Manning Systems HA40 Operating Manual

HA40 4-Channel Controller

HA40 Display & Alarm Controller

Quad Channel

COMMON

LEVEL

ALARMS

ALARM 1

ALARM 2

ALARM 3

Classified to CSA C22.2 NO. 152 for combustibles detection. Class I, DIV.2, Groups A,B,C,D

219995

READ & UNDERSTAND MANUAL!

STATUS

LED's

Alarm

Edit

Reset

(Keypad buttons

behind door)

or 10-30 VDC @ 3 WATTS

KEYPAD

CAL IN PROGRESS

FAULT ALARM

Magnetic

Keypad

S/N 90-

Technical Manual

HA40 4-Channel Controller

Safety

WARNING

Read and understand contents of this manual prior to operation. Failure to do so could result in serious injury or death.

IMPORTANT SAFETY

The following terms and symbols are used in this manual to alert the operator of important instrument operating issues:

This symbol is intended to alert the user to the presence of impor tant operating and maintenance (ser vicing) instructions.

This symbol is intended to alert the user to the presence of dangerous voltage within the instrument enclosure that may be of sufﬁcient magnitude to constitute a risk of electric shock.

This symbol signiﬁes the system’s ground terminal

DC refers to direct current voltages. VAC refers to alternating voltages.

WARNINGS

• Shock Hazard - Disconnect or turn off power before servicing this instrument.

• NEMA 4X wall mount models should be tted with a locking mechanism after installation to prevent access to high voltages by unauthorized personnel (see Figure 4-1).

• Only the combustible monitor portions of this instrument have been assessed by CSA for 122.2 No. 152 performance requirements (for

mA input only).

• This equipment is suitable for use in Class I, Division 2, Groups A,B,C and D or non-hazardous locations only.

• EXPLOSION HAZARD- SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2.

• EXPLOSION HAZARD- DO NOT REPLACE FUSE UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.

• EXPLOSION HAZARD- DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.

CAUTIONS

• Use a properly rated CERTIFIED AC power (mains) cable installed as per local or national codes.

• For DC powered units, DC power must be from a SELV rated source.

• A certied AC power (mains) disconnect or circuit breaker should be mounted near the controller and installed according applicable local and national codes. If a switch is used instead of a circuit breaker, a properly rated CERTIFIED fuse or current limiter is required to be installed as per local or national codes. Markings for positions of the switch or breaker should state (I) for on and (O) for off.

• Clean using only a damp cloth with no solvents.

• Equipment not used as prescribed within this manual may impair overall safety

HA40 Technical Manual

i

HA40 4-Channel Controller

Safety ��i

1 General Description

1 General Description ��1-2

1�1 Data Display Screens ��1-3

1.2.1 Engineering Unit Screen ...................................................................................................................................1-3

1.2.2 Bar Graph Screen .............................................................................................................................................1-3

1.2.3 Trend Screen .....................................................................................................................................................1-3

1�3 Specifications ��1-3

1.3.1 Power Supply Requirements .............................................................................................................................1-3

Warning ..............................................................................................................................................................1-4

1.3.2 Relays ...............................................................................................................................................................1-4

1.3.3 Ambient Temperature Range ...........................................................................................................................1-4

1.3.4 Humidity Range ................................................................................................................................................1-4

1.3.5 Altitude ..............................................................................................................................................................1-4

1.3.6 Housings / Installation Categories ....................................................................................................................1-5

1.3.7 Approvals ..........................................................................................................................................................1-5

1.3.3 Ambient Temperature Range ...........................................................................................................................1-5

1.3.4 Humidity Range ................................................................................................................................................1-5

1.3.5 Altitude ..............................................................................................................................................................1-5

1.3.6 Housings / Installation Categories ....................................................................................................................1-5

1.3.7 Approvals ..........................................................................................................................................................1-5

2 Operation

2 Operation ��2-2

2�1 Setup Menu Configuration ��2-2 2�2 Changing Menu Variables Using the Keypad ��2-3

Table of Contents

HA40 Technical Manual

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HA40 4-Channel Controller

2.2.1 Setup Configuration Menus ..............................................................................................................................2-3

2.2.2 Channel Setup Entry Menu ...............................................................................................................................2-3

2.2.3 Fault / Alarm 1 / Alarm 2 / Alarm 3 Set-Up Menus ............................................................................................2-4

2.2.4 Configure Menu To Define Channel ..................................................................................................................2-4

Name / Eunits ASCII Data Fields .........................................................................................................................2-5

Input Measurement Range...................................................................................................................................2-5

Decimal Point Resolution .....................................................................................................................................2-5

Turning Off Unused Channels ..............................................................................................................................2-5

2.2.5 Cal Setup Menu ................................................................................................................................................2-6

2.2.6 Calibrate Input Menu .........................................................................................................................................2-6

2�3 System Configuration Menus ��2-7

2.3.1 Standard / Optional Relay Setup Menus ...........................................................................................................2-7

2.3.2 Clock / Delays Menu .........................................................................................................................................2-8

2.3.3 COMM Port Remote ID Menu ...........................................................................................................................2-8

2.3.4 Analog Setup Menu ..........................................................................................................................................2-9

2.3.5 Horn / Acknowledge Menu ................................................................................................................................2-9

2�4 HA40 System Security Menu ��2-10

3 Motherboard Interface PCB

3 Motherboard Interface PCB ��3-2

3�1 Input / Output Optional PCB’s ��3-3

3.1.2 Optional Analog Input PCB ............................................................................................................................3-4

3.1.3 Optional Discrete Relay PCB’s..........................................................................................................................3-4

3.1.4 Optional 4-20mA Analog Output Board ..........................................................................................................3-5

3.2 MODBUS RS-232 / RS-485 Interface Option ......................................................................................................3-6

3.2.1 MODBUS Register And Function Code Summary .........................................................................................3-6

4 Enclosures

4 Enclosures ��4-2

4�1 HA40PCS/HA40SS NEMA Steel Enclosures ��4-2

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HA40 4-Channel Controller

4�2 HA40PY Polycarbonate ��4-2 4�3 HA40XP NEMA 7 Explosion-Proof Wall Mount Enclosure��4-3

5 Parts List

5 Parts List ��5-2

6 Specifications

5 Specifications ��6-2

7 Warranty

Honeywell Analytics Warranty Statement ��7-2

HA40 Technical Manual

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HA40 4-Channel Controller

1 General Description

HA40 Technical Manual

1-1

HA40 4-Channel Controller

1 General Description

The Honeywell Analytics HA40 Quad Channel Controller is designed to display, and control alarm event switching for four inputs. Inputs are typically voltage or 4-20mA current from transmitters, monitors or other analog output devices. The HA40 is equipped with a Fault and three alarm levels per channel with features such as ON / OFF delays, latching relays and alarm Acknowledge. A dedicated horn driver circuit for a local audible annunciator is also standard. Two standard 5-amp alarm relays are conﬁgurable via the “alarm voting” menu to make relays trip based on various alarm combinations. A real-Time Clock and Calendar are also standard. Options such as 4-20mA outputs, discrete relays for each alarm and audible annunciators are easily added. RS-485 (Modbus RTU) ports are also available for sending data to PC’s, PLC’s, DCS’s, or other Honeywell Analytics controllers.

A 128 x 64 pixel graphic LCD readout displays monitored data as bar graphs, 30-minute trends and engineering units. System conﬁguration is via user friendly menus and all conﬁguration data is retained in nonvolatile memory during power interruptions. The HA40 front panel is shown in Figure 1-1 displaying the bar graph data screen. The ﬁve keypad symbols below the display are magnetically activated using the supplied magnetic wand without opening the enclosure. Opening the enclosure door provides access to the keypad buttons as shown in Figure 1-2.

