Mannesmann Rexroth Indramat ECODRIVE DKC01.1, Indramat ECODRIVE DKC11.1 Project Planning Manual

engineering

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mannesmann

Rexroth

ECODRIVE

DKC01.1/DKC11.1 Drive Controllers

Project Planning Manual

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

270950

Indramat

About this documentation ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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Title

Type of document

Document code

Internal file reference

Editing sequence

ECODRIVE DKC01.1/DKC11.1 Drive Controllers

Project Planning

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

•

209-0069-4390-03

Document identification of

Date Remark

previous editions

209-0069-4390-00 EN/05.96
209-0069-4390-01 EN/06.96
DOK-ECODRV-DKC01/11.1*-PRJ1-EN-P
DOK-ECODRV-DKC01/11.1*-PRJ1-EN-P
DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

May 96
June 96
July 96
May 97
Feb. 98

First edition
Revision
2nd edition
2nd Revision
new edition

Copyright



INDRAMAT GmbH, 1996

The reproduction and transm ission of this document, the use and c om­munication of its content to thir d parties without the expr essed c onsent of
INDRAMAT GmbH are forbidden. Violators are liable for the payment of
damages. All rights are reserved in the event a patent is gr anted or a util­ity model is registered (DIN 34-1).

Publisher

INDRAMAT GmbH • Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main
Telephone [phone] • Telex 689421 • Fax [phone]
Dept. ENA (VS, HE)

Validity

The contents of this documentation and the availability of the product are
subject to change.

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers About this documentation

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What is this

documentation for?

Supplementary documentation

It supplies information on:

•

planning the mechanical control cabinet

•

planning the electrical system in the control cabinet

•

logistic handling of the equipment

•

preparing the resources for start-up

"ECODRIVE DKC Servo Drives with MKD"

- Selection Lists ­DOK-ECODRV-DKC+MKD****-AUS1-EN-P
for selecting the motor controller combination.

"MKD Digital AC Motors"

- Project Planning Manual ­DOK-MOTOR*-MKD********-PRJ2-EN-P
for a detailed description of the ser vomotors and for the selec tion of the

required cable.

"ECODRIVE DKC01.1/DKC11.1 Drive Controllers"

- Description of Functions ­DOK-ECODRV-DKC01/11.1-FKB1-EN-P
for testing and selecting the functions.

"EMC in Drive and Control Systems"

- Project Planning ­209-0049-4305-02 EN/04.96
for the EMC-compliant planning and installation of the drive system ( EMC

= Electromagnetic Compatibility).

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

About this documentation ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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Notes

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Table of contents I

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Table of contents

1 Introduction to the system 1-1

1.1 Application features..............................................................................................................................1-1

1.2 Overview of the functions.....................................................................................................................1-1

2 Safety instructions for electrical drives 2-1

2.1 General ................................................................................................................................................ 2-1

2.2 Protection against contact with electrical parts....................................................................................2-2

2.3 Protection agains t shock s caused by safety extra-low voltage (SELV)......................................... 2-3

2.4 Protection against dangerous movements........................................................................................... 2-4

2.5 Protection against magnetic and electromagnetic fields during operation and assembly ................... 2-6

2.6 Protection during handling and assembly............................................................................................2-7

2.7 Safe battery usage............................................................................................................................... 2-7

3 Selecting the components 3-1

3.1 Overview of the required components.................................................................................................3-1

3.2 Selection procedure.............................................................................................................................3-2

3.3 Compiling the required data................................................................................................................. 3-3

4 ECODRIVE DKC drive controllers 4-1

4.1 Hardware..............................................................................................................................................4-1

View of unit....................................................................................................................................4-1

Dimensional sheets and installation dimensions...........................................................................4-2

Technical data............................................................................................................................... 4-4

Type code and rating plate............................................................................................................ 4-7

4.2 Firmware..............................................................................................................................................4-8

4.3 An overview of the electrical connections............................................................................................4-9

Front view with supply terminals................................................................................................... 4-9

Overall connection diagrams....................................................................................................... 4-10

4.4 Electrical connection to the supply terminal strips.............................................................................4-14

Serial interface X1....................................................................................................................... 4-14

X2 positioning or stepper interface.............................................................................................. 4-18

X3 analog inputs and outputs...................................................................................................... 4-25

X4 terminals for the control circuit............................................................................................... 4-29

X5, X6, X7 motor connections ....................................................................................................4-30

X9 DC bus connection ................................................................................................................4-30

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

II Table of contents ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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5 BZM auxiliary bleeder module 5-1

5.1 Dimensioning the components relevant for regeneration ....................................................................5-1

5.2 Dimensional data and installation dimensions.....................................................................................5-5

5.3 Technical data......................................................................................................................................5-6

5.4 Front view.............................................................................................................................................5-6

5.5 Electrical connections.......................................................................................................................... 5-7

5.6 Type code and rating plate...................................................................................................................5-7

6 CZM Auxiliary Capacitance Module 6-1

6.1 Dimensioning ....................................................................................................................................... 6-1

6.2 Dimensional data and installation dimensions.....................................................................................6-3

6.3 Front view.............................................................................................................................................6-4

6.4 Electrical connection............................................................................................................................6-4

6.5 Type code and rating plate...................................................................................................................6-5

7 DC24V NTM power supplies 7-1

7.1 Application recommendations.............................................................................................................. 7-1

7.2 Technical data......................................................................................................................................7-1

7.3 Dimensional data and installation dimensions.....................................................................................7-2

7.4 Front views...........................................................................................................................................7-2

7.5 Electrical connection............................................................................................................................7-3

7.6 Type code ............................................................................................................................................ 7-4

8 NFD / NFE line filter 8-1

8.1 Selection .............................................................................................................................................. 8-1

8.2 Dimensional data and installation dimensions.....................................................................................8-2

8.3 Electrical connection............................................................................................................................8-3

8.4 Line filters for DC24V NTM power supplies.........................................................................................8-5

8.5 Type code ............................................................................................................................................ 8-5

9 DST / DLT transformers 9-1

9.1 Selection .............................................................................................................................................. 9-1

9.2 Autotransformers for DKC**.*-040-7-FW............................................................................................. 9-1

9.3 Autotransformers for DKC**.*-030-3-FW............................................................................................. 9-4

9.4 Electrical connection of the DKC via transformer ................................................................................9-6

9.5 Type code ............................................................................................................................................ 9-7

10 Planning the control cabinet 10-1

10.1 Notes on installing the control cabinet.............................................................................................10-1

Power dissipation........................................................................................................................10-1

10.2 Using heat-exchange units in the control cabinets ..........................................................................10-2

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Table of contents III

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11 Power connection 11-1

11.1 Direct power connection...................................................................................................................11-1

11.2 Line contactor/fuse protector ...........................................................................................................11-2

Calculating the phase current at the power connection..............................................................11-2

Selecting fuse protector Q1 and line contactor K1...................................................................... 11-3

11.3 Control circuit to the power connection............................................................................................ 11-4

11.4 Protection against indirect contact...................................................................................................11-5

12 Preparing for Startup 12-1

Required equipment.................................................................................................................... 12-1

13 Condition of the drive components on delivery 13-1

Packaging ...................................................................................................................................13-1

Accompanying documents..........................................................................................................13-1

Identification of the components .................................................................................................13-1

14 Index 14-1

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

IV Table of contents ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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Notes

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Introduction to the system 1-1

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1 Introduction to the system

1.1 Application features

The drive system with the ECODRIVE drive controllers is the most c ost­effective solution off ering the highest functionality for almost any field of
application in which translatory or rotary motions are to be automated.

Outstanding performanc e data, an ex tensive r ange of f unc tions as well as
an excellent price-to-performance ratio represent the salient features of
this drive system.

Product features in terms of the technical applications are:

•

universal implementation

•

lower total costs

•

digital drive concept

•

highly dynamic operation

•

cost-effective direct connection to the power connection

•

software travel limit switch

•

absolute or incremental position detection

•

absolute or incremental position output

•

integrated holding brake control

•

increased operating safety

•

adjustable error response

•

automatic parameter matching

•

easy startup operation

1.2 Overview of the functions

The functions of the digital, intelligent drive system are dif ferentiated pri­marily according to the interface of the higher -level control. The fields of
application for the ECODRIVE drive controllers vary accordingly.

The drive controller DKC01.1 is used as a:

•

servodrive with integrated position control

•

servodrive with analog speed interface and integrated actual position
detection

•

servodrive with stepper interface.

•

servodrive with electronic gearbox function

The drive controller DKC11.1 repr esents a partic ularly cost-eff ective solu­tion. It is used as a:

• servodrive with analog speed interface and integrated actual position
detection

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

1-2 Introduction to the system ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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Servodrive with integrated position control

SPS-Control

I/O _ card

Selection
of the
positioning
records

Control inputs

Status outputs

Actual
position
value

MS-DOS - PC

Parameters
Diagnosis
Operating data

RS 232

RS 485

Stored
positioning
records

2° position 1

1

position 2

2

2

.

2
.

4

position 32

2

®

Drive processor

DKC01.1Drive controller

with POSITIONING-interface

Fine interpolation

Position control

Speed control
Field-orinted

stator current
control

High-resolution
positioning interface

AC-servo motor

MKD

M

~

3

~

~

FS0200.fh5

Fig. 1-1: Servodrive with integrated position control

•

Up to 32 positioning blocks can be stored in the drive controller and
selected over parallel inputs. The positioning block is executed
autonomously.

•

Mechanical translatory elements such as gear ratios or f eed constants
are adapted in the drive.

•

All position, speed, and acceleration data can be weighted independ­ently of the axis kinematics.

•

A drive-internal referencing pr ocedure is available for cr eating a refer­ence dimension.

•

The axis can be moved with the jog function during setup operation.

•

The positioning speed can be influenced via the feedrate override.

•

Travel limit switch inputs and axis limit values which can be parame­terized are available for limiting the travel range.

• The drive status can be detected via status outputs.

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Introduction to the system 1-3

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Servodrive with analog speed interface and integrated actual
position detection

Control unit

with position control

Parameters
Diagnosis

Operating data

Position

command

value

+W

-X

Positioning

interface

AC servo motor

MKD

MS-DOS - PC

Parameters
Diagnosis

Operating data

RS 232

DKC01.1 or DKC11.1 drive
controller with ANALOG interface

®

RS 485

Drive processor

M

3

Speed
command
value

K

v

DA

analog

A

D

± 10V

Speed control
Field-oriented

stator current
control

Actual

position

High-resolution

positioning interface

value

~

~

~

Linear scale

FS0201.fh5

Fig. 1-2: Servodrive with analog speed interface and integrated actual position

detection

•

The analog speed command value can be set to any value.

•

The actual position value is output either incrementally or absolutely.

•

Using a switching input, the drive can be shut down independent of the
command value and stopped free of drift during active control.

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

1-4 Introduction to the system ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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Servodrive with stepper interface

Control unit

with step pulse generation

Interpolation

Step pulse

generation

forwards

backwards

Actual
position
value

MS-DOS - PC

Parameters
Diagnosis

Operating data

RS 232

®

RS 485

Stepper

interface

DKC01.1 drive controller
with STEPPER interface

Drive processor

Fine interpolation

Position control

Speed control

Field-oriented
stator current
control

High-resolution

position interface

AC servo motor

MKD

M

3

~

~

~

FS0202.fh5

Fig. 1-3: Servodrive with stepper interface

•

The number of steps per rotor rotation can be set to any value be­tween 16 and 65536.

•

The maximum step frequency is independent of the load. It is techni­cally impossible to "skip" steps due to the position controlled operation.

•

The stepper interface can be set to three standard signal definitions for
exchanging signals between the control and the drive controller.

- quadrature signals

- forwards/backwards signals

- step and direction signal

•

A drive-internal referencing pr ocedure is available for cr eating a refer­ence dimension.

•

The axis can be moved with the jog function during setup operation.

•

The referencing and jog speed can be influenced via the feedrate
override.

• Travel limit switch inputs and axis limit values which can be parame­terized are available for limiting the travel range.

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ECODRIVE DKC01.1/DKC11.1 Drive Controllers Introduction to the system 1-5

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Servodrive with electronic gearbox function

Lead axis
transmitter

Lead axis
position

MS-DOS - PC

Parameters
Diagnosis
Operating data

RS 232

Step motor
interface

®

RS 485

Servodrive DKC01.1

with electronic gearbox function

Drive processor

electronic gearbox

Position control
Speed control

Field-oriented
stator current
control

High-resolution
position interface

AC-Servomotor

MKD

M

3~

~

~

FS0203.fh5

Fig. 1-4: Servodrive with electronic gearbox function

•

Operating modes

Speed synchronization
Angle synchronization

•

The lead axis position is given in degrees (360 degrees repres ent one
lead axis encoder revolution)

•

The lead axis encoder must be connected to the DKC stepper inter­face.

The maximum allowable signal frequency f
limits the number of lines Z

which can be emulated.

l

on the stepper interface

max

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

1-6 Introduction to the system ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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Notes

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Safety instructions for electrical drives 2-1

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2 Safety instructions for electrical drives

Please read the following instructions carefully before initial startup.
These safety instructions must be observed at all times.

If the product is transferred to a third-party, the safety instructions must be
included.

Improper use of this equipment and non-compliance
with the safety instructions provided can result in
damage, personal injury or, in extreme cases, death.

WARNING

2.1 General

INDRAMAT GmbH is not liable for any damages resulting from failure
to observe the safety instructions in this document.

•

Documentation in the relevant national language should be obtained
before initial startup if the language in this doc umentation is not per­fectly understood.

•

Proper transport, correct s torage, ass em bly, and installation as well as
care in operation and maintenance are prer equisites for optimum and
safe operation of this equipment.

•

Qualified personnel:
Only qualified personnel should be permitted to operate this equipment

or work in its imm ediate vicinity. Personnel is considered qualified if it
has sufficient knowledge of the ass embly, installation, and operation of
the product as well as all warnings and precautionar y meas ures in this
documentation.

Furthermore, personnel should be trained, instructed or author ized to
switch electrical circuits on and off and to ground and m ark them in
accordance with the requirements of safety engineering. Personnel
should possess adequate safety equipment and be trained in first aid.

•

Use only replacement parts approved by the manufacturer.

•

All safety regulations and requirements for the specific application
must be followed.

•

The equipment is designed to be ins talled in mac hines for com merc ial
use.

•

Startup is only permitted once it is sure that the machine in which the
products are installed com plies with the requirements of the national
safety regulations and safety specifications of the application.
European countries: EC Directive 89/392/EEC (Machine Guideline)

• Operation is only permitted if the national EMC regulations f or the s pe­cific application have been met. European countries: EC Directive
89/336/EEC (EMC Guideline)

The instructions for installation in accordanc e with EMC requirements
can be found in the document "EMC Drive and Control Systems."

The responsibility for adherence to the lim iting values required by na­tional regulations lies with the manufacturer of the equipm ent or ma­chine.

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

2-2 Safety instructions for electrical drives ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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•

Technical specif ications as well as the connection and installation re ­quirements can be found in the produc t documentation and must be
observed under all circumstances.

2.2 Protection against contact with electrical parts

Note: Only relevant for devices and drive components with voltages ex-

ceeding 50 volts.

Coming into contact with components carrying voltages greater than 50
volts can be dangerous. Certain parts are under dangerous voltage when
operating electrical devices.

High Voltage!

Danger to life or risk of bodily injury!

⇒

Follow general construction and safety regulations

DANGER

when working on electrical installations.

⇒

Before switching on power, be sure that the ground
wire is permanently connected to all electrical units
according to the connection diagram.

⇒

At no time may electrical equipment be operated if the
ground wire is not permanently connected to the
proper terminals, even for brief measurements or
tests.

