Manson Engineering Industrial ZPS-9160 Operation Manual

ZPS-9160

60A Battery charger for car show room and repair shop

Operation manual

Keep this manual in a safe place for quick reference at all times.

This manual contains important safety

and operation instructions for correct use of the battery charger.

Read through the manual and pay special attention to the markings

and labels of the charger, battery and equipment connected to the battery system.

Pay special attention to WARNING & PRECAUTIONS used in this manual.

REV.1 2019/03

7673-9160-0001

Quick user guide

Max. output current

5Amp

10Amp

20Amp

30Amp

60Amp

Suggested Battery size

17-50AH

35-100AH

70-200AH

100-300AH

200-600AH

Maximum current

10A

20A

40A

60A

Cable size

16 AWG

12 AWG

10 AWG

8 AW G

1. The output current of ZPS-9160 can be adjust between 5-60A for different battery size. Please
adjust output current according to your battery size.

Table 1: Output current for suitable battery size recommendation

2. ZPS-9160 has charger modes for LEAD, AGM II, LiFePO4 and DC supply mode. The setting
menu for charger modes and DC supply mode has different. Please refer to following menu
flow for the related mode selected.

3. ZPS-9160 has automatic voltage compensation feature. The value of compensation depends
on cable length and output current. To get the best performance on compensation,
ZPS-9160 allow you to select 3 different length of cables. It can be selected in menu for 2m,
3m or 5m of AWG 8 cables.

Suggested Cable size for different maximum output current

Warning/ Cautions

WARNING:

Failure to heed this warning may cause injury to persons and damage to Equipment.

CAUTION:

Failure to observe this warning may result in damage to equipment

and improper functioning of the Charger.

WARNING:

● The charger is not designed for any life saving application.

● The charger is designed for in-door use. Protect the charger from ingress of water.

● This charger is made to charge only properly sized lead acid batteries and Lithium Fe PO4 (LFP).

● Don't recharging non-rechargeable batteries.

● Charging other types of battery or under-sized lead acid batteries may cause fire or explosion.

● Install the charger in accordance with all local codes.

● Do not use the charger if it has been dropped or damaged.

● Do not remove casing of the charger, there is no user -serviceable parts inside.

● Do not charge the battery on boats. Remove the battery and charge on shore.

● Never attempt to charge a frozen battery.

● Never attempt to charge a damaged battery.

● Wear protective goggles and turn your face away when connecting or disconnecting the battery.

● Never place the charger on top of a battery.

● Never smoke, use an open flame, or create sparks near battery or charger during normal charging operation as

batteries may give out explosive gas.

● Operation as batteries may give out explosive gas.

● Do not charge batteries in an enclosure (box- in) due to possible explosion of entrapped explosive gas.

● Use of accessory not recommended may cause risk of fire, electric shock.

● Disconnect the mains supply before connecting or disconnecting the links to the battery.

● If the charger does not work properly or if it has been damaged, unplug all connections.

Copy Right

All rights reserved.
No part of this publication may be reproduced, or transmitted in any form or by any means without the written permission
from Manson Engineering Industrial Ltd.

Changes in the manual.

Manson Engineering Industrial Ltd. has the right to update and change the content of this manual without any prior notice
and obligation.

Disclaimer

Exclusions for documentation, Indemnity and Product application.
Manson Engineering Industrial Ltd. (Manson)

1. Assumes no warranty to the accuracy, suitability of technical information given in the user manuals or other
documentation.

2. Undertakes no responsibility or liability of losses, damages and related expenses whether specific, direct, indirect
consequential or accidental which might result from the use of information given in this manual.

3. Shall not be liable to anyone for any special, collateral, incidental or consequential damages in connection with or
from the use of these Manson products. The sole and exclusive liability to Manson, regardless of the form of action
shall not exceed the purchase price of the Manson product.