HA40 Display & Alarm Controller

Quad Channel

ALARM 1

ALARM 2

ALARM 3

COMMON

LEVEL

ALARMS

219995

Classified to CSA C22.2 NO. 152 for combustibles detection. Class I, DIV.2, Groups A,B,C,D READ & UNDERSTAND MANUAL!

STATUS

LED's

Alarm

Edit

Reset

or 10-30 VDC @ 3 WATTS

KEYPAD

CAL IN PROGRESS

FAULT ALARM

Magnetic

Keypad

(Keypad buttons

behind door)

S/N 90-

Figure 1-1. Front Panel

Piezo

Common Alarm

Level LEDs

Alarm 1 LED

Alarm 2 LED

Alarm 3 LED

LCD readout contrast

adjustment

UP DOWN NEXT EDIT RESET

SW1-SW5 are the magnetic keypad allowing operator

interface w/o opening the enclosure. Touch key access requires

opening the enclosure.

LED Indicators

KEYPAD

CAL IN PROGRESS

FAULT ALARM

Figure 1-2. Front Panel Display (open enclosure)

HA40 Technical Manual

1-2

HA40 4-Channel Controller

1.1 Data Display Screens

The HA40 Controller offers three modes for displaying monitored data, shown in Figure 1-4.

Figure 1-4. Data Display Screens

1.2.1 Engineering Unit Screen

The Engineering Unit screen shown in Figure 1-4 allows each channel’s value and its 10-digit Eunits tag to be viewed simultaneously. A1, A2, A3, FL icons at lower right of each reading ﬂash if ALARM 1, 2, 3 or FAULT alarms activate for this channel.

1.2.2 Bar Graph Screen

Values are displayed graphically as bar graphs with alarm levels indicated by vertical dashed lines across each bar. The bar graph screen is very useful for emphasizing current reading relative to the channel’s alarm set-point. Live readings and their Eunits tag appear above each bar graph.

1.3 Specications

1.3.1 Power Supply Requirements

The HA40 is equipped with an integral 15 watt (or 50 watt, depending on the conﬁguration) universal AC input / 24 VDC output switching power supply. Standard HA40 AC power requirements are 100-240 VAC 50/60 Hz @ .45 amp max (including inrush) and 20 watts steady state, applied to TB5 on the motherboard. If AC power is not available, the HA40 may also be powered with 24 VDC applied to TB1 on the motherboard. A primary DC source or back-up DC source capability should be determined by the total system power budget calculation with guard-band included. A back-up DC power source may also be connected to TB1 for automatic switchover if the AC power source fails. See Figures 3-1 & 3-2 for wiring information.

WARNING

A back-up or external DC power source DOES NOT source aux power output (TB3 - see Figure 3.1)

1.2.3 Trend Screen

The HA40 also provides 30-minute trend screens for each channel as shown in Figure 1-4. Live readings and their Eunits tag are displayed across the top of each trend screen. Channel numbers are shown in the upper right and are selected by the Next key. A1. A2 and A3 alarm levels appear as horizontal dashed lines across the screen.

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HA40 4-Channel Controller

The basic HA40 consumes only 1.5 watts of 10-30 VDC from the integral power supply.

Optional features, and external devices such as remote transmitters, increase power consumption as described below:

• Discrete Relay PCB option; add 1.5 watt.

• 4-20mA Output PCB option; add .5 watt.

• TB3 terminals 1 & 2 on the motherboard provide a maximum of 350mA output power for powering of auxiliary external devices such as relays, lamps or transmitters (see Figure 3-1). Power consumed from these terminals must be included when calculating system power consumption.10-0221-4, Analog Input PCB option; add wattage for each monitor connected to this board’s 24 VDC terminals.

Some applications require HA 40 controllers to source power for high power monitors. Both 15 watt and 50 watt power supplies, UL rated for Div 2 hazardous areas, are available. This option is also available with a Div 1 enclosure if an explosion-proof enclosure is required. (See

Section 5 - Specifications.)

WARNING

A backup, or external DC power source DOES NOT source auxiliary power output (see gure 3.1 TB3).

1.3.2 Relays

Two mechanical (dry contact) Common Form C relays are standard and may be mapped to various alarm events as described in Section 2.3.1. HA40’s may also be equipped with optional solid-state common Form A relays (see Section 5 - Specifications for details) in applications requiring non-arcing switching. Solid-state relays are recommended for switching of highly inductive loads.

A six mechanical (dry contact) Discrete Relay option board (see

Section 3.1.6) provides dedicated Form C relays for ALARM 1, ALARM

2 and FAULT for all channels.

WARNING

All mechanical (dry contact) relays are rated at 5 Amp for 28 VDC and 250 ~VAC RESISTIVE loads. IMPORTANT: Appropriate diode (DC

loads) or MOV (AC loads) snubber devices must be installed with inductive loads to prevent RFI noise spikes.

Optional solid state relays are rated at 2 Amp 12-280~VAC (600Vpk).

Relay wiring should be kept separate from low level signal wiring.

1.3.3 Ambient Temperature Range

-25 to 50 degrees C

1.3.4 Humidity Range

HA40 Technical Manual

0 to 90% R. H. Non-Condensing.

1.3.5 Altitude

Recommended up to 2000 meters

1-4

HA40 4-Channel Controller

1.3.6 Housings / Installation Categories

*NEMA 4X wall mount. DIV 2 Groups A,B,C,D; Category II and • pollution degree 3; NEMA 4X; IP66*NEMA 7 wall mount for DIV 1 & 2 Groups B,C,D; includes • o-ring in door to satisfy NEMA 4 rating.*Includes standard non-intrusive magnetic keypad.

1.3.7 Approvals

CSA C22.2 No 1010.1 and ISA S82.02•

CSA C22.2 No 152 for combustibles using mA input

UL 1604/C22.2 No. 213 (Div 2 Groups A,B,C,D)

EN55011 & EN61000 (CE Mark) CSA File # = 219995

1.3.3 Ambient Temperature Range

-25 to 50 degrees C

1.3.4 Humidity Range

0 to 90% R. H. Non-Condensing.

1.3.5 Altitude

Recommended up to 2000 meters

1.3.6 Housings / Installation Categories

• *NEMA 4X wall mount. DIV 2 Groups A,B,C,D; Category II and pollution degree 3; NEMA 4X; IP66

• *NEMA 4 painted carbon steel

• SS316 NEMA4X

• Polycarbonate NEMA4X

• *NEMA 7 wall mount for DIV 1 & 2 Groups B,C,D; includes O-ring in door to satisfy NEMA 4 rating.

*Includes standard non-intrusive magnetic keypad.

1.3.7 Approvals

• CSA C22.2 No 1010.1 and ISA S82.02

• CSA C22.2 No 152 for combustibles

• UL 1604 / C22.2 No 213 (Div 2 Groups A,B,C,D)

• EN55011 & EN61000 (CE Mark). CSA File # = 219995 and may be seen at: www.CSA-International.org.

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1-5

HA40 4-Channel Controller

2 Operation

HA40 Technical Manual

2-1

HA40 4-Channel Controller

2 Operation

The HA40’s graphic LCD displays monitored data. The 5-button keypad and the display serve as the system’s operator interface. All HA40 conﬁguration variables are entered using this operator interface through SETUP menus accessed by pressing Edit from either data screen. This Setup mode may be exited manually by pressing Next, or automatically when no keys are pressed for 5 minutes. Alarm relays and front panel alarm LED indicators remain active during the Setup mode. Alarm LED’s ﬂash upon new alarms and become steady after Acknowledged by pressing the Alarm Reset key. A SECURITY menu offers a password feature to prevent tampering with HA40 parameters.

A “sign-on” screen appears brieﬂy after power is applied that indicates what type of input / output options are conﬁgured with the unit.

