Manitowoc Ice QC0700 Service Manual

Flake / Chiplet Model

Revised 8/2003

Ice Machines

Flake Models QF0400/QF0800/

QF2200/QF2300

Chiplet Models QC0700

Service

Manual

Part Number 80-1214-3

07/03

Safety Notices

Revised 8/2003

Procedural Notices

As you work on a Flake / Chiplet Series Ice Machine, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/or damage to the ice machine.

Throughout this manual, you will see the following types of safety notices:

!

Warning

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

Warning

!

Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.

Caution

!

Text in a Caution box alerts you to a situation in which you could damage the ice machine. Be sure to read the Caution statement before proceeding, and work carefully.

As you work on a Flake / Chiplet Series Ice Machine, be sure to read the procedural notices in this manual. These notices supply helpful information which may assist you as you work.

Throughout this manual, you will see the following types of procedural notices:

Important

Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.

NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing.

Read These Before Proceeding:

Caution

!

Proper installation, care and maintenance are essential for maximum ice production and troublefree operation of you Manitowoc Ice Machine. Read and understand this manual. It contains valuable care and maintenance information. If you encounter problems not covered by this manual, do not proceed, contact Manitowoc Ice, Inc. We will be happy to provide assistance.

Important

Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.

We reserve the right to make product improvements at any time.

Specifications and design are subject to change without notice.

Section 1

Revised 8/2003

General Information

Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

How to Read a Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Remote Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Model/Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Owner Warranty Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Warranty Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Section 2 Installation Instructions

Ice Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Ice Machine Head Section and Remote Condensing Unit Dimensions . . . . . 2-2

Location of Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Ice Machine Head Section Clearance Requirements . . . . . . . . . . . . . . . . . . . . 2-3

Ice Machine Heat of Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Location of Remote Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Leveling the Ice Storage Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Condenser Air Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

For United Kingdom Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Ice Machine Head Section Electrical Wiring Connections . . . . . . . . . . . . . . . 2-7

Remote Electrical Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Table of Contents

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Bin Caster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Ice Bagger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Arctic Pure Water Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Labor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

QF400 Air Cooled Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

QC700/QF800 Water Cooled Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

QC700/QF800 Air Cooled Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

QF2200/QF2300 and RFC2085/RFC2385 Remote Condensing Unit . . . . . 2-2

Condensing Unit Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Fuse/Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

QC700/QF800 Ice Machine Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

QF2200 Ice Machine Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

QF2300 Ice Machine Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

RFC2085 Remote Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

208-230/1/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

RFC2385 Remote Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

208-230/1/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Part No. 80-1214-3 1

Section 3

Revised 8/2003

Maintenance

Table of Contents (continued)

Ice Machine Head Section Water Supply and Drains . . . . . . . . . . . . . . . . . . . 2-9

Potable Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Potable Water Inlet Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Cooling Tower Applications

(Water-Cooled Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . . 2-10

Refrigeration System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

(QF2200/RFC2085 and QF2300/RFC2385 Only) . . . . . . . . . . . . . . . . . . . . 2-11

Usage with Non-Manitowoc

Condensing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Refrigeration Line Set Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

A. Line Set Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

B. Line Set Rise or Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

C. Suction Line Oil Traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Ice Machine Head Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Remote Condensing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Water Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Interior Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Air-Cooled Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Manitowoc’s Cleaning Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Preventative Maintenance Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . 3-7

Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Procedure to Clean Heavily Scaled Flake/Chiplet Ice Machines . . . . . . . . . 3-11

Removal of Parts For Cleaning/Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

Water Cooled Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

2 Part No. 80-1214-3

Table of Contents (continued)

Revised 8/2003

Section 4 Ice Machine Sequence of Operation

QF400/QC700/QF800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Prior to Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Initial Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Automatic Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Flush Sequence in the “ICE” Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

QF2200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Prior to Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Initial Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Automatic Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Flush Sequence in the “ICE” Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

QF2300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Prior to Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Initial Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Automatic Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Flush Sequence in the “ICE” Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Section 5 Troubleshooting

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Safeguard Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Reset Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

SafeGuard Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

SafeGuard Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Gear Box Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

QF400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

QC700/QF800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Evaporator Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Section 6 Electrical System