⇒

Disconnect the equipment from the power supply line
or the voltage source before beginning work. Secure
equipment from reclosure.

⇒

Wait 5 m inutes after switching off power to allow ca­pacitors to discharge before using the equipment.
Measure the voltage of the capacitors before begin­ning work in order to eliminate dangers arising from
touching components.

⇒

Never touch the electrical connection points of a com ­ponent while the power is turned on.

⇒

Cover live parts properly before switching the equip­ment on so they cannot be touched. Covers provided
with the equipment must be installed bef ore operating
the equipment to prevent contact with live parts . The
equipment may only be operated with the covers de­signed for shock-hazard protection.

⇒

A GFCI protective device (ground fault circuit inter­rupter) cannot be used for AC drives! Protection
against indirect contact must be ensured by other
means, for exam ple, by using an overcurrent protec­tion device in accordance with relevant standards.
European countries: in accordance with EN
50178/1994, section 5.3.2.3

⇒ For installation equipment protection against indirect

contact must be ensured using an external housing,
such as a control cabinet. European countries : in ac­cordance with EN 50178/1994, section 5.3.2.3

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Safety instructions for electrical drives 2-3

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High discharge current!

Danger to life or risk of bodily injury!

⇒

All units and the motors m ust first be connected to a

WARNING

grounding point with the ground wire or must be
grounded themselves before switching on power.

⇒

The discharge current is greater than 3.5 mA. A per­manent connection to the power supply line is there­fore required for all units. European countries (EN
50178/1994, section 5.3.2.3)

⇒

Before startup operation always connect the protec­tive conductor or the ground conductor. Otherwise the
housing may harbor high voltages.

2.3 Protection against shocks caused by safety extra-low voltage (SELV)

All connectors and terminals on INDRAMAT products with voltages from
5 to 50 volts are safety extra-low voltages offering a shock proof design to
meet the following standards:

•

international: IEC 364-4-411.1.5

•

European countries in the EC: EN 50178/1994, section 5.2.8.1

WARNING

High electrical voltages due to incorrect connec­tions!

Danger to life or risk of bodily injury!

⇒

Only equipment and lines carrying protective extra low
voltage (PELV) may be connected to connectors and
terminals with voltages ranging from 0 to 50 volts.

⇒

Connect only voltages and circuits safely isolated from
dangerous voltages. Isolation can be achieved, for
example, by using safe isolation transformers, opto­couplers or power supply independent battery opera­tion.

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

2-4 Safety instructions for electrical drives ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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2.4 Protection against dangerous movements

Dangerous movements can be caused if the connected motors are not
controlled correctly.

There are various causes of dangerous movements:

•

faulty wiring or cable connections

•

operating the components improperly

•

defective measured value transmitters and primary detectors

•

defective components

•

errors in the software

These errors can occur just after the equipm ent has been switched on or
after an indefinite period of time.

The monitors in the dr ive components virtually exclude failur e in the con­nected drives. However, personnel safety requires that additional meas­ures be taken to ensure corr ect operation. Faulty drive motions which are
influenced by the type of control and the operating status cannot be en­tirely excluded until the installed monitors take effect.

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Safety instructions for electrical drives 2-5

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Dangerous movements!

Danger may result in equipment damage, personal injury
or death!

⇒

DANGER

Personal safety must be ensured by higher-level,
monitoring at the installation or precautionary meas­ures for the reasons listed above. T hese are provided
by the plant manufacturer according to the specific
conditions of the plant based on a danger and mal­function analysis. The safety regulations in effect for
the plant are included herein.

Avoiding accidents:

⇒

Stay away from the machine’s movem ent area. Pos­sible measures to be taken to prevent access by un­authorized persons:

- protective fence

- protective railing

- protective covering

- light barrier

⇒

Fences and coverings should be strong enough to
withstand the maximum possible momentum.

⇒

Mount the emergency stop switch (E-stop) at an easily
accessible place in the imm ediate vicinity. Verify that
the E-stop switch works before starting operation.

⇒

Isolate the drive power connection by means of an E­stop circuit or use a starting lock-out to prevent unin­tentional startup.

⇒

Make sure that the drives have been shut down be­fore accessing or entering the danger zone.

⇒

Disable electrical power to the equipment using a
master switch and secure against reclosure during:

- maintenance and repair work

- equipment cleaning

- long downtime periods

⇒

Avoid operating high-frequency, remote control, and
radio equipment near electrical equipment and their
supply leads. If the use of such equipment cannot be
avoided, verify that the system and plant are in perfect
working order in all working situations before initial
operation. If necessary, the plant must undergo spe­cial EMC testing.

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

2-6 Safety instructions for electrical drives ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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2.5 Protection against magnetic and electromagnetic fields during operation and assembly

Magnetic and electromagnetic f ields near cur rent- c arr ying conductors and
permanent magnets pos e a serious health hazard for persons with pace­makers, metal implants and hearing aids.

Health hazard for persons with pacemakers, metal
implants and hearing aids in the immediate vicinity
of electrical equipment.

⇒

WARNING

Persons with pacemakers and metal implants must
not be permitted access to the following areas:

−

Areas in which electrical equipm ent and parts are
mounted, operated or put into operation.

−

Areas in which motor parts with permanent mag­nets are stored, repaired or mounted.

⇒

If it becomes necessary for a person with a pace­maker to enter suc h an area, this must be approved
by a physician beforehand.

Implanted pacemak ers or those to be im planted have
a varying degrees of resistance to interference, mak­ing it impossible to establish any general guidelines.

⇒

Persons with metal implants or m etal splitters as well
as hearing aids should consult a physician before en­tering such areas since they represent a health haz­ard.

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Safety instructions for electrical drives 2-7

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2.6 Protection during handling and assembly

Handling or assembling drive components improperly may lead to per­sonal injury.

Risk of injury due to improper handling!

Bodily injury may be caused by crushing, shearing, cut­ting, and pounding forces.

⇒

CAUTION

Observe general construction and safety regulations
when working on electrical installations.

⇒

Use suitable assembly and transport equipment.

⇒

Take precautions to prevent pinching and crushing.

⇒

Use only suitable tools. Use special tools as pre­scribed.

⇒

Employ lifting devices and tools according to the
manufacturers’ instructions.

⇒

If necessary, use suitable protective equipment (for
example goggles, safety shoes, protective gloves).

⇒

Do not stand under suspended loads.

⇒

Remove any leaking liquids on the floor immediately
to prevent slipping.

2.7 Safe battery usage

Batteries consist of reactive chemicals contained in a solid case. Im­proper use can therefore lead to injuries or equipment damage.

CAUTION

Note: Environmental protection and disposal! The batteries con-

Risk of injury due to improper handling!

⇒

Do not attempt to reactivate em pty batteries by heat­ing them or by any other means (danger of explosion
or corrosion).

⇒

Do not recharge batteries because they may leak or
explode.

⇒

Do not dispose of batteries by throwing them into a
fire.

⇒

Do not attempt to disassemble batteries.

⇒

Do not damage the electrical com ponents installed in
the equipment.

tained in the product are considered hazardous material for
land, sea, and air transport according to the legal regulations
(danger of explosion). Dispose used batteries separately from
other waste. Observe the national regulations in the country of
installation.

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

2-8 Safety instructions for electrical drives ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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Notes

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Selecting the components 3-1

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3 Selecting the components

3.1 Overview of the required components

System voltage

Mains filter for

power supply unit

Power supply unit

Firmware

Drive Top

commissioning

program

NFE

NTM

FWA

PC

DC 24 V

NFD

DST

Q1

K1

DKC

MKD

Mains filter for
power connections

Transformer

Fuse

Mains contactor

Drive controller

BZM CZM

IKS - ready-made feedback cable
IKG - ready-made power cable

Servo motor

Auxiliary bleeder module

Auxiliary capacitance
module

Those components shown with a gray-shaded background are absolutely necessary.

Fig. 3-1: Overview of the required components

EB0202D4.fh5

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

3-2 Selecting the components ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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3.2 Selection procedure

Dimensioning and selecting the

servo drive

Compiling the required data

Selecting the required

components

Determining components which

may be additionally required

⇒

Dimension the drive according to how it is to be used. A document f or
this is under preparation.

⇒

Select motor/drive combination (DKC + MKD) using the "Selection
Data" documentation (see pg. 3, supplementary documentation)."

⇒

Enter the values obtained from dim ensioning and enter the drives se­lected into table Fig. 3-2 .

⇒

Calculate the continuous regenerative power according to the specifi­cations in Chapter 5 and enter them in table Fig. 3-2 .

⇒

Use firmware "FW A-ECODRV-ASE-02VRS-MS" for DKC01.1-*** and
DKC11.1-*** (no selection required at this time)

⇒

"Select ready-made cables for the connection between the DKC and
MKD by using the document "MKD Servomotors - Project Planning
Manual" (see pg. 3 of supplementary documentation)."

⇒

Select fuse protector Q1 (see Chapter 11.2).

⇒

Select line contactor K1 (see Chapter 11.2).

⇒

Check the rated line voltage.

•

If, in the case of the DKC**.*-040-7, the rated line voltage f alls below
or exceeds 3xAC (380-460)V ±10%, select a DST transfor mer (see
Chap. 9.2).

•

If, in the case of the DKC**.*-030-3, the rated line voltage f alls below
or exceeds 3xAC230V ±10%, select a DST transfor mer (see Chap.

9.3).

⇒

Check the DC24V control voltage supply for the DKC. If a voltage of
DC24 Volt ± 20 % is not available, select a suitable NTM power supply
(see Chap. 7).

⇒

Check the DC24V voltage for the m otor holding brake. If a voltage of
DC24 Volt ± 10 % is not available, then select a s uitable NTM power
supply (see Chap. 7).

⇒

Check the continuous regenerative power. If it exc eeds 0.15 kW , then
consider option with BZM auxiliary bleeder module (see Chap. 5).

⇒

Check the peak regenerative power. If it exceeds 5 k W , then consider
option with DKC**.*-040-7 and if needed, the BZM auxiliary bleeder
module (see chapter 5).

⇒

If the continuous regenerative power exceeds appr ox. 0.1 kW and the
drive system energy content is less than 200W, the use of an auxiliary
capacitance module CZM can be econom ical. This mak es it possible
to reduce the dissipated energy for the control cabinet by an amount
equal to the continuous regenerative power (see Chap. 6).

⇒ Check the EMC conditions. INDRAMAT recomm ends the use of NFD

or NFE mains filters to maintain EMC limiting values (see Chap. 8).

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Selecting the components 3-3

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3.3 Compiling the required data

Designation Symbol Values/Units

Effective load torque

Acceleration torque

Operating torque

Motor speed used

Load moment of inertia

Maximum rotary energy in the
mechanical system (E-stop case)

Continuous regenerative power

Continuous torque at standstill

Maximum torque

Short-term operation torque

Maximum motor speed

Required power connection ou­put

Required mains rated voltage

Motor/controller combination

M

M

M

n

J

W

P

M

M

M

n

S

U

EFF

ACC

BEARB

NUTZ

LAST

RD

DN

MAX

KB

MAX

AN

N

.............................. in Nm

.............................. in Nm

.............................. in Nm

.............................. in min-1

.............................. in kgm²

ROT,MAX

.............................. in Ws

.............................. in kW

.............................. in Nm

............................. in Nm

............................. in Nm

............................. in min-1

............................. in kVA

............................. in V

DKC...................................

Motor moment of inertia

DKC current consumption

Power consumption of the motor

J

I

N,DC

I

N,HB

M

holding brake (if present)
refer to the project planning

manual MKD Motors

Fig. 3-2: Data required for selecting the components

MKD...................................

............................. in kgm²

0.7 in A

............................. in A

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

3-4 Selecting the components ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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Notes

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers ECODRIVE DKC drive controllers 4-1

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4 ECODRIVE DKC drive controllers

4.1 Hardware

View of unit

DKC**.*-030-3-FW

(I

= 30 A)

Typ

Mains connection
1 x AC 230 V
oder
3 x AC 230 V

DKC**.*-040-7-FW

(I

= 40 A)

Typ

Mains connection
AC (380...460) V

Intermediate circuit connection
for
BZM auxiliary bleeder module
or
CZM auxiliary capacitance module
or
further DKCs

Fig. 4-1: Main distinguishing hardware features of the DKC controllers

PI0200.fh5

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

4-2 ECODRIVE DKC drive controllers ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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Dimensional sheets and installation dimensions

distance to adjacent unit

70

210

cooling air outlet

min. 80 mm

25

360

8

343

32,5

7

X1

X2

X3
X4

65

M6 in mounting panel

258

X6

S1

X5

H1

X7

X8

318

17

7

cooling air inlet

min. 80 mm

MB0201.fh5

Fig. 4-2: Dimensional data and installation dimensions DKC01.1-030-3-FW

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers ECODRIVE DKC drive controllers 4-3

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distance to adjacent unit

70

210

cooling air outlet

min. 80 mm

8

32.5
7

65

M6 in mounting panel

258

cooling air inlet

13

333

14

min. 80 mm

360

X1
X2

X3

X4

X5

343

H1

S1

X6

X7

X8

X9

7

MB0202.fh5

Fig. 4-3: Dimensional data and installation dimensions DKC01.1-040-7-

FW/DKC11.1-040-7-FW

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

4-4 ECODRIVE DKC drive controllers ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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Technical data

Power connection / Power section

Designation

Symbol

Unit

Operating mode at the mains
Mains input voltage

Maximum conn. voltage
Making current

Mains frequency
Switching frequency (selectable)

= 4 kHz

Continous current at
Continous current at

f

S

= 8 kHz

f

S

Rated current
Peak current
Power disspation, without

bleeder dissipation

Peak bleeder output DKC

Continous bleeder output DKC

Maximum feedback energy DKC

Storage energy DKC

DC bus capacitance

DC bus voltage

1) The drive data for 4 and 8 kHz switching. frequencies are listed in the document "ECODRIVE DKC servo drive" - Selection Data.

2) Value dependent on power input voltage

2)

U

N

S

MAX

I

EIN

f

N

f

S

1)

I

CONT

1)

I

CONT

I

TYP

I

PEAK

P

V

P

BM,DKC

P

BD,DKC

W
W

C

DKC

U

ZW

MAX,DKC

ZW,DKC

V

kVA
A
Hz
kHz
A

A
A

A

W

kW
kW
kWs
Ws
mF
V

DKC01.1-030-3-FW

single-phase

1 x AC 230

three-phase

3 x AC 230

± 10%

1,8
10

4 or 8

12
11

30
30

100

5 (for 1 s)

0,15

5,0

15

0,15

not lead to the outside

± 10%

3,2

10

DKC**.1-040-7-FW

50...60

three-phase

3 x AC

(380 ... 480)

4,8 ... 9

9 ... 12

4 or 8

16

12,5

40
40

180

10 (for 0,5 s)

0,15

5,0
15

0,15

DC 500...800

± 10%

TB0202.fh5

Designation

Control voltage connection
for DKC

Input voltage
Maximum ripple content
Current consumption

Voltage connection for
holding brake

Input voltage
Maximum ripple content
Current consumption

Fig. 4-4: Technical data for the power connection and power section

DC24V Power supply

N,DC

N,HB

Unit

V
%
A

V
%

A

Symbol

U
w
I

N,DC

U
w

I

N,HB

Fig. 4-5: Technical data for the DC24V power supply

DKC01.1-030-3-FW

DKC**.1-040-7-FW

DC (19,2 ... 28,8) V

must not exceed the input voltage range

0,7

DC 24

± 10%

must not exceed the input voltage range

please see MKD dokumentation

TB0203.fh5

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers ECODRIVE DKC drive controllers 4-5

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Additional connection of the DC24 power supply

The DKC drives should be firm ly connected to the DC24V power supply;
preferred method Fig. 4-6

They can also be connected to the DC24V power supply in a switchable
manner Fig. 4-7

Preferred method:

The power supply is firmly

connected to the attached DKC

The power supply is connected

to the attached DKC in a

switchable manner

DKC

power supply

L1

24V

X4/1

L2
L3

Q2

0V

DC24V

X4/4

V01DCC1P.fh5

Connecting additional DKC`s

Fig. 4-6: Principle for connecting the DC24V control voltage by switching on the

power supply via Q2, preferred method

DKC

X4/1

X4/4

L1
L2
L3

power supply

DC24V

24V

0V

K1

K1

S1

Rv

K1 closing delay >100 ms, DC1≥10A
Rv = 2,2Ω / 5W (wire resistance)

S1 Cotact, DC1≥ 6 A

Connecting additional DKC x.1,DKC x.2
(max. 6 DKC + 6BZM01.1)

V02DCC1P.fh5

Fig. 4-7: Principle for connection the 24V via S1 with a starting current limiter

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

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Ambient and installation conditions

Ambient temperature and

installation altitude

Selection lists are specified f or each motor/drive documentation. Please
refer to the documentation "ECODRIVE Servodrives DKC with MKD ­Selection Lists -

The selection lists apply within the given ambient and installation condi­tions (see Fig. 4-9).

