Man Roland IPS.LBA-1 Operating Instructions Manual

Operating Instructions
IPS.LBA-1
RIEE B. Burkhard 12/00 16.86902-0029 B / en
Operating Instructions - IPS.LBA-1
Table of Contents
1. General 1
1.1. Various Subassembly Designs/Indexes 1
1.2. Brief Description 1
1.4. Technical Data 2
1.4.1. Programming Data / Identification on the INTERBUS 2
1.4.2. General Technical Data 2
1.4.3. Technical Data of Remote Bus Interfaces 3
1.4.4. Technical Data of Loop Interface (DT+, DT-, DR+, DR-) 3
1.4.5. Mechanical Data 3
1.5. Front View of Module 4
2. Block Diagram 5
3. Diagnostics LEDs 6
3.1. Subassemblies with Index A, B 6
3.2. Subassemblies from Index D onwards 7
4. Pin Configuration 8
4.1. Connector Pin Assignment of X1 Remote In 8
4.2. Connector Pin Assignment of X2 Remote OUT 8
RIEE B. Burkhard 12/00 16.86902-0029 B / en
Operating Instructions - IPS.LBA-1

1. General

1.1. Various Subassembly Designs/Indexes

Subassemblies from Index D onwards are a compatible further development. You can see this by the three additional LEDs at the top edge of the subassembly.
This description applies to both designs. The differences are described in the appropriate topics.
Subassemblies with Index C were never delivered.

1.2. Brief Description

• The IPS.LBA-1 (INTERBUS-Based Press I/O System . Loop Bus Adapter - Type 1) is an INTERBUS remote bus node (bus terminal) and is for linking an INTERBUS loop spur.
• Localizes interruptions in the connected loop spur.
• The INTERBUS IN and OUT remote bus interfaces are executed in two-wire technology (9-pin Sub-D) in accordance with the Interbus specification.
• Separate supply feed for loop and bus terminal logic, which are also galvanically isolated but can be connected externally.
• integrated mains unit for the I/O subassemblies that are connected to the loop – supplies 28.5 V DC.
• Functions only in I
• Diagnostics LEDs for the status of the INTERBUS and supply voltages
• No need to set DIL switches or jumpers
• ID code: 4 (04 hex)
• Number of data words: 0
• MAN Item Number: 16.86958-0022
NTERBUS systems that are controlled by master firmware of Version G4 and above

1.3. Important Note!

When using this subassembly you must also use the general system description (Item No.: T16.86902-0016) and the "Allgemeine Information - Interbus-Loop" [General Information on Interbus Loop](Item No.:T16.86902-0028)! This contains guides to configuration, assembly, commissioning and servicing.
When configuring the loop, you must observe the permissible line lengths, the maximum loop current (1.8A) and the voltage drop in the loop! For optimum functioning of the loop equipment, e.g. the brightness of bulbs, a voltage must be available at every location in the loop of between 23.5V and 30.0V DC. Bus operation (cyclical data traffic) is guaranteed from 15.5V.
RIEE B. Burkhard 12/00 16.86902-0029 B / en
Operating Instructions - IPS.LBA-1
1

1.4. Technical Data

1.4.1. Programming Data / Identification on the INTERBUS

ID code: 04
hex
(04
dec
)
Data length: 0 bytes

1.4.2. General Technical Data

Climatic environmental conditions
Operating temperature range: 0 ..+ 60°C with horizontal installation 0 ..+ 40°C with vertical installation
Relative humidity: 75% at 25°C, no condensation
Mechanical environmental conditions
Vibrations according to IEC 60068-2-6: 5 g
Shock according to IEC 60068-2-27: 15 g
Type of protection: IP 20 according to IEC 529
EMC
Emitted interference according to EN 55011 Class A
Immunity to interference according to IEC
Class 3, assessment criterion 2
61000-4-2 (ESD)
Immunity to interference according to IEC
10 V / m, assessment criterion 1
61000-4-3 (HF)
Immunity to interference according to IEC
Class 4, assessment criterion 2
61000-4-4 (Burst)
Immunity to interference according to IEC
Class 2, assessment criterion 3
61000-4-5 (Surge)
Immunity to interference according to IEC
10 V, assessment criterion 1
61000-4-6 (HF conductor)
Supply for IPS.LBA-1 internal logic (+24V
Rating: 24 V DC
Permissible range: 20 .. 30 V (including ripple)
Ripple 1.2 V
Polarized: yes by diode in series
Current consumption: Index A, B: 100 mA
Stored energy time in case of supply voltage
failure:
Galvanic isolation to internal logic: 500V AC (test voltage)
Supply for loop (+24V
/ 0VSL)
SL
Rating: 24 V DC
Permissible range: 20 .. 30 V (including ripple)
Ripple 1.2 V
RIEE B. Burkhard 12/00 16.86902-0029 B / en
Operating Instructions - IPS.LBA-1
/ 0VL)
L
SS
Index D onwards: 130 mA
10 ms
SS
2
Polarized: yes, parallel diode + fuse
Current consumption: Index A, B: 2 A max.
Index D onwards: 2.3 A max.
Galvanic isolation to internal logic: 500V AC (test voltage)
Combicon terminals
Conductor area w/o connector sleeve: 0.2 ... 2.5 mm
Conductor area with connector sleeve: 0.2 ... 1.5 mm
2
2
Tightening torque: 0.8 Nm