Energized Parts Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Wiring Diagram Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36

QF400/QC700/QF800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

QF2200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

QF2300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

QF400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

QC700/QF800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

QF2200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

QF2300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26

Wiring Diagram Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36

QF400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37

QC700/QF800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38

QF2200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40

RFC2085 (230V/60Hz/1Ph - 230/50/1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41

RFC2085 (208-230V/60Hz/3Ph) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42

QF2300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43

RFC2385 (230V/60Hz/1Ph - 230/50/1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44

RFC2385 (208-230V/60Hz/3Ph) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45

Part No. 80-1214-3

3

Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46

Revised 8/2003

Component Specifications and Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47

Diagnosing An Ice Machine That Will Not Run . . . . . . . . . . . . . . . . . . . . . . . . 6-59

Diagnosing A Condensing Unit That Will Not Run . . . . . . . . . . . . . . . . . . . . . 6-59

Section 7 Refrigeration System

Tubing Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Refrigeration System Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Cycle Time/24 Hour Ice Production/Refrigerant Pressure Charts . . . . . . . . . 7-11

Table of Contents (continued)

ICE/OFF/CLEAN Toggle Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47

Bin Level Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47

Motor Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49

Water Level Probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50

Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52

Temperature/Resistance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52

Control Board Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53

Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53

Water Float Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-54

Water Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-54

High Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55

Low Pressure Cut-Out Control (LPCO)

RFC2085/RFC2385 (QF2200/QF2300) Only . . . . . . . . . . . . . . . . . . . . . . . . 6-55

Fan Cycle Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56

Compressor Electrical Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57

QF400/QC700/QF800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

QF2200/RFC2085 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

QF2300/RFC2385 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Before Beginning Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Ice Production/Quality Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Installation/Visual Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Water System Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

SafeGuards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Analyzing Discharge Pressure

During Freeze or Harvest Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Analyzing Suction Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Equalization Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

Water Regulating Valve (Water-Cooled Models Only) . . . . . . . . . . . . . . . . . 7-9

Headmaster Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

Freeze Cycle Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

QF400 Self-Contained Air Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

QC700 Self-COntained Air Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

QC700 Self-Contained Water Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

QF800 Self-Contained Air Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13

QF800 Self-Contained Water Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13

QF2200/RFC2085 Remote Air Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

QF2300/RFC2385 Remote Air Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

4 Part No. 80-1214-3

Table of Contents (continued)

Revised 8/2003

Refrigerant Recovery/Evacuation and Recharging . . . . . . . . . . . . . . . . . . . . . . 7-15

Refrigerant Recovery/Evacuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15

System Contamination Clean-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

Replacing Pressure Controls Without

Removing Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21

Filter-Driers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

Suction Clean-Up Filter/DRier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

Total System Refrigerant Charges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

Refrigerant Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

Refrigerant Re-Use Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25

Part No. 80-1214-3

5

Table of Contents (continued)

Revised 8/2003

6 Part No. 80-1214-3

Section 1

D

G

Revised 8/2003

General Information

Model Numbers

This manual covers the following models:

Condensing

Unit

Undercounter

Self-Contained

Air-Cooled

Self-Contained

Air-Cooled

Self-Contained

Water Cooled

Remote

Air-Cooled

Flake Ice Chiplet Ice

QF0406A NA NA

QF0806A QC0708A NA

QF0807W QC0709W NA

QF2296N NA RFC2085 QF2396N NA RFC2385

Warning

!

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

How to Read a Model Number

9 REMOTE

AIR-COOLED

# CUBE SIZE

6 FLAKE 7 FLAKE 8 CHIPLET 9 CHIPLET

CONDENSER TYPE

AIR-COOLED WATER-COOLED AIR-COOLED WATER-COOLED

Accessories

BIN CASTER

Replaces standard legs.

ICE BAGGER

Maximize profits from bagged ice sales with this convenient accessory. This sturdy unit rests on the bin door frame, and adapts for left or right side filling.

ARCTIC PURE™ WATER FILTER SYSTEM

Engineered specifically for Manitowoc ice machines, This water filter is an efficient, dependable, and affordable method of inhibiting scale formation, filtering sediment, and removing chlorine taste and odor.

