Manning Systems AirAlert 96d Operating Manual

Multi-Channel Gas Monitoring System

Manning AirAlertTM96d

Instruction and Installation Manual

07/09

Release C Draft

Honeywell Confidential & Proprietary

This work contains valuable, confidential, and proprietary information. Disclosure, use

or reproduction outside of Honeywell Inc. is prohibited except as authorized in writing.

This unpublished work is protected by the laws of the United States and other countries.

Notices and Trademarks

Release C July 2009

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

Manning is a registered trademark of Honeywell International Inc.

Other brand or product names are trademarks of their respective owners.

Honeywell Analytics 405 Barclay Blvd. Lincolnshire, IL 60069 USA

1-800-538-0363

About This Document

World Wide Web

The following Honeywell web sites may be of interest.

Honeywell Organization WWW Address (URL)

Corporate www.honeywell.com

Honeywell Analytics www.honeywellanalytics.com

Manning Gas Detection www.manningsystems.com

Telephone

Organization Phone Number

United States Honeywell Analytics Inc. 1-800-538-0363 1-913-712-5576 1-913-712-5580 Fax

Canada Honeywell Analytics Inc. 1-888-749-8878

Europe Honeywell PACE +44 (0)1202 676161

Asia Pacific Honeywell Asia Pacific Inc. +82 (0)2 2025 0307

Middle East Honeywell Analytics Inc. +971 4 3458 338

Sales Information

Symbol Definitions

The following table lists those symbols used in this document to denote certain conditions.

Symbol Definition

ATTENTION: Identifies information that requires special consideration.

TIP: Identifies advise or hints for the user, often in terms of performing a task.

REFERENCE-EXTERNAL: Identifies an additional source of information outside of this bookset.

REFERENCE-INTERNAL: Identifies an additional source of information within this bookset.

WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in injury or death.

Contents Serial number:

Section Title Page

1 Introduction 6 A Safety Information — Read First 6 B Getting Started 6 2 Installation 7 A Guidelines 7 B Mounting Installation 7 3 Wiring 8 A Power 10 B Communication 10 C Relay Outputs 11 D Jumper Instructions 11 4 Initial Startup 12 A Datalogger (SDcard) 12 B User Interface 12 5 Operation 13 Normal, Single Tx, Debug, and Simulation Modes 13 6 Programming Menus 14

Controller Information 14 Sensor Information 14 Relay and Annunciator Information 14 Event Information 14

7 Configuration 15 A Main Menu 15 B Acquisition Mode 18 8 Specifications 24 9 Maintenance 24 Periodic Inspections and Calibration 24 Replacement Parts 24 Cleaning 24 Battery Disposal 24 10 Relay Module (optional) 25 11 Limited Warranty 27

Figure Title Page

1 Manning AirAlertTM96d 6 2 Installation 7 3 System Wiring 8 4 Sample Network Wiring 9 5 Power Wiring 10 6 Communications Wiring 10 7 Relay Outputs 11 8 Datalogger 12 9 User Interface 12 10 Tx Log 19 11 Manning AirAlert 12 Relay Module PCB 26

96d-RMS 25

Introduction

This manual has been prepared to help in the use and installation of the Manning AirAlertTM96d Multi-Channel Gas Monitoring System. This manual will convey the operating principles of the sensor, ensure proper installation, and demonstrate start-up and routine maintenance procedures.

ATTENTION: This manual must be carefully followed by all individuals who have or will have the responsibility for using or servicing the Manning AirAlert

Honeywell Analytics with respect to this equipment will be voided if the equipment is not used and serviced in accordance with the instructions in this manual. If in doubt about a procedure, please contact Honeywell Analytics before proceeding.

96d gas monitor. Warranties made by

1 Introduction

Warning

To ensure your personal safety, read “Safety Information” (below) before you use the controller.

The Manning AirAlert

96d system sets new standards in gas detection and in the measurement of environmental parameters.

Acting as the nerve center of a modular gas detection network, the Manning AirAlert

96d provides continuous monitoring of up to 96 connected units on three distinct channels.

The Manning AirAlert

96d provides a full array of displays. At a glance, it is possible to determine the status of the entire network. Field modifications are straightforward. A menu driven program allows for minor fine-tuning of the sequence of operation all the way to the reconfiguration of the entire network.

Since no two projects are alike, the Manning AirAlert

96d is designed to be highly customized. Combined with ease of installation, this unit represents the most affordable gas monitoring solution for institutional, commercial and light industrial applications.

For more advanced applications, the Manning AirAlert

96d controller provides datalogging capacity within a cast aluminum enclosure. The perfect solution for even the most complex of industrial applications.

A Safety Information — Read First

Use the controller only as specified in this manual, otherwise the protection provided by the controller may be impaired.