For different conditions, the short-term operating torque is reduced ac­cording to the diagrams (see Fig. 4- 8). If deviating am bient temperatur es
and higher installation altitudes occur simultaneously, both load factors
must be multiplied.

Load with higher

ambient temperatures

1

0,8

Load factor

0,6

40 45 50 55

Ambient temperature in °C

1

0,8

Load factor

0,6

00

Load with higher

installation elevations

1000 2000 3000 4000 5000

Installation altitude meters
above sea level

DG0200.fh5

Designation

Ambient and installation
conditions

Cooling the power section
Permissible ambient temperature

with nominal data
Max. permissible ambient

temperature with reduced
nominal data

Storage and transport
temperature

Max. installation elevation
with nominal data

Max. permissible relative humidity
Max. permissible absolute humidity

Degree of contamination
Protection category

Weight

Fig. 4-8: Load utilization as a value dependent upon ambient temperature and

installation altitude

Symbol

T

UM

T

UM,MAX

T

L

Unit

°C

°C

°C

m

%
g/m

DKC01.1-030-3-FW

natural air cooling

3

DKC**.1-040-7-FW

internal blower cooling

+0...+45

+55

The values indicated in the selection data

and MKB, drop in the range of +45

for M

DN

to +55°C by 2% per °C of rise in temperature.

-30...+85

1000

95
25

Non-conductive dirt contamination, no condensation

IP20, as per EN 60529 = DIN VDE 0470-1-1992 (IEC 529-1989)

stationary use in control cabinets

mkg

4.4

TB0204.fh5

Fig. 4-9: Ambient and installation conditions

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers ECODRIVE DKC drive controllers 4-7

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Type code and rating plate

Type code fields:
Drive controller

Series

Version
Type

30 A
40 A

Rated intermediate circuit voltage
300 V
700 V

Firmware FW
A firmware specifying the functions of the
drive must be ordered separately.

Fig. 4-10: DKC type code

Type of machine

Part no.

DKC01.1-040-7-FW
253158

Example:

DKC

030
040

K16/96

DKC 01.1 - 040 - 7 - FW

01
11

1

3
7

TL0200.fh5

Production week

Barcode

SN253160-01708

Serial number Change index

Fig. 4-11: DKC rating plate

A03

TS0200.fh5

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

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4.2 Firmware

The firmware located in the drive controller determines the functional
features of the ECODRIVE drive controller.

The firmware "FWA-ECODRV-ASE-02VRS-MS" is for the drive control­lers DKC01.1-*** and DKC11.1-***.

The firmware has its own order num ber. T his m eans that it is always pos­sible to order the identical firmware version.

The firmware is updated cons tantly to eliminate any bugs without altering
the functionality. It is identified on the type code as the firmware release
version.

If newer functions are added, the index of the f irmware version is incre­mented (see type codes).

Type codes:

Item i. d.

Firmware

Class

Product (machine)

Name of product

Product: ECODRIVE

Firmware-type

Firmware-Version

02

Firmware type

Test version
Standard

Firmware-release-status (Update)
The status at the time of
delivery.

Language (abbrev. see
INN 09.04, sec. 1)
Multilingual

(alphnumeric)

Example:

FW

ECODRV

ASEParallel interface

(01...99)

FW A-ECODRV-ASE-02 V RS-MS

A

02

T
V

RS

MS

TL0202.fh5

Fig. 4-12: ECODRIVE firmware type code

Firmware-type

Part no.

Barcode

Fig. 4-13: Firmware rating plate

FWA-ECODRV-ASE-02VRS-MS
266285

SN266285-06394

Serial number

Release status

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

Production week

K19/96

V01

TS0201.fh5

ECODRIVE DKC01.1/DKC11.1 Drive Controllers ECODRIVE DKC drive controllers 4-9

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4.3 An overview of the electrical connections

Front view with supply terminals

X1 X1

RS 232 serial

interface

Positioning record

selection or inputs

for stepper interface

Positioning record
acknowledgement

Analog command

value input

Torque reduction

Analog outputs

Control voltage

Controller enable

Drive stop

Motor feedback

connection

Motor temperature

monitoring

Holding

brake control

Motor connection

RxD

TxD

POS1/SM1+

POS2/SM1-

POS3/SM2+

POS4/SM2-

POS5
POS Q1
POS Q2
POS Q3
POS Q4
POS Q5

Shield

IRED1
IRED2

AK1
AK2

Shield

24V

AH/Start

SDI

15

FS

14

R3

13

R1

12

0V

11

10S2

9S1

TM+

TM-

Br+

Br-

A1
A2
A3

0V

0V

RF

1
2
3

X2

1
2
3
4
5
6
7
8

9
10
11
12

X3

E1
E2

0V

1
2
3
4

5
6
7
8

X1

X2

X3

X4

1
2
3

X4

X5

8 SDO
7 SCL
6 R3
5 R1
4 0V
3 S4
2 S3
1 Shield

X6

X7

1
2
3
4

1
2
3

X5

H1

S1

X6

X7

X8

RS 485+

4

RS 485-

5

Shield

6

1)1)

X2

NF

13

NS

14
15

LIMIT+

16

LIMIT­JOG+

17

JOG-

18

WSP

19
20

INREF

INBWG

21

INPOS

22
23

0V

24

Shield

RS 485 serial
interface

Go to zero point
Zero switch
Travel limit switch

Jog inputs
Path control point
Homing in

Movement in
Position in

X3

UA0+

9
10
11
12
13
14
15
16

UA0­UA1+/Data+
UA1-/Data­UA2+/CLK+
UA2-/CLK­0VM
Shield

X4

0V

4

Bb

5

Bb

6

Actual
position value
(incremental
or SSI)

Ready to operate

Fault clearance button

Diagnosis indicator

X6

24V

5

0V

6

Shield

7
8

Shield

Voltage connection
for holding brake

X8

1

L1

2

L2

3

L3

Power connection

Ground wire connection

X9
and connection for shielding
the motor power cable

X5:

15-pole D-Sub connector (INS 439)

X1, X2, X3, X4, X6:

Screw-down push-in terminals

0.2...2.5 mm², AWG 24-12

X7, X8, X9:

Screw-down push-in terminals

0.2...4 mm², AWG 24-10

1) not on DKC11.1-040-7-FW

Fig.. 4-14: Front view of the DKC with supply terminals

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

X9

1

L+1

2

L+2

3

L-1

4

L-2

Intermediate circuit connection
(not on DKC01.1-030-3)

SB0200.fh5

4-10 ECODRIVE DKC drive controllers ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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Overall connection diagrams

DKC01.1 drive controller

X4

1

contr. volt. for DKC

drive enable

start signal

zero ref. to contr. volt.

ready to
operate

+24V

2

RF

3

AH/Start

4

0V

5

Bb

6

Bb

X2

Positioning

input signals

acknowledge

positioning

input signals

homing

homing switch

travel range

limit switch

Sensor inputs

positive jogging

negative jogging

path switch point

in reference

in motion

in position

1
2
3
4
5
6
7
8
9
10
11
12

13
14
15
16
17
18
19
20
21
22
23
24

POS1
POS2
POS3
POS4
POS5
POS Q1
POS Q2
POS Q3
POS Q4
POS Q5
0V

NF
NS
LIMIT+
LIMIT­JOG+
JOG­WSP
INREF
INBWG
INPOS
0V

X3

1

E1

Feedrate Override

torque

reduction

analog

outputs

output

act. pos. value

(incremental

or SSI)

2

E2

3

IRED 1

4

IRED 2

5

AK1

6

0V

7

AK2

8

9

UA0

10

11

UA0
UA1/Data+

12

UA1/Data-

13

UA2/CLK+

14

UA2/CLK-

15

0V

16

X8

1

L1

power connection

L2
L3

PE

3)

PEprotective conductor

connection

Symbols:

1) Switching capacity DC 24 V/ 2,5 A

2) Specifications for ready-made cables, connectors, and types of cables can be found in the documentation "Connection Accessories for
INDRAMAT drives" cable document no. 209-0050-4399-XX or in the motor project planning manuals.

3) The ground connector of units with discharge currents > 3.5 mA must be at least 10mm2 for mechanical reasons. (DIN VDE 0160/EN 50178)

2

≥

10 mm

Plug-in screw terminal, female
Plug-in screw terminal, male

L1

2

L2

3

L3

in operating mode

POSITIONING interface

1)

Plug-in connector, female
Plug-in connector, male

RxD

TxD

RS485+

RS485-

X5

0V
S3
S1
S4
S2
R1
FS

SCL

SDI

SDO

TM

TMTM+

TM-

0V

Br+

Br-

X1

X7

A1

A2

A3

X6

X9

L+1
L+2
L-1
L-2

1
2
3

4
5
6

4

WH 0,5

GN

2
9

BN

3

PK
GY

1

BN 0,5

1
1

BK
RD

7

1

BU

8

VT

1

1

2

3

GN/YE

4

1

2

3

4

8

7

0V

6

24V

5

+
+

Plug-in terminal

TxD

RS 232-

RxD

interface

0V

RS485+

RS 485­interface

RS485-

MKD-

U1
V1

W1

1

2

+

servomotor

X

1
5
3
9
7

Resolver-

10

feedback

2
4
6
8

X1

U1
V1

W1

X2

1

2

+

U

holding brake

AP0200.fh5

2)

2

2

1

2

3

5

6
7

8

voltage connection

for holding brake

DC bus connection
(not with DKC01.1-030-3)

M

3

PTC

Fig. 4-15: DKC01.1 with POSITIONING interface

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers ECODRIVE DKC drive controllers 4-11

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DKC01.1 drive controller

in operating mode

ANALOG interface

1)

RxD

TxD

RS485+

RS485-

X5

0V
S3
S1
S4
S2
R1
FS

SCL

SDI

SDO

TM+

TM+TM+

TM-

0V

Br+

A1

A2

A3

Br-

L+1
L+2
L-1
L-2

X1

X7

X6

X9

1

TxD

2

RxD

3

0V

4

RS485+

5

RS485-

6

2)

4
2
9

3
10
12
14

7
15

8

1

1

2

3

4

1

2

3

4

8

7

6

5

+
+

2

WH 0,5

GN

BN
PK
GY

2

BN 0,5
BK
RD
BU
VT

1

2

3

GN/YE

5

6
7

8

0V

24V

DC bus connection
(not with DKC01.1-030-3)

RS 232­interface

RS 485­interface

MKD-

servomotor

X3

1
5
3
9
7

10

2
4
6
8

X1

U1

U1

V1

V1

W1

W1

X2

1

1

2

2

+

+

U

holding brake

voltage connection

for holding brake

Resolver­feedback

M

3

PTC

contr. volt. for DKC

drive enable

start signal

zero ref. to contr. volt.

ready to
operate

homing

homing switch

travel range

limit switch

Sensor inputs

path switch point

analog

com. val. input

torque

reduction

analog

outputs

output

act. pos. value

(incremental

or SSI)

power connection

protective conductor
connection

≥

10 mm

X4

1

+24V

2

RF

3

AH/Start

4

0V

5

Bb

6

Bb

X2

1
2
3
4
5
6
7
8
9
10
11
12

13
14
15
16
17
18
19
20
21
22
23
24

0V

NF
NS
LIMIT+
LIMIT-

WSP

0V

X3

1

E1

2

E2

3

IRED 1

4

IRED 2

5

AK1

6

0V

7

AK2

8

9

10

11
12
13
14
15
16

UA0
UA0
UA1/Data+
UA1/Data­UA2/CLK+
UA2/CLK­0V

X8

1

L1
L2

L3

PE

3)

PE

2

L1

2

L2

3

L3

Symbols:

1) Switching capacity DC 24 V/ 2,5 A

2) Specifications for ready-made cables, connectors, and types of cables can be found in the documentation "Connection Accessories for
INDRAMAT drives" cable document no. 209-0050-4399-XX or in the motor project planning manuals.

3) The ground connector of units with discharge currents > 3.5 mA must be at least 10mm2 for mechanical reasons. (DIN VDE 0160/EN 50178)

Plug-in screw terminal, female
Plug-in screw terminal, male

Plug-in connector, female

Plug-in connector, male

Fig. 4-16: DKC01.1 with ANALOG interface; Supply terminal assignment

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

Plug-in terminal

AP0204.fh5

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DKC011.1
drive controller with

ANALOG interface

RxD

TxD

0V

RS485+

RS485-

X5

0V
S3
S1
S4

S2
R1
FS

SCL

SDI

SDO

X1

1

TxD

2

RxD

3

0V

4

RS485+

5

RS485-

6

RS 232­interface

RS 485­interface

MKD-

servomotor

2)

WH 0,5

GN

BN
PK
GY
BN 0,5
BK
RD
BU
VT

2

2

4
2
9

3
10
12
14

7
15

8

1

X3

1
5
3
9
7

10

2
4
6
8

Resolver­feedback

contr. volt. for DKC

drive enable

start signal

zero ref. to contr. volt.

ready to
operate

X4

1

+24V

2

RF

3

AH/Start

4

0V

5

Bb

6

Bb

analog

com. val. input

torque

reduction

analog

outputs

output

act. pos. value

(incremental

or SSI)

power connection

protecxtive conductor
connection

≥

10 mm

X7

X6

X9

1

2

3

4

GN/YE

1

2

3

4

8

7

0V

6

24V

5

+

+

A1

X3

1

E1

2

E2

3

IRED 1

4

IRED 2

5

AK1

6

0V

7

AK2

8

9
10
11
12
13
14
15
16

UA0
UA0
UA1/Data+
UA1/Data­UA2/CLK+
UA2/CLK­0V

1)

TM+

TM+TM+

TM-

Br+

A2

A3

Br-

X8

1

L1
L2

L3

PE

3)

PE

2

L1

2

L2

3

L3

L+1
L+2
L-1
L-2

U1

1

V1

2

W1

3

5

1

6

2

7

+

8

voltage connection

for holding brake

DC bus connection

X1

U1
V1
W1

X2

1

2

+

U

holding brake

3

M

PTC

Symbols:

1) Switching capacity DC 24 V/ 2,5 A

2) Specifications for ready-made cables, connectors, and types of cables can be found in the documentation "Connection Accessories for
INDRAMAT drives" cable document no. 209-0050-4399-XX or in the motor project planning manuals.