1.4.3. Technical Data of Remote Bus Interfaces

Data transfer: RS 485, two-wire asynchronous protocol,
500 kbps
Shielded lead length: Maximum of 400 m
Electrical isolation of the IN interface: 500 V AC (test voltage)

1.4.4. Technical Data of Loop Interface (DT+, DT-, DR+, DR-)

Data transfer: Injected current signal to supply line, three-
value Manchester coding
Maximum line length between two loop nodes (see al­so: Allgemeine Information - Interbus Loop [General Information on Interbus Loop])
Index A, B: 12 m
Index D onwards: 20 m; but MAN ROLAND specification: 12m
Supply for loop subassemblies (output for loop connection, terminals 7 and 8)
Nominal voltage: 28.5V ± 5%
Permissible load current: 1.8 A
Short-circuit protection: Electronic current limitation
Stored energy time in case of supply voltage
10 ms, while maintaining bus operation
failure:

1.4.5. Mechanical Data

Dimensions of PCB: 94 x 160 mm
Module dimensions (H x W x D): 163 x 97 x 73 mm
Total height on mounting rail: 80 mm
Weight: Approximately 500 g
RIEE B. Burkhard 12/00 16.86902-0029 B / en
Operating Instructions - IPS.LBA-1
3

1.5. Front View of Module

Subassemblies with Index A, B
1234
L
SL
L
SL
0V
L
0V
0V
+24V
SL
SL
0V
+24V
+24V
Subassemblies from Index D onwards
1234
L
+24V
Ter m i na ls f o r 2 4V supply and loop
5678910
SL
U
DT+
DT-
DR+
DR-
Terminal labelling
Terminals
5678910
Out
In
ERR
LC
SL
SL
SL
U
U
U
DT+
DT-
DR+
DR-
for 24V supply and LOOP
Terminal labelling
RIEE B. Burkhard 12/00 16.86902-0029 B / en
Operating Instructions - IPS.LBA-1
UL RC BA RD LD E
IPS.LBA-1
16.86958-0022
X1 X2
A BCDEF
LOOP BUS-ADAPTER Ident Number : 4 Data Words : 0
Remote OUTRemote IN
Diagnosis LEDs
Subassemblies labelling
Plug label
Plug connections
for remote bus
4

2. Block Diagram

24V
module
supply
Filter
24V
5V
24V loop
supply
Filter
24V
28.5V
Current
limitation
Loop OUT
(out)
±
Logic
Loop
IN
(back)
Bridge,
not necessary
from Index D
onwards
Remote
In
NTERBUS
I
Controller
SUPI
Remote
Out
RIEE B. Burkhard 12/00 16.86902-0029 B / en
Operating Instructions - IPS.LBA-1
5

3. Diagnostics LEDs

3.1. Subassemblies with Index A, B

The box below shows the functions of the six LEDs that are located on the left edge of the subassembly.
UL
RC
BA
RD
LD
E
The box below shows the function of the LED that is located on the top edge of the subassembly.
UL green LED Monitoring the internal + 5 V logic voltage.
Remote Bus Check green LED Monitoring the remote bus input cable: The LED is lit if the cable connection is OK and the Interbus master is not resetting. If the IN remote bus connection is disturbed, the LED does not light up.
Bus Active green LED Shows cyclic data traffic across the Interbus signal lines.
Remote Bus Disable red LED The OUT remote bus interface is disabled.
Local Bus (Loop) Disable red LED The loop interface is disabled.
Error red LED The master can set this LED if it localizes an error on the IPS.LBA-1 or the I/O modules that are connected to it.
RIEE B. Burkhard 12/00 16.86902-0029 B / en
U
SL
Outgoing loop voltage (terminals 7 and 8) green LED If the LED is not lit:
Short-circuit or overload in the connected loop
or +24V
or internal fuse or switching controller defective
feed voltage not present
SL
Operating Instructions - IPS.LBA-1
6

