Manta BOSS 36, BOSS 36 FI User Manual

BOSS 36 - BOSS 36 FI
Descaling pump for boilers, heat exchangers, cooling systems, pla­stic press moulding machines, eva­porative towers, wall-mounted and floor-standing boilers.
COD. 300601008 FI - COD. 300601007
TECHNICAL FEATURES
TANK 36 l 36 l MAX FLOW RATE 48 l/min 68 l/min CONNECTIONS 3/4" 3/4"
MOTO R 230 V/50 Hz/0,29 kW 230 V/50 Hz/0,29 kW
PRESSURE 1,5 bar 1,6 bar DEGREE OF PROTECTION IP 55 IP 55 WEIGHT 11 kg 11 kg MAX TEMPERATURE 60° C 60° C DIMENSIONS H: 630 mm
PACKAGING FEATURES
NUMBER OF PIECES PER BOX N. OF PCS PER EPAL PALLET BOX DIMENSIONS EPAL PALLET DIMENSI ON S PRODUCT WEIGHT BOX WEIGHT EPAL WEIGHT CUSTOMS CODE * BARCODE EAN 13
*Data updated in May 2016
Boss 36 FI Boss 36
L: 350 mm P: 350 mm
Boss 36 FI Boss 36
1 pc 1 pc
18 18
H: 67 L: 37 P: 37,5 cm H: 67 L: 37 P: 37,5 cm
80x120x214 cm 80x120x214 cm
11 kg 11 kg
12,5 kg 12,5 kg
245 kg 245 kg
8413.82.00 8413.82.00
8054633849774 8054633849767
H: 630 mm
L: 350 mm
P: 350 mm
ADVANTAGES
Acid resistant material
Operates up to 60 °C and up to 70 °C on
request
Self-protection against damage caused by
dry running
Hose clips/handles
Suitable for small and medium heat
exchangers
Wheels are optional if required
Easy removable tank
BENEFITS
Restores the optimal heat exchange
Reduces energy consumption and lower bills
Extends the heating sustem’s life
MAIN FEATURES
Descaling pu
the most suitable device for the descale of wall­hung boilers, boilers, water heaters and coils obstructed by limestone. It is characterized by an excellent manageability, high prevalence and flow rate, safety of use and easy maintenance to guarantee the highest results and speed of in­tervention. It is completely made with anti-acid material, except for the motor with vertical axis, properly protected with an anti-acid shrinkable membrane. The motor is assembled on a strong lid on the tank closure, completely unscrewing and removable, to guarantee an extremely easy maintenance. Equipped with Flow Inverter (FI) that guarantees to the descaling liquid to alter­natively act at both side of the circuit. The use of descaling products with inhibitors, created by Manta Ecologica S.r.l. assure a fast intervention and the maximum safety for heating systems and workers.
mps BO
SS 36 and BOSS 36 FI
are
For the correct functioning of the pump use exclusively chemical products of BP descaling line.
is suggested for a long duration of the device to not leave any acid products inside the tank, once the cleaning process is over, and to let circulate for few minutes the neutralizing solution Neutral Liquid or Neutral Powder, in order to eliminate acid debris present inside the system.
It
APPLICATION AND USE
Descaling pump for boil­ers, heat exchangers, plastic press moulding machines, wall-mounted and floor standing boil­ers. Boss 36 and Boss 36 FI, have as accessory a gasket and a screwing cap ACID TANK 36 code 300610008 where the ready-to-use acid solution, could be prepared. This guarantees to have al­ways available the pump for the neutralizing solution, so maximum safety and protection of the pump and of the system that has to be descaled. Thanks to the possibility of unscrewing and screw­ing the pump in 10” and without any tools, Manta is the only manufacturing company, that guaran­tees to be in the working place with both acid solution and neutralizing solution ready for the rapid use.
WHAT DO I NEED TO INSTALL IT
Flexible pipes for an easier connection
Nipples
Connections
Typical plumber ‘tool for connections of different type.
INSTALLAZIONE
CORRECT INSTALLATION
1. Control, as first thing (if it is possible)
if inside the device that has to be des­caled, there is enough space to guaran­tee the passage for the acid solution on the contrary, the operation is not possible.
