Manning Systems HA71 Operating Manual

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HA71 Digital Gas Controller

Technical Manual

TO• C General Descriptio• n Basic Operatio• n

Main I/O Interfac• e PCB System Diagnostic• s Modbus•

RS485 Ports

HA71 Enclosure• s Ordering Informatio• n Warrant• y

HA71 Digital Gas Controller

Important Safety Issues

The following symbols are used in this manual to alert the user of important instrument operating issues:

This symbol is intended to alert the user to hazards or unsafe practices which could result in severe personal injury or death.

This symbol is intended to alert the user to the presence of important operating and maintenance (servicing) instructions.

This symbol is intended to alert the user to the presence of dangerous voltage within the instrument enclosure that

may be sufcient magnitude to constitute a risk of electric shock.

WARNINGS:

Shock Hazard - Disconnect or turn off power before servicing •

this instrument.

NEMA 4X wall mount models should be tted with a locking •

mechanism after installation to prevent access to high voltages

by unauthorized personnel (see Figure 6-2). Only the combustible monitor portions of this instrument •

have been assessed by CSA for C22.2 No. 152 performance

requirements.

This equipment is suitable for use in Class I, Division 2, Groups • A,B,C and D or non-hazardous locations only.

Use a properly rated CERTIFIED AC power (mains) cable installed •

as per local or national codes

A certied AC power (mains) disconnect or circuit breaker should •

be mounted near the controller and installed following applicable

local and national codes. If a switch is used instead of a circuit

breaker, a properly rate CERTIFIED fuse or current limiter is required to installed as per local or national codes. Markings for positions of the switch or breaker should state (I) for on and

(O) for off. Clean only with a damp cloth without solvents.• Equipment not used as prescribed within this manual may impair •

overall safety.

WARNING

Explosion hazard- substitution of components may impair suitability for Class I, Division 2.

WARNING

Explosion hazard- do not replace fuse unless power has been switched off or the area is known to be non-hazardous.

WARNING

Explosion hazard- do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous.

Modbus® is a Registered Trademark of Schneider Electric

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Table of Contents

1 General Description

1.0 General Description ................................................. 1-2

1.1 Data Display Screens ......................................... 1-2

1.1.1 Trend Screen ................................................ 1-2

1.1.2 Bar Graphs Screen ...................................... 1-3

1.1.3 Combination Screen .................................... 1-3

1.2 Specifications ..................................................... 1-3

1.2.1 DC Power Supply Requirements ................. 1-3

1.2.2 150 Watt AC – 24VDC Power Supply .......... 1-3

1.2.3 Relays .......................................................... 1-4

1.2.4 Ambient Temperature Range ....................... 1-4

1.2.5 Humidity Range ........................................... 1-4

1.2.6 Altitude ......................................................... 1-4

1.2.7 Housings ...................................................... 1-4

1.2.8 Non-Intrusive Magnetic Keypad ................... 1-4

1.2.9 Approvals ..................................................... 1-4

2 Basic Operation

2.0 Basic Operation ........................................................ 2-2

2.1 Setup Menu Configuration ................................. 2-2

2.1.1 Changing Menu Variables Using the Keypad .. 2-2

2.2 Channel Configuration Menus ........................... 2-3

2.2.1 Channel Setup Entry Menu .......................... 2-3

2.2.2 Alarm 1 / Alarm 2 / Horn Relay Set-Up Menu . 2-3

2.2.3 Alarm 3 / Fault Alarm Menu ......................... 2-4

2.2.4 Data From? Menu to Set Input Source ........ 2-4

2.2.5 MIN/MAX Raw Counts Menu ....................... 2-5

2.2.6 Marker Menus .............................................. 2-6

2.2.7 Linearization Menu ...................................... 2-6

2.2.8 Configure Menu ........................................... 2-6

2.2.9 Eunits / Measurement Name ASCII Data Fields . 2-6

2.2.10 Input Measurement Range ........................ 2-7

2.2.11 Decimal Point Resolution ........................... 2-7

2.2.12 Turning off Unused Channels ..................... 2-7

2.2.13 Copy Data To? ........................................... 2-7

2.2.14 CAL Mode .................................................. 2-7

2.3 System Configuration Menus ............................ 2-8

2.3.1 Common Alarm Relays 1 and 2 ................... 2-9

2.3.2 10-0195 Discrete Relay “Failsafe” Mode .... 2-10

2.3.3 Common Horn Relay and Local Piezo ....... 2-10

2.3.4 Modbus

2.3.4 Eight / Sixteen Channel Modes ................. 2-11

2.4 Authorization Mode .......................................... 2-12

2.5 LCD Contrast Adjustment ................................ 2-12

3 Main I/O Interface PCB

3.0 Main I/O Interface PCB ............................................. 3-2

3.1 Input / Output Optional PCBs ............................ 3-3

3.1.1 Optional Analog Input PCB .......................... 3-3

3.1.2 Optional Discrete Relay PCB ....................... 3-4

3.1.3 Optional *Bridge Sensor Input Board ........... 3-5

3.1.4 Catalytic Bead Sensor Initial Setup ............. 3-5

3.1.5 Optional RTD / 4-20mA Analog Input Board .. 3-7

3.1.6 Optional 4-20mA Analog Output Board ...... 3-8

Master / Slave Serial Port Menus . 2-11

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Table of Contents

3.1.7 Optional Clock/Printer Interface Board ........ 3-9

3.1.8 Clock / Printer System Set-Up Menu ......... 3-10

3.1.9 Optional 24VDC 150 Watt Power Supplies .. 3-10

4 System Diagnostics

4.0 System Diagnostics ................................................. 4-2

5 Modbus

5.0 Modbus

6 HA71 Enclosures

6.0 HA71 Enclosures ...................................................... 6-2

6.5 HA71 Main I/O and Option PCB Footprint

Dimensions ..................................................................... 6-7

A Ordering Information

A Ordering Information ..................................................A-2

B Warranty

Honeywell Analytics Warranty Statement ....................B-2

RS-485 Ports

RS-485 Ports ............................................. 5-2

5.1 Modbus

Slave Register Locations ................... 5-2

6.1 HA71PM Panel / Rack Mount Enclosure ........... 6-2

6.2 HA71N4 NEMA 4X Fiberglass Wall Mount Encl . 6-3

6.3 HA71SS NEMA 4X 316 Stainless Steel Wall Mount Encl . 6-5

6.4 HA71XP NEMA 7 Explosion-Proof W all Mount Encl . 6-6

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1 General Description

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1.0 General Description

The Honeywell Analytics HA71 Sixteen Channel Controller is designed to display and control alarm event switching for up to sixteen sensor data points. It may also be set as an eight channel controller for applications needing fewer inputs. Alarm features such as ON and OFF delays, Alarm Acknowledge, and a dedicated horn relay make the HA71 well suited for many multi-point monitoring applications. Data may be input to the HA71 by optional analog inputs or the standard Modbus port is also standard for sending data to PC’s, PLC’s, DCS’s, or even other HA71 Controllers. Options such as analog I/O and discrete relays

Figure 1-1. HA71 Front Panel

menus and all conﬁguration data is retained in non-volatile memory during power interruptions. The HA71 front panel is shown below in Figure 1.0 displaying the 8 channel bar graph screen.

1.1 Data Display Screens

The HA71 Controller offers 3 distinct graphic displays for depicting the monitored data:

RTU master RS-485 port. A Modbus® RTU slave RS-485

for each alarm are easily added to the addressable I2C bus. Option boards have 8 channels and therefore require 2 boards for 16 channel applications.

A 240 x 128 pixel graphic LCD readout displays monitored data as bar graphs, trends and engineering units. System conﬁguration is through user friendly

1.1.1 Trend Screen

The HA71 Trend screen shown in Figure 1-2,displays a 24 hour trend of input data for the channel selected. Horizontal tic marks are each hour and vertical tic marks are each 10% of full scale. Dashed lines indicate alarm levels. The graphic LCD is 240 pixels wide so each pixel represents 1/10 hour, or 6 minutes worth of data. The trend is 100 pixels high so each represents 1% of full scale in amplitude. Since each data point must be collected for 6 minutes before it may be displayed, it is likely input values will ﬂuctuate during this interval. Therefore, MAX, MIN and AVERAGE values are stored in RAM memory for each 6 minute subinterval. To accurately portray the trend, a vertical line is drawn between MIN and MAX values for each 6 minute subinterval. The AVERAGE value pixel is then left blank, leaving a gap in the vertical line. This is demonstrated in the noisy area of the 24 hour trend in Figure 1-2. If the MAX and MIN values are within 2% of each other there is no need for the vertical line and only the AVERAGE value pixel is darkened as in the quiet areas.

The top portion of each trend screen indicates channel #, real time reading in engineering units, measurement name, range, and MIN, MAX and AVERAGE values for the preceding 24 hour period. The SI ﬁeld on the top right indicates number of seconds remaining in the current 6 minute subinterval.

Figure 1-2. Trend Screen

Bar Graphs• 24 Hour Trend• Combination. •

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Ch03

Ch04

Ch05

Ch06

Ch07

Ch08

0PCTLEL

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0PCTLEL

50 PCTLEL

0PCTLEL

12345678

HA71 Digital Gas Controller

10 MINUTES

Ch02 Measurement Name

01117 COUNTS

MAX

MIN

AVG

SPAN

ZERO

%FS

PCTLEL

100

1.1.2 Bar Graphs Screen

The HA71 Bar Graphs screen shown in Figure 1-3 allows all active channels to be viewed simultaneously. Both engineering units values and bar graph values are indicated in real time. Lines across the bars indicate the alarm trip points making it easy to identify channels at or near alarm. A feature in the Systems menu tree allows new alarms to always force the LCD to the bar graphs screen. This is useful for applications requiring channels with alarms to be

Figure 1-3. Bar Graphs Screen

displayed.

1.1.3 Combination Screen

The HA71 Combination screen shown in Figure 1-4 offers a view of a single channel but displays the data as a 10 minute trend, bar graph and large engineering units. It is also useful for testing inputs for stability since MAX, MIN and AVERAGE values refresh each time this

screen is selected. For example, to test stability over a one hour period for an input, begin timing as soon as the channel is selected. One hour later record the MAX, MIN and AVERAGE values. The difference between MAX and MIN indicates peak to peak excursions over the one hour period

Figure 1-4. Combination Screen

also be run. The numeric value shown below the bar-graph indicates number of minutes samples have been taken. After 999 minutes the AVERAGE buffer overﬂows and the error message UPDATE appears in the AVERAGE ﬁeld. Exiting this screen resets the buffer and clears the error message.

HA71 Technical Manual 1-3

and AVERAGE is the average for the hour. Longer or shorter tests may

1.2 Speciﬁcations

1.2.1 DC Power Supply Requirements

Standard HA71 power requirements are 10-30VDC @ 3 watts applied to terminals 9 & 11 of TB2 on the standard I/O PCB (see Section 3.0). Optional features increase power consumption as described below:

Discrete Relay PCB option; add 2 watts per PCB.• Analog Input PCB option; add 1/2 watt.• 4-20mA Output PCB option; add 1 watt.• Catalytic Bead Sensor Input option; add 12 watts max (depends •

upon sensor power). TB2 terminals 10 & 12 of the standard I/O PCB provide a •

maximum of 500mA fused output power for powering of auxiliary external devices such as relays, lamps or transmitters. Power consumed from these terminals should be considered when calculating system power consumption.

1.2.2 150 Watt AC – 24VDC Power Supply

110-120 VAC @3.2A max• 220-240VAC @ 1.6A max• A slide switch on the front of the power supply selects AC input •

range.