• Warning: To prevent ignition of flammable

or combustible atmospheres, disconnect power before servicing.

• Do not use the controller if it is damaged. Before you use the controller, inspect the case.

• If the controller is damaged or something is missing, contact Honeywell Analytics immediately.

To avoid possible damage to the controller:

• Do not expose the controller to electrical shock and/or severe continuous mechanical shock.

• Do not attempt to disassemble, adjust, or service the controller unless instructions for that procedure are contained in the manual and/or that part is listed as a replacement part. Use only Manning replacement parts.

The controller Warranty could be voided if customer personnel or third parties damage the controller during repair attempts.

B Getting Started

Intended Use

The Manning AirAlert around the clock monitoring of the gas detection network. Moreover, a log of all the sensors concentrations and alarms will be created for analysis with the datalogger option. Also, the grouping/zoning capabilities will result in energy cost savings.

Figure 1. Manning AirAlertTM96d

96d controller will provide

Read the Warnings and Cautions on the following pages before using the controller.

Note: This instrument contains a lithium battery. Do not mix with the solid waste stream. Spent batteries should be disposed of by a qualified recycler or hazardous materials handler.

Caution

To avoid possible personal injury:

Manning AirA lert 96d

Enter ESC Silence

Warn

Alarm

High Alarm

Power

Fault

• Warning: Substitution of components may

impair intrinsic safety.

2 Installation

A Guidelines

These guidelines must be strictly observed to assure that the equipment will work properly. If they are not applied, Honeywell Analytics will not recognize any liability in case of improper operation.

• Make sure to locate all units easily accessible

for proper service.

• Avoid any location where units could be

subject to vibrations.

• Avoid any location close to any electro-

magnetic interference.

• Avoid any location where there are large

temperature swings.

• Verify local requirements and existing

regulations, which may affect the choice of location.

Warning

A cable with more than one pair of wires is unacceptable for communication use.

B Mounting Installation

The suggested height for controller installation is 5 feet from the floor.

Figure 2. Installation

Manning AirA lert 96d

5’

13.2”

Enter ESC Silence

Warn

Alarm

High Alarm

Power

Fault

0.28” diameter

6.25”

3 Wiring

Figure 3. System Wiring

In Out

J22

V+ V-

V+

EOL2

V-

J23

A1 B1 SHLDA2B2

EOL3

SD card datalogger

Pushbutton

EOL4

J24

SHLD A3 B4B3A4

EOL1

End-of-line jumper position

Relay 4

Relay 3

Warn

Alarm

System status LEDs

High Alarm

Power

Relay 1 Relay 2

Fault

NO NC NO NC

J26

J25

Relay Outputs (J3-J7-J25-J26) 5A, 30 Vdc or 120 Vac (resistive load)

Channel 2

Channel 1

Channel 4

642

Channel 3

531

Power Requirements (J22): Communication Requirements (J23 - J24):

• 24 Vdc, 500 mA • 24 AWG twisted pair, shielded (Belden 9841 or equivalent)

• 14 AWG, 2 conductor, stranded cable (Belden 5100UE or equivalent)

• Up to 10 sensors per power supply

• Up to 1,000 feet max power cable length per power supply

• Larger power cable and/or additional power supplies may be required for longer cable runs and/or increased number of sensors

Contact Honeywell Analytics for help with all power requirements.

• Network can be up to 2,000 feet per channel

• Avoid “T-taps” if possible

• Do not exceed 65 feet per T-tap

• Do not exceen 130 feet total of all T-taps

• Communication wire shield must be connected to shield terminal(s) of controller (J23-J24)

• Channels 1-2-3: Modbus protocol — Communicates only with Modbus devices

• Channel 4: Modbus output only — No sensor can be connected to Channel 4

Normally open

Normally closed

3+5 4+6

1+3 2+4

3 Wiring continued

Example of system wiring with network devices:

Figure 4. Sample Network Wiring

Supply

V+ V-

AirAlert 96d

V+

V-

A1 B1 SHLDA2B2

SHLD A3 B4B3A4

Power cable (V+)

Power cable (V-)

Channel 1 (A1 and B1 twisted pair)

Power Supply

IRIM IMPower

EC EC EC EC EC EC

EC EC EC ECEC EC EC EC EC EC

Relay

Module

RS-485 comm cable; Twisted pair, 24 AWG, shielded (Belden 9841)

Power cable; Two conductor, 14 AWG (Belden 5100UE)

4/20 mA comm cable; Three conductor, 18 AWG, shielded, stranded (Belden 8770)

VL sensor cable; Four conductor, 16 AWG, non-shielded

+ 18 hidden pages

Manning Systems AirAlert 96d Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual