6
2
46
45
1
1
972
395
430058
458
2
42
41
2
430039
400631
418-1
1/4-20 x 1.125 HEX HEAD CAP SCREW
KNOB, TWO PRONGS, FEMALE
BEARING
WARNING LABEL
TRIANGLE WARNING LABEL (4 CYCLY ENGINE)
1/4-20 TWO-WAY LOCK NUT
MANTIS LOGO LABEL
ROLLER BEARING
ACORN NUT
CARRIAGE BOLT 1/4-20 x 2.25"
TINE RETAINING PIN
33
35
29
30
24
35
432
2362
38
37
2
435
434
35
34
2
1
33
32
1
1
430
431
429
428
423
1271
293130
1
1282
426
422
424
425
1
25
26424
1
437A
651
436
WORM GEAR BEARING
BEARING SEAL RETAINER
BEARING
WORM GEAR THRUST WASHER
RETAINING RING
TINE SHAFT
WORM GEAR
ROLLER BEARING
WORM THRUST BEARING
WORM BEARING RACE
WORM DISK
WORM SHAFT
#8 SELF TAPPING SCREW
GEAR HOUSING COVER
GASKET
430048
19
22*
1
2
468
17216
15
2
1
430038
4049
430049
430023
1101
14
13
2
2
12
11
1
430025
478
910502
430022
1
8
7
1
430021
430050
CURVED HEAD BOLT, 1/4-20 x2"
DRIVE SHAFT
KNOB, 1/4-20 X1.5 MALE
CARRY HANDLE W/GRIP
BOLT 1/4-20 x 3.25"
LOOP HANDLE RIGHT HALF
LOOP HANDLE LEFT HALF
10-32 x 3/4" FLANGE BOLT
FOAM GRIP
THROTTLE CLIP
LOWER HANDLE W/PLUG, LEFT
HANDLE BRACE
22*
16
19
53
11
14
48
10
51
49
3
49
49
48
47
53
42
49
4
42
6
53
48
1
3
4
1
2
1
1
1
430053
430052
430006
430004
KEY
QTY
PART No
MIDDLE HANDLE W/PLUG, RIGHT
MIDDLE HANDLE W/PLUG, LEFT
HANDLE ASSEMBLY, LEFT
TRIGGER HANDLE ASSEMBLY, 4 CYCLE ENGINE, RIGHT
DESCRIPTION
19
13
13
17
8
17
1
53
48
15
54
54
1
430043
GROUND WIRE JUMPER, 4 CYCLE ENGINE
2
4078
M6 JAM NUT
2
4079
M6 INTERNAL LOCK WASHER
18
55
* ALSO IN KEY 52
60
59
1
1
KICKSTAND, BRACKET AND HARDWARE
KICKSTAND, STAND ASSEMBLY
430037
410158
59
60
41
41
41
41
Spare Parts
400322
400331
400333
1. Set of two inner tines
2. Set of two outer tines
3. Set of four tines (inner and outer)
2
46
44
61626469656667
2
11111
1
400524
RETAINING RING
400310
THROTTLE STOP, HONDA 34cc
DUST CAP FOR GREASE FITTING
400313
400300
GREASE FITTING
400330
TINE ASSEMBLY, INNER RIGHT
400329
TINE ASSEMBLY, INNER LEFT
400635
LABEL XP TINE WARNING
TINE ASSEMBLY, OUTER LEFT
400327
1
40
CLUTCH DRUM
400308
1
57
58
4
400529
M6 x 33 MM FLANGE BOLT
1
400302
52
50
2
M9452
43
1
400307
TRANSMISSION ASSEMBLY
BOLT 1/4-20 x 1/2" LONG
ENGINE FLANGE
52
23
WORM GEAR HOUSING
400301
1
23
39
1
400328
TINE ASSEMBLY, OUTER RIGHT
1
21
20
1
400916
400312
9
1
400638
ENGINE ASSEMBLY-35CC HONDA
FENDER GUARD
LABEL, HANDLE BRACE
9
66
39
40
67
65
64
62
43
12
58
61
56
57
21
20
50
69
69
LOWER HANDLE W/PLUG, RIGHT
430051
16
18
400523
4
535556
1
400132
51149
4
430057
144-2
1
444847
6
2
46
45
1
1
972
395
430058
458
2
42
41
2
430039
400631
418-1
1/4-20 x 1.125 HEX HEAD CAP SCREW
KNOB, TWO PRONGS, FEMALE
BEARING
WARNING LABEL
TRIANGLE WARNING LABEL (4 CYCLY ENGINE)
1/4-20 TWO-WAY LOCK NUT
MANTIS LOGO LABEL
ROLLER BEARING
ACORN NUT
CARRIAGE BOLT 1/4-20 x 2.25"
TINE RETAINING PIN