3) The ground connector of units with discharge currents > 3.5 mA must be at least 10mm2 for mechanical reasons. (DIN VDE 0160/EN 50178)

Plug-in screw terminal, female
Plug-in screw terminal, male

Plug-in connector, female

Plug-in connector, male

Fig. 4-17: DKC11.1-040-7-FW with ANALOG interface

Plug-in terminal

AP0205.fh5

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers ECODRIVE DKC drive controllers 4-13

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DKC01.1 drive controller

X4

1

contr. volt. for DKC

drive enable

start signal

zero ref. to contr. volt.

ready to
operate

+24V

2

RF

3

AH/Start

4

0V

5

Bb

6

Bb

X2

homing

homing switch

travel range

limit switch

Sensor inputs

positive jogging

negative jogging

path switch point

in reference

in motion

in position

1
2
3
4
5
6
7
8
9
10
11
12

13
14
15
16
17
18
19
20
21
22
23
24

SM1+
SM1­SM2+
SM2-

0V

NF
NS
LIMIT+
LIMIT­JOG+
JOG­WSP
INREF
INBWG
INPOS
0V

X3

1

E1

Feedrate Override

torque

reduction

analog

outputs

output

act. pos. value

(incremental

or SSI)

2

E2

3

IRED 1

4

IRED 2

5

AK1

6

0V

7

AK2

8

9

UA

10

UA0

11

UA1/Data+

12

UA1/Data-

13

UA2/CLK+

14

UA2/CLK-

15

0V

16

X8

1

L1
L2

power connection

L3
PE

3)

protective conductor
connection

Symbols:

1) Switching capacity DC 24 V/ 2,5 A

2) Specifications for ready-made cables, connectors, and types of cables can be found in the documentation "Connection Accessories for
INDRAMAT drives" cable document no. 209-0050-4399-XX or in the motor project planning manuals.

3) The ground connector of units with discharge currents > 3.5 mA must be at least 10mm2 for mechanical reasons. (DIN VDE 0160/EN 50178)

≥

10 mm

PE

2

Plug-in screw terminal, female
Plug-in screw terminal, male

L1

2

L2

3

L3

in operating mode

STEP MOTOR interface

1)

Plug-in connector, female

Plug-in connector, male

RxD

TxD

RS485+

RS485-

X5

0V
S3
S1
S4
S2
R1
FS

SCL

SDI

SDO

TM

TMTM+

TM-

0V

Br+

X1

X7

A1

A2

A3

Br-

X9

L+1
L+2
L-1
L-2

X6

1
2
3

4
5
6

4

WH 0,5

GN

2
9

BN

3

PK

10

GY
BN 0,5

12
14

BK
RD

7

15

BU

8

VT

1

1

2

3

GN/YE

4

1

2

3

4

8

7

0V

6

24V

5

+
+

Plug-in terminal

TxD

RS 232-

RxD

interface

0V
RS485+

RS 485-

RS485-

interface

MKD-

2)

2

2

1

2

3

5

6

7
8

voltage connection

for holding brake

DC bus connection
(not with DKC01.1-030-3)

Servomotor

U
V

W

1

2

+

X3

1
5
3
9
7

Resolver-

10

feedback

2
4
6
8

X1

U1

V1
W1

X2

1

2

+

U

holding brake

AP0203.fh5

M

3

PTC

Fig. 4-18: DKC01.1 with stepping interface

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

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4.4 Electrical connection to the supply terminal strips

The description of the electrical connections below are f irst grouped ac­cording to numbers of the supply terminal strips (e.g. X1, X2 etc.) and
then according to the functions.

Serial interface X1

The serial interface is generally used for programm ing, parameterization
and diagnoses during startup operation and service procedures.

It can be alternatively operated as a RS 232 or RS 485.

RS-232 interface

The RS-232 interface is needed f or program ming, param eterizing and di­agnosis during startup operation and service procedures.

It is also used when setting the drive addresses as a requirement for op­erations via RS-485.

With the RS 232, it is possible to param eterize only one dr ive at a time
when using the DriveTop startup program.

max. 15 meters

cable: IKS 0101

X1

1

RxD

2

TxD

3

0 V

6
5
4

DKC

X1

1

RxD

2

TxD

3

0 V

6
5
4

DKC

PC with 9-pin

D-subminiature

connector

PC with 25-pin

D-subminiature

connector

1)

1)

RxD
TxD

GND
DTR

DSR
RTS

CTS

RxD

TxD

GND
DTR
DSR

RTS
CTS

2
3

5
4
6
7
8

max. 15 meters
cable: IKS 0102

3
2

7
20
6
4
5

1) External shield on PC must be attached to unit chassis.

Fig. 4-19: Connecting a PC to a RS-232 interface on a DKC

AP0224.fh5

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

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RS-485 interface

Interface converter PSM-EG-

RS232/RS485-P/2D

The RS-485 interface is needed f or program ming, param eterizing and di­agnosis during startup operation and service procedures.

The RS 485 interface allows :

•

the implementation of a serial bus with up to 31 stations connected by
means of a twisted pair cable (half duplex mode),

•

a transmission length of up to 500 meters

•

data rates of 9600/19200 baud and

•

the implementation of a central PC-based visualization unit.

Via the RS-485 several DKCs can be put into operation with Drive Top
without reconnecting the interface cable.

To operate DriveTop with several ECODRIVEs, a RS- 232/485 converter
is required between the PC and the drives.

The following application example displays a tested assembly with RS­485 connection using the Phoenix Contact converter PSM-EG-RS232/
RS485-P/2D.

The Phoenix Contact interface converter PSM-EG-RS232/RS485-P/2D
implements the interface in a way suited for industrial use and for ass em­bly in cabinets.

twisted wire pair

321 654X132 1

1) Enclosure
180 Ohm / 0,5W

3)

RS 485

RS 232

GND
D (B)
D (A)

2

3

8

2)

654

PC

24V

0V

RS485+

RS485-

DKC

1) The last DKC in series with terminator

2) Connect the outer shield to the PC and converter at the ground
potential (strain relief of the metallized connector shell)

3) The RS 232 interface cable is displayed in figure AP5015

X1

RS485+

RS485-

DKC

AP5017D1.fh5

Fig. 4-20: RS-485 Connecting several DKCs

Note: The cable connection to the equipment mus t not be arranged

in a star topology but must be wired individually from one DKC
to the next.

The RS-485 requires a term inator on both ends. Both the ter­minator integrated into the interface converter (180 Ohms) and
the pull-up and pull-down resistors (470 Ohm s each) mus t be
activated. The other end of the cable must also be term inated
with a 180 Ohm / 0.5W resistor. The term inator is connected
directly to the DKC, plug X1, pins 4 and 5.

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

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Switch position in the interface

converter

The converter can be modified for various peripherals by using specific
switch positions.

The switch positions shown below must be us ed strictly for the following
wiring diagrams.

•

Switch RS-485 to ON

⇒

180 Ohm circuit termination and 470 Ohms pull-up/down are
connected

•

Switch RS232 to DTE (Data Terminal Equipment)
data direction change-over for RS-485 via RTS

⇒

pin 2: TxD, pin 3: RxD,

•

Set the jumper connection to 3 and 4 ­data direction change-over polarity

⇒

transmit mode Signal to RTS +3V to +15V

⇒

receive mode Signal to RTS -3V to -15V

RS485 RS232

ON

OFF

18OR
BUS-END

DTE

S1

DCE

23

14

RTS/CTS

RTS/CTS

XX5000D1.fh5

Fig. 4-21: Switch position /jumper position in the interface converter PSM-EG-RS

232 / RS 485-P / 2D

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Connecting the RS-232 of the

PCs to the interface converter

The interface converter must be connected via the D- SUB male connec­tor because of the effects of interference.

Interface converter
PSM-EG-RS232/RS485-P/2D

RS232

2
3

7

5

RxD (2)

RTS

GND

metallized
connector
shell

TxD (2)

Interface converter
PSM-EG-RS232/RS485-P/2D

RS232

2
3

7

TxD (2)

RxD (2)

RTS

PC with 9-pin

D-subminiature
connector

RxD
TxD

RTS

GND

1)

metallized
connector
shell

RxD
TxD

RTS

2
3

7

5

3

2

4

Connecting the RS 485 of the

interface converter to the DKC

PC with 25-pin

D-subminiature
connector

1) Connect the outer shield to the PC and converter at the
ground potential (strain relief ot the metallized connector shell)

2) Data direction for switch position S1 = DTE

GND

1)

metallized
connector
shell

7

Fig. 4-22: RS-232 cable (PC interface converter)

twisted wire pair

2

3
8

Interface converter
PSM-EG-RS 232/

RS 485-P/2D

RS485

GND

D (B)
D (A)

metallized
connector
shell
(strain relief)

5

GND

metallized
connector
shell

AP5015d1.fh5

X1

1
2
3

GND

4

RS485+

5

RS485-

6

DKC

AP5016d1.fh5

Fig. 4-23: RS-485 cable (interface converter - DKC)

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

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X2 positioning or stepper interface

Note: Does not apply to the DKC11.1-040-FW!

The cables for the contr ol inputs and status reports r equired for both the
POSITIONING interface and the stepper interface are connected to the
X2/(13-24) supply terminals.

The X2/(1-12) supply terminal is given its function by parameterizing the
operating mode during startup.

•

The positioning blocks are selected at the POSITIONING interface.

•

The signals for the stepper motor control are transmitted via these
terminal strips at the stepper interface.

Control inputs and status reports in the positioning and
stepper interface

Control inputs for referencing

Go to zero point selection

HIGH

Homing point switch

HIGH

0V

ext

Inputs:

Input voltage

Input resistance

HIGH

LOW

6 k 3 10 k

2 k 10 n

max. 20 m

min.
16 V

-0.5 V
approx. 8 kOhm

0,5 mm

0,5 mm

max.

30 V

8 V

2

2

X2

13
14
15
16
17
18
19
20
21
22
23
24

NF
NS
LIMIT+
LIMIT­JOG+
JOG­WSP
INREF
INBWG
INPOS
0V

Fig. 4-24: Inputs for referencing

AP0223.fh5

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Control inputs for jog mode

Positive jog

HIGH

Negative jog

HIGH

0V

ext

Inputs:

Input voltage

Input resistance

HIGH

LOW

6 k 3 10 k

max. 20 m

min.

16 V

-0.5 V
approx. 8 kOhm

2 k 10 n

0,5 mm

0,5 mm

max.
30 V

8 V

2

2

X2

13
14
15
16
17
18
19
20
21
22
23
24

NF
NS
LIMIT+
LIMIT­JOG+
JOG­WSP
INREF
INBWG
INPOS
0V

Control inputs for the travel

range limit/sensor inputs

Fig. 4-25: Jog inputs

Positive limit switch

HIGH

Negative limit switch

HIGH

0V

ext

Inputs:

Input voltage

HIGH

LOW

Input resistance

max. 20 m

min.
16 V

-0.5 V
approx. 8 kOhm

0,5 mm

0,5 mm

max.
30 V

8 V

AP0222.fh5

2

2

X2

13
14
15
16
17
18
19
20
21
22
23
24

NF
NS
LIMIT+
LIMIT­JOG+
JOG­WSP
INREF
INBWG
INPOS
0V

6 k 3 10 k

Useful in operating mode Positioning interface

Fig. 4-26: Travel limit switch

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

2 k 10 n

AP0221.fh5

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Status reports

max. 20 m

X2

Path control point
Homing in

Movement in
Position in

0V

ext

Outputs:

Output voltage

HIGH

LOW

Output current I
Rise and fall time

Overload protection

16 V

out

when

output switch to LOW

min.

0 V

out

0,5 mm

max.
U

ext.

1 V

80 mA

ca. µ5 s

> 300 mA the

13
14

15
16
17

2

18
19
20
21
22
23
24

NF
NS
LIMIT+
LIMIT­JOG+
JOG­WSP
INREF
INBWG
INPOS
0V

Fig. 4-27: Status reports

10 k

24 V

(Uext.)

1 n

AP0220.fh5

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Positioning interface

Positioning signals and outputs

for acknowledging the

positioning signals

SPS

0V

Inputs:

Input voltage

Input resistance

POS1
POS2
POS3
POS4

200

dig.

I/O

ext

HIGH

LOW

+5 V

5V1 4k7 10k

min.

16 V

-0,5 V
approx. 5 kOhm

max. 20 m

0,5 mm

2

max.
30 V

8 V

X2

1
2
3
4
5
6
7
8

9
10
11
12

POS1
POS2
POS3
POS4
POS5
POS Q1
POS Q2
POS Q3
POS Q4
POS Q5
0V

2k 10n

POS5

6k3 10k

2k 10n

Outputs:

Output voltage

Output current I

HIGH
LOW

out

min.

16 V

0 V

80 mA

max.
U

ext.

1 V

Rise and fall time ca. 5 µs
Overload protection

when

> 300 mA the

out

outputs switch to LOW

24 V

(Uext.)

10k

1n

AP0217.fh5

Fig. 4-28: Connecting the positioning input signals and outputs for acknowledg-

ing the positioning signals

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Note: If the inputs POS 1 and POS 2 in Fig. 4-28 are assigned a

LOW signal, 5 volts are applied there. If a PLC is c onnected,
this can cause the control LEDs to r espond. This is prevented
by an interconnected blocking diode in accordance with the
circuit proposal Fig. 4-29.

Control modes via the stepper

interface

Output

SPS

+24 V

Fig. 4-29: Circuit proposal

Stepper interface

1: Quadrature-signals

SM 1

Blocking
diode

1N4148

Inputs DKC
Terminal:X2/1; X2/2; X2/3; X2/4

+5 V

200

4k7

5V1

POS1...POS4

2k 10n

10k

SP0201.fh5

SM 2

2: Forward-backwards-signals

SM 1
SM 2

3: Step and direction singnals

SM 1

SM 2

Left-hand rotation

t1

t1 1,4 µs

³

Left-hand rotation

Left-hand rotation

t

L

tL 2,8 µs

³

t1

t2

t2 5,6 µs

³

t3

t3 5,6 µs

³

Right-hand rotation

Right-hand rotation

Right-hand rotation

SV0200.fh5

Fig. 4-30: Control modes of the stepper interface

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Control with differential signals

•

Logical 1 is recognized if a positive differential voltage is applied from
SM+ to SM-.

•

Logical 0 is recognized if a negative differential voltage is applied from
SM+ to SM-.

•

To increase noise im m unity, the differential voltage range should be at
least 2.5 volts. The greater the differential voltage range, the higher
the operational reliability against interference.

Control unit

Channel +

Channel

Channel

Channel

0V

-

+

-

ext

max. 20 m

X2

1

SM1+

2

SM1-

3

SM2+

4

SM2-

5
6
7
8

9
10
11
12

0V

Inputs:

Input voltage

min.

0 V 30 V

Clock frequency

+5 V

200

SM+

SM-

200

+5 V

+15 V

2k
2k 2k

+15 V

max. 175 kHz

2k

4k

Fig. 4-31: Control with differential signals

+

-

max.

22p

50k

AP0219.fh5

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Single-channel control via npn

– open-collector outputs (NPN)

Dimensioning the pull-up resistors (2k4 resistors in Fig. 4-32 depends on
the load capability (current, power dissipation) of the open-collector out­puts of the control.

Note: Controlling the stepper interface with differential signals is

preferable to single-channel control as the noise immunity of
differential signals is generally better than with zero-referenced
signals.

U

DC +24 V

ext

Control unit

0V

2k4

2k4

2k4

X2

1

SM1+

2

SM1-

3

SM2+

4

SM2-

5

6

7

8

9
10
11

0V

12

Inputs:

Input voltage

min.

max.