2.1 Setup Menu Conguration

Variables inside the CHANNEL (see Section 2.2 ) and SYSTEM (see

Section 2.3) menu trees allow HA40 conﬁguration for a wide range of

monitoring applications. Select the desired menu by scrolling with Up/ down arrows and then Edit to enter each menu. Figure 2-1 illustrates the menus tree for conﬁguring Channel and System speciﬁc variables. Channel variables affect only the speciﬁc channel selected while System variables are related to features not speciﬁc to any channel.

HA40 Technical Manual

2-2

HA40 4-Channel Controller

SETUP (firmware rev)

Channel 1 Channel 2 Channel 3 Channel 4 System Security History

2.2 Changing Menu Variables Using the Keypad

Magnetic

Cal

Alarm Reset

Upon entering a menu, a pointer controlled by the Up/down arrows keys points to the selected variable. Some are simple YES/NO or ON/ OFF entries toggled by pressing the Edit key. Others, such as Channel ID and Eunits ﬁelds may have many ASCII character possibilities. Allowed ASCII characters are as follows:

ABCDEFGHIJKLMNOPQRSTUVWXYZ[\]^_`abcdefghijklmnopqrstu vwxyz blank space”#$%&`()*+,-./0123456789:;<=>?@.

Notice the often used blank character is located after lower case z and before the exclamation point !. Edit places a cursor under the item and Up/down arrows scroll through each allowed entry. The Next key moves the cursor to the next position within a ﬁeld. When the ﬁeld is complete, Edit clears the cursor and loads the ﬁeld into non-volatile memory where it is retained indeﬁnitely. Without a cursor present, the Next key closes open menus in reverse order and returns the LCD to the data display.

Keypad

(Keypad buttons

behind door)

2.2.1 Setup Conguration Menus

The SETUP menu (shown in the middle of Figure 2-16 and in Figure 2-17) is accessed by pressing Edit when any data display is present. This is the entry-level screen to all Channel, System and Security menus. It also shows the ﬁrmware version operating in the HA40. Use the up/down arrow keys to move the pointer to the desired menu and press the Edit key.

Figure 2-1. Setup Conguration Menu

2.2.2 Channel Setup Entry Menu

The Channel x SETUP menu shown in Figure 2-18 allows conﬁguration of all variables for the selected channel. These are Fault, Alarm 1, Alarm 2, Alarm 3, Conﬁgure and CAL Setup.

HA40 Technical Manual

Figure 2-2. Channel Setup Entry Menu

2-3

HA40 4-Channel Controller

2.2.3 Fault / Alarm 1 / Alarm 2 / Alarm 3 Set-Up Menus

Alarm 1, 2 and 3 have identical menus. The only difference between

each is that A1 front panel LED indicators are yellow while A2 and A3 are red. Typical applications often have A1 set at a WARN level, A2 at a HIGH level and A3 at a higher SHUT DOWN level. However, it is important to understand there is no functional difference between A1, A2 and A3 (since their conﬁguration menus are identical, only one is shown in Figure 2-19). The Fault menu is identical to A1, A2, A3 except Fault alarms are always low trips (alarm activates as input goes below the set point) and Fault alarms may not be set for latching operation.

Figure 2-3. Alarm/Fault Setup Menu

• Set Point is entered in engineering units and determines the value at which the alarm trips. For example, if a channel monitors 0-50 ppm H2S and the desired alarm level is 10 ppm, the correct entry is 10.00. A one percent dead band prevents alarm chatter. This means after tripping an alarm the input must move at least 1% of full scale back through the setpoint for the alarm to auto reset.

• The ON Delay / OFF Delay entries allow ON and OFF time delays affecting how long the trip-point must be surpassed before an alarm event transition occurs. ON delays are limited to 10 seconds while OFF delays may be as long as 120 minutes. Delays are useful in many applications to prevent nuisance alarms and unwanted cycling into and out of alarm conditions.

• Low Trip is set for NO to increase alarms or YES to decrease

alarms to determine if the alarm activates upon exceeding or falling below the set-point.

• Latching determines either manual or automatic alarm reset operation. YES requires a manual Alarm Reset to unlatch the alarm even though an alarm condition no longer exists. YES also causes this alarm’s common relay, front panel LED, and optional discrete relay to latch. NO allows all outputs for this alarm to automatically reset after the alarm condition clears.

Common alarm LED indicators on the left side of the front panel indicate the status of A1, A2 A3 alarms. The common Fault LED is on the lower right side of the front panel. Any new alarm event causes the associated LED to ﬂash until an Alarm Reset occurs causing an acknowledged steady on condition. Operators should recognize new alarms by a ﬂashing LED. Alarm Reset also acknowledges, or deactivates, audible devices driven by the AUDIBLE ALARM option connector J2 (see Figure 3.2 )

2.2.4 Congure Menu To Dene Channel

The next menu option, after the Alarm menu, is Configure. It allows setting Name and EUNIT 10 digit ASCII ﬁelds, deﬁnes the measurement range with ZERO & SPAN entries, number of Decimal Points of resolution the reading will have, and if the channel is Active.

Figure 2-4. Congure Menu to Dene Channel

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HA40 4-Channel Controller

Name / Eunits ASCII Data Fields

The ﬁrst two items in this menu are for entering the 10 character channel Name and engineering unit ASCII ﬁelds. Name should describe the channel’s data in user terminology such as tag # or other description. Eunits should deﬁne the units of measure for what this channel is to display. Section 2.6 describes how to modify these ﬁelds using the keypad.

Input Measurement Range

The Zero / Span menu options allow conﬁguration of the measurement range displayed by this channel. Measurement Range defines the range of the input signal’s engineering units. For example, if a channel’s input is 4-20mA from a transmitter monitoring 0 to 10ppm chlorine, then the Zero value should equal 0.000 and the Span value equal 10.00. Four digits must be entered so trailing 0’s may appear here that are not displayed on other data screens. These menus work hand in hand with the Min/Max Raw Counts menus described in section 2.7.4.

Decimal Point Resolution

Resolution of the displayed channel value is conﬁgured in the Decimal Pts. menu by setting the number of digits trailing the decimal point.

Displayed readings are limited to a maximum of four digits with a polarity sign. Auto-ranging displays the highest resolution allowed by this menu’s decimal point entry. For example, a range of 0 to 100ppm and two decimal points reads 0.00 at 0ppm and 100.0 at 100ppm. This may be undesirable due to the high resolution at zero unless the sensor’s output is extremely stable. If decimal points are limited to one, the 0ppm reading becomes 0.0 and the 100ppm reading remains

100.0. Resolution may be limited further by setting decimal points to 0 where in the above example, 0ppm reads 0 and 100ppm reads 100.

The Channel Active menu option asks if this channel is to be utilized. NO causes the controller to never process inputs applied to this channel and no alarms are tripped or data displayed. Inactive channels have a line drawn through them on the Setup screen to indicate they are turned off.

Turning Off Unused Channels

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HA40 4-Channel Controller

2.2.5 Cal Setup Menu

The CAL SETUP feature supports pushbutton calibration of zero and span values. This feature should only be utilized when there are no other zero/span controls within the monitoring system since it is inappropriate to calibrate a signal at more than one point. Therefore, if calibration will be performed at another transmitter or monitoring device, the CAL SETUP feature should not be used.

The CAL SETUP menu allows entering the correct Zero Gas & Span Gas set-point values needed to calibrate the channel. These are entered in the same engineering units as input range.