MANITOWOC CLEANER AND SANITIZER

Manitowoc Ice Machine Cleaner and Sanitizer are available in convenient 16 oz. (473 ml) and 1 gal (3.78 l) bottles. These are the only cleaner and sanitizer approved for use with Manitowoc products.

Cleaner Part Number Sanitizer Part Number

16 oz. 94-0456-3 16 oz. 94-0565-3 1 gallon 94-0580-3 1 gallon 94-0581-3

NOTE: The Manitowoc Automatic Cleaning System (AuCS) accessory cannot be used with Flake/Chiplet Ice Machines.

Remote Condensing Unit

Part No. 80-1214-3 1-1

ICE MACHINE

MODEL

ICE CUBE SIZE

F FLAKE C CHIPLET

CONDENSING

UNIT MODEL

Q F 0807 W

ICE MACHINE

SERIES

CONDENSER TYPE

A SELF-CONTAINED AIR-COOLED W SELF-CONTAINED WATER-COOLE N REMOTE AIR-COOLED

RFC 2385

CONDENSIN

UNIT SERIES

SV3106

SV3107

General Information Section 1

Revised 8/2003

Model/Serial Number Location

These numbers are required when requesting information from your local Manitowoc distributor, service representative, or Manitowoc Ice, Inc.

SV2019

(QF800/QC700/QF2200/

The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the ice machine head section and condensing unit. Both model/serial numbers must be referenced to obtain warranty or service information.

MODEL / SERIAL

NUMBERS DECAL

QF2300)

1-2

MODEL / SERIAL

NUMBERS DECAL

(QF400)

SV2047

Model/Serial Number Location

Part No. 80-1214-3

Section 1 General Information

Revised 8/2003

Owner Warranty Registration Card

GENERAL

Warranty coverage begins the day the ice machine is installed.

Important

Complete and mail the OWNER WARRANTY REGISTRATION CARD as soon as possible to validate the installation date.

If the OWNER WARRANTY REGISTRATION CARD is not returned, Manitowoc will use the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new ice machine.

Warranty Coverage

GENERAL

The following Warranty outline is provided for your convenience. For a detailed explanation, read the warranty bond shipped with each product.

Contact your local Manitowoc Distributor or Manitowoc Ice, Inc. if you need further warranty information.

Important

This product is intended exclusively for commercial application. No warranty is extended for personal, family, or household purposes.

EXCLUSIONS

The following items are not included in the ice machine’s warranty coverage:

1. Normal maintenance, adjustments and cleaning as outlined in this manual.

2. Repairs due to unauthorized modifications to the ice machine or use of non-standard parts without prior written approval from Manitowoc Ice, Inc.

3. Damage caused by improper installation of the ice machine, electrical supply, water supply or drainage, or damage caused by floods, storms, or other acts of God.

4. Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.

5. Parts or assemblies subjected to misuse, abuse, neglect or accidents.

6. Damage or problems caused by installation, cleaning and/or maintenance procedures inconsistent with the technical instructions provided in this manual.

7. This product is intended exclusively for commercial application. No warranty is extended for personal, family, or household purposes.

PARTS

1. Manitowoc warrants the ice machine against defects in materials and workmanship, under normal use and service for two (2) years from the date of original installation.

2. The compressor is covered by an additional three (3) year (five years total) warranty beginning on the date of the original installation.

LABOR

1. Labor required to repair or replace defective components is covered for two (2) years from the date of original installation.

Part No. 80-1214-3 1-3

General Information Section 1

Revised 8/2003

THIS PAGE INTENTIONALLY LEFT BLANK

1-4

Part No. 80-1214-3

Ice Machine Dimensions

Revised 8/2003

Section 2

Installation Instructions

QF400 AIR COOLED ICE MACHINE

19”

(48.2 CM)

(82.55 CM)

3.03”

(7.7 CM)

(15.24 CM)

26.5”

(67.3 CM)

26”

(66 CM)

1.36”

(3.5 CM)

(18.2 CM)

3.04”

(7.72 CM)

7.2”

Important

Failure to follow these installation guidelines may affect warranty coverage.