0 V 30 V

Clock frequency

+5 V

200

SM+
SM-

200

+5 V

+15 V

2k
2k 2k

+15 V

max. 175 kHz

22p

50k

+

2k

-

4k

Fig. 4-32: Control with open-collector outputs

AP0218.fh5

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X3 analog inputs and outputs

The inputs and outputs for operating the analog interf aces are connected
via the supply terminal X3/(1-8).

•

torque reduction

•

setpoint input

•

diagnostics outputs

•

override function for positioning control

The actual position is output either as an increm ental, parallel or absolute
value serial via the X3/(9-16) supply terminal.

Analog interface

Analog setpoint input for

control of speed or torque and

override function

max. 20 m

20k

2
2

min.

±

10 V

±

10 V

20k

­+

0,5 mA

ADC 12 Bit

max.

±

15 V

±

15 V

0,5 mm

CNC

0 V

ext

Inputs:

Input voltage
between E1-E2

between E1-0VM; E2-0VM
Input current: E1; E2
Input resistance approx. 20 kOhm
Input drift 18 µV/°C
AD-convertor 12 Bit
Resolution per Bit 4,8 mV

0,5 mm

20k

20k

X3

1

E1

2

E2

3

IRED 1

4

IRED 2

5

AK1

6

0V

7

AK2

8

Fig. 4-33: Analog setpoint input

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

AP0213.fh5

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Torque reduction

max. 20 m

+10V

0 V

0V

M

ext

Inputs:

Input voltage
between IRED1-IRED2

between IRED1-0V; IRED2-0V

Input current: E1; E2
Input resistance approx. 20 kOhm
Input drift 18 µV/°C
AD-convertor 12 Bit
Resolution per Bit 4,8 mV

20k

20k

20k

­+

20k

0,5 mm
0,5 mm

min.

±

10 V

±

10 V

2
2

0,5 mA

ADC 12 Bit

max.

±

15 V

±

15 V

X3

1
2

3
4
5
6
7

8

E1
E2
IRED 1
IRED 2
AK1
0V
AK2

Diagnostics outputs

Fig. 4-34: Connecting the analog torque reduction

z. B. oszilloscope

5

CH1 CH2

6
7
8

Outputs:

Output voltage
AK1-0V; AK2-0V

min.

- 10 V

max.

+ 10 V
DA-transformer 8 Bit
Resolution per Bit 78 mV

Fig. 4-35: Connection assignments of the diagnostic outputs

AP0214.fh5

X3

AK1
0V
AK2

AP0212.fh5

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Actual position value

electric=one cycle

360°

UA1

Square-wave pulse

UA2

looking onto motor
shaft and with
clockwise rotation

UA0

1

t

1

t

t1 < 50 ns

Fig. 4-36: Signals for the incremental actual position value output

max. 40 m

2

9
10
11
12
13
14
15
16

CNC

Positions­ interface

-incremental-

0V

0,14 mm

ext

SV0201.fh5

X3

UA0
UA0
UA1
UA1
UA2

UA2
0V

RS422 compatible differential outputs:

Output voltage

HIGH

Output current I
Output frequency

Overload

LOW

out

min.

2,5 V

0 V

max. |20| mA
max. 504 kHz

Do not short-circuit outputs.
Danger of damage!

Fig. 4-37: Incremental actual position value output

max.

5 V

0,8 V

AP0216.fh5

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Recommended input circuit for

secondary electronics

Actual position value, in the SSI

format

resolution for 4096 rotations

T

pulse

X 3 C N C

U

a

U

a

RS-422
DIN 66 259, sec. 3

Recommended differential line receiver

AM 26 LS 32
MC 3486
SN 75 ALS 193
SN 75 ALS 195

Fig. 4-38: Recommended input circuit

resolution for 1 rotation

Z

0

Z0 = 120 W

+5V

AP0201.fh5

T

p

data

1 2 3 4 5 6 7 8 9101112131415161718192021222324

G23 G22

G21 G20 G19 G18 G17 G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G0

m

T

puls

data

G0
G23

m
T
t

m

T

p

t

v

PFB

12

G23 G22

t

v

least significant bit in gray code

=

most significant bit in gray code

=

stored parallel information

=

pulse time max. 10 µs min. 1 µs

=

monoflop time 25 µs

=

pulse break 25 µs

=

delay time of the first pulse max. 540 ns, all others 360 ns

=
=

power failure bit (not used and always logically LOW)

24

G0 PFB

25

25

PFB 0 111

t

m

t

m

-T/2

T

p

SV0202.fh5

12

G23 G221

Fig. 4-39: Pulse timing diagram for absolute actual position value output (SSI

format)

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Actual value position SSI

format

CNC

Positioning

interface

-absolute-

0V

ext

RS422 compatible differential outputs:

Output voltage

HIGH

LOW

Output current I

out

Overload protection

RS422 compatible differential inputs:

Input voltage

HIGH

LOW

Input resistor
Pulse frequency

min.

2.5 V

Outputs may not be short-circuited.
Danger of damage!

min.

2 V

max. 20 m

0.5 mm

max. |20| mA

(100-1000) kHz

2

12 kOhm

max.

5 V

0.8 V0 V

max.

5 V

0.8 V0 V

X3

9
10
11
12
13
14
15
16

Data+
Data­CLK+
CLK­0V

AP0215D4

Fig. 4-40: Output of the absolute actual position value according to the SSI for-

mat

X4 terminals for the control circuit

Control voltage connection for DKC

Zero reference to control votage

Inputs:

Input voltage

Input resistance

Controller enable

Drive stop/start

Ready to
operate

HIGH

LOW

6 k 3 10 k

1
2
3

4
5
6

min.

16 V

-0,5 V

approx. 8 kOhm

X4

+24V
RF
AH/Start

0V
Bb
Bb

max.

30 V

8 V

Fig. 4-41: Terminals for the control inputs, control voltage, and stand-by contact

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

2 k 10 n

AP0211fh5

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X5, X6, X7 motor connections

For the terminal connection assignments to the m otor connections, refer
to the overall connection diagram in Fig. 4-15.

For further inform ation, please see the documentation "ECODRIVE ser­vomotors MKD" - Project Planning Manual -.

X9 DC bus connection

Note: Does not apply to DKC01.1-030-3-FW!

DC bus connection for connecting:
an auxiliary bleeder module BZM01.1

- or -

an auxiliary capacitance module CZM01.1

- or -

a DKC drive controller

The maximum line length is 1.0 m (twisted) with at least a 2.5 m² cross
section.

X9

1

L+1

2

Intermediate circuit connection
on DKC01.1-040-7-FW
on DKC11.1-040-7-FW

Intermediate circuit voltage between L+ and L-: DC (500...800) V

Fig. 4-42: DC bus connection

L+2

3

L-1

4

L-2

AP0206.FH5

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ECODRIVE DKC01.1/DKC11.1 Drive Controllers BZM auxiliary bleeder module 5-1

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5 BZM auxiliary bleeder module

5.1 Dimensioning the components relevant for regeneration

For each servo-technical application, it is necessary to check whether the

•

continuous regenerative power

•

peak regenerative power

•

regenerative energy

needed for the application can be sufficiently absorbed by the bleeder
(brake resistance).

If the available regenerative power and energy from the mechanics ex­ceeds the absorbing capabilities of the bleeder built into the unit, this ca­pability can be increased on the DKC**.*-040-7-FW by using the following
hardware configurations.

•

A drive and auxiliary bleeder module connected via the DC bus c ircuit.
(1 DKC+BZM)

•

Several drive controllers connected via the DC bus circuit. (up to 6
DKCs)

•

Several drive controllers and auxiliary bleeder modules c onnected via
the DC bus circuit. (up to 6 DKC+BZM)

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1 DKC + BZM

1. Continuous regenerative power

PPP

RD

≤ +

BD, DKC BD,BZM

P

RD

W

ROT

Wmghz

POT LAST

∑∑

=

JJ

+

WW

ROT POT

*1000

t

Z

+

LAST

M

(=

2

= ⋅⋅⋅

2

π

⋅⋅⋅⋅()

nz

NUTZ

AB

2

60

2. Peak regenerative power

PPP

RS

≤ +

BM, DKC BM,BZM

P

RS

- > siehe Auswahldaten zu den Servoantrieben

3. Regenerative energy (a single braking in E-stop)

WW WW

POT, MAX RO T, MAX MAX, DKC MAX, BZM

+ +≤

DEC

W

MAX, DKC

W

MAX, BZM

P

RD : continuous regenerative power from the mechanical system

- > siehe Abb. Technische Daten DKC

- > siehe Abb. Technische Daten BZM

during operation in kW

P

BD, DKC : continuous regenerative power in kW that the drive controller

can process in continuous operation

P

BD, BZM : continuous regenerative power that the auxiliary module can

process in continuous operation, in kW

P

RS : peak regenerative power in kW

W

ROT : rotary energy in Ws

W

POT : potential energy in Ws

W

ROT, MAX : max. occurring rotary energy in an emergency stop in Ws

W

POT, MAX : max. occurring potential energy in an emergency stop (E-stop)

in Ws

t

Z : cycle time in s

J

LAST : load torque in kgm²

J

M : motor inertia, in kgm²

m

LAST: load weight in kg

W

MAX, BZM : storable energy in the BZM in kWs

W

MAX, DKC : storable energy in the DKC in kWs

g

: gravitational acceleration 9.81 ms²

h

: lowering dimension in m

n

: motor speed used in min-1

NUTZ

z

: number of drops per cycle

AB

z

: number of braking actions per cycle

DEC

Fig. 5-1: Check the conditions for regenerative power and regenerative energy

in a DKC connected to a BZM via the DC bus

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up to 6 DKCs

1. Continuous regenerative power

PP

∑∑

RD

≤ 08, *

P

W

Wmghz

BD,DKC

∑∑

WW

ROT POT

=

RD

ROT

= ⋅⋅⋅

POT LAST

t

JJ

()

LAST

2

+

*1000

z

+

π

2

60

2

)

M

nz

(=

⋅⋅⋅⋅

NUTZ

AB

2. Peak regenerative power

PP

∑≤ 08, *

RS

BM,DKC

P

- > siehe Auswahldaten zu den Servoantrieben

RS

3. Regenerative energy (a single braking in E-stop)

DEC

WW W

∑∑ ∑

POT, MAX ROT, MAX MAX, DKC

P

RD : continuous regenerative power of the mechanical system that

+ *

W

MAX, DKC

≤ 08,

- > siehe Abb. Technische Daten DKC

is generated in continuous operation, in kW

P

BD, DKC : continuous regenerated power that the drive controller can

process in continuous operation, in kW

P

RS : peak regenerated power in kW

W

ROT : rotary energy in Ws

W

POT : potential energy in Ws

W

ROT, MAX : max. occurring rotary energy in an E-stop in Ws

W

POT, MAX : max. occurring potential energy in an E-stop in Ws

t

Z : cycle time in s

J

LAST : load torque in kgm²

J

M : motor inertia, in kgm²

m

LAST: load weight in kg

W

MAX, BZM : storable energy in BZM 01.1 in kWs

W

MAX, DKC : storable energy in the DKC in kWs

g

: 9.81 ms²

h

: lowering dimension in m or number of braking actions

n

: motor speed used in min-1

NUTZ

z

: number of drops per cycle

AB

z

: number of braking actions per cycle

DEC

Fig. 5-2: Checking the conditions for regenerative power and regenerative en-

ergy with several DKCs connected via the DC bus

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up to 6 DKCs + BZM

1. Continuous regenerative power

PPP

≤+08, *

RD

∑∑∑

BD, DKC BD, BZM

∑∑

RD

=

P

JJ

W

ROT

Wmghz

= ⋅⋅⋅

POT LAST

+

WW

ROT POT

*1000

t

Z

+

LAST

M

(=

⋅⋅⋅⋅()

nz

2

NUTZ

AB

2

π

2

60

DEC

2. Peak regenerative power

PPP

RS

∑≤+08,*

P

BM, DKC BM, BZM

- > siehe Auswahldaten zu den Servoantrieben

RS

3. Regenerative energy (a single braking in the E-stop position)

WW WW

∑∑ ∑∑

POT, MAX ROT, MAX MAX, DKC MAX, BZM

P

RD : continuous regenerative power of the mechanical system that

+ **

W

MAX, DKC

W

MAX, BZM

≤ 08,

- > siehe Abb. Technische Daten DKC

- > siehe Abb. Technische Daten BZM

occurs in continuous operation in kW

P

BD, DKC : continuous regenerative power that the drive controller can

process in continuous operation in kW

P

RS : peak regenerative power in kW

W

ROT : rotary energy in Ws

W

POT : potential energy in Ws

W

ROT, MAX : max. occurring rotary energy in the E-stop position in Ws

W

POT, MAX : max. occurring potential energy in the E-stop in Ws

t

Z : cycle time in s

J

LAST : load torque in kgm²

J

M : motor inertia, in kgm²

m

LAST: load weight in kg

W

MAX, BZM : storable energy in BZM 01.1 in kWs

W

MAX, DKC : storable energy in the DKC in kWs

g

: 9.81 ms²

h

: lowering dimension in m or number of braking actions

n

: motor speed used in min-1

NUTZ

z

: number of drops per cycle

AB

z

: number of braking actions per cycle

DEC

Fig. 5-3: Check the conditions for regenerative power and regenerative energy in

a DKC connected to a BZM via the DC bus

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5.2 Dimensional data and installation dimensions

Clearance to adjacent units

70

65

32,5

210

min. 80 mm

13

333

360

8

343

7

DIGITAL
AC-SERVO
BLEEDER

ECODRIVE

109-0963-3901-01

X4

H1
H2

S1

RESET

X9

233

14

7

min. 80 mm

Fig. 5-4: Dimensions of the auxiliary bleeding module BZM01.1

L+1
L+2
L-1
L-2

MB0200.fh5

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5.3 Technical data

5.4 Front view

Designation

Continuous bleeder output
(continuous regenerative

Symbol

P

BD,BZM

power when drives are
braked)

Peak bleeder power

P

BM,BZM

(peak regenerative power)
Maximum feedback energy

Control voltage between
X4/1 and X4/4

Current consumption of the
24 V connection

W

MAX,BZM

U

N,BZM

I

N,BZM

Fig. 5-5: Technical data for the BZM

H1 = LED - green:

•

Steady light: auxiliary bleeder functioning properly

•

Flashing light: DC bus < 50V

H2 = LED - red:

•

DIGITAL
AC-SERVO
BLEEDER

ECODRIVE

Steady light: Auxiliary bleeder overload, Bb contact open
S1 = Reset key
X4: Plug-in screw terminal 0.2 to 2.5 mm², AWG 24-12,

rigid or flexible, flexible with or without ring terminals

Unit

kW

kW

kWs
V

mA

Value

1

40

(perm. load cycle on

for 1s, off for 40s)

40

DC 24 V ±20%

90

TB0205.fh5

X4

109-0963-3901-01

H1

H2

S1

RESET

X9 Plug-in screw terminal 0.2 to 4 mm², AWG 24-10,
rigid or flexible

X4

0V

4

Bb

5
6

X4

1
2
3

Ready to operate

Bb

+24 V

Control voltage

free
free

Protective conductor connection

X9

L+1
L+2
L-1
L-2

X9

+

1

+

2
3
4

DC bus connection

-

-

F02DCC1P.fh5

Fig. 5-6: Front view of the auxiliary bleeder module BZM01.1 with supply termi-

nals

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5.5 Electrical connections

Control voltage

connection

DC 24 V± 20%

Ready to operate

Diameter of protective
conductor connection
must correspond to
selection table 11-1
(Fusing)

Fig. 5-7: Connection assignment for the auxiliary bleeding module BZM01.1

5.6 Type code and rating plate

1
2
3
4
5
6

max. DC 24 V/1 A

BZM01.1

X4

+24 V
free
free
0 V

Bb

L+1

++

L+2

L-1

DC bus
connection

DKC**.*-040-7-FW

2

10mm

Protective conductor connection

L-2

X9

≥

max. 1meter,

stranded, 4 mm

X9

L+1

++

2

L+2

L-1

L-2

R01DCC1P.fh5

Type codes:
Auxiliary bleeder module

Series
Version
Nominal Output

1,0 kW
DC bus nominal voltage

700 V

Fig. 5-8: Type code

Part no.