Figure 2-5. Cal Setup Menu

2.2.6 Calibrate Input Menu

The CAL SETUP ﬂow chart (shown in Figure 2-6) is designed to make calibration quick, easy and error free. A successful ZERO and SPAN calibration requires only a few keystrokes. Optional 4-20mA outputs (if equipped) transmit 1.5mA during calibration and 4mA during the subsequent CAL DELAY to prevent triggering external alarms during calibration. Local HA40 alarm relays are inhibited during calibration. Unintentional calibrations may be reset using the Set UNITY menu item. Set UNITY resets Cal OFFSET to 0 & Cal GAIN to 1 which is useful for returning the calibration to a known starting place. Sensor aging may be monitored by recording zero and span readings at Unity Gain when the sensor is new, and again later when degradation may have occurred. CAL MODE automatically exits if no keystroke is detected after 5 minutes.

Use the following step-by-step procedure to perform ZERO and SPAN calibrations.

1. To enter the CAL SETUP from any data display, press the dual purpose down arrow / CAL key then use the up/down arrow keys to select the channel to calibrate.

2. Stimulate the monitor to be calibrated with an appropriate ZERO calibration standard. Observe the screen’s live reading and when it is stable press the Edit key to perform the ZERO calibration.

3. If the ZERO calibration is successful, CAL SETUP automatically proceeds to the SPAN check.

4. Apply the correct SPAN calibration standard. After the reading is stable, press the Edit key to perform a SPAN calibration.

WARNING

The SPAN calibration standard used must match the value specied since this is the reading the HA40 will indicate after a successful SPAN calibration. The SPAN calibration value may be edited if it becomes necessary to apply a different calibration standard to set SPAN (see Span Calibration in section 2.2.5).

5. If the SPAN calibration is successful, the display flashes “REMOVE CAL GAS” and starts the CAL DELAY.

6. CAL SETUP is complete after the end of the CAL DELAY.

The ﬂow chart in Figure 2-6 illustrates the above procedure. UP, CAL, Next & Edit labels indicate keystrokes (down arrow/CAL is a dual purpose key). The CAL SETUP information screen (top of the chart) is available for advanced users to see Offset / Gain calibration constants and live analog to digital converter (A/D) counts. Span set point calibration values may also be edited from this screen. Holding the up key, for 5 seconds during CAL SETUP, displays this screen.

HA40 Technical Manual

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HA40 4-Channel Controller

SETUP (firmware rev)

Channel 1 Channel 2 Channel 3 Channel 4 System Security History

Unity Gain may be used at anytime to cancel incorrect calibrations and start again. Unity means Offset = 0.00 and Gain = 1.00.

Figure 2-6. Cal Flow Chart

2.3 System Conguration Menus

Several items needing conﬁguration are not speciﬁc to any channel but affect the entire HA40 system. These are located in the SYSTEM menus group shown in the dotted line box in Figure 2-7. System menus are accessed through the SETUP menu shown in Figure 2-23 by pointing to the desired item and pressing Edit.

Figure 2-7. System Conguration Menu

2.3.1 Standard / Optional Relay Setup Menus

The menu shown in Figure 2-8 allows conﬁguring of both the standard Relay 1 & Relay 2 motherboard relays and the six optional relays on the 10-0222 discrete relay option PCB. Both standard and optional relays are programmed in this menu. Select the relay to be conﬁgured by pointing the arrow at the top menu item and pressing Edit. The ﬁeld will scroll through all eight possible relays (2 standard and 6 optional).

Figure 2-8. Relay Setup Menu

• Fault, Alarm 1, Alarm 2, Alarm 3 menus (Figure 2-8) offer additional “voting” ﬂexibility by controlling the channel alarm combinations that will trip the selected relay. Each Votes entry requires the speciﬁed quantity of that alarm to be active before this relay activates. As illustrated in Figure 2-24 Standard Relay 1 activates when any 2 channels have Alarm 1 conditions, PLUS, any one channel has an Alarm 2 condition. Fault Votes and Alarm 3 Votes values are 0 therefore Fault and Alarm 3 conditions will not affect this relay.

• Failsafe set for YES causes this relay to be energized when its voting requirements are false (no alarm condition) and deenergized when the alarm vote requirements are true. The primary beneﬁt of failsafe is loss of power places the relay contacts into the alarm condition.

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HA40 4-Channel Controller

• Over Ride menu allows entering one of the 16 different alarms

that will trip this relay regardless of the Votes entries. There are four alarms per channel and four channels and any one of these alarms may be used as the Over Ride. This feature is useful when one channel’s alarm has more signiﬁcance than the others.

• Horn controls how activating this relay will affect the horn driver circuit connected to J2 on the motherboard. Choices are NO, STEADY or PULSE. Warning level alarms might be set to pulse the horn and high alarms set for steady. Personnel can then know which alarm level is present by hearing the pulsing or steady horn.

• Turning Acknowledge ON (not allowed on Relay 1) allows Relay 2 to be deactivated during alarm conditions by an Alarm Reset. This is useful if another audible device is being driven by the relay. The acknowledge feature is not available for Relay 1 since it is often used for driving a warning light and Relay 2 for driving a horn. It could be dangerous if an operator acknowledged the horn AND the light since no indication of the high alarm condition would remain.

2.3.2 Clock / Delays Menu

The HA40 monitors signals from inputs that may require varying times to stabilize after power is applied and after calibrations are complete.

remain disabled after power is applied.

• Cal Delay determines how long alarm relays are inhibited after completing a calibration.

• Time and Date menu items are for setting the correct time and date. The HA40 is equipped with a 24-hour clock and calendar. Time of day must be entered in 24 hour mode. For example, 6:00:00 PM = is indicated as18:00:00.

Figure 2-9. Clock/Delays Menu

2.3.3 COMM Port Remote ID Menu

The system Remote ID menu allows setting RTU address for the optional slave Modbus serial port (requires 10-0253 Modbus option PCB – see Section 3.2). This slave port may be used to transfer HA40 data to a host device such as a PC, PLC, DCS or even other Honeywell Analytics controllers, such as the 16 Channel HA71. The slave port is addressable, allowing many HA40 controllers to be connected to a single RS-485 cable. A converter is available to make this port also compatible with Ethernet TCP/IP networks.

• Alarm Refresh menu allows reactivation of Acknowledged alarms after the time period expires. This feature is used primarily to restart audible alarm devices after having been silenced by an acknowledge function (via serial port or pressing the Alarm Reset button). An entry of 0 seconds effectively disables the Alarm Refresh function.

• Warm-Up Delay menu allows setting how long alarm relays

HA40 Technical Manual

Figure 2-10. COMM Port ID Remote Menu

2-8

HA40 4-Channel Controller

2.3.4 Analog Setup Menu

The system ANALOG SETUP menu allows setting the 12-bit A/D (analog to digital) counts and the 10-bit D/A (digital to analog) counts for each of the four channels. The live A/D counts value for the channel selected is also shown on the bottom of this screen.

The default setting for A/D counts is 800 for Min and 4000 for Max. This is based upon a 0-20mA input providing 0-4000 counts, or, 200 counts per mA input.

• A/D Min / Max Raw counts menu entries deﬁne the input counts value that cause Zero and Span readings as described in Input

Measurement Range. The default settings for each channel

are 800 to 4000 counts because the HA40 4-20mA input PCB has a 12-bit analog to digital converter that yields 200 counts per milliamp input. Standard 4-20mA inputs yield 800 counts at 4mA and 4000 counts at 20mA. However, if a special application required the Zero reading at 6mA input and the Span reading at 18mA input the correct A/D Min / Max Raw counts menu entries would become 1200 to 3600.00.

• D/A Min / Max Raw counts menu options deﬁne the optional (future) 4-20mA output PCB’s input. Ideally, 200 to 1000 yields a 4-20mA output but very slight modiﬁcations may be needed to provide precise 4mA and 20mA values for each channel.