32.5”

6”

SV2050

QC700/QF800 AIR COOLED ICE MACHINE

22”

(55.88 CM)

5.9”

(15 CM)

2.9”

(7.3 CM)

1.6”

(4 CM)

3”

(7.6 CM)

(62.23 CM)

24.5”

26.5”

(67.3 CM)

SV2003

QC700/QF800 WATER COOLED ICE MACHINE

11.13”

(28.3 CM)

5.6”

(14.3 CM)

1.9”

(4.8 CM)

2”

(5.1 CM)

13.5”

(34.3 CM)

11.5”

(29.2 CM)

26.5”

(67.3 CM)

SV2004

Part No. 80-1214-3 2-1

Installation Instructions Section 2

Revised 8/2003

Ice Machine Head Section and Remote Condensing Unit Dimensions

QF2200/QF2300 AND RFC2085/RFC2385 REMOTE CONDENSING UNIT

30”

(76.2 CM)

2.8”

(7.12 CM)

1.8”

(4.6 CM)

9.8”

(24.89 CM)

24.5”

(62.23 CM)

2.25”

(5.72 CM)

4.5”

(11.43 CM)

23.5”

(67.3 CM)

SV1784

25.75”

14.5”

(36.8 CM)

34”

(86.4 CM)

14.5”

(36.8 CM)

9.5”

(24.1 CM)

10.75”

(27.3 CM)

24.13”

(53.7 CM)

SV1758

2-2

Part No. 80-1214-3

Section 2 Installation Instructions

Revised 8/2003

Location of Ice Machine

The location selected for the ice machine must meet the following criteria. If any of these criteria are not met, select another location.

• The location must be free of airborne and other contaminants.

• The air temperature must be at least 45°F (7°C), but must not exceed 110°F (43.4°C).

• The water temperature must be at least 45°F (7°C), but must not exceed 90°F (32.2°C).

• The location must not be near heat-generating equipment or in direct sunlight.

• The location must be capable of supporting the weight of the ice machine and a full bin of ice.

• The location must allow enough clearance for water, drain and electrical connections in the rear of the ice

machine.

• The location must not obstruct airflow through or around the ice machine. QF400 airflow is in and out of the front of the ice machine. Refer to below for clearance requirements.

Ice Machine Head Section Clearance Requirements

QF400

Top/Sides 5” (12.7 mm) NA

Back 5” (12.7 mm) NA

QC700/QF800

Top/Sides 8” (20.3 mm) 5” (12.7 mm)

Back 5” (12.7 mm) 5” (12.7 mm)

QF2200/QF2300

Top/Sides 8” (20.3 mm) 5” (12.7 mm)

Back 5” (12.7 mm) 5” (12.7 mm)

Self-Contained

Air-Cooled

Self-Contained

Air-Cooled

Self-Contained

Air-Cooled

Self-Contained

Water-Cooled

Self-Contained

Water-Cooled

Remote

Air-Cooled

Ice Machine Heat of Rejection

Series

Condensing Unit

QF400 4000 QF700 7800

QF800 7800 QF2200/RFC2085 21000 QF2300/RFC2385 21000

*B.T.U. / Hour

Ice machines, like other refrigeration equipment, reject heat through the condenser. It is helpful to know the amount of heat rejected by the ice machine when sizing the air conditioning equipment where self-contained aircooled ice machines are installed. QF2200/QF2300 ice machines add an insignificant amount of load to a conditioned space.

Heat of Rejection*

Location of Remote Condensing Unit

The location selected for the Remote Condensing Unit must meet the following criteria. If any of these criteria are not met, select another location.

• The air temperature must be at least -20°F (-28.9°C) but must not exceed 120°F (49°C).

• The location must not allow exhaust fan heat and/or grease to enter the condenser.

• The location must not obstruct airflow through or around the condensing unit. Refer to the chart below for clearance requirements.

CONDENSING UNIT CLEARANCE REQUIREMENTS

Ice Machine Condensing Unit

Top/Sides There is no minimum clearance required,

although 6” (12.7 cm) is recommended for efficient operation and servicing only.