The 10-0172 150 watt power supply (Section 3.1.9) is for powering the HA71 and up to 16 detectors. A minimum of 5 watts per channel is available for powering of external transmitters.

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1.2.3 Relays

Common relays are standard for ALARM 1, ALARM 2, FAULT and HORN. Discrete relays are optional. All relays are rated at 5 Amp for 28 VDC and 250 ~VAC RESISTIVE loads.

CAutIoN

Appropriate diode (DC loads) or MOV (AC loads) snubber devices must be installed with inductive loads to prevent RFI noise spikes. Relay wiring should be kept separate from low level signal wiring.

1.2.4 Ambient Temperature Range

-25 to 50 degrees C

1.2.5 Humidity Range

0 TO 90% R. H. Non-Condensing.

1.2.6 Altitude

Recommended up to 2000 meters

1.2.7 Housings

General purpose panel mount weighing 7 lbs and including • hardware for 19” rack mounting (Figure 6-1).

*NEMA 4X wall mount in ﬁberglass enclosure weighing 17 lbs • (Figure 6-2).

*NEMA 4X wall mount enclosure in 316 stainless steel weighing • 30 lbs (Figure 6-4).

*NEMA 7 wall mount suitable for DIV 1&2 Groups B,C,D • weighing 110 lbs (Figure 6-5).

*Includes non-intrusive magnetic keypad.

1.2.8 Non-Intrusive Magnetic Keypad

The HA71 operator interface includes ﬁve front panel touch keys. A magnetic keypad option offers these ﬁve keys with adjacent magnetic keys. This option is included as a standard item when ordering NEMA 4X weather resistant or NEMA 7 explosion-proof enclosures. It is useful in applications where it may be inconvenient to open the enclosure’s door to access the touch keypad.

1.2.9 Approvals

CSA C22.2 No 1010.1 and ISA S82.02• CSA C22.2 No 152 for combustibles• UL 1604 / C22.2 No 213 (Div 2 Groups A,B,C,D)• EN55011 & EN61000 (CE Mark).• CSA File # = 219995 and may be seen at:•

www.CSA-International.org.

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2 Basic Operation

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Ch02

Ch03

Ch04

Ch05

Ch06

Ch07

Ch08

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0PCTLEL

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10 MINUTES

Ch02 Measurement Name

01117 COUNTS

MAX

MIN

AVG

SPAN

ZERO

%FS

PCTLEL

100

Range = 24Hr Data 0 Min80 Max30 Avg

0 to 100 PCTLEL SI 125

Ch05 Measurement Name 50 PCTLEL

System Contrast Authorize

Channel 0 Channel 02 Channel 03 Channel 04 Channel 05 Channel 06 Channel 07 Channel 08

Channel 09 Channel 10 Channel 11 Channel 12 Channel 13 Channel 14 Channel 15 Channel 16

UNLOCKED

SETUP MENU

Diagnostics

2.0 Basic Operation

The HA71 offers 3 graphic screens for viewing monitored data and a Set-Up menu screen for operator interface to conﬁguration menus. They are shown below in Figure 2-1. The Bar Graphs screen allows viewing of all active channels simultaneously. The Trend screen displays a 24 hour trend one channel at a time. The Combination screen displays a bar graph, large engineering units and a 10 minute trend one channel at a time. Input channels may be displayed in sequence with the UP/DOWN keys. The NEXT key switches between the 3 graphic data screens. When HA71 power is applied, the graphic LCD returns to the screen active when power was last removed.

Setup menus are entered by pressing EDIT from any data screen, and scrolling to the desired menu using the UP/DOWN keys. Pressing EDIT again enters the selected menu’s tree of variables. This Setup mode may be exited manually by pressing NEXT, or automatically when no keys are pressed for 5 minutes. Alarm relays and front panel alarm LED indicators remain active during the Setup mode. An AUTHORIZE menu offers a password feature to prevent tampering with HA71 parameters.

Bar Graphs Combination

2.1 Setup Menu Conﬁguration

Variables inside system and channel menu trees allow optimum HA71 conﬁguration for a wide range of demanding multi-point monitoring applications. Access to menus is via the Setup mode by pressing EDIT and activating the Setup screen shown in Figure 2-1. Menu trees are provided for each of the 16 channels and another for system variables. Select the desired menu by scrolling with UP/DOWN and

EDIT to enter the menus.

2.1.1 Changing Menu Variables Using the Keypad

Upon entering a menu, a pointer controlled by the UP/DOWN keys indicates the selected variable. Some are simple YES/NO or ON/OFF entries toggled by pressing the EDIT key. Others, such as Measurement Name and Eunits ﬁelds may have many ASCII character possibilities. Allowed ASCII characters are as follows:

ABCDEFGHIJKLMNOPQRSTUVWXYZ

abcdefghijklmnopqrstuvwxyz

BLANK SPACE

!”#$%&`()*+-./:;<=>?@

0123456789

EDIT places a cursor over the item and UP/DOWN scrolls through each allowed entry. The NEXT key moves the cursor to the next position within a ﬁeld. When the ﬁeld is complete, EDIT clears the cursor and loads it into non-volatile memory where it is retained indeﬁnitely. With no cursor present, NEXT closes open menus in reverse order and returns the LCD to the most recent data display.

Trend Setup

HA71 Technical Manual 2-2

Figure 2-1. HA71 Graphic Screens

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Entry menu

Channel XX

Measurement Name

Alarm 1 Alarm 2 Alarm 3 Data From

Calibrate

Linearize

Configure

Input / Copy To: menu

Channel XX

CONFIGURATION

Measurement Name Eunits Zero Span Decimal Points

6digit

0.000

Copy Now?

100.0

If for A3 level

Channel XX

ALARM 3 SETUP

Setpoint 60.00 Latching Trip On On Delay Off Delay

HIGH

00s 00m

Type LEVEL

Channel XX

ALARM 3 SETUP

Setpoint -5.000

Type

FAULT

Input From?: menu

Channel XX

INPUT DATA FROM

Min Raw Max Raw

Sensor Direct

04000

00800

If input is Modbus

Channel XX

INPUT DATA FR OM

MODBUS 8 BIT Min Raw MaxRaw 00250

00050

Remote ID Alias33001

Linearization menu

Channel XX

Linearization

%Input

%Output

10.00

20.00

30.00

40.00

50.00

60.00

70.00

80.00

90.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

80.00

90.00

Channel On?0YES

Alarm 3 / Fault menu

If input is sensor

Channel XX CALIBRATION

Cal ZERO Cal SPAN Set Zero Set Span

50.00

0.000

Unity Gain

Copy To XX

Alarm 1 or 2 menu

Channel XX

ALARM # Setup

Setpoint 20.00 Latching Trip On On Delay Off Delay

HIGH

00s 00m

Horn DriveYES

Alarm 1 or 2 menu

Channel XX

ALARM # Setup

Setpoint 20.00 Latching Trip On On Delay Off Delay

HIGH

00s 00m

Horn DriveYES

Entry menu

Channel XX

Measurement Name

Alarm 1 Alarm 2 Alarm 3 Data From

Calibrate

Linearize Input

EDIT

2.2 Channel Conﬁguration Menus

Figure 2-2 illustrates the menu tree for conﬁguring Channel variables. These items affect only the speciﬁc channel selected. System speciﬁc variables are in the menu tree shown in Section 2.3.

HA71 Technical Manual 2-3

Figure 2-2. Channel Menu Tree

2.2.1 Channel Setup Entry Menu

The entry menu shown on the left side of Figure 2-2 allows access to all conﬁguration variables for the selected channel. These are, Alarm

1, Alarm 2, Alarm 3, Data From? Linearize, Input and Calibrate.

2.2.2 Alarm 1 / Alarm 2 / Horn Relay Set-Up Menu

Alarms 1 and 2 are identical except A1 may not be acknowledged and front panel LED indicators are yellow while A2’s are red. Since their conﬁguration menus are the same only one is shown in Figure 2-3 for clarity.

Figure 2-3. Alarm and Horn Relay Setup Menu

The ﬁrst entry determines the Setpoint value where the alarm trips. It is entered in engineering units. For example, if a channel monitors 0-50 ppm H2S and the alarm must trip at 10 ppm, the correct entry is 10.00.

Latching• determines either manual or automatic alarm reset operation. YES requires a manual Alarm Reset to unlatch the alarm even though an alarm condition no longer exists. YES also causes this alarm group’s common relay, front panel LED, and optional discrete relay to latch. NO allows all outputs for this alarm to automatically reset as soon as the alarm condition clears.

TRIP ON• is set to HIGH for increasing alarms or LOW for decreasing alarms to determine if the alarm activates upon exceeding or falling below the setpoint.

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Channel XX

FAULT Setup

Setpoint -5.000 Type

FAULT

Alarm 3 / Fault menu

If for A3 level

Channel XX

ALARM 3 Se t up

Setpoint 60.00 Latching Trip On On Delay Off Delay

HIGH

00s 00m

Type LEVEL

Entry menu

Channel XX

Measurement Name

Alarm 1 Alarm 2 Alarm 3 Data From

Calibrate

Linearize Configure

EDIT

The • ON DELAY / OFF DELAY entries allow ON and OFF time delays affecting how long the setpoint must be surpassed before an alarm event transition occurs. ON delays are limited to 10 seconds while OFF delays may be as long as 120 minutes. Delays are useful in many applications to prevent nuisance alarms and unwanted cycling into and out of alarm conditions.

The • HORN ON entry allows linking this alarm to the common horn relay. NO causes the alarm to have no effect upon the horn relay. Entering YES causes this alarm to turn the horn relay on steady, or, to pulse it depending upon horn conﬁguration in the system menu (see Section 2.3.1).

Discrete LED indicators on the front panel indicate the status of each alarm and relay. Any new alarm event causes the associated LED to ﬂash until Alarm Reset occurs causing an acknowledged steady on condition. Operators should recognize new alarms by a ﬂashing LED. Alarm Reset also acknowledges, or deactivates, the horn relay until another new alarm occurs.

CAutIoN

All relays are rated at 5 Amp for 28 VDC and 250 ~VAC RESISTIVE loads. IMPORTANT: Appropriate diode (DC loads) or MOV (AC loads) snubber

devices must be installed with inductive loads to prevent RFI noise

spikes. Relay wiring should be kept separate from low level signal wiring.

2.2.3 Alarm 3 / Fault Alarm Menu

The discrete channel alarms identiﬁed as Alarm 3/Fault may be conﬁgured either as a 3rd level alarm, or, as a Fault alarm indicating the input is out of range in the negative direction. When used as a level alarm, features such as on / off delays, latching, and trip direction are also available. It is important to understand that though discrete channel alarms (LED’s & optional discrete relays) ma y be set as Alarm 3 level alarms, the common relay for this group is always a Fault alarm.

HA71 Technical Manual 2-4

The fault out of range threshold for the channel is the most recent Fault trip point entered prior to changing the menu to Alarm 3. The following example describes how to conﬁgure both the Fault out of range and Alarm 3 level trip points for a channel.

Example: If the common Fault relay must trip as the input falls below negative 10% of full scale, and, the discrete alarms trip as the input exceeds a level, then the –10% Fault setpoint must be entered ﬁrst. Toggle the TYPE menu entry to FAULT and enter –10.00% into the setpoint entry. Next, toggle the menu back to LEVEL and enter the desired Alarm 3 level setpoint. The Fault value is retained in memory even though it no longer appears on the menu.