2.3.5 Horn / Acknowledge Menu

J2 on the motherboard (shown in Figure 3.2) is the driver output for the optional 100dB piezo. Fault, Alarm1, Alarm 2, & Alarm 3 menu options (shown in Figure 2-12) allow programming of which alarms affect this piezo and whether by pulse or steady tones. The HA40 display PCB is also equipped with a small audible piezo that chirps when keys are pressed, providing an audible feedback to the operator. It also may be set to audibly indicate alarm conditions by entering ON into the Local Piezo menu item in Figure 2-12. This piezo will then mimic the optional 100dB horn.

The Relay 2 ACK menu item determines if standard relay 2 may be acknowledged by an Alarm Reset. ON causes an Alarm Reset to silence the horn even though an alarm condition remains active.

Figure 2-12. Horn/Acknowledge Menu

Figure 2-11. Analog Setup Menu

HA40 Technical Manual

2-9

HA40 4-Channel Controller

2.4 HA40 System Security Menu

A 4-digit Pass Code entered and conﬁrmed in this menu item locks all menus. Viewing of menus is not denied but attempts to edit variables result in the “Locked” message on the LCD.

Authorized individuals locking the system should ﬁrst enter a name, phone #, or other contact information into the 12 character ﬁeld on the top line of the Security screen. To lock or unlock the system the correct 4 digit authorization number must be entered into the Pass Code ﬁeld. It is very important to remember the 4 digit code since the factory must be consulted if it is lost.

Figure 2-13. System Security Menu

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HA40 4-Channel Controller

HA40 Technical Manual

2-11

HA40 4-Channel Controller

3 Motherboard Interface

PCB

HA40 Technical Manual

3-1

HA40 4-Channel Controller

fire replace only with same type and rating of fuse.

3 Motherboard Interface PCB

(P/N 10-0215)

The HA40 Motherboard shown in Figure 3.2 is the interface between the Display / CPU assembly and all other system I/O devices. The Display / CPU assembly attaches to the motherboard with 4-standoffs and connects via ribbon cable to S1. Several input options, described in the following sections, are available that may be installed into the Sensor Input Option P1 connector located on the lower left side of the motherboard. The middle position P2 connector is for the 10-0223 4-20mA Output option and the right position P3 connector is for the 10-0222 Discrete Relay option. Other option devices such as Modbus RTU RS-485, Ethernet and a data logger may also be installed to connectors located on the Motherboard.

The Motherboard PCB contains a 24 VDC universal input (100240 VAC) switching power supply with up to 350mA available at TB3 Auxiliary Power Output terminals (Figure 3.1). If AC power is unavailable, or if a DC battery back-up supply is needed, TB1 provides terminals for DC power input. Blocking diodes isolate internal and external DC supplies as shown in Figure 3-1.

T o L oca l

on tro ller

C C

irc uits

T o optiona l 24VDC terminals (p/n 10-0221)

U nive rsa l Inp ut

ow er Su pp ly

P

D C O ut +

T B1

+ - + -

D C P W R SU PP LY

IN PU T

AC In

(only with AC primary power)

T B3

A UX

PO W ER

OU T PU T

2-Amp 250V Fuse

2 Amp, 250V, 5x20mm fuse located under terminal cover. WARNING: For continued protection against

T B5

L1 L 2 GN D

100 -2 40 VA C

.4 5A 50 60 H z

A C P OW ER

SH O CK HAZ ARD

RISK OF ELECTRICAL SHOCK - DISCONNECT OR TURN OFF POWER BEFORE SERVICING THE EQUIPMENT

Figure 3-1. DC Power Supply Schematic

TB2 offers field terminals for a remote alarm reset switch. The motherboard also includes alarm relays 1 & 2 (K1 & K2) and their indicating LED’s. TB4 provides ﬁeld wiring terminals for these relays. TB5 is for connection to the 85-240 VAC power source. J2 is a 2-pin connector for powering the optional part # 1000-1892 audible annunciator.

HA40 Technical Manual

3-2

HA40 4-Channel Controller

1

RS-R85 / ETHERNET OPTION

U3

U2

P1

*SENSOR INPUT OPTION Combination Cat-bead/Toxic = 10-0216 Dual Toxic = 10-0220 Dual 4-20mA = 10-0221

*Each Input option listed may also be configured for 4-20mA Inputs. See drawings for details on each.

0010-1167 Rev C 2-Channel Controller

S2

Universal Switching Power Supply

PS1

MotherBoard

U5

Assy.10-0215

CR5

3.1 Input / Output Optional PCB’s

P1, P2 and P3 connectors on the motherboard offer unique positions for I/O options described in this section. A screen appears brieﬂy after power up indicating what options types are connected.

-

Ribbon Cable to 10-0214 Display Assembly

S1

P2

4-20mA OUTPUT OPTION (See dwg. 10-0223)

Connections to J1 & J3 are not covered by CSA

D1

RELAY 1 Indicator

D2

RELAY 2 Indicator

For continued protection against

WARNING:

fire replace only with same type and rating of fuse. (Part # = Littelfuse 217002)

K2

K1

DATA-LOGGER PORT

DISCRETE RELAY OPTION (See dwg. 10-0222) Note: If installed, this option blocks access to the fuse and must be removed to replace fuse.

J1

Common (0-volts)

P3

J3

TP1

2-AMP FUSE (5 x 20mm)

1 2

+

DC PWR SUPPLY

INPUT

3 Watts MAX

TB1

Available for 24 V DC primary power in put. May also be use d as battery back-up to AC primary power s ource. TIE TB5 GND to EARTH

TB2

Dry contact input for use with optional rem ote Alarm Reset sw itch. Wires must be s horter than 10 feet & sh ielded if longer than 2 fe et.

Figure 3-2. Motherboard Relays and Terminals

HA40 Technical Manual

-

1

+

-

ALARM RESET

ALARM OPTION

J2

+Terminal = 24 VDC

- Terminal is o pen collector 100m A driver for use with optional 100 decibel piezo annunciator.

J2 3BT2BT1BT

+ -

AUDIBLE

+

-

AUX

POWER

OUTPUT

TB3

24 VDC power o utput for remote devices such as transmitters, lights, relays etc. 350mA MAX (see Figure 3.0)

TB4

1 2 3 4 5 61 21 2

C

N/CN/O

RELAY 1

DRY CONTACTS

5 amp resistive SPDT (form C) dry contact relay outputs. Use appropriate diode / snubber devices when switching inductive loads.

C

TB4

RELAY 2

N/CN/O

TB5

1

3

2

L1 GNDL2

100-240 VAC

~

.45A 50/60 Hz

AC POWER

TB5

Universal 100- 240VAC primary power source terminals. Important: GND terminal 3 must be tied to earth for correct shie lding of incoming signa ls.

SHOCK HAZARD

RISK OF ELECTRICAL SHOCK-DISCONNECT OR TURN OFF POWER BEFORE SERVICING THE EQUIPMENT

3-3

HA40 4-Channel Controller

3.1.2 Optional Analog Input PCB

(P/N 10-0221)

Transmitter input PCB option # 10-0298, shown in Figure 3-3, is available for interfacing the HA40 to ﬁeld transmitters with 4-20mA or voltage outputs (0-2 VDC max). TB1 & TB2 provide Channel 24VDC, HI and LO terminals for receiving analog inputs. R1, R2, R3, & R4 are 100 ohm precision socketed termination resistors connected between each channel’s HI & LO input terminals. These may be removed if voltage inputs are to be applied. Figure 3-4 shows correct wiring for both 2-wire and 3-wire transmitters.

TB3 provides the dedicated failsafe-5 amp-form C common FAULT relay.

*R1 = Ch1 100 ohm 4-20mA terminator *R2 = Ch2 100 ohm 4-20mA terminator *R3 = Ch3 100 ohm 4-20mA terminator *R4 = Ch4 100 ohm 4-20mA terminator *Spare = Spare 100 ohm 4-20mA

terminator

*

These 5 resistors are socketed for easy replacement.