Front/Back 4’ (1.2)

Part No. 80-1214-3 2-3

Caution

!

The ice machine head section must be protected if it will be subjected to temperatures below 32°F (0°C). Failure caused by exposure to freezing temperatures is not covered by the warranty. See “Removal from Service/Winterization”.

Installation Instructions Section 2

Revised 8/2003

Leveling the Ice Storage Bin

1. Screw the leveling legs onto the bottom of the bin.

2. Screw the foot of each leg in as far as possible.

Caution

!

The legs must be screwed in tightly to prevent them from bending.

3. Move the bin into its final position.

4. Level the bin to assure that the bin door closes and seals properly. Use a level on top of the bin. Turn each foot as necessary to level the bin.

NOTE: An optional caster assembly is available for use in place of the legs. Installation instructions are supplied with the casters.

Condenser Air Baffle

(QC700/QF800 Air-Cooled Ice Machines Only)

The air-cooled baffle prevents condenser air from recirculating. To install:

1. Remove the back panel screws next to the condenser.

2. Align the mounting holes in the air baffle with the screw holes and reinstall the screws.

SCREWS

AIR

BAFFLE

THREAD ‘FOOT’ IN AS

FAR AS POSSIBLE

Leveling Leg and Foot

THREAD LEVELING LEG INTO BASE OF

CABINET

SV1606

SV1607

Air Baffle

2-4

Part No. 80-1214-3

Section 2 Installation Instructions

Revised 8/2003

Electrical Service

GENERAL

Warning

!

All wiring must conform to local, state and national codes.

VOLT AG E

The maximum allowable voltage variation is ±10% of the rated voltage on the ice machine model/serial number plate at start-up (when the electrical load is highest).

Warning

!

The ice machine must be grounded in accordance with national and local electrical codes.

FUSE/CIRCUIT BREAKER

A separate fuse/circuit breaker must be provided for each ice machine. Circuit breakers must be H.A.C.R. rated (does not apply in Canada).

QF400 115/60/1 ice machines are factory pre-wired with a power cord and 5-15P plug confirmation.

QF400 230/50/1 ice machines are factory pre-wired with a power cord, no plug is supplied.

QF2200/QF2300 with Remote Condensing Unit the ice machine head section and remote condensing unit are wired independent of each other. A separate dedicated fuse/circuit breaker must be provided section. Circuit breakers must be H.A.C.R. rated (does not apply in Canada).

MINIMUM CIRCUIT AMPACITY

QC700/QF800/QF2200/QF2300 Only

The minimum circuit ampacity is used to help select the wire size of the electrical supply. (Minimum circuit ampacity is not the ice machine’s running amp load.) The wire size (or gauge) is also dependent upon location, materials used, length of run, etc., so it must be determined by a qualified electrician.

for each

Part No. 80-1214-3 2-5

Installation Instructions Section 2

Revised 8/2003

Electrical Requirements

Ice Machine Head Section

Fuse/

Circuit

Remote

Air-Cooled

Minimum

Circuit

Amps

Water Cooled

Maximum

Fuse/Circuit

Breaker

Minimum

Circuit

Amps

Air-Cooled

Ice

Machine

QF400

QC700

QF800

QF2200

QF2300

Interconnecting wiring (115/60/1) is required between the ice machine and condensing unit to energize the contactor coil. * Indicates preliminary data

Vol tag e

Phase

Cycle

115/1/60 15 NA 9.8 NA NA NA NA 230/1/50 15 NA 4.2 NA NA NA NA 115/1/60 30 18.9 NA NA NA 30 17.9 230/1/50 20 8.8 NA NA NA 20 8.4 230/1/60 15 8.7 NA NA NA 15 8.3 115/1/60 30 18.9 NA NA NA 30 17.9 230/1/50 20 8.8 NA NA NA 20 8.4 230/1/60 15 8.7 NA NA NA 15 8.3 115/1/60 NA NA NA 15 4.3 NA NA 230/1/50 NA NA NA NA NA NA NA 230/1/60 NA NA NA NA NA NA NA 115/1/60 NA NA NA 15 5.5* NA NA 230/1/50 NA NA NA NA NA NA NA 230/1/60 NA NA NA NA NA NA NA