Figure 2-4. Alarm / Fault Alarm Menu

2.2.4 Data From? Menu to Set Input Source

Each channel may be independently conﬁgured to accept input data from the Modbus RS-485 master port or, from an analog input card attached to the I entry between Modbus RTU, Analog, Analog with Local Cal or Sensor Direct. There are eight different Modbus possibilities available to accommodate the binary resolution and format of the input data (see Figure 2-5). Each Modbus menu selection also requests the R TU # and the Alias register # location of the data to be retrieved from the RTU. Alias register numbers deﬁne the location of the variable representing the input value and must be obtained from the manufacturer of the Modbus RTU device.

C bus (see Figure 2-5). EDIT toggles the Data From:

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12-Bit Analog Inputs may be direct from Sensor Input options or Voltage/Current Input options

The Modbus Master RS-485 port supports eight integer types, resolutions and formats.

Analog should be selected when the channel’s input comes from a transmitter or monitoring device with a calibrated output such as 4-20mA. Analog with Local Cal is available when the HA71 will be the point of calibration for the analog input. Sensor Direct is identical to Analog with Local Cal and both activate the HA71’s Cal Mode features (see Section 2.2.14). Problems may arise if calibrations are performed in two places upon the same signal so Cal Mode menus are only visible when Sensor Direct or Analog with Local Cal is selected. These selections should only be used when the input originates from a non-calibrated signal source such as the Catalytic Bead Sensor Input option described in section 3.1.3. This application requires the HA71 to be used as the calibration point since the sensors have no zero or span controls.

Figure 2-5. Data From? Menu

2.2.5 MIN/MAX Raw Counts Menu

The Min Raw and Max Raw counts entries included in the Input Data From: menu deﬁne the range of input counts that provide Measurement Range read out values described in Section 2.2.10. This menu entry is determined by the A/D converter resolution of the channel’s input. For example, if the input is a 10 bit Modbus counts and 100% at 1000 counts, then this menu’s MIN should be set at 200 and MAX at 1000. If communicating with the HA71’s optional 12 bit Analog Input PCB the MIN should be 800 and the MAX 4000.

If the input device’s resolution is unknown, the live counts variable on the bottom of the screen displays actual raw A/D counts currently being read by this channel. This reading may be used to test the input device for what A/D counts are provided for zero and 100% if these

values are unknown. Forcing the input device to read zero should provide the A/D counts value needed to make this channel’s display also read zero. Likewise, forcing the input device to read 100% should provide the A/D counts value needed to make the HA71 channel’s display also read 100%.

If Modbus

32 BIT is selected, a Byte Order entry appears at the bottom of the menu. This determines WORD and BYTE alignment of data at the remote Modbus 4 byte IEEE Floating Point values. With the pointer on this entry, the EDIT key toggles between the 4 possible modes. Min / Max Raw values are not used in this mode.

Note

Each Data From: item has a matching default MIN/MAX counts value of 20% to 100% with ± 5% over/underrange applied. If the default value is incorrect for the input device it should be edited.

device with zero at 200

transmitter when sending it’s

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EDIT

Entry menu

Channel XX

Measurement Name

Linearization menu

Channel XX

Linearization

%Input

%Output

10.00

20.00

30.00

40.00

50.00

60.00

70.00

80.00

90.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

80.00

90.00

Alarm 1 Alarm 2 Alarm 3 Data From

Calibrate

Linearize Configure

Entry menu

Channel XX

Measurement Name

Alarm 1 Alarm 2 Alarm 3 Data From

Calibrate

Linearize Configure

EDIT

Input / Copy To: menu

Channel XX

CONFIGURATION

Measurement Name Eunits Zero Span Decimal Points

PCTLEL

0.000

Copy Now?

100.0

Channel On?

YES

Copy To XX

2.2.6 Marker Menus

Some transmitters or monitoring devices providing HA71 inputs also indicate special modes of operation, such as Calibration, Maintenance or Fault, by transmitting a special <4mA or negative “Marker” value. The HA71 offers channel Marker menus for detecting and indicating such events (see Figure 2-6). While active, the HA71 displays a 6-digit ASCII message to indicate the special event and if equipped with 10-0167 4-20mA output option, the HA71 also transmits the same <4mA value.

Marker Enabled • turns the marker feature ON and OFF The negative Marker value is entered into the • Marker % ﬁeld

as a negative percent of full scale. For example, -15.62% of full scale detects a marker value of 1.5mA (1.5mA is -15.62% of full scale when 4-20mA is the range).

The • Mark As menu allows user entr y of the 6-digit ASCII message to be displayed when the marker is detected.

Figure 2-6. Linearization Menu

2.2.8 Conﬁgure Menu

From the entry level setup menu in Figure 2-7 the CONFIGURE menu may be entered for setting variables deﬁning how the controller presents monitored data to the various graphic displays.

Figure 2-7. Congure Menu

Figure 2-6. Marker Menus

2.2.7 Linearization Menu

The linearization menu allows each channel to have it’s own linearization curve stored in the controller’s non-volatile memory. Input versus output points must be entered in percent of full scale values. This means if the range is 0-200 ppm H2S then 100 ppm is 50% of full scale. Zero input will provide a zero output and 100% input a 100% output. Nine intermediate points may be entered to deﬁne the curve.

HA71 Technical Manual 2-6

2.2.9 Eunits / Measurement Name ASCII Data Fields

The ﬁrst two items in this menu are for entering the 6 character engineering unit and 16 character Measurement Name ASCII ﬁelds. Eunits should deﬁne the units of measure for what this channel is to display. Measurement Name should describe the source of this data in the user’s terminology. Section 2.1.1 of this manual describes how to use the front keypad to modify these ﬁelds.

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HA71 Digital Gas Controller

2.2.10 Input Measurement Range

The ZERO / SPAN entries allow conﬁguration of the measurement range displayed by this channel. Measurement Range works along with A/D Counts menus, descr ibed in S ection 2. 2 . 5, to define the range of the input signal’s engineering units. For example, if a channel’s input is 4-20mA from a transmitter monitoring 0 to 10 ppm chlorine, then the Zero value should equal 0.000 and the Span value equal 10.00. The six ASCII engineering units previously entered are automatically displayed at the top of each menu as a reminder. Four digits must appear in this entry so trailing 0’s may appear here that are not displayed on other data screens.

2.2.11 Decimal Point Resolution

Resolution of displayed channel values is conﬁgured in this menu by setting the number digits trailing the decimal point. Values are limited to a maximum of four digits, and a polarity sign. An auto-ranging feature displays the highest resolution allowed by this menu’s decimal point entry. For example, if three decimal points are entered, and the range is 0 to 100 ppm, the reading will be 0.000 at 0 ppm and 100.0 at 100 ppm. However, this may be undesirable due to the high resolution at zero unless the sensor’s output is extremely stable. If decimal points are limited to one, the 0 ppm reading becomes 0.0 and the 100 ppm reading remains 100.0. Resolution may be limited further by setting decimal points to 0. In this example, this would cause 0 ppm to display

0 and 100 ppm to display 100.

2.2.12 Turning off Unused Channels

The Channel On? entry determines if this channel is to be utilized. Turning it off will cause the controller to never process inputs applied to this channel and no alarms will be tripped or data displayed. Inactive channels have a line drawn through them on the Setup screen as indicated by channels 15 & 16 in Figure 2-1. If less than 9 channels are

to be activated, the HA71 may be set for 8 channel mode, deactivating channels 9-16. This is done in the System Setup menu described in

Section 2.3. The HA71 will only allow 15 channels to be turned off;

at least one channel must remain on.

2.2.13 Copy Data To?

This menu simpliﬁes the Setup procedure by allowing similar channels to be copied from one to another. For example, if all channels are identical except for the Measurement Name entry, channel 1 could be conﬁgured and copied to channels 2 – 16. Only Measurement Name then must be conﬁgured on channels 2 – 16. Use EDIT to increment channel numbers and UP/DN to point to Copy Now? Press EDIT once more to copy.

2.2.14 CAL Mode

CAutIoN

Each channel’s CALIBRATION menu is inactive unless its Input Data From: menu, described in Section 2.2.4, is set for Analog with Local Cal or Sensor Direct. HA71 CAL MODE features allows pushbutton

calibration of zero and span values. This feature should be utilized only when there are no other zero/span controls within the monitoring system since it is inappropriate to calibrate a signal at more than one point. Therefore, if calibration is to be performed at another transmitter

or monitoring device, the HA71 CAL MODE feature should not be used.

The CALIBRATION MENU allows entering the correct Cal ZERO & Cal SPAN setpoint values needed to calibrate the sensor. These are entered in the same engineering units as input range. Set Zero & Set Span controls in this menu allow pushbutton calibration by moving

the pointer to each and pressing the EDIT key. A live reading of the channel’s value allows calibration checks to see if an adjustment is needed. Unintentional calibrations are reset by the Unity Gain menu

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HA71 Digital Gas Controller

Entry menu

Channel XX

Measurement Name

Alarm 1 Alarm 2 Alarm 3 Data From

Calibrate

Linearize Configure

EDIT

If input is sensor

Channel XX CALIBRATION

Cal ZERO Cal SPAN Set Zero Set Span

50.00

0.000

Unity Gain

item. Unity Gain resets zero offset to 0 and span gain to 1. It is useful for returning the calibration to a known starting place. Sensor aging may be monitored by recording zero and span readings at Unity Gain when it is new, and again at later dates when degradation may have occurred.

To check zero calibration, apply the ZERO calibration value to the sensor and observe the live reading. If the zero reading differs from the zero setpoint, a calibration is needed. To calibrate zero, move the pointer to Set Zero and press EDIT. A warning message explains that pressing EDIT again will change the zero calibration and any other key will exit. The procedure for span calibration is identical. For example, if an LEL combustible sensor is to be spanned with 50% LEL span gas, the span set-point must be 50%. If 45% LEL is to be used later, the span set-point must be changed to 45% to match the span calibration gas. If the reading is only 40% LEL with the 50% gas applied a span calibration is needed. Move the pointer to the Set Span entry and press EDIT twice. Unity Gain may be used at anytime to cancel incorrect calibrations and start again.

2.3 System Conﬁguration Menus

Some items needing conﬁguration are not speciﬁc to a channel but affect the entire HA71 system. These are located in the system entry menu shown on the left side of Figure 2-9. System menus are accessed by pointing to the desired item and pressing EDIT.

Figure 2-8. Calibration Menu

HA71 Technical Manual 2-8

Figure 2-9. System Conguration Menus

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HA71 Digital Gas Controller

2.3.1 Common Alarm Relays 1 and 2

CAutIoN

Read this section carefully and test all settings by simulating HA71

input conditions that should activate these alarm relays!

Common Relay 1 and Common Relay 2 menus are identical and therefore discussed only once. It is very important to fully understand these menus since they determine the functions of each common relay.

Figure 2-10. Common Relay 1 and Common Relay 2 Menu

The • Group menu entry offers additional ﬂexibility by controlling which channels trip this menu’s common alarm relay. The 3 choices are 1-16, 1-8 or 9-16. Some applications have different types of sensors, or, sensors in different areas connected to the same HA71 Controller. In these cases, it may be undesirable for a sensor on channel 9 to trip the same relay as a sensor on channel 2. The Group menus may restrict this. For example, channels 1-8 might be set to trip common relay 1 while channels 9-16 trip common relay 2. Another possibility is channels 1-8 be set to trip common relay 1 while channels 9-16 trip relays on an optional discrete relay PCB conﬁgured for Alarm 1 (see

Section 3.1.2).