Terminators are connected between each channel's HI & LO terminals.

LO = 24VDC Power Supply Common 24VDC = 24VDC Power Supply + output

TB1

P1

24VDC

HI

LO

24VDC

HI

LO

Assy 10-0221-4

R1

CH1

CH2

4-20mA INPUTS

CH3

CH4

R3

R4R2

24VDC

U1

TB2

HI

LO

HI

LO

Figure 3-4. Wiring for 2- and 3-wire Transmitters

3.1.3 Optional Discrete Relay PCB’s

(P/N 10-0222)

The optional Discrete Relay PCB, shown in Figure 3-5, adds six 5 amp form C relays. Each relay is fully programmable as described in

Section 2.3.1. Many HA40 applications utilize the standard equipped

Relay 1 / Relay 2 (see Section 2.3.1) and do not require optional discrete relays

WARNING

All mechanical (dry contact) relays are rated at 5 Amp for 28 VDC and 250 ~VAC RESISTIVE loads. IMPORTANT: Appropriate diode (DC loads) or MOV (AC loads) snubber devices must be installed with inductive loads to prevent RFI noise spikes.

AC or DC power supplies to relays on the 10-0222 Discrete Relay PCB option must be the same for each relay. Example: 24VDC should not be the power switched by one relay and 115VAC by others.

Figure 3-3. Optional Analog Input PCB (P/N 10-0221)

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HA40 4-Channel Controller

3.1.4 Optional 4-20mA Analog Output Board

(P/N 10-0308)

An optional 4-20mA analog output board, shown in Figure 3-6, may be added. Each channel’s output will transmit 4mA for 0% readings and 20mA for 100% readings. Make certain that the mA loop output is

set to LATCHING on reading devices connected to the HA40.

K1, K2, K3, K4, K5 & K6 are programmable, as described in section 2.3.1

Figure 3-5. Optional Discrete Relay PCB’s (P/N 10-0222)

If the HA40 primary power is 100 – 240 VAC, 4-20mA outputs are capable of driving 20mA through a 750 ohm load. Outputs are self powered and DC power should not be provided by the receiving device. Precision calibration of the 4-20mA output DAC (digital to analog converter) is accomplished via the Analog Setup menu as described in Section 2.3.4.

TB1

Assy # 10-0308

Optional 4-20mA Outputs Notes

4-20mA Outputs are sourcing and 24 VDC power must not be supplied by the receiver device

Loop Drive capability is 750 ohms with nominal 85-240 VAC power or 24 VDC power as the Controller primary power supply.

Make certain that the mA loop output is set to LATCHING on reading devices connected to the HA40.

TB1

1 2 3 4

+ - + -

CH1 CH2

4-20mA OUTPUTS

HA40 Technical Manual

Figure 3-6. Optional Optional 4-20mA Analog Output Board (P/N 10-0308)

3-5

HA40 4-Channel Controller

3.2 MODBUS RS-232 / RS-485 Interface Option

(P/N 10-0253)

The 10-0253 Modbus option PCB add both RS-232 and RS-485 Modbus RTU slave ports. Figure 3-7 shows this optional PCB, which mounts to connectors on the upper right corner of the HA40 motherboard. TB1 provides two pairs of T/Rx terminals and a ﬂoating terminal for shield continuation. This makes it easy to multi-drop HA40s onto an RS-485 cable without doubling wires into the same screw terminals. RS-232 interface may be made by connecting to DB9 connector S1. Section 3.3.1 lists all modbus registers and their function codes.

CAUTION

Follow correct IEEE RS-232 and RS-485 installation guidelines when using the 10-0253 option.

Figure 3-7. HA40 Modbus Interface Option (P/N 10-0253)

3.2.1 MODBUS Register And Function Code Summary

The following table identiﬁes the available modbus RTU register locations and function codes.

READ

VARIABLE ALIAS

Read/Write Coils:

Alarm Ack/Reset 2001 1 5

NOTE:

After writing a TRUE to this register, the HA40 automatically returns it to FALSE.

Read Only Discrete:

Chan 1 Fault Alarm 12001 2 NA Chan 1 Alarm 1 12002 2 NA Chan 1 Alarm 2 12003 2 NA Chan 1 Alarm 3 12004 2 NA Chan 2 Fault Alarm 12005 2 NA Chan 2 Alarm 1 12006 2 NA Chan 2 Alarm 2 12007 2 NA Chan 2 Alarm 3 12008 2 NA Chan 3 Fault Alarm 12009 2 NA Chan 3 Alarm 1 12010 2 NA Chan 3 Alarm 2 12011 2 NA Chan 3 Alarm 3 12012 2 NA Chan 4 Fault Alarm 12013 2 NA Chan 4 Alarm 1 12014 2 NA Chan 4 Alarm 2 12015 2 NA Chan 4 Alarm 3 12016 2 NA

FUNCTION

CODE

WRITE

FUNCTION

CODE

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HA40 4-Channel Controller

Standard Relay 1 12017 2 NA Standard Relay 2 12018 2 NA Optional Relay 1 12019 2 NA Optional Relay 2 12020 2 NA Optional Relay 3 12021 2 NA Optional Relay 4 12022 2 NA Optional Relay 5 12023 2 NA Optional Relay 6 12024 2 NA Input Fault Relay 12025 2 NA

Read Only Registers:

Product ID 30001 4 NA Returns the numeric value “1000” for product ID. Firmware value 30002 4 NA Return a numeric value for rmware value as (Version X 100). D2A Chan 1 31001 4 NA D2A Chan 2 31002 4 NA D2A Chan 3 31003 4 NA D2A Chan 4 31004 4 NA 12 bit value representing the D2A value of 800 (0%) to 4000(100%) after all cal

features are applied. Chan 1 Status 31005 4 NA Chan 2 Status 31006 4 NA Chan 3 Status 31007 4 NA Chan 4 Status 31008 4 NA 16 bit status word bit assignment for each channel.

ALARM1_BELOW_BIT ALARM2_BELOW_BIT ALARM3_BELOW_BIT

ALARM1_LATCH_BIT ALARM2_LATCH_BIT ALARM3_LATCH_BIT

ALARM3_ACTIVE_BIT

CHANNEL_DISABLED_BIT

CHANNEL_CAL_BIT System Status Word 31009 4 NA 16 bit status word bit assignment for system status.

PIEZO_DRIVE

HORN_ACK K1_HORN_DRIVE K2_HORN_DRIVE

K1_HORN_PULSE K2_HORN_PULSE

K1_FAILSAFE K2_FAILSAFE

K2_ACK

LOCK Alarm Status Word 31010 4 NA 16 bit status word bit assignment for system status.

BIT0 BIT1 BIT2 BIT3 BIT4 BIT5 BIT6 BIT7 BIT8

BIT6 BIT7 BIT8

BIT9 BIT10 BIT11 BIT12 BIT13 BIT14 BIT15

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HA40 4-Channel Controller

CHAN1 FAULT CHAN1 ALARM1 CHAN1 ALARM2 CHAN1 ALARM3

CHAN2 FAULT CHAN2 ALARM1 CHAN2 ALARM2 CHAN2 ALARM3

CHAN3 FAULT CHAN3 ALARM1 CHAN3 ALARM2 CHAN3 ALARM3

CHAN4 FAULT CHAN4 ALARM1 CHAN4 ALARM2 CHAN4 ALARM3

LED Blink Status 31011 4 NA Bit set to 1 = LED Blinking, bit set to 0 = LED is steady ON.