Barcode

Example:

BZM

Type of machine

BZM01.1-01-07

Production week

K21/96

260066

SN260067-00314

B04

Serial number Change index

BZM 01.1 - 01 - 07

01

1

01

07

TL0203.fh5

TS0202.fh5

Fig. 5-9: Rating plate

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Notes

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6 CZM Auxiliary Capacitance Module

6.1 Dimensioning

Note: Only applies to DKC01.1-040-7-FW and DKC11.1-040-7-FW!

When brak ing the drive, the rotary energy available in the mechanics is
released as regenerative energy in the DC bus of the DKC. It can be

•

released in the form of heat via the bleeder module or auxiliary bleeder
integrated into the DKC

- or -

•

stored as energy in the DKC with a connected auxiliary capacitance
module and reused for subsequent acceleration proc edures. This re­duces the power dissipated in the cabinet; energy consumption is low­ered.

For successf ul implem entation while avoiding an unnecess ary power loss
in the cabinet, note the following:

Calculating the rotary energy of

an application

Storable energy in the DKC with

a connected CZM01.1

WW

Fig. 6-1: Condition for avoiding power dissipation from the regenerative energy

W

ROT

W

ROT : rotary energy of the application in Ws

n

: maximum effective speed in min-1

NUTZ

J

LAST : load torque of the application in kgm²

J

M : motor inertia

Fig. 6-2: Calculating the rotary energy

W

ZW, DKC+CZM

W

ZW, DKC+CZM: storable energy in the DKC with CZM in Ws

C

CZM : capacity of the CZM in mF (value = 1.0 mF)

C

DKC : DC bus capacity of the DKC in mF (value = 0.15 mF)

U

B : UB : Response threshold of the bleeder in DKC in V (value = 820)

U

ZW: nominal voltage (DC bus) in V (UZW = (2 • 0.98 UN)

U

N: line voltage (effective value) in V

Fig. 6-3: Calculating the storable energy with a CZM01.1

≤

ROT ZW, DKC+CZM

+

()

JJ

LAST

CC

M

2

DKC CZM

(=

+

⋅⋅

2

⋅

2

π

2

n

NUTZ

2

UU

( - ) =

⋅⋅

B

60

2

ZW

)

−103

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Application example

n

t

1

R

P

DKC01.-40-7 with AC motor MKD 071 B with the following data:

Designation Value

Rotor inertia of the MKD 071 B

Maximum effective motor speed nNutz = 3200 min-1
Load inertia of the application
Cycle time tZ = 0.8 s
Line voltage

Fig. 6-4: Technical data for application example DKC01.1 with MKD

t

= Accel time in seconds

1

t

= Delay time in seconds

2

t

= Dwell time in seconds

3

= Cycle time in seconds

t

2

t

3

t

z

= Rotary energy in Ws

W

ROT

n = RPM in min

= Peak feedback output in kW

P

RS

P

= Average of the regenerated power

RD

ir a during cycle (continous
regenerated power)

-1

J

M

= 0.00087 kgm²

J

LAST

= 0.00261 kgm²

U

N = 400 V

W

ROT

t

z

t

P

RD

W

ROT

=

t

z

DG0202.fh5

Fig. 6-5: Calculating the regenerative power in the processing cycle

This produces the following results:

W

ROT = 195 Ws

W

ZW, DKC+CZM = 209 Ws

W

ROT ≤

W

This indicates that the condition

ZW, DKC+CZM has been fulf illed. If

the same amount of energy were released via a bleeder, this would r esult
in a continuous regenerative power of 243 W atts as diss ipated power in
the control cabinet due to the cycle time.

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6.2 Dimensional data and installation dimensions

210

min. 80 mm

13

333

360

Clearance to adjacent units

70

65

32,5

7

8

DIGITAL
AC-SERVO
CAPACITOR

ECODRIVE

109-0963-3901-01

343

X9

L+1
L+2
L-1
L-2

233

14

7

min. 80 mm

Fig. 6-6: Dimensions for the auxiliary capacitance modules CZM01.1

MB0203.fh5

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6.3 Front view

DIGITAL
AC-SERVO
CAPACITOR

ECODRIVE

109-0963-3901-01

X9

Fig. 6-7: Front view of the auxiliary capacitance module CZM01.1

6.4 Electrical connection

L+1
L+2
L-1
L-2

CZM01.1

X9 Plug-in screw terminal 0.2 to 4 mm², AWG 24-10,

Protective conductor connection

X9

1
2
3
4

+
+

DC bus connection

-

-

F03DCC1P.fh5

DKC**.*-040-7-FW

2

10mm

≥

L+2

Protective conductor

connection

L+1

X9

++ ++

Fig. 6-8: Connecting the auxiliary capacitance module CZM01.1

L-2

L-1

DC bus
connection

X9

L+1

2

Protective conductor

connection

max. 1meter,

stranded, 4 mm

L-2

L-1

R02DCC1P.fh5

L+2

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6.5 Type code and rating plate

Type code fields:
Auciliary capacitance module

Series
Version
Rated capacity

1,0 mF
DC bus nominal voltage

700 V

Fig. 6-9: Type code

Part no.

Barcode

Example:

CZM

01

1

01

07

Type of machine

CZM01.1-01-07
260068

SN260100-01061

Serial number Change index

Production week

K21/96

A01

CZM 01.1 - 01 - 07

TL0204.fh5

TS0203.fh5

Fig. 6-10: Rating plate

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Notes

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ECODRIVE DKC01.1/DKC11.1 Drive Controllers DC24V NTM power supplies 7-1

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7 DC24V NTM power supplies

7.1 Application recommendations

If there is no external DC24V control voltage available, then INDRAMAT
recommends the use of NTM power supply units.

Features

•

The power supplies contain an overvoltage safety switch with auto­matic shutdown. After the autom atic shutdown device has responded,
operation can be resumed by switching the power supply off and on
again briefly.

•

The power supplies always function with a starting current limiter.
However, if you switch on and off again within a period of 10 s, the
starting current limit may not work!

•

The NTM01.1-024-004 and NTM01.1-024-006 power supplies m ake it
possible to measure the voltage applied to the load via sensor c ables.
If there is a voltage drop, the power supply will increase the output
voltage accordingly.

Fuse protector Q2

Interference suppression

7.2 Technical data

Designation

Nominal current of the 24 V output
for the 45°C ambient temperature

Output for 45°C ambient

temperature
Input current at 230 (115) V
Inrush current at 230 (115) V

in the mains supply lead when
powering up. Make sure fuse has
proper size.

Input voltage

RF interference suppression filter

INDRAMAT recommends a 10A automatic circuit breaker of 10 A with
tripping characteristics for the DC24V NTM power supplies.

Use the line filter NFE01.1-250-006 for interference suppression.

OUT

N

Unit

A

W

A
A

V

NTM01.1-024-002

2.1

50

0.61 (1.2)
32 (16)

by rearranging a bridge AC 85...132

(recommended interference suppression filter

NTM01.1-024-004

3.8

100

1.2 (2.2)
32 (16)

Standard AC 170 to 265

NFE01.1-250-006

to maintain EMC values)

NTM01.1-024-006

5.5

150

1.9 (3.2)
32 (16)l

TB0201.fh5

Symbol

I

N

P

I

IN

EIN

U

Fig. 7-1: Technical data for DC24V NTM power supplies

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7.3 Dimensional data and installation dimensions

7.4 Front views

A

Power supply unit
NTM01.1-024-..

D

Table of dimensions

INDRAMAT
Type of power unit

NTM01.1-024-002
NTM01.1-024-004
NTM01.1-024-006

173
202
212

B

21.9
B

32.130.4

A

A Connecting block

A1

A

168.7

197.7

207.7

B

100

97
97

C

45
51
70

B L-rails DIN 50

D

17

C

20
20

Fig. 7-2: Dimensional sheet DC24V – NTM power supplies

C

CA1

C

> 20 mm
cooling clearance

MB0204.fh5

Potentiometer for fine
adjustments of output

LED green = Output

voltage

voltage applied

Output
voltage

Protective ground

Input
voltage

1)

Pins not connect = input voltage AC (200-240) V
Pins connect = input voltage AC (100-120) V

DC 24 V V+

Zero point V-

FG

L

N

Pins for changing input
voltage

1)

FA0201.fh5

Fig. 7-3: Front view and terminal designations of the power supply NTM01.1-

024-002

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LED green = output
voltage applied

Output
voltage

Protective ground

Input
voltage

1)

1)

A/B not connected, input voltage AC (170-265) V
A/B connected with bridge, input voltage AC (85-132) V

2)

V+/S+ or V-/S- are connected with bridges
Remove the bridges for using the sensor inputs.

Fig. 7-4: Front view and terminal designation of the power supplies NTM01.1-

7.5 Electrical connection

V+

DC 24 V V+

Zero point V-

V-

FG

L

N

024-004 and NTM01.1-024-006

Potentiometer for fine
adjustments of output
voltage

S+ sensor input

S- sensor input

Input voltage

A

setting

B

via bridge

2)

2)

1)

FA0200.fh5

Always use the NTM together with the line filter NFE01.1-230-006.

Mains sectionRF interference suppression filter

+DC 24 V

0 V

AP0202.fh5

PE

L

N

P

N

E

NFE01.1

-230-006

P'

N'

L

NTM ...

N

V+

V-

Fig. 7-5: Connecting the power supply to a line filter

Note: The bridge circuits V+/S+ and V-/S- must be removed if sen-

sor inputs are used.

Note: The 0 V connection on the secondary side of 24V power sup-

plies is always attached to the central reference ground point
in the control cabinet (see Chap. 8.3)

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7.6 Type code

Mains section

Load

V+

Input DC 24 V

V-

NTM

S+

S-

Strand sensor line

AP0227.fh5

Fig. 7-6: Connecting the sensor cables NTM01.1-024-004 and NTM01.1-024-

006

Type codes
Power supply module

Series
Version
Output nominal voltage

DC 24 V
Output nominal current

2,1 A
4,2 A
6,3 A

Example:

NTM 01.1 - 024 - 02

NTM

01

1

024

02
04
06

TL0205.fh5

Fig. 7-7: Type code

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ECODRIVE DKC01.1/DKC11.1 Drive Controllers NFD / NFE line filter 8-1

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8 NFD / NFE line filter

8.1 Selection

The filters listed here are designed for the DKC drive controller power
connection.

Please see Chap. 8.4 for information on the line filter for interference
suppression on the DC24V NTM power supply.

Max. line

power con-

nection volt-

age of the

50..60 Hz

U

N

Rated

line
cur­rent

I

Netz

No. of

phases

Type of line fil-

ter

(degree of pro-

tection IP10)

Supply terminals Brush shunt

Power

dissipa

tion

Weight

(1)

in V in A mm
AC 480 V +10% 7,5 3 NFD 02.1-460-008 6 AWG 10 ----- ----- 8,7 1,5
AC 480 V +10% 16 3 NFD 02.1-480-016 6 AWG 10 1,34 16 9 1,7
AC 480 V +10% 30 3 NFD 02.1-480-030 10 AWG 6 5,37 10 14 1,8
AC 480 V +10% 55 3 NFD 02.1-480-055 10 AWG 6 6 13,5 20 3,1
AC 480 V +10% 75 3 NFD 02.1-480-075 25 AWG 3 ----- ----- 20 4
AC 480 V +10% 130 3 NFD 02.1-480-130 50 AWG 1/0 ----- ----- 40 7,5
AC 480 V +10% 180 3 NFD 02.1-480-180 95 AWG 4/0 ----- ----- 61 11
AC 230 V +10% 7,5 1 NFD 02.1-230-008 6 AWG 10 ----- ----- 7,2 1,1

2

AWG mm2AWG in W n kg

(1) = max. continuous current at the power connection at an ambient temperature of 45°C

Fig. 8-1:Technical data of the available line filters

Technical Data

Operating frequency
Power dissipation
Temperature range
Overload

Saturation reaction

from DC to 60 Hz at 40 °C
measured 2 or 3 x R I

2

Nenn DC

-25 ...+ 85 °C

1.5 I

1 min per hour

Nenn

Reduction of the filter attenuation by 6 dB at 2.5 to
3 times the rated current.

Test voltage

Current reduction at
excess temperatures

Degree of protection

L/N -> PE or L -> PE: 2800 VDC 2 s at 25 °C
L -> PE or L -> L: 2125 V

II

in °C ; I

2

=−*( )/85 40

N

in reference to 45°C

N

Θ ; Θ Ambient temperature

2 s or 25 °C

DC

IP 10

Fig. 8-2: Ambient and operating conditions

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8.2 Dimensional data and installation dimensions

E

Load

B

Line

M

NFE 02.1-230-008
NFD 02.1-480-008

K

C

H

D

J
L

G

F

NFD 02.1-480-075
NFD 02.1-480-130

NFD 02.1-480-016
NFD 02.1-480-030
NFD 02.1-480-055

Dimen­ sion

NFE 02.1-230-008
NFD 02.1-480-008

A
B
C
D
E
F
G
H
J
K
L
M
O

L

-

210

15

0,75

60
40
10
40
90
60
80

5,3

-

H

L

NFD 02.1-480-180

NFD 02. 1 - 480
...-16

142±0,8

305

...-030

335

150±1

55

275±0,8

290

305
320

30

6,5

300

1+0,1

6,5

400

1+0,1

-

9

-

M5

M5

60

35

-

9

-

...-055

329

185±1

80
300
314

55

6,5

500

1,5

-

12

-

M6

...-075

329
220

80
300
314

55

6,5

-

1,5

-

-

-

M6

...-130

429±1,5

240
110±0,8
400±1,2

414

80

6,5

-

1,5

-

-

-

M10

...-180

438±1,5

110±0,8
400±1,2

240

414

50

6,5

500

2

-

15

-

M10

Tolerance

±1
±1,5
±0,6

±1
±0,5
±0,3
±0,2

±15

±0,2

-

±1

-

-

M01DCD1P.fh5

Fig. 8-3: Dimensional data, installation dimensions of the NFD, NFE line filters

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Notes on assembly

The mounting plate or the control cabinet housing to which the DKC is
mounted are the preferred locations for assembly.

Live parts (greater than 50 V)!

Electric shock on contact!

⇒

Before startup operation, the protective ground con­ductor must first be perm anently connected to the fil-

DANGER

ter and then grounded!

⇒

Before touching bare connection lines and terminals ,
isolate the filter with the connected terminals or dis­connect it. Allow time for discharging! Do not work on
connecting cables until then!

⇒

Due to the high discharge current of the f ilter, opera­tion is not permitted without a connected protective
conductor!

⇒

This is why the filter may only be operated with a per­manently connected protective conductor with a cross
section ≥10 mm

⇒

Remove any paint or coatings from the mounting

2

!

points of the filter.

⇒

Use a tooth-lock washer with galvanized or tin-plated
screws.