Maximum

Fuse/Circuit

Breaker

Minimum

Circuit

Amps

Total

Circuit

Amps

Maximum

Breaker

Remote Condensing Unit

Condensing Unit

RFC2085

RFC2385

* Indicates preliminary data

Voltage Phase

Cycle

208-230/1/60 208-230/3/60 208-230/1/60 208-230/3/60

Maximum Fuse/Circuit

Breaker

30 15.6 20 11.2 30 18.5* 20 11.2*

Minimum Circuit Amps

For United Kingdom Only

As the colours of the wires in the mains lead of the appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows:

• The wire which is coloured green and yellow the letter E or by the earth ground symbol or coloured green or green and yellow.

• The wire coloured blue

• The wire coloured brown

must be connected to the terminal which is marked with the letter N or coloured black.

must be connected to the terminal which is marked with the letter L or coloured red.

must be connected to the terminal in the plug which is marked with

2-6

Part No. 80-1214-3

Section 2 Installation Instructions

Revised 8/2003

Ice Machine Head Section Electrical Wiring Connections

QF2200 ICE MACHINE HEAD SECTION

!

Warning

These diagrams are not intended to show proper wire routing, wire sizing, disconnects, etc., only the correct wire connections.

All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes.

Though wire nuts are shown in the drawings, the ice machine field wiring connections may use either wire nuts or screw terminals.

QC700/QF800 ICE MACHINE HEAD SECTION

115/1/60 or 208-230/1/60

115/60/1

ICE MACHINE

CONNECTIONS

N = 115V

GROUND

L

1

TO FUSE/BREAKER.

DISCONNECT ALL LINE VOLTAGE DO NOT DISCONNECT

GROUND.

L

N = 115V

GROUND

1

230/1/50

L

1

GROUND

L

1

N

GROUND

ICE MACHINE

CONNECTIONS

N=115V

OR

L2=208-230V

GROUND

L

1

SV1258

L

1

N

QF2300 ICE MACHINE HEAD SECTION

115/60/1

ICE MACHINE

CONNECTIONS

N = 115V

C

1

C

2

L

1

GROUND

CONDENSING UNIT

CONNECTIONS

C

1

C

2

L

1

N = 115V

GROUND

TO FUSE/BREAKER.

DISCONNECT ALL LINE VOLTAGE DO NOT DISCONNECT

GROUND.

Part No. 80-1214-3 2-7

ICE MACHINE

CONNECTIONS

TO SEPARATE

FUSE/BREAKER.

DISCONNECT ALL

POLES.

SV1191

Installation Instructions Section 2

Revised 8/2003

Remote Electrical Wiring Connections

!

Warning

These diagrams are not intended to show proper wire routing, wire sizing, disconnects, etc., only the correct wire connections.

All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes.

Though wire nuts are shown in the drawings, the ice machine field wiring connections may use either wire nuts or screw terminals.

RFC2085 REMOTE CONDENSING UNIT

208-230/1/60

CONDENSING UNIT

CONNECTIONS

L

1

RFC2385 REMOTE CONDENSING UNIT

208-230/1/60

CONDENSING UNIT

CONNECTIONS

C

1

C

2

L

1

L

2

GROUND

L

1

ICE MACHINE

CONNECTIONS

C

1

C

2

L

1

L

2

GROUND

TO FUSE/BREAKER.

DISCONNECT ALL LINE VOLTAGE DO NOT DISCONNECT

GROUND.

L

2

GROUND

L

2

GROUND

TO FUSE/BREAKER.

DISCONNECT ALL LINE VOLTAGE DO NOT DISCONNECT

GROUND.

2-8

Part No. 80-1214-3

Section 2 Installation Instructions

Revised 8/2003

Ice Machine Head Section Water Supply and Drains

POTABLE WATER SUPPLY

Local water conditions may require treatment of the water to inhibit scale formation, filter sediment, and remove chlorine odor and taste.