CHAN1 FAULT CHAN1 ALARM1 CHAN1 ALARM2 CHAN1 ALARM3

CHAN2 FAULT CHAN2 ALARM1 CHAN2 ALARM2 CHAN2 ALARM3

CHAN3 FAULT CHAN3 ALARM1 CHAN3 ALARM2 CHAN3 ALARM3

CHAN4 FAULT CHAN4 ALARM1 CHAN4 ALARM2 CHAN4 ALARM3

BIT0 BIT1 BIT2 BIT3 BIT4 BIT5 BIT6 BIT7 BIT8

BIT9 BIT10 BIT11 BIT12 BIT13 BIT14 BIT15

BIT0

BIT1

BIT2

BIT3

BIT4

BIT5

BIT6

BIT7

BIT8

BIT9 BIT10 BIT11 BIT12 BIT13 BIT14 BIT15

Relay Status 31012 4 NA Bit set to 1 = LED Blinking, bit set to 0 = LED is steady ON.

STANDARD RELAY 1 STANDARD RELAY 2

OPTION RELAY 1 OPTION RELAY 2 OPTION RELAY 3 OPTION RELAY 4 OPTION RELAY 5 OPTION RELAY 6

INPUT FAULT RELAY

Reserved Reserved Reserved Reserved Reserved Reserved Reserved

READ

VARIABLE ALIAS

Memory Reals:

Notes: 41001 – 41040 “Real” represents oat value without the decimal point such that 123.4 is returned as 1234. Decimal devisor is returned as 1, 10, 100, or 1000 for decimal position of 1, 2, 3, or 4, where 123.4 would return the devisor value 10.

Chan 1 Zero Real 41001 3 NA Chan 1 Zero Divisor 41002 3 NA Chan 1 Span Real 41003 3 NA Chan 1 Span Divisor 41004 3 NA Chan 1 Alarm 1 Real 41005 3 NA Chan 1 Alarm 1 Divisor 41006 3 NA Chan 1 Alarm 2 Real 41007 3 NA

FUNCTION

CODE

BIT0 BIT1 BIT2 BIT3 BIT4 BIT5 BIT6 BIT7 BIT8

BIT9 BIT10 BIT11 BIT12 BIT13 BIT14 BIT15

WRITE

FUNCTION

CODE

HA40 Technical Manual

3-8

HA40 4-Channel Controller

Chan 1 Alarm 2 Divisor 41008 3 NA Chan 1 Alarm 3 Real 41009 3 NA Chan 1 Alarm 3 Divisor 41010 3 NA Chan 2 Zero Real 41011 3 NA Chan 2 Zero Divisor 41012 3 NA Chan 2 Span Real 41013 3 NA Chan 2 Span Divisor 41014 3 NA Chan 2 Alarm 1 Real 41015 3 NA Chan 2 Alarm 1 Divisor 41016 3 NA Chan 2 Alarm 2 Real 41017 3 NA Chan 2 Alarm 2 Divisor 41018 3 NA Chan 2 Alarm 3 Real 41019 3 NA Chan 2 Alarm 3 Divisor 41020 3 NA Chan 3 Zero Real 41021 3 NA Chan 3 Zero Divisor 41022 3 NA Chan 3 Span Real 41023 3 NA Chan 3 Span Divisor 41024 3 NA Chan 3 Alarm 1 Real 41025 3 NA Chan 3 Alarm 1 Divisor 41026 3 NA Chan 3 Alarm 2 Real 41027 3 NA Chan 3 Alarm 2 Divisor 41028 3 NA Chan 3 Alarm 3 Real 41029 3 NA Chan 3 Alarm 3 Divisor 41030 3 NA Chan 4 Zero Real 41031 3 NA Chan 4 Zero Divisor 41032 3 NA Chan 4 Span Real 41033 3 NA Chan 4 Span Divisor 41034 3 NA Chan 4 Alarm 1 Real 41035 3 NA Chan 4 Alarm 1 Divisor 41036 3 NA

Chan 4 Alarm 2 Real 41037 3 NA Chan 4 Alarm 2 Divisor 41038 3 NA Chan 4 Alarm 3 Real 41039 3 NA Chan 4 Alarm 3 Divisor 41040 3 NA

Memory ASCII Strings:

User Info Chan 1 40401-40405 3 NA User Info Chan 2 40406-40410 3 NA User Info Chan 3 40411-40415 3 NA User Info Chan 4 40416-40420 3 NA 10 ASCII characters (2 per register) assigned to the unit identier read as bytes. EUNITS Chan 1 40421-40425 3 NA EUNITS Chan 2 40426-40430 3 NA EUNITS Chan 3 40431-40435 3 NA EUNITS Chan 4 40436-40440 3 NA 10 ASCII characters (2 per register) assigned to the engineering units read as

bytes. Chan 1 ASCII Reading 40441-40443 3 NA Chan 2 ASCII Reading 40444-40446 3 NA Chan 3 ASCII Reading 40447-40449 3 NA Chan 4 ASCII Reading 40450-40452 3 NA 6 ASCII characters (2 per register) reecting the display readout.

Firmware Version:

Version 40453-40455 3 NA 4 ASCII characters (2 per register) reecting the rmware version.

HA40 Technical Manual

3-9

HA40 4-Channel Controller

4 Enclosures

HA40 Technical Manual

4-1

HA40 4-Channel Controller

4 Enclosures

The HA40 controller enclosures are shown in Figures 4-1, 4-2, and 4-3. Non-metallic enclosures are not grounded by metal conduit. For internal ground points to be grounded to earth, the TB5 – GND terminal must have a proper earth ground connection (see Figure 3-2).

4.1 HA40PCS NEMA 4/HA40SS NEMA 4X Steel Enclosures

The HA40PCS (painted carbon steel) and HA40SS (stainless steel) enclosures are shown in Figure 4.1.

9.84

8.84

2.56

C

L

Instrument Viewing Window

12.90

Single 1/4 Turn Latch

11.81

13.65

Front View

4.2 HA40PY NEMA 4X Polycarbonate Enclosure

CAUTION

Nonmetallic enclosures do not provide grounding between conduit connections. Use grounding type bushings and jumper wires. All eld wiring must have insulation suitable for at least 250V.

The HA40PY polycarbonate enclosure is shown in Figure 4.2.

Side View

6.20

2.70

0.0 2.40 4.12 5.84 7.56

Bottom View

1/2 in. NPTConduit Fittings (Typical 4 places)

Notes:

Material Part#1000-2377 316 Stainless Steel Part#1000-2378 Painted Carbon Steel

Figure 4-1. NEMA Painted Carbon Steel or Stainless Steel Enclosure

HA40 Technical Manual

Figure 4-2. NEMA Polycarbonate Enclosure

4-2

HA40 4-Channel Controller

4.3 HA40XP NEMA 7 Explosion-Proof Wall Mount Enclosure

The HA40XP enclosure shown in Figure 4.3 is an aluminum NEMA 7 wall mount enclosure designed for use in potentially hazardous areas.