Failsafe• controls relay activation for this common relay. Failsafe ON causes the relay to de-energize during alarm conditions

and energize when there is no alarm. Therefore a power failure forces the relay contact to the alarm position. Note the common Fault relay is always failsafe and may be monitored separately to indicate loss of power conditions in many applications.

A1 and A2 Votes• allows creation of logical AND function equations that control common relay 1 & common relay 2. Default settings for common relay 1 are A1 Votes = 01 and A2 Votes = 00 which causes relay 1 to trip if any channel has an A1 level alarm active. Default settings for common relay 2 are A1 Votes = 00 and A2 Votes = 01 which causes relay 2 to trip if any channel has an A2 level alarm active. Example: If either default setting is modiﬁed such that A1 Votes = 02 and A2 Votes = 01, then any two channels must have an A1 level alarm active and any one channel must have an A2 level alarm active to trip that relay.

CAutIoN

One of the A1’s and the A2 could be on the same channel. These level alarms must come from a channel included in the Group entry described above.

Turning • Acknowledge ON (not available on Alarm 1) allows the common relay to be deactivated during alarm conditions by an Alarm Reset. This is useful if an audible device is being driven by the relay.

CAutIoN

All relays are rated at 5 Amp for 28 VDC and 250 ~VAC RESISTIVE loads. Appropriate diode (DC loads) or MOV (AC loads) snubber

devices must be installed with inductive loads to prevent RFI noise

spikes. Relay wiring should be kept separate from low level signal

wiring.

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HA71 Digital Gas Controller

2.3.2 10-0195 Discrete Relay “Failsafe” Mode

10-0195 Discrete relay options may also be conﬁgured to function in a Failsafe mode using the System Setup menu shown in Figure 2-11. Entering YES causes these discrete relays to have energized coils when no alarm condition exists for the associated channel and deenergized coils when the alarm occurs. F ailsafe is useful for indicating failed relay coils and loss of power conditions.

CAutIoN

10-0195 zoning jumpers (see Figure 3-5) should not be used when Discrete Relays menus are set for failsafe. Zoning jumpers cause

ANY relay in the zone to energize ALL other relays in the same zone.

Zoning of failsafe relays may be accomplished with wiring at the

relay contact terminals.

Figure 2.12. Failsafe Mode

HA71 Technical Manual 2-10

2.3.3 Common Horn Relay and Local Piezo

The HA71 is equipped with a low decibel audible piezo which chirps when keys are pressed and may be conﬁgured to audibly indicate alarm conditions. The common horn relay is similar to the common A1 and A2 common relays.

Figure 2-13. Common Horn Relay and Local Piezo Menu

Turning • Piezo Alarm ON causes the audible piezo to duplicate the action of the horn relay. This feature may be used to provide a low decibel indication of the status of the system’s horn.

Alarm 1 & Alarm 2• menus control how this alarm level from each channel will affect the common horn relay. Choices are OFF, ON or BEEP (one Hz. Pulsating). As an example, A2 conditions might pulse the horn (BEEP) and A1 conditions to cause a steady horn (ON). Any other combination of these 3 choices is possible for A1 and A2 levels affecting the horn relay. This feature is very useful since it allows the horn relay to serve as another level A1, level A2, or both; for channels 1-16, 1-8 or 9-16. Individual channel alarms may also be conﬁgured to not affect the Horn relay on a channel by channel basis (see

Section 2.2.2).

Failsafe & Horn Group• menu entries are identical to the descriptions for menus Common Relay 1 and Common Relay 2 in Section 2.3.1.

Turning • Acknowledge OFF allows the common Horn relay to drive devices other than horns or sirens such as a light or a fan.

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HA71 Digital Gas Controller

Display Alm YES• forces the LCD to display the Bar Graphs

screen upon any new alarm. This feature is offered to satisfy applications requiring channels in alarm to be displayed automatically (all channels are displayed on the Bar Graphs screen).

2.3.4 Modbus® Master / Slave Serial Port Menus

The system Modbus® menu allows setting RTU Slave ID address, Slave Baud rate and Parity for the comm2 slave Modbus

port (comm1 master port ID settings are per channel as described in

Section 2.2.4). This slave port may be used to transfer HA71 data to a

host device such as a PC, PLC, DCS or even another HA71. The slave port is addressable, allowing many HA71 controllers to be connected to a single RS-485 cable. Section 5 of this manual provides important information describing how to interface to the HA71’s Modbus port.

The Mastr TO (master time out) and Mastr PR (master poll rate) menu

items affect the HA71’s master Modbus

port. Time out sets length of time in milliseconds before a communications error. Three consecutiv e timeout errors must occur before a communication error is indicated. This item is useful for optimizing throughput to the HA71 from other slave RTU’s. Poll Rate sets frequency of data requests to the RTU’s in milliseconds. This is useful when an RTU is limited in how fast it may respond to consecutive data requests.

serial

slave

2.3.4 Eight / Sixteen Channel Modes

The ﬁnal system menu allows setting the HA71 controller to accept either 8 or 16 channels. If 8 channels are selected by this menu they are channels 1-8 and 9-16 are disabled. One way HA71 cost is kept low is Input / Output option PCB’s are arranged into groups of 8 channels. Therefore, users with less than 9 channels require only 1 PCB and do not pay for I/O hardware for 16 channels. If more than 8 channels are needed a second I/O option PCB may be required.

Figure 2-15. Eight/Sixteen Channel Mode Menu

Figure 2-14. Modbus® Master/Slave Serial Port Menu

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HA71 Digital Gas Controller

Authorization

ENTER NAME Enter Code

Lock System

####

2.4 Authorization Mode

A password entered in the AUTHORIZATION menu allows locking all menus. Viewing menus is not denied but attempts to edit variables ﬂashes the Locked message on the LCD.

Authorized individuals locking the system should ﬁrst enter a name, phone #, or other contact information into the 10 digit ﬁeld. To lock or unlock the system the correct 4 digit authorization number must be entered into the Enter Code ﬁeld. Point to the Unlock System entry and press EDIT to complete the unlock procedure. It is very important to remember the 4 digit code since the factory must be consulted if it is lost.

Figure 2-16. Authorization Mode Menu

2.5 LCD Contrast Adjustment

The Setup menu item identiﬁed as CONTRAST allows users to adjust the LCD contrast to a level suitable to the ambient lighting. Selecting CONTRAST and pressing EDIT causes the UP/DOWN keys to increase and decrease LCD contrast.

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HA71 Digital Gas Controller

3 Main I/O Interface PCB

HA71 Technical Manual 3-1

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HA71 Digital Gas Controller

J1 is 26 pin ribbon to main controller

Spare shorting strips

Ribbon connector to optional Auxiliary Common Relay PCB

Optional Aux. Relay piggyback Board (#10-0144) shown in dotted lines

COMM1=Master; COMM2=Slave

J2 and J3 connect to I

C oprional I/O

Fuses DC OUT power

to option boards that

require 24 VDC

RS-485 terminating resistors (remove for short wire paths and when HA71 is not end of path)

Apply only nominal 24 VDC (min 10 VDC, max 30 VDC) power to terminals 9 and 11 of TB2

TB2 terminals 10 and 12 provide fused 24 VDC power to HA71 option boards requiring such power

TB1 AUX. RELAYS (OPTION #10-0144)

3.0 Main I/O Interface PCB

The most basic HA71 Controller requires only the I/O PCB shown in Figure 3-1 for interfacing to ﬁeld wiring. The HA71 primary power supply is applied to terminals 9 and 11 of TB2. This may be from 10 – 30 VDC.

WARNING

HIGH VOLTAGES SUCH AS 115 VAC APPLIED TO THESE TERMINALS MAY CAUSE SEVERE DAMAGE! DC output terminals 10 and 12 on TB2 provide up to 500mA of output power for powering remote devices

such as lamps, transmitters etc.

This PCB includes both master (COMM 1) and slave (COMM 2)

RS-485 Modbus alarm event (A1, A2, FAULT/A3 and HORN), and power supply I/O terminals. JP1 allows the RS-485 ports to be conﬁgured for 2 or 4 wire operation. A 26 pin ribbon cable connects the I/O PCB to the HA71 CPU and Display nest assembly. Two I addition of optional functions such as analog I/O and discrete alarm relays for each channel.

Horizontal jumpers installed in JP1 connect the RS-485 port’s RX and TX lines, simplifying 2 wire daisy chains by providing additional terminals for incoming and outgoing cables. For example, installing the 2 COM 1 jumpers connects screw terminals 1 and 5 and terminals 3

ports, 5 amp form C relays for each common

C bus connectors allow

and 7. Socketed RS-485 terminating resistors R6 (COMM 1) and R12 (COMM 2) are located on the MAIN I/O board. These resistors should be removed if communication wire lengths are very short (less than 25 feet), or, if the port is not a the end of the communication line.

An optional Auxiliary Relays piggyback PCB (part # 10-0144) may be added to the I/O PCB via ribbon cable J4. These add another form C contact set to the common A1, A2 and HORN alarms. Auxiliary Relay contacts are availab le at the TB1 (AUX) terminals shown in Figure 3-1.

HA71 Technical Manual 3-2

Figure 3-1. Main I/O Board with Common Relays

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HA71 Digital Gas Controller

PRESS NEXT KEY TO EXIT

ANALOG

INPUT

1-8

FOUND

ANALOG

INPUT

9-16

FOUND

ANALOG

OUTPUT

1-8

FOUND

ALARM2

INPUT

9-16

FOUND

ALARM2

RELAY

1-8

FOUND

ANALOG OUTPUT

9-16

FOUND

ANALOG INPUTS

+EXC-

DC PWR

TB2

JP1

ST-71 ANALOG INPUT BOARD

0010-1115 ASSY# 10-0158

J1 & J2 are interchangable I2C connectors used to add option PCB assemblies to the HA71.

JP1 determines if this 8 channel Analog Input PCB provides inputs for CH’s 1-8 or 9-16. 2 PCB assemblies are required for 16 channels.

Socketed precisio n resistors R1-R8 are 100 ohm terminations for 4-20mA inputs. 0-2 VDC voltage inputs may be accepted by removing resistor.

CH1/9

EXCHI

CH7/15

HIEXC

CH3/11

EXCLOHILO

CH5/13

LOHI EXCLO

CH2/10

HIEXC

CH8/16CH4/12

EXCLOHI CXEOL

CH6/14

EXCLOOLIHHI

EXCLOHI

2 Wire 4-20mA

Transmitter

+Pwr

Sig

3 Wire 4-20mA

Transmitter

EXCLOHI

+Pwr

Sig

Com

Typical 2 & 3 wire 4-20mA transmitter wiring (connect correct power, 24VDC or other, to TB2).

CH # (1-8)CH # (1-8)

TB2 is for powering bulk power to transmitters or other input devices. EXC+ is wired internally to channel “EXCs” and EXC-to-channel “LOs”.

3.1 Input / Output Optional PCBs

Telephone style RJ11 connections are used to add optional 8 channel analog and digital I/O. A screen appears br ieﬂy after power up indicating what options are connected and for which channels. This information is also available from the Diagnostics Mode described in

Section 4.

Figure 3-2. Optional PCB Display

3.1.1 Optional Analog Input PCB

Many transmitters or sensors have analog output signals and the 12 bit Analog Input PCB, shown in Figure 3-3, is available to accept these. TB1, with 24 positions, offers 3 terminals per channel for distributing power and receiving analog inputs. These are EXC and HI / LO inputs. TB2, with only two positions, is for connecting the power supply for powering external transmitters. Precision 100 ohm resistors (R1-R8) between each channel’s IN LO and IN HI terminals are socketed termination resistors for 4-20mA inputs. These may be removed if voltage inputs are to be applied.

or channels 9-16. Connecting more than 8 analog inputs requires 2 PCB’s with one’s JP1 set for channels 1-8 and the other set for channels 9-16.