2. Disconnect the outlet and inlet of the de-
vice to descale, if it is possible, drain it from the internal water and then connect it to the pump, through the use of equipped pipes.
3. Remove the tank cap and add cold wa-
ter up to half tank (please notice that operational temperature during des­caling must never exceed 60 °C).
CORRETTA
4. Turn the pump on with the switch and start
adding slowly the descaling chemical, un-
til required concentration is obtained. This operation guarantees the correct acid product blending. Please carefully follow use and safety information reported on the la­bel of product. Anyway, maximum operation­al time (continuously) of the motor, should not exceed 2 hours. Please after 2 hours, let the system rest for at least half an hour. ATTENTION: on all version equipped with Flow Inverter (FI) the acid solution flow can be inverted acting on the external control
(directional valve) to obtain a better result. In case of excessive foam production, dilute the acid solution and switch off for a short time the pump. At the end of the descaling operation, replace the acid solution inside the pump, with clean water and rinse the descaled element.
1.
3.
LEFT
INVERSION
RIGHT INVERSION
2.
1. Connection in/out pipes to the boiler
2. Pipes connection details
3. General view of the pump correctly installed
EXPLODED VIEW AND SPARE PARTS
1 - TANK 2 - RING NUT 3 - IMPELLER COVER 4 - IMPELLER 5 - O-RING 117,07x3,53 mm 6 - PLASTIC SCREW M6 x 20 mm 7 - PUMP BODY 8 - PLASTIC NUTS 9 - FLOW INVERTER 10 - DEVIATOR 11 - KIT DIRECTIONAL VALVE LEVER 12 - THREADED PIPE 19x26 13 - HOSE CONNECTOR 8120 3/4”x19 14 - MALE NUT 8200 3/4” 15 - PIPE HOLDER D. 75 mm 16 - FAIRLEAD FG 216 17 - FAIRLEAD FG 028 18 - MOTOR 19 - ANTI OIL GASKET
PACKAGING CONTENT
1 connections bag
1 User’s guide
Connection pipes: 2 threaded pipes from 2,5 m each
Pump
MAINTENANCE
At the end of descaling operation:
1. Do not leave pump unattended during the operations.
2. Control the pH is included between 6,5 and 9,5. For the liquid neutralization, both the ones pre-
sent inside the pump, and also the ones present inside the descaled elements, we recommend to use neutralizing products (ex. Neutral Liquid or Neutral Powder).
3. Switch off the pump and disconnect as first thing the powder cord.
4. Wait till when the solution circulating inside the descaled device returns inside the tank.
DO NOT LEAVE ANY ACIDIC SOLUTION INSIDE THE TANK: fumes may seriously damage pump components.
OFFER DESCRIPTION
Descaling pump, ¾” F connections, 36 litres tank. FI version, equipped with FLOW INVERTER valve.
To be used for the cleaning of wall-mounted boilers, oor standing boilers, heat exchangers, plastic
press moulding machines, kettles, small and medium systems. 230 VAC alimentation.
COMPLIANCE
This products mod. BOSS 36 and BOSS FI has been designed and constructed in accordance with the following European directives (including all applicable amendments): Directive 2006/42/EC: Machine Directive 2014/35/UE: Low Voltage Directive 2014/30/UE: Electromagnetic Compatibility Directive 2011/65/EC: RoHS It also declares that the product complies with the following standards: EN 60335-2-41:2003, A1:2004, A2:2010 in conjunction with EN 60335-1:2012, A11:2014, A13:2017, EN 55014-1:2017, EN 55014-2:2015, EN 61000-3­2:2014, EN 61000-3-3 :2013, IEC 62321:2008, IEC 62321-3-1:2013, IEC 62321-5:2013, IEC 62321-4:2013, IEC 62321-6:2015, IEC 62321-7-1:2015, IEC 62321-7-2:2017, EN 50564:2011.
ORIGIN OF THE PRODUCT
Made in Italy
P.S.345_Boss 36_20191018
Boiler Performance by Manta Ecologica s.r.l.
Viale Archimede, 45 – 37059 Zevio (VR) Italy www.mantaecologica.com – Tel.: +39 045 8731511
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