8.3 Electrical connection

To assemble and ins tall the line filters, observe the recom mendations in
the documents

"EMC in Drive and Control Systems"

- Project Planning Manual -

NFE mains filter

L1
1 x AC 230 V
+10% -15%

(50-60 Hz)

L1
N

PE

Q10

L1'
N
PE

PE'

NFE01.1

-230-006

mains filter

N'

2)

Q2

NTM

1)

LINE
LOAD

NL

V+ V-

Q1 :

fuse

Q1

K1

=

central grounding
point within
control enclosure

Q10:
Q2 :

K1 :

power supply
master switch
fuse
control voltage
mains contactor

Control voltage

connection for DKC X4

1) The use of switch-mode power sections (NTM) requires
the preliminary switching of the NFE 01.1-230-006 mains filter

2) Mounting on mounting panel of DKC is recommended

Fig. 8-4: Single-phase line filter connection with NFE02.1-230-008

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Protective conductor
connection ≥ 10mm

Mains connection

X8

2

A03DCC1P.fh5

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NFE mains filter

3 x AC

(50-60 Hz)

L1
L2
L3

PE

Q10

L1
L2

L3
E

L1'
L2'

L3'

E'

3)

2)

Q2

NFE01.1

LINE

-230-006

mains filter

NTM

1)

LOAD

N

V+

L

=

V-

Control voltage

connection for DKC X4

Protective conductor
connection ≥ 10mm

1) The use switch-mode power sections (NTM) requires the
preliminary switching of the NFE 01.1-230-006 mains filter

2) AC 230 V connecting voltage (+10% -15%) (50 to 60 Hz)

3) Mounting on mounting panel of DKC is recommended

Fig. 8-5: Three-phase line filter connection with NFD01.1 or NFD02.1

Q1

K1

central
grounding
point

Mains connection

2

X8

Q1 :

fuse
power supply

Q10:

master switch

Q2 :

fuse
control voltage

K1 :

mains contactor

A04DCC1P.fh5

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8.4 Line filters for DC24V NTM power supplies

When using the NT M power supply, use the NFE01.1-250-006 line filter
for interference suppression.

44

43,2

12,4

32,2

11,2

R5

21
54

ø

5,1

0,4

Fig. 8-6: Dimension drawing: Line filter NFE01.1-250-006

Mains side Machine side

NFE01.1-250-006

L1

PE

P

N

N

E

P'

N'

9

15

15

19

MB0206.fh5

AP0228.fh5

8.5 Type code

Fig. 8-7: Contact assignment of the line filter NFE01.1-250-006

The line filter is connected via 6.3-1 tab receptacles in ac cordance with
DIN 462 545.

Type codes:
Mains filter

single phase
three phase

Series
Version
Nominal voltage in V (phase to phase)

230

Rated current in A

Fig. 8-8: Type code

Example:

NFE 01.1 - 230 - 008

NFE
NFD

01

1

230

008

TL0206.fh5

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Notes

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ECODRIVE DKC01.1/DKC11.1 Drive Controllers DST / DLT transformers 9-1

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9 DST / DLT transformers

9.1 Selection

Transformers are only needed if the line voltage exceeds the permitted
rated voltage of the DKC.

Grounded power supply lines

For grounded power supply lines, the line voltage is matched to the rated
voltage of the unit using autotransformers:

•

for DKC**.*-040-7-FW /DKC11.1-040-7-FW with autotr ansform ers suit­able for a specific output voltage range.

•

for DKC**.*-030-3-F with autotransformers designed for a specific

output voltage.

Ungrounded power supply lines

To match the voltage for grounded power supply lines, always connect
isolating transformer s to prevent excess voltages between the outer con­ductor and ground.

•

for the DKC**.*-040-7-FW this documentation does not offer a range
of products for selecting suitable isolating tr ansformers ( Unterlage bei
Bedarf anfordern).

•

for the DKC**.*-030-3-FW the isolating transformer can be selected
according to Fig. 9-4.

9.2 Autotransformers for DKC**.*-040-7-FW

Select an autotransformer according to the line voltage and the power re­quirements of the system.

Proceed with the selection as follows:

⇒

Determine the rating group and read the gearing ratio "i" using the re­quired rated line voltage range from the diagram in Fig. 9-1.

⇒

Calculate the actual transformer output voltage using the rated line
voltage and the gearing ratio "i".

⇒

Check drive data. The output voltage of the transformer affects the
drive data. See documentation "ECODRIVE Servodrives DKC with
MKD"- Selection lists.

⇒

Select a three-phase autotransformer via the required connected load.

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460

380

Output voltage in V of the transformer

i = 0.52

AC(200...240)V AC(480...500)V

DST**/*/240-460 DST**/*/500-460

0

DG0203.fh5

200

240220 500 520 540 560 580 600 620 640 660 680

i = 1.08

AC(480...580)V

DST**/*/580-460

480

i = 1.26

i = 1.50

AC(570...690)V

DST**/*/690-460

Input voltage in V of the transformer

Fig. 9-1: Classification of three-phase autotransformers into rating groups

700

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DST autotransformer with secondary or output voltage AC (380 to 460) V

Standing version for mounting with base: DST..,../S

A

B

Æ
E
F

H

G
C

Type

designation

DST...

Input voltage:

4/S/240-460

7,5/S/240-460

12,5/S/240-460

25/S/240-460
50/S/240-460

Input voltage:

4/S/500-460

7,5/S/500-460

12,5/S/500-460

25/S/500-460
50/S/500-460

Input voltage:

4/S/580-460

7,5/S/580-460

12,5/S/580-460

25/S/580-460
50/S/580-460

Rating plate (example)

GmbH D 97816 Lohr a. M.

DST 20/S/580 - 480

Type

Prim.

480 580 V

Sec.

380 460 V 30 25

S

20 kVA YNa0

Conn.
output

in KVA

AC (200...240) V ±10%

4

7.5

12.5
25
50

AC (480...500) V ±10%

4

7.5

12.5
25
50

AC (480...580) V ±10%

4

7.5

12.5
25
50

T

Trans-

mission

ratio

0.52

1.08

1.26

40/B

A

A

240
335
360
480
580

180
205
240
300
335

240
240
300
360
420

Bj.

1993

f

50/60 Hz

Dimensions in mm

C

B

150

260

175

365

190

395

195

500

265

540

105

190

130

210

140

260

155

325

175

365

130

260

140

260

155

325

190

395

215

450

F

170
230
250
356
400

125
145
170
210
230

170
170
210
250
280

Block diagram

V2

U2

U1

V1

N

1)Temperature switch max. load:
DC 24V/1A; AC 230V/1A

Power

loss

∅

E

110
160
170

----­270

80

95
110
140
160

110
110
140
170
190

G

120
145
160
158
215

75

95
110
125
145

100
110
125
160
155

in W

H

120

11

225

11

310

11

500

13

750

18

160

7

260

7

440

11

750

11

1050

11

140

11

260

11

375

11

625

11

1000

14

W2

W1

max.

conn. dia.

in mm

10
10
10
35
70

4

4
10
16
35

4

4
10
10
35

2

a

1)

b

Weight

in kg

24.5
55
70

135
195

8.5
13
22
36
53

18
22
37
72
95

Input voltage:

4/S/690-460

7,5/S/690-460

12,5/S/690-460

25/S/690-460
50/S/690-460

AC (570...690) V ±10%

4

7.5

12.5

1.5
25
50

240
300
335
420
480

140
155
175
205
222

260
325
365
450
500

Fig. 9-2: DST autotransformers for the DKC**.1-40-7-FW to ma tch the line vol t-

age

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

170
210
230
280
356

110
140
160
190

-----

110
125
145
145
185

11
11
11
14
13

140
225
375
500
750

10
10
10
16
35

22
37
57
88

178

MB0207.fh5

9-4 DST / DLT transformers ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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9.3 Autotransformers for DKC**.*-030-3-FW

DST autotransformers with a secondary or output voltage of AC 220...230V

Standing version for foot mounting type: DST.../S

A

E
F
D

Rating plate (example)

Type:

DST 2,5/S/380/415/440-220

Prim.:

380-400/415/440 V

Sec.:

220-230V

S

2,5 kV A

Type designation

DST

0,5/·/380/415/440-220

·

0,5/ /380/460/500-220

·

1,0/ /380/415/440-220

·

1,0/ /380/460/500-220

·

1,5/ /380/415/440-220

·

1,5/ /380/460/500-220
2,0/ /380/415/440-220

·

·

2,0/ /380/460/500-220

·

2,5/ /380/415/440-220

·

2,5/ /380/460/500-220

·

3,5/ /380/415/440-220

·

3,5/ /380/460/500-220

·

4,0/ /380/415/440-220

·

4,0/ /380/460/500-220

·

5,0/ /380/415/440-220

·

5,0/ /380/460/500-220

·

7,5/ /380/415/440-220

·

7,5/ /380/460/500-220

·

10/ /380/415/440-220

·

10/ /380/460/500-220

·

12,5/ /380/415-220
12,5/ /440/460-220

·

12,5/ /500/525-220

·

·

15/ /380/415-220

·

15/ /440/460-220

·

15/ /500/525-220

·

18/ /380/415-220

·

18/ /440/460-220

·

18/ /500/525-220

·

20/ /380/415-220

·

20/ /440/460-220

·

20/ /500/525-220

·

= L, lying version

·

= S, standing version

A

150
150
180
180
180
205
205
240
240
240
240
240
240
240
240
300
300
300
300
300
300
335
335
335
360
360
360
360
360
360
360
420

B

165
165
190
190
190
210
210
260
260
260
260
260
260
260
260
325
325
325
325
325
325
365
365
365
395
395
395
395
395
395
395
450

B

YNa0

B1

170
170
205
205
205
235
235
270
270
270
270
270
270
270
270
340
340
340
340
340
340
380
380
380
400
400
400
400
400
400
400
460

G

C

T 40/B

C

75
90

105

115

115
120
120
120
120
140
140
150
150
155
155
140
155
165
180
195
195
195
195
195
190
190
190
205
205
190
205
215

Æ

H

Bj. 1993

f 50/60 Hz

Dimensions in mm

E

D

C1

70

125

80

95
100
100
110
110
110
135
135
155
155
165
165
170
170
165
180
195
205
220
220
225
225
225
215
215
215
230
230
215
230
210

125
125
150
150
150
170
200
200
200
200
200
200
200
200
250
250
250
250
250
250
280
280
280
300
300
300
300
300
300
300
350

70
80
80
80
95

95
110
110
110
110
110
110
110
110
140
140
140
140
140
140
160
160
160
170
170
170
170
170
170
170
190

Lying version for wall mounting type DST.../L

A

G1

B1

H

G

Æ

V4
V3

V2
V1

Power
dissipation
in W

30
40
45
55
55
75
80
90
95

110
125
130
140
150
160
180
200
230
245
250
260
270
285
290
305
310
330
350
375
380
395
430

W4
W3
W2

W1

Max. connec.
in cross sect.
in mm

10
10
10
10
10
10
10
10
10
10
10
10
10
16
16
16
16
16
16
16
16
16

E
F
D

Connection diagram

440V
415V
380V

220V

1) Max. loading of temperature switch:
DC 24V/1A; AC 230V/1A

F

100
100
125
125
125
145
145
170
170
170
170
170
170
170
170
210
210
210
210
210
210
230
230
230
250
250
250
250
250
250
250
280

G1

154
154
185
185
185
209
209
240
240
240
240
240
240
240
240
310
310
310
310
310
310
350
350
350
370
370
370
370
370
370
370
420

400V

230V

U4
U3

U2
U1

N

Æ

H

6

55

6

70

7

75

7

85

7

85

7

85

7

85

11

90

11

90

11

110

11

110

11

120

11

120

11

125

11

125

11

110

11

125

11

135

11

150

11

165

11

165

11

160

11

160

11

160

11

160

11

160

11

160

11

175

11

175

11

160

11

175

14

165

C1

a

1)

b

Wght.
in kg

4
4
4
4
4
4
4
4
4
4

4
6

8,5

10

10
11,5
11,5

18

18

21

21
24,5
24,5

26

26
30,5

36

42

50

53

53

65

65

65

68

68

68

80

80

70

80

92

MB0208.fh5

Fig. 9-3: Three-phase autotransformers for the DKC01.1-030-3-FW for con-

necting to power supply lines > 230 V

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers DST / DLT transformers 9-5

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DST autotransformers with a secondary or output voltage of AC 220...230V

Standing version for foot mounting type: DST.../S

A

B

Lying version for wall mounting type DST.../L

A

B1

G1

C1

E
F
D

Rating plate (example)

Type:

DLT 2,5/S/380/415/440-220

Prim.:

380-400/415/440 V

Sec.:

220-230V

S

2,5 kV A

Type designation

DLT

·

0,5/ /380/415/440-220

·

0,5/ /380/460/500-220
1,0/ /380/415/440-220

·

1,0/ /380/460/500-220

·

1,5/ /380/415/440-220

·

·

1,5/ /380/460/500-220

·

2,0/ /380/415/440-220

·

2,0/ /380/460/500-220

·

2,5/ /380/415/440-220

·

2,5/ /380/460/500-220

·

4,0/ /380/415/440-220

·

4,0/ /380/460/500-220

·

5,0/ /380/415/440-220

·

5,0/ /380/460/500-220

·

7,5/ /380/415/440-220

·

7,5/ /380/460/500-220

·

10/ /380/415/440-220

·

10/ /380/460/500-220

·

15/ /380-220

·

20/ /380-220

·

= L, lying version

·

= S, standing version

Yyn0

A

180
180
205
205
240
240
240
240
300
300
300
300
335
335
360
360
360
360
420
420

T 40/B

B

190
190
210
210
260
260
260
260
325
325
325
325
365
365
395
395
395
395
450
450

Bj. 1993

f 50/60 Hz

B1

205
205
235
235
270
270
270
270
340
340
340
340
380
380
400
400
400
400

Hø
G

C

Dimensions in mm

C

C1

105

100

105

100

130

120

130

120

140

155

140

155

150

165

150

165

140

165

140

165

165

195

165

195

175

210

175

210

190

215

190

215

205

230

205

230
245
275

E
F
D

Connection diagram

G

75
75
95
95

110
110
120
120
110

110
135
135
145
145
160
160
175
175
195
225

1U1
1U2
1U3
1V1
1V2
1V3
1W1
1W2
1W3

G1

185
185
209
209
240
240
240
240
310
310
310
310
350
350
370
370
370
370

1U1, 1V1, 1W1
1U2, 1V2, 1W2
1U3, 1V3, 1W3
2U1, 2V1, 2W1

1) Max. loading of temperature switch:
DC 24V/1A; AC 230V/1A

D

150
150
170
170
200
200
200
200
250

140

250

140

250

140

250

140

280

160

280

160

300

170

300

170

300

170

300

170

350

190

400

190

80
80
95

95
110
110
110
110

E

440 V

415 V
380 V. V
220 V. V

F

125
125
145
145
170
170
170
170
210
210
210
210
230
230
250
250
250
250
280
280

Hø

Hø

7
7
7

7
11
11
11
11
11
11
11
11
11

11
11
11
11
11
16
16

Power
dissipation
in W

65

70
120
140
155
165
180
195
220
235
240
265
300
350
375
395
500
510
600
800

2U1

a

2V1

1)

2W1

b

2N1

Max. connec.
in cross sect.
in mm

2

4
4
4
4
4
4
4
4
4

4
10
10
10
10
10
10
10
10
16
35

MB0209.fh5

Wght.
in kg

8,5
8,5

13
13
21

21
24,5
24,5
30,5
30,5

42

42

55

55

70

70

85

85

122
152

.