EXC and IN LO terminals are b ussed together internally. EXC terminals are tied directly to TB2-1 (+) and IN LO terminals are tied to TB2-2 (-). Bussing allows transmitter power to be brought into the system at a single point (TB2) and distributed back out at each channel’s EXC / IN LO terminals to simplify ﬁeld wiring. Figure 3-3 includes typical wiring to 2 and 3 wire 4-20mA transmitters.

JP1 determines if the 8 analog inputs are applied to channels 1-8

HA71 Technical Manual 3-3

Figure 3-3. 8 Channel Analog Input Option 10-0158

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HA71 Digital Gas Controller

TB2

5VDC ONLY!

ASSY# 10-0195 8-CH DISCRETE RELAY

TB1

JUMPERS

ZONE

JP4

Ch6 Ch7

Ch5

Ch8

Ch3

Ch1 Ch2

Ch4

S1 controls if discrete relays are tripped by A1, A2, or A3 alarms for Ch’s 1-8 or 9-16. See Chart.

JP4 allows “zoning” of adjacent channel alarms. All zoning jumpers are placed vertically. Dwg. exhibits channels 1-4 and channels 5-7 creating 2 zones. All relays in a zone switch together. Unused jumpers may be stored horizontally.

J2 & J3 are interchangable I

C connectors used to add option PCB assemblies to the controller.

TB2 is used to supply external 5VDC power to Alarm boards when they are mounted > 5 feet from the controller. I

C cables provide 5VDC but losses occur with longer cable lengths.

WARNING: Voltages exceeding 6 volts may cause extensive damage to entire controller.

51/7HC11/3HC9/1HCCH5/13

NCNO CNONCCNONOCNCCNC

61/8HC21/4HC01/2HCCH6/14

NCNO CNONCCNONOCNCCNC

5 amp form C dry contacts. Contacts are unfused. Switching

inductive loads may create high levels of RFI. Use appropriate

“RFI Snubbers” on inductive load devices.

U1U3

SB1

SB2

WITH 8 RELAYS: S1 selects Ch’s 1-8 or 9-16 for A1, A2 & A3 (Flt) See chart--->

S1-2=Ch9-16 A1 S1-3=Ch9-16 A2 S1-4=Ch9-16 A3 S1-5=Ch1-8 A1 S1-6=Ch1-8 A2 S1-7=Ch1-8 A3

8-CH CHART

Wire TO CPU 5VDC if > 5’ from controller

Install vertically to create

Ch. zones

Standard configuration has a 1 minute POWER ON time delay preventing relay actuation during the delay. SB1 increases delay time to 8-minutes. SB2 removes all time delay.

3.1.2 Optional Discrete Relay PCB

An optional Discrete Relay PCB, shown in Figure 3-4, adds eight 5 amp (resistive) form C relays per sixteen channel alarm group (2 PCB’s required when utilizing more than 8 channels). Each PCB may be conﬁgured via rotary switch S1 to function for ALARM 1, ALARM 2 or ALARM 3/FAULT for channels 1-8 or 9-16. A 1-minute time delay after power is provided to inhibit relay actuation until the system has had time stabilize. Alarm groups, or zones, may be created by connecting adjacent channels together using JP4 as shown. This creates a wire OR function with selected channels, causing any alarm included within the zone to actuate ALL zone relays. Failsafe operation of 10-0195 discrete relays is not allowed but may be programmed for the common relays in the system menu as described in Section 2.3.2. Many HA71 applications utilize the common alarm relays (see Section 3.0) and do not require discrete relays for each of the 48 alarm events (16 A1’s, 16 A2’s & 16 A3’s). If discrete relays are needed for all 48 alarms, then six PCB’s are required.

5 VDC power to the discrete relay option PCB’s is normally supplied from the HA71 Controller via the slender I and J3. However, I further than a few feet without a signiﬁcant voltage drop. Some HA71 applications with relays for all 48 alarms may require up to 6 boards. TB2 allows a heavier 5 VDC power cable to be connected from

C cables are limited in ability to carry this power

terminals on the back of the HA71front panel assembly, bypassing the

C cable. A 20 AWG pair connected to only one of the several TB2’s

I is sufﬁcient when these boards are in close proximity to each other.

C cables connected to J2

Figure 3-4. 8 Channel Discrete Relay Option 10-0195

CAutIoN

All relays are rated at 5 Amp for 28 VDC and 250 ~VAC RESISTIVE loads. Appropriate diode (DC loads) or MOV (AC loads) snubber devices must be installed with inductive loads to prevent RFI noise spikes. Relay wiring should be kept separate from low level signal wiring.

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HA71 Digital Gas Controller

3.1.3 Optional *Bridge Sensor Input Board

An optional 8-channel, 12 bit Bridge Sensor Input board allows these popular gas detectors to be connected directly to the HA71 without additional signal conditioning or transmitters. Up to four dual channel 10-0192 modules may be installed in each 8-channel 10-0191. Each 10-0192 channel is equipped with a bridge ampliﬁer and balance potentiometer and an adjustable switching regulator for setting the correct sensor excitation voltage. A 3 position coarse gain jumper allows setting the gain of the bridge ampliﬁer. Fault supervision circuitry forces the HA71 into a FAULT condition upon sensor failure or removal.

This option may also be conﬁgured to accept 4-20mA inputs for mixing bridge sensors and current loops into the same board. Placing any channel’s 2 position LEL/4-20mA jumper into 4-20mA position and installing the associated precision 100 ohm socketed resistor allows 4-20mA signals to be applied to it’s C and A terminals. The 10-0192 sensor modules are not required for channels accepting 4-20mA.

Channels receiving input data from this board should have the Data From: menu set for Sensor, as described in Section 2.2.4. This activates Cal Mode menus described in Section 2.2.13 needed to

zero and span sensor readings. After performing the one time only Initial Setup as described below, all subsequent calibrations are by

the HA71’s electronic Cal Mode menus. *Catalytic sensors connected directly to the HA71 should be limited

to ranges of 0-1000ppm.

3.1.4 Catalytic Bead Sensor Initial Setup

Catalytic bead sensors vary widely in power requirements and sensitivity. It is therefore important to conﬁgure each channel to match the sensor with which it will operate.

Prior to connecting sensors, apply power to the system. 1.

HA71 Technical Manual 3-5

Note

This PCB requires 24VDC power be connected to its TB2 terminals 1 and 2 as shown in Figure 3-5. Suitable fused power is available from the Main I/O board’s TB2 terminal 10 & 12 (see Figure 3-1). Measure the voltage between each channel’s A and R terminals and set the Voltage Adjust potentiometers for the correct sensor excitation voltage. This may range from

1.5 volts to 7.5 volts depending upon sensor specications.

CAutIoN

Sensors may be damaged by accidental over voltage conditions. It is

recommended the Voltage Adjust potentiometer screws be covered by a dollop of RTV or similar material after completion of this procedure

to avoid accidental over voltage conditions.

Remove system power and connect sensor wires to the R-C-A 2. terminals. Reapply system power and conﬁrm correct voltage across each sensor’s A and R terminals.

Note

If sensor wires are long, it may be necessary to measure the excitation voltage at the sensor end to compensate for I losses in the wiring.

With the minus voltmeter lead on TB2-2 (common), connect the 3. plus lead to the channel’s test point. With zero air on that sensor, adjust it’s Balance potentiometer for .4 volts at the test point.

Apply 50% LEL combustible span gas to the sensor and allow 4. the test point voltage to stabilize. Two volts = 100% input to the A – D Converter and .4 volts = 0%. Therefore, 1.2 volts = 50%. Place the 3 position Coarse LEL Gain jumper into the position which reads between .8 volts and 1.2 volts on the test point with 50% LEL gas on the sensor. Gain settings for each jumper position are as follows: no jumper = 1, LOW = 7, MED = 21, HI

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HA71 Digital Gas Controller

JP6

4-20

JP4

LEL

4-20

JP8

JP2

LEL

4-20

JP9

R6 R8

Ch7/15

CAR

Ch5/13

CAR

Ch3/11

CAR

Ch1/9

TB2

JP5

LEL

JP7

R1 R3

R4R2

JP1 JP3

0010-1158 ASSY# 10-0191 'CATBEAD' 8 CH INPUT

+ -

LEL

R-C-A are from Ca ta lytic bead sensors. 4-20mA may be applied to any channel’s C & A terminals by addition of 100 ohm resistor (R1-R8) and setting LEL/4-20mA jumper to 4-20m A.

135 791113 151719 21

+-+-+-+-

+-+-

24681012 14 16 18

+- +-

20 22 24

Ch8/16

CAR

Ch6/14

CAR

Ch4/12

CAR

Ch2/10

CAR

*100 ohm Res.Sockets

JP9 sets for Ch’s 1-8 or 9-16

Ch.1

Ch.2 Ch.4 Ch.6

Ch.5Ch.3 Ch.7

Ch.8

Up to 4, 10-0192 Dual ‘CATBEAD” input modules may be installed.

Disconnect power before removing or installing modules.

CH. B

CH. A

.4 - 2VDC T.P.

LOW HIGH

MED

GAIN JUMPER

LOW HIGH

MED

GAIN JUMPER

BALANCE ADJUST

SENSOR VOLTS ADJUST

.4 - 2VDC T.P.

CH’s 1,3,5,7,9,11,13 or 15

CH’s 2,4,6,8,10,12,14 or 16

Dual Channel “CATBEAD” Modules plug into sockets on Main terminal board. Not required fo 4-20 mA channels

# 10-0192

# 10-0191

513

Internal controller ckts. Sensor wiring. Ch.1 shown.

For 4-20mA inputs use 3 & 5 and do not install 10-0192 module.

Ch.1/Ch.9 (Typical)

REF ANA

LEL Sensor

Plug In, 100 ohm R. Install only if channel is 4-20mA input!

= 41. Multiple jumpers have an additive affect upon gain, so the LOW and MED jumpers together provide a gain of 28.

Initial setup is now complete and normally only requires repeating if a sensor is replaced. Final calibration of this channel may now be performed using the HA71’s electronic Cal Mode feature described in Section 2.2.1.

Figure 3-5. 8 Channel “Catbead” Sensor Option 10-0191/10-0192

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HA71 Digital Gas Controller

JP25 determines if this 8 channel RTD/mA input PCB accepts inputs for Ch’s 1-8 or 9-16. 2 PCB assemblies are required for 16 channels

JP1-JP8 work with JP9-JP16 to determine if a channel accepts a resistive input or a 4-20mA input. JP17-Jp24 select 1 of 3 ranges for resistive inputs only.

Resistors R1-R8 are socketed 100 ohm terminating resistors for 4-20mA inputs and 100 ohm platinum RTDs (100 ohm for 0˚C low range)

J1 and J2 are interchangeable I

C connectors used to add option PCB assemblies to the HA71

Input wiring options

(Ch 1 shown; typical for all other ch)

3.1.5 Optional RTD / 4-20mA Analog Input Board

An optional 12 bit RTD Sensor Input board, shown in Figure 3-6, allows these popular temperature sensors to be connected directly to the HA71 without additional signal conditioning or transmitters. A 3 position range jumper allows setting the gain of the input bridge ampliﬁer for the three popular ranges of 0-100°C, 0-200°C or 0-400°C. Other ranges are available by special order.