3.2. Subassemblies from Index D onwards

d e
s
The box below shows the functions of the six LEDs that are located on the left edge of the subassembly.
UL
RC
BA
RD
LD
E
The box below shows the functions of the four LEDs that are located on the top edge of the subassembly.
UL green LED Monitoring the internal + 5 V logic voltage.
Remote Bus Check green LED Monitoring the remote bus input cable: The LED is lit if the cable connection is OK an the Interbus master is not resetting. If the IN remote bus connection is disturbed, th LED does not light up.
Bus Active green LED Shows cyclic data traffic across the Interbus signal lines.
Remote Bus Disable yellow LED The OUT remote bus interface is disabled.
Local Bus (Loop) Disable yellow LED The loop interface is disabled.
Error red LED The master can set this LED if it localizes an error on the IPS.LBA-1 or the I/O module that are connected to it.
RIEE B. Burkhard 12/00 16.86902-0029 B / en
USLIn
USLOut
USLERR
LC
Incoming loop voltage (terminals 5 and 6) green LED If the LED is not lit:
IN < 15.5 V (polarity is of no consequence)
U
SL
Peripheral error message 0BB1
Outgoing loop voltage (terminals 7 and 8) green LED If the LED is not lit:
OUT < 19.2 V
U
SL
Short-circuit or overload in the loop
or +24V
or internal fuse or switching controller defective
Error in the loop voltage red LED
If the LED flashes: Short-circuit or overload in the loop
If the LED is lit continuously: +24V
Loop Connect green LED Monitoring the Loop Receive data (terminals 7 and 8). If LC and U
the last node in the loop is defective
or the connection from the last node in the loop to the IPS.LBA-1 is defective
or IPS.LBA-1 is defective
feed voltage not present
SL
ERR are not lit:
SL
is generated
hex
feed voltage < 20V
SL
Operating Instructions - IPS.LBA-1
7

4. Pin Configuration

4.1. Connector Pin Assignment of X1 Remote In

9-pin Sub-D male connector for connecting the incoming two-wire remote bus
Pin Signal Meaning
1 DO1 + Data out
2 DI1 + Data in
3GND
4- -
5- -
6 /DO1 - Data out
7 /DI1 - Data in
8- -
9- -
Reference con-
ductor

4.2. Connector Pin Assignment of X2 Remote OUT

9-pin Sub-D female connector for connecting the OUT two-wire remote bus
Pin Signal Meaning
1 DO2 + Data out
RIEE B. Burkhard 12/00 16.86902-0029 B / en
Operating Instructions - IPS.LBA-1
2 DI2 + Data in
3GND
4- -
5 +5V Logic voltage
6 /DO2 - Data out
7 /DI2 - Data in
8- -
9 RBST RBST signal
Reference con-
ductor
8

4.3. Assignment of the Terminals

4-pin COMBICON screw terminal
You connect the supply voltage for the bus terminal electronics and the loop via this terminal block. Both voltages, including the reference conductor, must be fed and have no connection internally.
Pin Signal Meaning
1
2
3
4
+24V
0V
+24V
0V
L
L
SL
SL
+24V module electronics
0 V module electronics
+24V loop supply
0 V loop supply
6-pin COMBICON screw terminal
You connect the Interbus loop spur via this terminal block. The jumper between pins 9 and 10 is necessary to be able to detect a connected loop. From subassemblies with Index D onwards, this jumper is no longer necessary, since in this case the system carries out electronic loop detection by monitoring the loop voltage.
Pin Signal Meaning
5 DT+ Data Transmit +
Data outward path = Loop OUT
6 DT- Data Transmit -
7 DR+ Data Receive + Data return path = Loop IN
8 DR- Data Receive -
and outgoing loop voltage U
(Index A,B) or U
OUT (Index D)
SL
respectively
SL
9 LBST
10 VCC
RIEE B. Burkhard 12/00 16.86902-0029 B / en
Operating Instructions - IPS.LBA-1
Wire jumper; no longer necessary from subassemblies with Index D
onwards.
9
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