Fig. 9-4: Three-phase isolating transformer documentation for the DKC01.1-

030-3-FW for connecting to power supply lines > 230 V (ungrounded
power supply lines)

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

9-6 DST / DLT transformers ECODRIVE DKC01.1/DKC11.1 Drive Controllers

Buy: www.ValinOnline.com | Phone: [phone] | Email: [e-mail]

9.4 Electrical connection of the DKC via transformer

Power connection on X8:

DKC

3 x AC 380...480 V bei DKC 01.1-040-7-FW
3 x AC 380...480 V bei DKC 11.1-040-7-FW
3 x

AC 230 V bei DKC 01.1-030-3-FW

Mains filter

NFD

L1'
L2'
L3'

E'

Q1

2

(EN 50178)

PE

3 x AC

50...60 Hz

L1
L2
L3

1) Protective conductor connection ≥ 10mm

1)

DST

X8

K1

L1L2L3

123

Fig. 9-5: Power connection via a three-phase autotransformer

DKC01.1-030-3

Power connection on X8:

L1 L2 L3

X8

1 x AC 230 V bei DKC 01.1-030-3-FW

Mains filter

1 x AC

50...60 Hz

PE

L1

N

PE

L1'

N'

Q1

NFE

1) Protective conductor connection ≥ 10mm2 (EN 50178)

1)

123

K1

PE

L1
L2
L3

PE

L1

N

Power
connection
for further
DKCs

AP0234.fh5

Power
connection
for further
DKCs

AP0235.fh5

Fig. 9-6: Direct power connection via single-phase via autotransformer

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers DST / DLT transformers 9-7

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9.5 Type code

Type code fields:

Product group

Three-phase autotransformer

Three-phase isolating autotransformer

Rated power in kVA

20 kVA

Mounting style

horizontal mounting
vertical mounting

Rated output voltage

AC 380 V; AC 415 V

Rated output voltage

AC 230 V

Connection symbol

YYNO

Example:

(phase to phase)

(phase to phase)

Fig. 9-7: Type code for transformers

DST
DLT

20,00

380,415

220

YYNO

DST 20,00/S/380,415-220-YYNO

L
S

TL0201.fh5

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

9-8 DST / DLT transformers ECODRIVE DKC01.1/DKC11.1 Drive Controllers

Buy: www.ValinOnline.com | Phone: [phone] | Email: [e-mail]

Notes

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Planning the control cabinet 10-1

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10 Planning the control cabinet

10.1 Notes on installing the control cabinet

All ECODRIVE drive components -- with the exception of the motors -­are designed to be installed into a control cabinet. When planning the
control cabinet, it is necessary to take the tec hnic al data of the dr ive c om­ponents into account.

Power dissipation

Power dissipation is determined by the current load and the continuous
regenerative power. The actual power dissipation is dependent on the re­spective cycle load. The servomotor im plemented has been laid out for
this load cycle.

I

On the average, the continuous current at standstill
the drive controller as a maximum value.

dN will flow through

Determining power dissipation

⇒

See the respective document "ECODRIVE Ser vomotors MKD" - Proj-

I

ect Planning - for the continuous current at standstill

⇒

Using the

I

dN value of the motor selected, find the value in the diagram

in Fig. 10-1 for the current-dependent power dissipation

⇒

Convert the continuous regenerative power found in Tab. Fig. 3-2 with
the factor 0.8. as bleeder-dependent power dissipation

dN.

P

V, DKC.

P

V, Bleeder in the

DKC.

⇒

Add both dissipation values (

P

V,DKC and PV,Bleeder). Use the total (PV,ges)

for planning the control cabinet.

200

180
160
140

in W

V

120

P

100

80
60
40

Power loss

20

0

4812

Continuous current with motor at standstill

I

in A

dN

16

DG0201.fh5

Fig. 10-1: Determining the power dissipated in the control cabinet

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

10-2 Planning the control cabinet ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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10.2 Using heat-exchange units in the control cabinets

Improperly installed and operated heat-exchange units are a risk to the
drive components installed in the contr ol cabinet due to the condensation
and condensed water which these may cause!

Risk of condensation

Risk of condensation

Avoiding condensation

Humid air enters the cabinet and, as it cools, condenses onto the installed
drive components.

If the heat-exchange unit is not properly installed in the control cabinet,
accumulating condensed water can drip into the installed drive compo­nents or be sprayed into them by the cold air current.

Proper use of the heat-exchange units:

•

When using heat heat-exchange units, the cabinets must be well
sealed so that moisture cannot f orm caused by humid outside air en­tering the cabinets!

•

In the event that the control cabinets are operated with open doors
(startup operation, servicing, etc.), ens ure that the drive components
are never cooler than the air in the control cabinets after the doors
have been closed. Otherwise, condensation may occur. For this rea­son, it is important that the heat-exchange unit continues to operate
when the system has been shut down to ensure that temperature
within the control cabinet does not deviate from that of the drive com ­ponents.

•

Set the heat-exchange unit to a permanent tem perature of 40 °C. Not
lower!

•

Heat-exchangers with follow-up temperature m ust be set so that the
temperature inside the cabinet is never lower than the outside tem­perature. Set the temperature limit to 40 °C!

Avoiding dripping and sprayed

water

Summary

The heat-exchange units m us t be arr anged in s uch a way that condensed
water that may accumulate cannot drip into the installed drive compo­nents. Units on top of the cabinet require a special design!

Make sure that the control cabinet is c onstructed in such a way that the
blower of the cooling unit cannot spray condensed water which m ay have
collected, onto the drive components!

•

Ensure that no condensed water can drip into the installed drive com­ponents!

•

Make sure that the temperature of the heat-exchange unit has been
properly set!

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Planning the control cabinet 10-3

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correct

Cooling system

warm cold

incorrect

Cooling system

warm cold

Air duct

electronic
equipment

Cabinet

electronic
equipment

Cabinet

EB0200.fh5

Fig. 10-2: Arranging the heat-exchange unit on the top of the control cabinet

correct

Cabinet

Air inlet

Air

incorrect

Cabinet

Air inlet

Air outlet

duct

Cooling
system

electronic
equipment

Cooling
system

electronic
equipment

EB0201.fh5

Fig. 10-3: Arranging the heat-exchange unit at the front of the control cabinet

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

10-4 Planning the control cabinet ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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Notes

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Power connection 11-1

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11 Power connection

11.1 Direct power connection

DKC01.1-040-7-FW
DKC11.1-040-7-FW

DKC01.1-030-3-FW

It is possible to connect these drives directly to grounded three-phase cur­rent lines with AC 380...480 V, +10 %. Only a fuse protector Q1, a m ains
contactor K1, and normally a line filter are required in the power input line.

If the line voltage exceeds the permitted input voltage range, then the
voltage must be matched by means of an autotrans former which, in tur n,
has also been laid out for a specific voltage range (see Chapter 9-1).

It is possible to connect these drives directly to grounded three-phase cur­rent lines with 3 x AC 230 V, +10 %. A single-phase power connection 1 x
AC 230V is possible for small amounts of power.

Only a fuse protector Q1, a line contactor K1, and nor mally a line filter are
required in the power input line.

If the line voltage deviates from the per mitted input voltage, the voltage is
usually matched using an autotransform er or for special line conditions,
using an isolating transformer (see Chapter 9-1).

DKC01.1-030-3
DKC01.1-040-7
DKC11.1-040-7

NFD

Mains filter

L1

3 x AC

50...60 Hz

1) Protective conductor connection ≥ 10mm

L2
L3

PE

L1'
L2'
L3'

1)

E'

2

Q1 K1

X8

L1L2L3

123

L1
L2
L3

PE

Power
connection
for further
DKCs

AP0232.fh5

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

Fig. 11-1: Direct three-phase power connection

X8

1)

NFE

Mains filter

L1

1 x AC

50...60 Hz

PE

1) Protective conductor connection ≥ 10mm

L1

L1'

N

N

N'

PE'

PE

Q1

2

Fig. 11-2: Direct single-phase power connection

DKC01.1-030-3

L1L2L3

123

K1

L1

N

PE

Power
connection
for further
DKCs

AP0233.FH5

11-2 Power connection ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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11.2 Line contactor/fuse protector

A selection table (see Fig. 11-6) is available to facilitate the selection of a
suitable line contactor and fuse protector device for the power connection.

Calculating the phase current at the power connection

To be able to select a suitable line contactor and suitable power c onnec­tion fuse protector, the phase current IN at the power connection must
first be calculated.

S

The apparent power

is used to determine the phase curr ent

power connection.
Locate the apparent power in the selection table of the drive com ponents,

or calculate it according to formula Fig. 11-4. For several drive contr oller s,
add the individual apparent power values.

I

N at the

Mn

⋅⋅

P

DC

P

DC: DC bus power in W

M

EFF: Effective torque in Nm

n

MITTEL: Average speed in min-1

k

: Factor for motor and controller efficiency = 1.25

Fig. 11-3: Calculating the DC bus power

F

: Factor for the connected load

F

: 2.6 for

F

: 1.95 for

Fig. 11-4: Calculating the power connection output

P

DC = 500 W

P

DC = 2000 W

EFF MITTEL

=

60

SPF

= ⋅

AN DC

Single-phase connection:

I

N

2

=

π

k

⋅

S

AN

U

N

Three-phase connection:

I

N: Phase current at the power connection in A

S

AN: Power connection output in VA

U

N: Voltage between the phases of the power supply lines in V

Fig. 11-5: Calculating the phase current at the power connection

S

U

N

AN

⋅ 3

I

=

N

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Power connection 11-3

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Selecting fuse protector Q1 and line contactor K1

Phase

current

I

N

in A

Fuse protector Q1

Line contactor K1

Selection table

Line

cross

section

(1)

2

mm

Automatic

breaker

(tripping char-

acteristic C)

Cur-

rent
in A

circuit

The fuse protector m ust be rated 1.5 times higher than the actual current

I

at the power connection

N.

Fuse protection can be implemented using:

•

an automatic circuit breaker (power circuit breaker) or

•

a power circuit breaker or

•

safety fuses.

Select the line contactor according to the phase c urrent at the power con­nection and the rated line voltage.

The rated current of the line contactor m ust be 1.5 times higher than the
actual phase current at the power connection.

For a rated line voltage of 3 x 400 V, 50 Hz, , the line contactors listed in
the selection table are recommended depending on the phase current

The types specified in the selection table are fr om the Siemens company
and serve as examples. Sim ilar products from other m anufacturers can
also be used.

Recommended fuse protection Recommended line

contactor

N

(3)

Power circuit breaker Safety fuse

Siemens

type

Setting

value in

A

N

(3)

(class gl)

Cur-

rent
in A

N

(3)

(for

U

Siemens

type

N = 3 x 400 V, 50

Hz)

Nominal

operating

current

N

(3)

I

N.

up to

8.7

up to

11

up to

15

up to

21

(1) Values apply to PVC insulated multi-wire cables in protective pipes and installation ducts with an ambient te m-

perature of 45 °C (compliant to EN 60204-1/1992)
(2) The current was fixed based on operating mode AC 3 for a line voltage of AC 400 V, 50 Hz.
(3) N = maximum number of connectable drives taking the starting current into consideration. If more drives are

connected than indicated, a fuse protector or line contactor with a higher current rating must be selected.

1,0 10 5 3VU1300

- .ML00

1,5 16 7 3VU1300

- .MM00

2,5 20 9 3VU1300

- .MP00

4,0 32 15 3VU1300

- .MP00

Fig. 11-6: Selection table for fuse protector Q1 and line contactor K1

10 12 10 4 3TF40 12 7

16 19 16 6 3TF41 16 10

20 24 20 9 3TF42 22 13

25 30 32 14 3TF43 32 19

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

11-4 Power connection ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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11.3 Control circuit to the power connection

The control circuit recommended by INDRAMAT indicates the function
principle.

The choice of the control and its efficienc y depends on the range of f unc­tions and the efficiency of the entire plant or machine. Therefor e, it is the

manufacturer’s responsibility to make this choice.

Stand-by signal contact

Switching states

The stand-by message is output over a relay contact (m ake contact). If
the stand-by contact closes, the drive is then ready for input power. It is
thus used as a condition for switching in the line contactor (see Fig. 11-7).

Note: The contactor coil can caus e excess voltages when switched

off. The excess voltage can lead to premature failure of the
stand-by contact. To attenuate the excess voltage, use an
overvoltage limiter with diode combination.

The use of varistors as a s uppress or circ uit is not perm itted. Varis tors de­cay and increase their blocking-state currents T his can result in prema­ture failure if the connected components and devices.

The stand-by contact opens when:

•

there is no control voltage for the DKC,

•

if there are errors in the drive.

ext. control voltage +DC 24 V

Safety limit switch

Emergency off

Control error

messagef

drive enable
control

K1

Power off

Power on

2)

Bb

Power protection

1)

Integrating the Bb-Kontakte of additional DKCs and BZM in series connection

2)

Switching capacity of Bb-Contacts DC 24V/1A

3)

Drive enable for additional DKCs and BZM in series connection

4)

Use overvoltage limiter with diode combinations

X4/5

X4/6

1)

K1

K1

4)

Fig. 11-7: Principal control switch to the DKC

3)

X4/2

drive enable at DKC

AP0237.fh5

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Power connection 11-5

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11.4 Protection against indirect contact

As a result of the high capacitive leakage currents via the cable insulation,
it is not possible to install a GFCB device in the power input line
(compliant to DIN VDE 0160, section 6.5).

Thus, protection against indirect contact must be achieved by other
means.

The drive system com ponents have a protective grounded housing. This
makes protection against indirect contact possible by grounding.

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

11-6 Power connection ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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Notes

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

ECODRIVE DKC01.1/DKC11.1 Drive Controllers Preparing for Startup 12-1

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12 Preparing for Startup

Required equipment

The following equipment is necessary when starting operation of an
ECODRIVE drive system:

•

measuring devices

•

a personal computer (PC)

•

connecting cables (PC-DKC)

•

setpoint generator

Measuring devices

Personal computer (PC)

The following measuring devices are required so that tor que, current and
speed can be measured as analog signals at the analog outputs:

•

a multimeter for measuring voltage (suffices for series startups) and

•

an oscilloscope or recorder (only needed for recording the signal se­quences during startup operation for prototypes).

The PC is needed for programming, parameterization and diagnostics
during startup operation and service procedures.

Hardware requirements:

•

IBM compatibility

•

80386-SX microprocessor (80486 recommended)

•

at least 4 MB RAM memory (8 MB recommended)

•

harddisk with at least 2.5 MB of free storage space

•

3.5" floppy disk drive with a capacity of 1.44 MB

•

one free serial RS-232 interface in the PC (COM 1 or COM 2)

•

an EGA monitor or monitor with higher resolution

•

a mouse or compatible pointing device

Software requirements:

•

The operating system DOS 5.0 or higher

•

Windows 3.1 or higher

•

DriveTop startup program (floppy disk is included with ECODRIVE)

Connecting cables (PC-DKC)

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P

To connect a PC with a 9-pin D-subminiatur e connector, use cable type
IKS101.

To connect a PC with a 25-pin D-subminiature c onnector, use cable type
IKS102.

Pin assignment of the cable Fig. 4-19.

12-2 Preparing for Startup ECODRIVE DKC01.1/DKC11.1 Drive Controllers

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Setpoint generator

To position the drive, a setpoint value mus t be input via the proper inter­face (positioning, analog or stepper interface).

For test purposes a speed s etpoint must be input via the analog inter­face using a setpoint generator.

To do so, the EOCDRIVE must be s witched to the main operating mode
"Speed control with an analog setpoint value!" when operating via the po­sitioning or stepper interface.

The following figure illustrates a circuit proposal for a setpoint generator.

DKCcommand value encoder

directional switch

+15 V

-15 V

command value

drive enable

13k

10k

DC (-10...+10)V

V

X3

1

E1

analog
command

E2

2

IRED1

3

IRED2

4

X4

1

24V

2

RF

value
input

drive stop/start

AH/Start

3

0VM

4

AP0242.fh5

Fig. 12-1: Circuit proposal setpoint generator for connecting an analog interface

DOK-ECODRV-DKC01/11.1*-PRJ3-EN-P