432
2362
38
37
2
435
434
35
34
2
1
33
32
1
1
430
431
429
428
423
1271
293130
1
1282
426
422
424
425
1
25
26424
1
437A
651
436
WORM GEAR BEARING
BEARING SEAL RETAINER
BEARING
WORM GEAR THRUST WASHER
RETAINING RING
TINE SHAFT
WORM GEAR
ROLLER BEARING
WORM THRUST BEARING
WORM BEARING RACE
WORM DISK
WORM SHAFT
#8 SELF TAPPING SCREW
GEAR HOUSING COVER
GASKET
430048
19
22*
1
2
468
17216
15
2
1
430038
4049
430049
430023
1101
14
13
2
2
12
11
1
430025
478
910502
430022
1
8
7
1
430021
430050
CURVED HEAD BOLT, 1/4-20 x2"
DRIVE SHAFT
KNOB, 1/4-20 X1.5 MALE
CARRY HANDLE W/GRIP
BOLT 1/4-20 x 3.25"
LOOP HANDLE RIGHT HALF
LOOP HANDLE LEFT HALF
10-32 x 3/4" FLANGE BOLT
FOAM GRIP
THROTTLE CLIP
LOWER HANDLE W/PLUG, LEFT
HANDLE BRACE
1
3
4
1
2
1
1
1
430053
430052
430006
430004
KEY
QTY
PART No
MIDDLE HANDLE W/PLUG, RIGHT
MIDDLE HANDLE W/PLUG, LEFT
HANDLE ASSEMBLY, LEFT
TRIGGER HANDLE ASSEMBLY, 4 CYCLE ENGINE, RIGHT
DESCRIPTION
54
1
430043
GROUND WIRE JUMPER, 4 CYCLE ENGINE
2
4078
M6 JAM NUT
2
4079
M6 INTERNAL LOCK WASHER
60
59
1
1
KICKSTAND, BRACKET AND HARDWARE
KICKSTAND, STAND ASSEMBLY
430037
410158
Spare Parts
400322
400331
400333
1. Set of two inner tines
2. Set of two outer tines
3. Set of four tines (inner and outer)
61626469656667
2
11111
1
400524
RETAINING RING
400310
THROTTLE STOP, HONDA 34cc
DUST CAP FOR GREASE FITTING
400313
400300
GREASE FITTING
400330
TINE ASSEMBLY, INNER RIGHT
400329
TINE ASSEMBLY, INNER LEFT
400635
LABEL XP TINE WARNING
TINE ASSEMBLY, OUTER LEFT
400327
1
40
CLUTCH DRUM
400308
1
57
58
4
400529
M6 x 33 MM FLANGE BOLT
1
400302
52
50
2
M9452
43
1
400307
TRANSMISSION ASSEMBLY
BOLT 1/4-20 x 1/2" LONG
ENGINE FLANGE
WORM GEAR HOUSING
400301
1
23
39
1
400328
TINE ASSEMBLY, OUTER RIGHT
1
21
20
1
400916
400312
9
1
400638
ENGINE ASSEMBLY-35CC HONDA
FENDER GUARD
LABEL, HANDLE BRACE
55
70
18
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Page 23
23
Contact us at mantis.com or Your Local Authorized Mantis® Dealer
Key Qty. Part No. Description
1 1 430004 Trigger Handle Assembly, 4 Cycle Engine, Right
2 1 430006 Handle Assembly, Left
3 1 430053 Middle Handle W/Plug, Right
4 1 430052 Middle Handle W/Plug, Left
6 1 430051 Lower Handle W/Plug, Right
7 1 430050 Lower Handle W/Plug, Left
8 1 430021 Handle Brace
9 1 400638 Label, Handle Brace
10 1 430023 Loop Handle Right Half
11 1 430022 Loop Handle Left Half
12 1 910502 10-32 X 3/4” Flange Bolt
13 2 478 Throttle Clip
14 2 430025 Foam Grip
15 1 430049 Carry Handle W/Grip
16 2 4049 Bolt 1/4-20 X 3.25”
17 2 430038 Knob, 1/4-20 X1.5 Male
18 1 4078 M6 Jam Nut
19 2 430048 Curved Head Bolt, 1/4-20 X2”
20 1 400312 Fender Guard
21 1 400916 Engine Assembly-35cc Honda®22 1 468 Drive Shaft
23 1 400301 Worm Gear Housing
24 1 436 Gasket
25 1 437A Gear Housing Cover
26 4 651 #8 Self Tapping Screw
27 1 423 Roller Bearing
28 2 425 Worm Bearing Race
29 1 424 Worm Thrust Bearing
30 1 422 Worm Shaft
31 1 426 Worm Disk
32 1 428 Retaining Ring
33 1 429 Worm Gear
34 1 431 Tine Shaft
Key Qty. Part No. Description
35 2 430 Worm Gear Thrust Washer
36 2 432 Worm Gear Bearing
37 2 434 Bearing
38 2 435 Bearing Seal Retainer
39 1 400328 Tine Assembly, Outer Right
40 1 400327 Tine Assembly, Outer Left
41 2 418-1 Tine Retaining Pin
42 2 430039 Carriage Bolt 1/4-20 X 2.25”
43 1 400307 Engine Flange
44 1 400631 Triangle Warning Label (4 Cycle Engine)
45 1 458 Roller Bearing
46 1 430058 Mantis Logo Label
47 2 395 Acorn Nut
48 6 972 1/4-20 Two-Way Lock Nut
49 4 144-2 1/4-20 X 1.125 Hex Head Cap Screw
50 2 M9452 Bolt 1/4-20x1/2” Long
51 1 430057 Warning Label
52 1 400302 Transmission Assembly*
53 4 400523 Knob, Two Prongs, Female
54 1 430043 Ground Wire Jumper, 4 Cycle Engine
55 1 4079 M6 Internal Lock Washer
56 1 400132 Bearing
57 1 400308 Clutch Drum
58 4 400529 M6x33mm Flange Bolt
59 1 410158 Kickstand, Stand Assembly
60 1 430037 Kickstand, Bracket And Hardware
61 1 400524 Retaining Ring
62 1 400310 Throttle Stop, Honda
®
34cc
64 1 400313 Dust Cap for Grease Fitting
65 1 400300 Grease Fitting
66 1 400330 Tine Assembly, Inner Right
67 1 400329 Tine Assembly, Inner Left
69 2 400635 Label XP Tine Warning
70 1 400310 Throttle Stop
* Includes Key #22
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24
Mantis® Deluxe XP Tiller Operator’s Manual
Problem Cause Remedy
1. Tines don’t turn when throttle is depressed.
• Engine is not seated properly on the gear housing.
• Re-install engine following the instructions on
page 18 (How to reseat the ange).
2. Engine fails to start.
• O/I switch is in “O” position.
• No fuel in tank.
• Fuel strainer clogged.
• Fuel line clogged.
• Spark plug shorted or fouled.
• Spark plug is broken (cracked porcelain or electrodes broken).
• Ignition lead wire shorted, broken or disconnected from spark plug.
• Ignition inoperative.
• Move switch to “I.”
• Fill Tank.
• Replace Strainer.
• Clean fuel line.
• Install new spark plug.
• Replace spark plug.
• Replace lead wire or attach to spark plug.
• Contact your local authorized dealer.
3. Engine hard to start.
• Water in gasoline or stale fuel mixture.
• Engine under or over choked.
• Gasket leaks (carburetor or cylinder base gasket).
• Weak spark at spark plug.
• Drain entire system and rell with fresh fuel.
• Drain and rell with correct mixture.
• If ooded by over choking, proceed according to
instructions in operation section. If under choked, move choke lever to closed position and crank two or three times.
• Replace gaskets.
• Contact your local authorized dealer.
4. There is black smoke coming from exhaust.
• The mufer screen may be clogged.
• The exhaust port may be restricted.
• Clean carbon from mufer screen.
• Clean exhaust port.
5. Engine misses.
• Dirt in fuel line or carburetor.
• Carburetor improperly adjusted.
• Spark plug fouled, broken or incorrect gap setting.
• Weak or intermittent spark at spark plug.
• Remove and clean.
• Clean or replace spark plug - set gap to .024-.028 in. (0.6-0.7 mm).
• Contact your local authorized dealer.
6. Engine lacks power.
•Air lter clogged.
•Carburetor out of adjustment.
•Mufer clogged.
•Clogged exhaust ports.
•Spark Arrestor Clogged.
•Poor compression.
• Clean or replace air lter.
• Clean carbon from mufer.
• Clean Spark Arrestor.
• Contact your local authorized dealer.
7. Engine overheats. • Air ow obstructed. • Clean ywheel cylinder ns and screen.
8. Engine noisy or knocking.
•Spark plug in incorrect heat range.
•Bearings, piston ring or cylinder walls are worn.
• Replace with plugs specied for engine.
• Contact your local authorized dealer.
9. Engine stalls under load.
• Engine overheats.
• Carburetor adjustment too “lean.”
• Remove dust and dirt from between ns.
• Contact your local authorized dealer.
Troubleshooting
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Page 25
EPA PHASE 2 / CALIFORNIA TIER III EMISSION CONTROL
WARRANTY STATEMENT YOUR RIGHTS AND OBLIGATIONS
The Environmental Protection Agency (EPA) and the California Air Resources Board (C.A.R.B.) and The Equipment Manufacturer are pleased to explain the emission control system warranty on your EPA Phase 2 / C.A.R.B. Tier III model year 2005 and later small off road engine (SOREs). New small off road engines must be designed, built and equipped to meet stringent EPA and C.A.R.B. anti-smog standards. Echo, Incorporated must warrant the emission control system on your small off road engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your small off road engine.
Your emission control system may include parts such as the carburetor or fuel injected system, and the ignition system and catalytic converter. Also included may be hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, the Manufacturer will repair your small off road engine at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
The 1995 and later small off road engines are warranted for two years. If any emission-related part on your engine is defective, the part will be repaired or replaced by the Manufacturer.
OWNER’S WARRANTY RESPONSIBILITIES:
- As the small off road engine owner, you are responsible for the performance of the required maintenance listed in your Operator’s Manual. The Manufacturer recommends that you retain all receipts covering maintenance on your small off road engine, but the Manufacturer cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
- As the small off road engine owner, you should however be aware that the Manufacturer may deny you warranty coverage if your small off road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off road engine to the Manufacturer’s authorized service center as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact your Product Manufacturer.
EPA PHASE 2 / CALIFORNIA TIER III EMISSIONS DEFECT WARRANTY EXPLANATION
This is additional detailed information about the EPA PHASE 2/ CALIFORNIA TIER III EMISSIONS DEFECT WARRANTY for your small off road engine.
WHAT DOES THIS WARRANTY COVER?
The Manufacturer warrants that your unit was designed, built and equipped to conform with applicable California emissions standards and that your unit is free from defects in material and workmanship that would cause it to fail to conform with applicable requirements within five (5) years. The warranty period begins on the date the product is delivered to a retail purchaser. This is your emission control system, DEFECTS WARRANTY.
HOW WILL A COVERED PART BE CORRECTED?
If there is a defect in a part covered by this warranty, a Manufacturer’s Authorized Service Dealer will correct the defect.
You will not have to pay anything to have the part adjusted, repaired or replaced. This includes any labor and diagnosis for warranted repairs performed by the dealer. In addition, engine parts not expressly covered under this warranty but whose failure is a result of a failure of a covered part will be warranted.
Emissions System repairs covered under this warranty should be completed in a reasonable time, not to exceed 30 days.
IMPORTANT
If the diagnosis reveals no defect, the emission defect warranty does not apply.
WHAT PARTS ARE COVERED BY THE EPA PHASE 2/ CALIFORNIA TIER III 2005 & LATER SMALL OFF ROAD ENGINE EMISSIONS DEFECT WARRANTY?