Figure 4-3. NEMA 7 Explosion-Proof Wall Mount Enclosure

HA40 Technical Manual

4-3

HA40 4-Channel Controller

5 Parts List

HA40 Technical Manual

5-1

HA40 4-Channel Controller

5 Parts List

Base Units

HA40N4 HA40 4 Channel in NEMA 4X Enclosure incl Magnetic Keypad

for nonintrusive control, 4-20mA

HA40XP HA40 4 Channel in NEMA 7 Enclosure incl Magnetic Keypad

for nonintrusive control, 4-20mA

I/O Options

10-0221-4 Quad 4-20mA Analog Input PCB

Options and Accessories

10-0222 Relay Option to add six 5 amp Form C relays

10-0227 Modbus RS-232/RS-485 Option

10-0284 Division 2 red xenon strobe light (includes mounting to top of

NEMA 4 models)

1000-1892 100db piezo audible (NEMA 4X enc. only)

HA40 Technical Manual

5-2

HA40 4-Channel Controller

6 Specications

HA40 Technical Manual

6-1

HA40 4-Channel Controller

5 Specications

Input power: 100-240 VAC, 50/60 Hz

24 VDC

DC output power: 15 watts (internal supply) or

50 watts (internal supply)

Relay output rating: 5A, 28 VDC or 250 VAC (resistive load)

Optional relay output rating 5A, 28 VDC or 250 VAC (resistive load)

Optional milliamp loop output

Communication: RS232 Modbus

Length of communication lines:

Operating environment: Industrial

Operating temperature range:

Operating humidity range: 0 to 90% RH non-condensing

Operating altitude: 2000m (6562 ft)

Audible alarm: 100 dB

Display: 128 x 64, backlight graphic LCD

Visual Indicators: 6 LED status indicators

Pollution degree: N4: 3

Enclosure (N4): NEMA 4X, Div. 2, Groups A,B,C,D, Category II

Enclosure (XP): NEMA 7, Div. 1 & 2, Groups B,C,D

Dimensions (H x W x D): N4: 10.32” x 8.92” x 3.17” (23.62 x 22.66 x 8.05cm)

Enclosure NEMA 4 painted carbon steel

Enclosure NEMA4X SS316

Enclosure NEMA4X Polycarbonate

Weight: N4: 2.27 Kg XP: 18.14 Kg

10 bit 4-20mA output. Maximum load 750 ohms with nominal 24 Vdc

-25 to 50ºC (-13ºF to 122ºF)

XP: 15.10” x 13” x 6.25” (36.2 x 33 x 15.88cm)

Certiﬁcations: CSA C22.2 No. 1010-1, ISA S82.02

CSA C22.2 No 152 (for combustibles using mA input) UL 1604/C22.2 No. 213 (NEMA 4X = Div 2, Gr A, B, C, D; NEMA 7 = Div 1, Gr , B, C, D EN55011 & EN61000 (CE mark))

HA40 Technical Manual

6-2

HA40 4-Channel Controller

7 Warranty

HA40 Technical Manual

7-1

HA40 4-Channel Controller

Honeywell Analytics Warranty Statement

All products are designed and manufactured to the latest internationally recognized standards by Honeywell Analytics under a Quality Management System that is certiﬁed to ISO 9001.

As such, this instrument is warranted under proper use, to the original end-user purchaser, against any defects in materials or workmanship related failures for a period of 12 months from the date of ﬁrst turn-on or 18 months from delivery from Honeywell Analytics to the customer, whichever is less. During this period, Honeywell Analytics will repair or replace defective parts on an exchange basis, F.O.B. to approved service centers on a global basis.

This warranty does not cover damage caused by accident, abuse, abnormal operating conditions or extreme poisoning of the sensor cartridge.

Defective equipment must be returned to Honeywell Analytics for repair. Before returning materials for repair or replacement, the Customer must obtain a Service Event Number (SE#) by contacting Honeywell Analytics Service in advance; include a detailed report stating the nature of the defect and ship the equipment prepaid to Honeywell Analytics’ factory. If no detail report is included, Honeywell Analytics reserves the right to charge an investigative fee (prices available upon request) before any repair or replacement is performed. Returned goods must detail the Service Event Number (SE#) clearly on the package.

Service in the ﬁeld or at the customer’s premises is not covered under these warranty terms. Time and travel expenses for on-site warranty services will be charged at Honeywell Analytics’ normal billing rates. Contact your Honeywell Analytics representative for information on available Service Contracts.

Honeywell Analytics shall not be liable for any loss or damage whatsoever or howsoever occasioned which may be a direct or indirect result of the use or operation of the Contract Goods by the Buyer or any Party.

This warranty covers the controller and parts sold to the Buyer only by authorized distributors, dealers and representatives as appointed by Honeywell Analytics. This warranty does not cover defects attributable to improper installation, repair by an unauthorized person or the use of unauthorized accessories/parts on the product. A warranty claim will only be accepted if a proof of purchase is submitted and all conditions obtained within this Warranty are met.

Honeywell Analytics reserves the right to validate any warranty claim prior to processing. Upon acceptance of a warranty claim, Honeywell Analytics will repair or replace the defective product free of charge. The initial warranty period is not extended by virtue of any works carried out there after.

Instruments which have been repaired or replaced during the warranty period are warranted for the remainder of the unexpired portion of the original warranty period. Honeywell Analytics is released from all obligations under its warranty in the event repairs or modiﬁcations are made by persons other than its own authorized personnel, unless such work is authorized in writing by Honeywell Analytics.

Honeywell Analytics reserves the right to change this policy at any time. Contact Honeywell Analytics for the most current warranty information.

HA40 Technical Manual

7-2

Find out more

www.honeywellanalytics.com

Customer business center Americas

Honeywell Analytics 404 Barclay Boulevard Lincolnshire, IL 60069 Tel: +1 847 955 8200 Toll free: +1 800 538 0363 Fax: +1 847 955 8208 detectgas@honeywell.com

Europe, Middle Easst and Africa

Life Safety Distribution AG Wilstrasse 11-U11 CH-8610 Uster Switzerland Tel: +41 (0)1 943 4300 Fax: +41 (0)1 943 4398 gasdetection@honeywell.com

Europe, Middle Easst and Africa

ha.global.service@honeywell.com

Asia Pacic

Honeywell Analytics #508, Kolon Science Valley (l) 187-10 Guro-Dong, Guro-Gu Seoul, 152-050 Korea Tel: +82 2 2025 0300 Fax: +82 2 2025 029

anapitics.ap@honeywell.com

Please Note:

While every effort has been made to ensure accuracy in this publication, no responsibility can be accepted for errors or omissions. Data may change, as well as legislation, and you are strongly advised to obtain copies of the most recently issued regulations, standards and guidelines. This publication is not intended to form the basis of a contract.

www.honeywell.com

Manning Systems HA40 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety

1 General Description

1 General Description

1.1 Data Display Screens

1.2.1 Engineering Unit Screen

1.2.2 Bar Graph Screen

1.3.1 Power Supply Requirements

1.2.3 Trend Screen

1.3.2 Relays

1.3.3 Ambient Temperature Range

1.3.4 Humidity Range

1.3.5 Altitude

1.3.6 Housings / Installation Categories

1.3.7 Approvals

1.3.3 Ambient Temperature Range

1.3.4 Humidity Range

1.3.5 Altitude

1.3.6 Housings / Installation Categories

1.3.7 Approvals

2 Operation

2 Operation

2.2 Changing Menu Variables Using the Keypad

2.2.2 Channel Setup Entry Menu

2.2.3 Fault / Alarm 1 / Alarm 2 / Alarm 3 Set-Up Menus

Name / Eunits ASCII Data Fields

Input Measurement Range

Decimal Point Resolution

Turning Off Unused Channels

2.2.5 Cal Setup Menu

2.2.6 Calibrate Input Menu

2.3.1 Standard / Optional Relay Setup Menus

2.3.2 Clock / Delays Menu

2.3.3 COMM Port Remote ID Menu

2.3.4 Analog Setup Menu

2.3.5 Horn / Acknowledge Menu

2.4 HA40 System Security Menu

3 Motherboard Interface PCB

3.1 Input / Output Optional PCB’s

3.1.2 Optional Analog Input PCB

3.1.3 Optional Discrete Relay PCB’s

3.1.4 Optional 4-20mA Analog Output Board

3.2 MODBUS RS-232 / RS-485 Interface Option

3.2.1 MODBUS Register And Function Code Summary

4 Enclosures

4 Enclosures

4.3 HA40XP NEMA 7 Explosion-Proof Wall Mount Enclosure

5 Parts List

5 Parts List

7 Warranty

Honeywell Analytics Warranty Statement