Inputs may also be conﬁgured to accept 4-20mA signals, allowing mixing RTD sensors and current loops into the same board. Two jumpers per channel determine either a RTD or 4-20mA input. These dual position jumpers, JP1 – JP16, must both be placed into the UP position for RTD inputs or both in the DOWN position for 4-20mA inputs (see Figure 3-5).

Channels receiving input data from this board should have the Data From: menu set for Sensor, as described in Section 2.2.4. This activates Cal Mode menus, described in Section 2.2.13, needed to perform zero and span calibrations of RTD sensor readings.

Each channel must be calibrated individually by either simulating desired zero and span calibration resistance values or by actually placing the channel’s RTD into an actual precision temperature generator. Ice water is an acceptable method for generating the 0°C zero temperature value. Upscale span values are best simulated with an RTD calibrator. Since RTD’s are stable and repeatable of over long time periods calibrations normally only need to be performed upon initial installation. Since the PCB has 8 channels, two are required for 16 channel applications. JP25 conﬁgures inputs for channel groups 1-8 or 9-16.

Figure 3-6. 8 Channel Resistive/4-20mA Input Option 10-0170

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TB1

Q10

Q12

Q16

Q14

HIHI HIHI HI HI HIHI

U11

ST-71 mA OUTPUT BOARD

LO LO LOLO LO LOLO LO

PCB # 0010-1121

Assy # 10-0167

High's

Milliamp

Low's

Outputs

Rev 0

CR1

R26

Q13

Q11

Q15

U10

TP1

Q17

J1 & J2 are interchangable I2C connectors used to add option PCB assemblies to the HA71.

JP1 determines if this 8 channel Analog Output PCB provides outputs for CH’s 1-8 or 9-16. 2 PCB assemblies are required for 16 channels.

Ref. Adj. allows trimming voltage on TP1. 2.048 volts provides 20mA (

+1%) outputs wi th 100%

of full scale readings.

Connect to “DC OUT” on I/O PCB

24 VDC INPUT

24 VDC power for output current loops must be supplied through TB2. Connect to main I/O PCB terminals 10 & 12 of TB2.

TB2

3.1.6 Optional 4-20mA Analog Output Board

An optional 10 bit 4-20mA analog output board, shown in Figure 3-7,

may be connected to the I

C bus. Each channel’s output will transmit 4mA for 0% readings and 20mA for 100% readings. Loop dr ive capability depends upon the level of the HA71’s primary DC power supply. With at least 20 volts DC primary power they are capable of driving 20mA through a 750 ohm load. Outputs are self powered and DC power should not be provided by the receiving device.

Note

This PCB requires nominal 24VDC power be connected to TB2 terminals 1 & 2 as shown in Figure 3-6. Suitable power is available from the HA71 Main I/O board’s TB2 terminal 10 & 12 (see Figure 3-1).

Since the PCB has 8 channels, two are required for 16 channel applications. JP1 conﬁgures the outputs for channels groups 1-8 or 9-16.

HA71 Technical Manual 3-8

Figure 3-7. 8 Channel 4-20mA Output Option 10-0167

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3.1.7 Optional Clock/Printer Interface Board

When equipped with the Clock / Printer Interface option, shown in Figure 3-8, the HA71 Controller is capable of automatically printing time & date stamped alarm events to a 24 PIN dot matrix printer such as the Panasonic KX-P1131. The cable interface between the HA71 and the KX-P1131 may be either parallel or serial. Parallel interfaces only allow 6 f eet of separation while the RS-232 serial interface allows up to 50 feet. Distances up to 4000 feet may be obtained using the 10-0229 printer interface option’s RS-422 port but requires an additional tri-port RS-422 / RS-232 converter at the printer end of the cable.

The 10-0229 Printer Interface may also be connected to a PC running HyperTerminal or other communications software as an alternative to hard copy printing of the data. Printer/PC cable schematics are shown in Figure 3-7. Printer settings for serial interfaces are 9600 baud, 8 data bits, no parity and one stop bit. Communications software settings are 9600 baud, 8 data bits, no parity, one stop bit and FlowControl = Hardware. Printer diagnostic red LED’s indicate printer faults such as out of paper, overﬂowed buffer or loss of communications. Green LED’s ﬂicker to conﬁrm good communications between the HA71 and printer during print attempts.

Examples of printed alarm events are sho wn below. The format of each event, from left to right, is DATE, TIME, 16 character ASCII channel ID from the HA71, HA71 channel #, alarm #, IN or OUT status. A buffer in the HA71 retains the most recent 30 – 35 printed events. It is possible to dump the entire buffer to the printer from the menu shown in Figure 3-9. This is useful if printer problems have occurred causing missed printouts.

05/22/03 08:21:00 Storage Tank 103 Chnl 1 Alarm 2 IN 05/22/03 08:21:01 Storage Tank 103 Chnl 1 Alarm 2 OUT 05/22/03 09:12:01 Storage Tank 103 Chnl 13 Alarm 1 IN 05/22/03 09:13:00 Fuel A Flow Chnl 9 Alarm 1 IN 05/22/03 09:13:05 Storage Tank 103 Chnl 1 FAULT IN 05/22/03 09:13:05 Fuel Dock Chnl 2 FAULT IN 05/22/03 09:40:10 Storage Tank 103 Chnl 13 Alarm 2 IN 05/22/03 09:40:14 Fuel Dock Chnl 2 FAULT OUT 05/22/03 09:40:14 Trans Pump 103 Chnl 3 FAULT OUT 05/22/03 09:40:14 Storage Tank 103 Chnl 1 FAULT OUT 05/22/03 11:53:37 Fuel A Flow Chnl 9 Alarm 1 OUT

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Figure 3-8. Printer Interface Option 10-0229

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SHOCK HAZARD Risk of electrical shock Disconnect or turn off power before servicing the equipment

3.1.8 Clock / Printer System Set-Up Menu

Detection of the 10-0229 on the I2C bus causes the Clock/Printer System Setup menu item to appear. Selecting it and pressing EDIT brings up the menu shown below in Figure 3-9. Date / Time menu entries allow setting of correct local time and date. The ALARM PRINT ON/OFF entry allows printing to be discontinued if turned to OFF. PORT allows selection of either RS-232, RS-422 or the parallel port and only one port may be used at a time. BUFFER DUMP allows immediate printing of all the 30-35 stored events. PRINT CONFIG allows immediate printing of all channel variables such as channel ID’s, Engineering Units etc. PRINTER READY / ERROR indicates the functional status of the printer.

Figure 3-9. Clock/Printer Setup Menu

3.1.9 Optional 24VDC 150 Watt Power Supplies

The HA71 Controller may be powered from 10-30VDC. However, many applications require 24VDC power for the monitors or transmitters providing inputs to the HA71. A 150 watt AC / DC power supply may be included for these applications (115VAC or 230 VAC selected via slide switch). When ordered from the factory, it is pre-wired to provide 24VDC primary power for the HA71 controller as well as any transmitters or monitors that may be connected by the end user.

HA71 Technical Manual 3-10

Figure 3-10. 150 Watt 24VDC Power Supply Options

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4 System Diagnostics

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4.0 System Diagnostics

A System Diagnostic Mode shown in Figures 4-1 and 4-2 may be entered during normal operation from the Setup menu. The entry menu indicates ﬁrmware revision and offers useful routines for testing front panel LED’s, relays, serial ports and analog I/O. It is exited manually by pressing NEXT, and automatically if no keys are pressed for 5 minutes.

CAutIoN

It is very important to understand that CHANNEL INPUT DATA IS NOT PROCESSED DURING THE DIAGNOSTICS MODE. It is possible to miss

important input values while utilizing this mode and appropriate

safeguards should be in place. However, the Diagnostics Mode can

prove invaluable when testing I/O since relays and analog outputs may be stimulated without driving inputs to precise levels.

HA71 Technical Manual 4-2

Figure 4-1. System Diagnostic Mode (Part 1)

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Figure 4-2. System Diagnostic Mode (Part 2)

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5 Modbus® RS-485 Ports

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5.0 Modbus® RS-485 Ports

The HA71 is equipped with Master (COMM 1), and Slave (COMM 2), Modbus® RTU ports. Port conﬁgurations are described in Sections 2.2 and 2.3 of this manual. This section deﬁnes register locations of data available via the HA71 slave port.

5.1 Modbus® Slave Register Locations

The following table describes the HA71’s Modbus® slave database. Any portion of this data may be read by a Modbus® master device such as a PC, PLC or DCS. Since the Modbus® port is RS-485, many HA71’s may be multi-dropped onto the same cable.

Memory Integer ASCII: Notes:

ASCII may be read 2 characters at a time or in strings using a multiple register read. Sixteen character channel tag name:

Type Channel First Last Read FC Write FC Notes

Channel Tag 1 40401 40408 3 n/a 2 Characters per Register Channel Tag 2 40409 40416 3 n/a 2 Characters per Register Channel Tag 3 40417 40424 3 n/a 2 Characters per Register Channel Tag 4 40425 40432 3 n/a 2 Characters per Register Channel Tag 5 40433 40440 3 n/a 2 Characters per Register Channel Tag 6 40441 40448 3 n/a 2 Characters per Register Channel Tag 7 40449 40456 3 n/a 2 Characters per Register Channel Tag 8 40457 40464 3 n/a 2 Characters per Register Channel Tag 9 40465 40472 3 n/a 2 Characters per Register Channel Tag 10 40473 40480 3 n/a 2 Characters per Register Channel Tag 11 40481 40488 3 n/a 2 Characters per Register Channel Tag 12 40489 40496 3 n/a 2 Characters per Register Channel Tag 13 40497 40504 3 n/a 2 Characters per Register Channel Tag 14 40505 40512 3 n/a 2 Characters per Register Channel Tag 15 40513 40520 3 n/a 2 Characters per Register Channel Tag 16 40521 40528 3 n/a 2 Characters per Register

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Six character EUNITS tag:

Type Channel First Last Read FC Write FC Notes

EUNITS 1 40529 40531 3 n/a 2 Characters per Register; 3 Registers per Channel EUNITS 2 40532 40534 3 n/a 2 Characters per Register; 3 Registers per Channel EUNITS 3 40535 40537 3 n/a 2 Characters per Register; 3 Registers per Channel EUNITS 4 40538 40540 3 n/a 2 Characters per Register; 3 Registers per Channel EUNITS 5 40541 40543 3 n/a 2 Characters per Register; 3 Registers per Channel EUNITS 6 40544 40546 3 n/a 2 Characters per Register; 3 Registers per Channel EUNITS 7 40547 40549 3 n/a 2 Characters per Register; 3 Registers per Channel EUNITS 8 40550 40552 3 n/a 2 Characters per Register; 3 Registers per Channel EUNITS 9 40553 40555 3 n/a 2 Characters per Register; 3 Registers per Channel EUNITS 10 40556 40558 3 n/a 2 Characters per Register; 3 Registers per Channel EUNITS 11 40559 40561 3 n/a 2 Characters per Register; 3 Registers per Channel EUNITS 12 40562 40564 3 n/a 2 Characters per Register; 3 Registers per Channel EUNITS 13 40565 40567 3 n/a 2 Characters per Register; 3 Registers per Channel EUNITS 14 40568 40570 3 n/a 2 Characters per Register; 3 Registers per Channel EUNITS 15 40571 40573 3 n/a 2 Characters per Register; 3 Registers per Channel

EUNITS 16 40574 40576 3 n/a 2 Characters per Register; 3 Registers per Channel

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Six character Value ASCII string:

Type Channel First Last Read FC Write FC Notes

ASCII Value 1 40577 40579 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 2 40580 40582 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 3 40583 40585 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 4 40586 40588 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 5 40589 40591 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 6 40592 40594 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 7 40595 40597 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 8 40598 40600 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 9 40601 40603 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 10 40604 40606 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 11 40607 40609 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 12 40610 40612 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 13 40613 40615 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 14 40616 40618 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 15 40619 40621 3 n/a 2 Characters per Register; 3 Registers per Channel ASCII Value 16 40622 40624 3 n/a 2 Characters per Register; 3 Registers per Channel

Memory Floating Point: Notes:

Returned as 15 bit 2s complement with +- 5% over/underrange applied.. Therefore this must be considered when scaling values to be displayed at the Workstation. The following equation may be used to determine a value for display.