• Any emission related part not scheduled for, “required maintenance” (See Engine Operators Manual, “SERVICE MAINTENANCE SCHEDULE”) will be repaired or replaced within the warranty period. The repaired or replaced part will be warranted for the remaining Emissions Defect warranty period.
• Any emission related part scheduled for replacement during “required maintenance” (See Engine Operators Manual, “SERVICE MAINTENANCE SCHEDULE”) is warranted for the period of time prior to the first scheduled replacement point for that part. Any such part repaired or replaced under warranty shall be warranted for the remainder of the period prior to the first scheduled replacement point for that part.
• Any manufacturer-approved replacement part may be used in the performance of any warranty maintenance or repairs on emission-related parts, and must be provided without charge if the part is still under warranty.
• Any replacement part that is equivalent in performance and durability may be used in non-warranty maintenance or repairs, and shall not reduce the warranty obligations of the manufacturer.
The owner is responsible for the performance of the required maintenance described in the operators manual.
SPECIFIC EMISSION RELATED WARRANTED PARTS:
- Choke - Carburetor (complete assembly or replaceable components) - Fuel Injection Assembly or replaceable components
- Air Filter - Electronic Ignition System - Spark Plug - Catalytic Converter / Muffler Assembly
WHAT IS NOT COVERED BY THE EPA PHASE 2/CALIFORNIA TIER III 2005 & LATER SMALL OFF ROAD ENGINE EMISSIONS DEFECT WARRANTY?
Any failure caused by abuse, neglect, improper maintenance.
Any failure caused by unapproved modifications, use of unapproved add-on parts/modified parts or unapproved accessories.
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Page 26
MANTIS extends this limited warranty against defects in material and workmanship for a period of ve (5) years under normal
usage for residential purposes and two (2) years under normal usage for commercial purposes, from the date of purchase by the original purchaser.
MANTIS will repair or replace, at its option, any part or parts of the product found to be defective in material or workmanship during the warranty period. Warranty repairs and replacements will be made without charge for parts or labor. All parts replaced under warranty will be considered as part of the original product, and any warranty on the replaced parts will expire coincident with the original product warranty. If you think your MANTIS TILLER is defective in material or workmanship, you must send it, along with your proof of purchase (sales receipt) to:
Mantis 1028 Street Road Southampton, PA 18966
You are responsible for pickup and delivery charges; the product must be returned to us postage paid.
MANTIS assumes no responsibility in the event that the product was not assembled or used in compliance with any assembly, care, safety, or operating instructions contained in the Owner’s Manual or accompanying the product. This limited warranty does not cover damages or defects due to normal wear and tear, lack of reasonable and proper maintenance, failure to follow operating instructions or owner’s manual, misuse, lack of proper storage or accidents [or routine maintenance parts and service].This limited warranty shall not be effective if your Mantis tiller has been subjected to negligence or has been repaired or altered by anyone other than an authorized dealer or authorized service center.
You must maintain your MANTIS TILLER by following the maintenance procedures described in the owner’s manual. Such routine maintenance, whether performed by you or a dealer, is at your expense.
MANTIS MAKES NO EXPRESS OR IMPLIED WARRANTIES, REPRESENTATIONS OR PROMISES EXCEPT THOSE CONTAINED HEREIN. THERE ARE NO OTHER WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. ALL WARRANTIES OTHER THAN THE EXPRESS WARRANTY SET FORTH ABOVE ARE SPECIFICALLY DISCLAIMED. THE DURATION OF ANY IMPLIED WARRANTY, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANTY. MANTIS DISCLAIMS ALL LIABILITY FOR INDIRECT, INCIDENTAL AND/OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH THE USE OF THE MANTIS PRODUCTS COVERED BY THIS WARRANTY. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS AND/OR DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THAT ABOVE LIMITATIONS AND EXCLUSIONS MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATES TO STATE.
MANTIS 1028 Street Road Southampton, PA 18966 (215) 355-9700
©2013 Schiller Grounds Care, Inc. All Rights Reserved. P/N 401780 1/24/13
LIMITED WARRANTY
Specications, descriptions, and illustrative material in this literature are as accurate as known at the time of publication, but are
subject to change without notice.
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