Display Value = Modbus

Value [ (Span Value -Zero Value) 1.1] + {Zero Value - [(Span Value - Zero Value) .05]}

32767

Type Channel First Last Read FC Write FC Notes

Channel Value 1-16 33001-16 n/a 4 n/a 15bit 2s complement w/+- 5% over/underrange

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Analog Output: Notes: 12 bit integer for Channel Reading value = 800 counts = zero value, 4000 counts = 100% value.

Type Channel First Last Read FC Write FC Notes

Channel Reading 1-16 31001 31016 4 n/a 12bit integer

Channel Status words contain conﬁguration and status bits for a channel. They are as follows:

Type Channel First Last Read FC Write FC Notes

Channel Status 1-16 31017 31032 4 n/a 16bit integer (see bit by bit deﬁnition below)

Bit by Bit Deﬁnition:

Alarm 1 Trip bit0 1 = Low 0 = High Alarm 1 Horn Drive bit1 1 = On 0 = Off Alarm 3 Type bit2 1 = Level 0 = Fault Alarm 2 Horn Drive bit3 1 = On 0 = Off Linearize bit4 1 = On 0 = Off Alarm 3 Trip bit5 1 = Low 0 = High Input In Cal bit6 1 = 1.5mA Cal Detected 0 = Normal Mode Channel Disable bit7 1 = Disabled 0 = Enabled Controller Channel In Cal bit8 1 = Cal Mode 0 = Normal Mode Modbus® Data Type bit9 1 = 4 byte ﬂoat 0 = 2 byte integer reserved bit10 reserved bit11 Alarm 1 Latch bit12 1 = Latching 0 = Non latching Alarm 2 Latch bit13 1 = Latching 0 = Non latching Alarm 3 Latch bit14 1 = Latching 0 = Non latching Alarm 2 Trip bit15 1 = Low 0 = High

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Alarm status words are bits packed into 16 bit integer where lsb = channel 1 alarm status and msb = channel 16 alarm status. Alarm status (bit = 1 indicates alarm is active):

Type Channel First Last Read FC Write FC Notes

Alarm 1 Status 1-16 31033 n/a 4 n/a packed 16bit integer Alarm 2 Status 1-16 31034 n/a 4 n/a packed 16bit integer Alarm 3 Status 1-16 31035 n/a 4 n/a packed 16bit integer

*Relay Status n/a 31036 n/a 4 n/a packed 16bit integer

*Note:

Common Relay status bits (register 31036) are as follows. Relay 1= bit0. Relay 2= bit1 Fault Relay = bit2 Horn Relay = bit3

Alarm LED ﬂashing status (bit = 1 indicates LED is ﬂashing; “Acknowledge” clears all to 0):

Type Channel First Last Read FC Write FC Notes

Alarm 1 Status 1-16 31049 n/a 4 n/a packed 16bit integer Alarm 2 Status 1-16 31050 n/a 4 n/a packed 16bit integer Alarm 3 Status 1-16 31051 n/a 4 n/a packed 16bit integer

LCD Display Screen Displayed Integer:

Type Channel First Last Read FC Write FC Notes

LCD Screen n/a 31053 n/a 4 n/a 8bit integer

Coils: Notes:

Set this coil to issue an alarm “Acknowledge” via Modbus

Type Channel First Last Read FC Write FC Notes

Alarm Reset n/a 2001 n/a n/a 5 write 0xff to high byte to set

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Memory Discretes: Notes:

May be read as single discrete or packed with multiple register read.

Type Channel First Last Read FC Write FC Notes

Channel Alarm 1 1-16 12001-16 n/a 2 n/a discrete, may be packed

Type Channel First Last Read FC Write FC Notes

Chnl Alarm 2 1-16 12017-32 n/a 2 n/a discrete, may be packed

Type Channel First Last Read FC Write FC Notes

Chnl Alarm 3 1-16 12033-48 n/a 2 n/a discrete, may be packed

Memory Reals: Notes:

Real value represents ﬂoat value without the decimal point such as 123.4 is returned as 1234. Decimal devisor is returned as 1, 10, 100, or 1000 for decimal position of 1, 2, 3, or 4, where 123.4 would return the value 10.

Type Channel First Last Read FC Write FC Notes

Zero Real 1-16 41001-16 n/a 4 n/a zero real w/o decimal point Zero DP 1-16 41017-32 n/a 4 n/a zero real divisor Span Real 1-16 41033-48 n/a 4 n/a span real w/o decimal point Span DP 1-16 41049-64 n/a 4 n/a span real divisor Alarm 1 Real 1-16 41065-80 n/a 4 n/a alarm 1 real w/o decimal point Alarm 1 DP 1-16 41081-96 n/a 4 n/a alarm 1 real divisor Alarm 2 Real 1-16 41097-112 n/a 4 n/a alarm 2 real w/o decimal point Alarm 2 DP 1-16 41113-28 n/a 4 n/a alarm 2 real divisor Alarm 3 Real 1-16 41129-44 n/a 4 n/a alarm 3 real w/o decimal point Alarm 3 DP 1-16 41145-60 n/a 4 n/a alarm 3 real divisor Fault Real 1-16 41161-76 n/a 4 n/a alarm 3 real w/o decimal point Fault DP 1-16 41177-92 n/a 4 n/a alarm 3 real divisor

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24 Hour Trend Database: The 24 hour MAX, MIN and AVERAGE trend data may be retrieved over the Modbus

MIN and AVERAGE values, or, one value for every 1/10 hour (6 minutes). Since there are 16 channels this database equals 3,840 registers in addresses 33017-36857. Due to the large size, MAX, MIN or AVERAGE values may only be retrieved one at a time. To improve bandwidth the master may retrieve the database in blocks of 120 registers at a time (one half of a channel’s data). The C1 only updates these 3,840 registers upon receiving an update command from the Modbus® master.

Type Channel First Last Read FC Write FC Notes

Update MIN n/a 2065 n/a n/a 5 Moves 24 hour MIN data trend to trend data base Update AVG. n/a 2066 n/a n/a 5 Moves 24 hour MIN data trend to trend data base Update MAX n/a 2067 n/a n/a 5 Moves 24 hour AVG data trend to trend data base

This update requires several seconds. Therefore, a data ready register is available to notify the master upon completion.

Type Channel First Last Read FC Write FC Notes

MIN Ready n/a 12065 n/a 2 n/a 0 = data ready; 1 = update in progress

AVG. Ready n/a 12066 n/a 2 n/a 0 = data ready; 1 = update in progress

MAX Ready n/a 12067 n/a 2 n/a 0 = data ready; 1 = update in progress

Trend database registers

serial interface. Each channel consists of 240 MAX,

Type Channel First Last Read FC Write FC Notes

24 hr Trend 1-16 33017 36857 5 n/a Transfers 24 hour trend for MAX, MIN or AVG.

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6 HA71 Enclosures

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RACK / PANEL MOUNT

(19” RACK SPREADER PLATES &

PANEL MOUNT BEZEL NOT SHOWN)

10.60

9.10

FRONT VIEW

5.22

SIDE VIEW

9.60

Note: Panel cut-out = 5.25 X 9.20

6.0 HA71 Enclosures

6.1 HA71PM Panel / Rack Mount Enclosure

The HA71PM shown in Figure 6-1 is a half width 19” rack enclosure. It is supplied with hardware that allows mounting in either a full width 19” rack style cabinet or it may be panel mounted in a rectangular cutout. Only two 8 channel I/O option PCB’s such as analog input or discrete relays may be mounted directly to the back of the enclosure. Additional 8 channel I/O option PCB’s must be located external from the assembly on another mounting plate. A 3 foot length of I the enclosure and follow national and local electrical codes.

C cable is also supplied for this purpose. Weight is approximately 7 pounds. Properly ground

Figure 6-1. Rack/Panel Mount

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6.2 HA71N4 NEMA 4X Fiberglass Wall Mount Enclosure

The HA71N4 shown in Figure 6-2 is a ﬁberglass NEMA 4X wall mount enclosure. Seven, 8 channel I/O option PCB’s, such as analog input or discrete relays, may be mounted inside this enclosure. It is suitable for mounting outdoors but an above mounted weather deﬂector shield is recommended. Weight is approximately 17 pounds. Figure 6-3 provides important warning information concerning correct grounding procedures for non-metallic enclosures. Conduit entries are not provided so installers may place entries as needed. Bottom or lower side areas are recommended. Care must be taken to avoid drilling into circuit boards mounted inside the enclosure. Properly ground the enclosure and follow national and local electrical codes.

Figure 6-2. NEMA 4X Wall Mount

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Figure 6-3. Grounding Illustration

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6.3 HA71SS NEMA 4X 316 Stainless Steel Wall Mount Enclosure

The HA71SS shown in Figure 6-4 is a 316 stainless steel NEMA 4X wall mount enclosure. Seven, 8 channel I/O option PCB’s, such as analog input or discrete relays, may be mounted inside this enclosure. It is suitable for mounting outdoors but an above mounted weather deﬂector shield is recommended. Weight is approximately 30 pounds. Conduit entries are not provided so installers may place entries as needed. Bottom or lower side areas are recommended. Care must be taken to avoid drilling into circuit boards mounted inside the enclosure. Properly ground the enclosure and follow national and local electrical codes.

Figure 6-4. Stainless Steel NEMA 4X Wall Mount

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VERTICAL POSTIION 7"W 21"H

HORIZONTAL POSITION 15"W 12 7/8"H

MOUNTING HOLE DIMENSION

FRONT VIEW

(HORIZ POSITION)

MOUNTING FOOT

(TYP 4 PLACES)

3/4" CONDUIT ENTRY

BOTTOM VIEW

2" CONDUIT ENTRY

9 1/16

22 3/8

17 3/4

24 5/8

6.4 HA71XP NEMA 7 Explosion-Proof Wall Mount Enclosure

The HA71XP shown in Figure 6-5 is an aluminum NEMA 4X/7 wall mount enclosure designed for mounting into DIV 1 and 2 Groups B,C,D potentially hazardous areas. Eleven, 8 channel I/O option PCB’s, such as analog inputs or discrete relays, may be mounted inside this enclosure. It is suitable for mounting outdoors but an above mounted weather deﬂector shield is recommended. Weight is approximately 110 pounds. Properly ground the enclosure and follow national and local electrical codes.

HA71 Technical Manual 6-6

Figure 6-5. HA71XP NEMA 7 Explosion Proof Wall Mount Enclosure

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6.5 HA71 Main I/O and Option PCB Footprint Dimensions

HA71 controllers have virtually unlimited possibilities for conﬁguration of options such as analog I/O, discrete relays, printer interface and others. All HA71 enclosure styles require the Main I/O PCB (Figure 3-1) but also support the mounting of additional option PCB’s as described below:

HA71PM Panel/Rack Mount supports 2 option positions as standard and 4 • more with the 10-0180 expansion plate (since in panel / rack mount installations 10- 0180’s must be mounted in user space behind panels or inside racks, multiple 10- 0180’s may be incorporated to support the required option positions).

HA71N4 NEMA 4X Wall Mount supports 3 option positions as standard and • 4 more with the 10-0180 expansion plate. If more than 7 option positions are required the 10-0178 NEMA 4X wall mount option enclosure supporting 8 positions may be added.

HA71XP NEMA 7 Wall Mount supports 5 option positions as standard and 3 • more with the 10-0181 expansion plate.

Diagram 6-6 provides Main I/O and option PCB dimensions.

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Diagram 6-6. Main I/O and PCB Dimensions

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A Ordering Information

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A Ordering Information

PART NUMBER DESCRIPTION

HA71SM* SURFACE MOUNT (AGAINST FLAT SURFACE) HA71PM PANEL MOUNT RACK (INCLUDES BEZEL/RACK HARDWARE) HA71N4 HA71SM IN NEMA 4X ENCLOSURE HA71SS HA71 Stainless Steel NEMA 4X Enclosure HA71XP HA71SM IN BOLT ON LID NEMA 7 ENCLOSURE

(INCLUDES MAGNETIC KEYPAD FOR NON-INTRUSIVE CONTROL)

HA71 Enclosures

*HA71SM Surface mount package is the most basic model; includes loose 10-0185 Front Panel Nest Assembly and and 10-0142 MAIN I/O board. It supports

Modbus

master and slave RS-485 I/O interfaces and has 5 amp form C relays for Alarm 1, Alarm 2, Fail and Horn alarm conditions. Analog and Discrete I/O is available by addition of the appropriate OPTION boards interfaced to the HA71 via an I2C serial expansion bus. Factory packaging of the HA71SM within a rack/panel mount enclosure (HA71PM), a NEMA 4X enclosure (HA71N4) and a NEMA 7 explosion-proof enclosure (HA71XP) is also available. These package styles support addition of up to 7 I2C option board footprints (3 w/o 10-0180 expansion kit option) inside each respective enclosure. Additional options may be added externally or in other enclosures.

Optional Equipment (cont’d)

PART NUMBER DESCRIPTION

10-0144 AUXILIARY COMMON ALARM RELAY BOARD (ADDITIONAL FORM C RELAY FOR ALM 1, ALM 2 & HORN)

10-0158 I 10-0167 I

C ANALOG 8 INPUT BOARD INCLUDING EXC TERMINALS

C ANALOG 4-20mA 8 OUTPUT BOARD

10-0195 I2C DISCRETE ALARM RELAY BOARD (8, 5A FORM C RELAYS)

10-0191 I

C CATALYTIC BEAD LEL SENSOR / mA INPUT BOARD 10-0192 DUAL CATALYTIC BEAD LEL MODULE (REQUIRES 10-0191) 10-0170 I

C RTD / RESISTIVE / 4-20mA 8 INPUT BOARD 10-0178 NEMA 4X EXPANSION ENCLOSURE FOR UP TO 8 OPTION PCB’s 10-0180 NEMA 4X EXPANSION PLATE (ADDS UP TO 4 OPTION POSITIONS) 10-0172 85-240VAC UNIVERSAL INPUT 150 WATT 24VDC POWER SUPPLY 10-0208 FULL WIDTH 19” RACK (SUPPORTS 1 or 2 HA71SM’s)

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PART NUMBER DESCRIPTION

10-0229 I 10-0177 RS-485 TO RS-232 CONVERTER (RS-485 RTU TO PC DB9) 1000-1892 100db PIEZO AUDIBLE ALARM ADDED TO NEMA 4X ENCLOSURE 1000-1906 AMBER/RED DUAL LIGHT STACK w/ 80db HORN; GENERAL PURPOSE

PART NUMBER DESCRIPTION

10-0142 Replacement Main I/O PCB for HA71/XP 10-0213 Replacement Main I/O PCB for HA71PM (ribbon connector on circuit side of PCB) 10-0006 Replacement HA71 Flat Panel LCD Module 10-0185 Replacement Complete HA71 Front Panel Electronic Nest Assembly Including 10-0006 LCD 10-0231 Replacement HA71 Front Graphic Panel 1000-1992 Replacement Main I/O PCB Fuse; 20mm / 2 amp 0010-1110 I 0010-1180 I 0010-1188 I 1000-0078 “Big Blue” Magnetic Wand for XP Enclosures 1000-0076 “Small Red” Magnetic Wand for NEMA 4X Enclosures

C PRINTER INTERFACE WITH PARALLEL, RS-232, & RS-422 PORTS

C 6 Inch I/O Cable

C 10 Inch I/O Cable

C 6 foot I/O Cable

Optional Equipment (cont’d)

Spare Parts

HA71 Technical Manual A-3

Revision 3 (04/08)

HA71 Digital Gas Controller

B Warranty

HA71 Technical Manual B-1

Revision 3 (04/08)

HA71 Digital Gas Controller

Honeywell Analytics Warranty Statement

All products are designed and manufactured to the latest internationally recognized standards by Honeywell Analytics under a Quality Management System that is certiﬁed to ISO 9001.

As such, this instrument is warranted under proper use, to the original end-user purchaser, against any defects in materials or workmanship related failures for a period of 12 months from the date of ﬁrst turn-on or 18 months from delivery from Honeywell Analytics to the customer, whichever is less. During this period, Honeywell Analytics will repair or replace defective parts on an exchange basis, F.O.B. to approved service centers on a global basis.

This warranty does not cover damage caused by accident, abuse, abnormal operating conditions or extreme poisoning of the sensor cartridge.

Defective equipment must be returned to Honeyw ell Analytics for repair. Before returning materials for repair or replacement, the Customer must obtain a Service Event Number (SE#) by contacting Honeywell Analytics Service in advance; include a detailed report stating the nature of the defect and ship the equipment prepaid to Honeywell Analytics’ factory. If no detail report is included, Honeywell Analytics reserves the right to charge an investigative fee (prices available upon request) before any repair or replacement is performed. Returned goods must detail the Service Event Number (SE#) clearly on the package.

Honeywell Analytics shall not be liable for any loss or damage whatsoever or howsoever occasioned which may be a direct or indirect result of the use or operation of the Contract Goods by the Buyer or any Party.

This warranty covers the controller and parts sold to the Buyer only by authorized distributors, dealers and representatives as appointed by Honeywell Analytics. This warranty does not cover defects attributable to improper installation, repair by an unauthorized person or the use of unauthorized accessories/parts on the product. A warranty claim will only be accepted if a proof of purchase is submitted and all conditions obtained within this Warranty are met.

Honeywell Analytics reserves the right to validate any warranty claim prior to processing. Upon acceptance of a warranty claim, Honeywell Analytics will repair or replace the defective product free of charge. The initial warranty period is not extended by virtue of any works carried out there after.

Instruments which have been repaired or replaced during the warranty period are warranted for the remainder of the unexpired portion of the original warranty period. Honeywell Analytics is released from all obligations under its warranty in the event repairs or modiﬁcations are made by persons other than its own authorized personnel, unless such work is authorized in writing by Honeywell Analytics.

Honeywell Analytics reserves the right to change this policy at any time. Contact Honeywell Analytics for the most current warranty information.

Service in the ﬁeld or at the customer’s premises is not covered under these warranty terms. Time and travel expenses for on-site warranty services will be charged at Honeywell Analytics’ normal billing rates. Contact your Honeywell Analytics representative for information on available Service Contracts.

HA71 Technical Manual B-2

Revision 3 (04/08)

Find out more

www.honeywellanalytics.com

Americas

Honeywell Analytics 405 Barclay Boulevard Lincolnshire, IL 60069 Tel: +1 847 955 8200 Toll free: +1 800 538 0363 Fax: +1 847 955 8208

detectgas@honeywell.com

Europe, Middle East, and Africa

Life Safety Distribution AG Wilstrasse 11-U11 CH-8610 Uster Switzerland Tel: +41 (0)1 943 4300 Fax: +41 (0)1 943 4398

gasdetection@honeywell.com

Technical Services

ha.global.service@honeywell.com

www.honeywell.com

Asia Paciﬁc

Honeywell Analytics #508, Kolon Science Valley (l) 187-10 Guro-Dong, Guro-Gu Seoul, 152-050 Korea Tel: +82 2 2025 0300 Fax: +82 2 2025 0329

analytics.ap@honeywell.com

Please Note:

While every effort has been made to ensure accuracy in this publication, no responsibility can be accepted for errors or omissions. Data may change, as well as legislation, and you are strongly advised to obtain copies of the most recently issued regulations, standards and guidelines. This publication is not intended to form the basis of a contract.

Manning Systems HA71 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 General Description

1.0 General Description

1.1 Data Display Screens

1.1.1 Trend Screen

1.1.2 Bar Graphs Screen

1.1.3 Combination Screen

1.2.1 DC Power Supply Requirements

1.2.2 150 Watt AC – 24VDC Power Supply

1.2.3 Relays

1.2.4 Ambient Temperature Range

1.2.5 Humidity Range

1.2.6 Altitude

1.2.7 Housings

1.2.8 Non-Intrusive Magnetic Keypad

1.2.9 Approvals

2 Basic Operation

2.0 Basic Operation

2.1.1 Changing Menu Variables Using the Keypad

2.2.1 Channel Setup Entry Menu

2.2.2 Alarm 1 / Alarm 2 / Horn Relay Set-Up Menu

2.2.3 Alarm 3 / Fault Alarm Menu

2.2.4 Data From? Menu to Set Input Source

2.2.5 MIN/MAX Raw Counts Menu

2.2.6 Marker Menus

2.2.7 Linearization Menu

2.2.9 Eunits / Measurement Name ASCII Data Fields

2.2.10 Input Measurement Range

2.2.11 Decimal Point Resolution

2.2.12 Turning off Unused Channels

2.2.13 Copy Data To?

2.2.14 CAL Mode

2.3.1 Common Alarm Relays 1 and 2

2.3.2 10-0195 Discrete Relay “Failsafe” Mode

2.3.3 Common Horn Relay and Local Piezo

2.3.4 Modbus® Master / Slave Serial Port Menus

2.3.4 Eight / Sixteen Channel Modes

2.4 Authorization Mode

2.5 LCD Contrast Adjustment

3 Main I/O Interface PCB

3.0 Main I/O Interface PCB

3.1 Input / Output Optional PCBs

3.1.1 Optional Analog Input PCB

3.1.2 Optional Discrete Relay PCB

3.1.3 Optional *Bridge Sensor Input Board

3.1.4 Catalytic Bead Sensor Initial Setup

3.1.5 Optional RTD / 4-20mA Analog Input Board

3.1.6 Optional 4-20mA Analog Output Board

3.1.7 Optional Clock/Printer Interface Board

3.1.8 Clock / Printer System Set-Up Menu

3.1.9 Optional 24VDC 150 Watt Power Supplies

4 System Diagnostics

4.0 System Diagnostics

5 Modbus® RS-485 Ports

5.0 Modbus® RS-485 Ports

5.1 Modbus® Slave Register Locations

6 HA71 Enclosures

6.0 HA71 Enclosures

6.1 HA71PM Panel / Rack Mount Enclosure

6.2 HA71N4 NEMA 4X Fiberglass Wall Mount Enclosure

6.3 HA71SS NEMA 4X 316 Stainless Steel Wall Mount Enclosure

6.4 HA71XP NEMA 7 Explosion-Proof Wall Mount Enclosure

6.5 HA71 Main I/O and Option PCB Footprint Dimensions

A Ordering Information

A Ordering Information

B Warranty

Honeywell Analytics Warranty Statement