Important

If you are installing a Manitowoc water filter system, refer to the Installation Instructions supplied with the filter system for ice making water inlet connections.

POTABLE WATER INLET LINES

Follow these guidelines to install water inlet lines:

• Do not connect the ice machine to a hot water supply. Be sure all hot water restrictors installed for other equipment are working. (Check valves on sink faucets, dishwashers, etc.)

• If water pressure exceeds the maximum (80 psig

551.5 kPA) recommended pressure, obtain a water pressure regulator from your Manitowoc distributor.

• Install a water shut-off valve and union for both the ice making and condenser water lines.

DRAIN CONNECTIONS

Follow these guidelines when installing drain lines to prevent drain water from flowing back into the ice machine and storage bin:

• Drain lines must have a 1.5 inch drop per 5 feet of run (2.5 cm per meter), and must not create traps.

• The floor drain must be large enough to accommodate drainage from all drains.

• Run separate bin and water-cooled condenser drain lines. Insulate them to prevent condensation.

• Vent the bin and ice machine drain to the atmosphere. The ice machine drain requires an 18” vent. Do not vent the condenser drain on watercooled models.

• Drains must have a union or other suitable means to allow in place disconnection from the ice machine when servicing is required.

• Insulate water inlet lines and drain lines to prevent condensation.

Cooling Tower Applications (Water-Cooled Models)

A water cooling tower installation does not require modification of the ice machine. The water regulator valve for the condenser continues to control the refrigeration discharge pressure.

It is necessary to know the amount of heat rejection, and the pressure drop through the condenser and water valves (inlet and outlet) when using a cooling tower on an ice machine.

• Water entering the condenser must not exceed 90°F (32.2°C).

• Water flow through the condenser must not exceed 5 gallons (19 liters) per minute.

• Allow for a pressure drop of 7 psi (48 kPA) between the condenser water inlet and the outlet of the ice machine.

• Water exiting the condenser must not exceed 110°F (43.3°C).

Part No. 80-1214-3 2-9

Installation Instructions Section 2

5

Revised 8/2003

WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS

Caution

!

Plumbing must conform to state and local codes.

Location Water Temperature Water Pressure Ice Machine Fitting

Ice Making

Water Inlet

Condenser

Water Inlet

Condenser

Water Drain

45°F (6°C) Min.

90°F (32.2°C) Max.

33°F (0.6°C) Min.

90°F (32.2°C) Max.

--- ---

Bin Drain --- ---

20 psi (137.9 kPA) Min.

80 psi (551.5 kPA) Max.

20 psi (137.9 kPA) Min.

150 psi (1034.2 kPA) Max.

3/8" Female

Pipe Thread

1/2" Female Pipe Thread

1/2" Female

Pipe Thread

1/2" Female

Pipe Thread

Tubing Size Up to Ice

Machine Fitting

3/8" (9.5 mm) minimum

inside diameter

1/2" (12.7 mm) minimum

inside diameter

1/2" (12.7 mm) minimum

inside diameter

1/2" (12.7 mm) minimum

inside diameter

VENT TUBE

8” (20CM)

LONG

BIN DRAIN

SV1626

Typical Water Supply Drain Installation

ICE MAKING

WATER INLET

TUBING 3/8” MIN.

I.D. (.95 SM)

WATER

SHUT-OFF

VALV E

SV211

2-10

Part No. 80-1214-3

Section 2 Installation Instructions

Revised 8/2003

Refrigeration System Installation

(QF2200/RFC2085 AND QF2300/RFC2385 ONLY)

QuietQube® Ice Machine

QF2200 QF2300

Line Set Suction Line Liquid Line

RC 20/30/50

USAGE WITH NON-MANITOWOC CONDENSING UNITS

Manitowoc Condensing Units are specifically designed for usage with a Manitowoc Flake/Chiplet Ice Machine Head Sections. Manitowoc Flake/Chiplet Ice Machines will not operate with non-Manitowoc condensing units.

Installation of a Remote Condensing Unit may require the use of special equipment for placement. Trained and qualified personnel are required for proper rigging and lifting.

The 60-month compressor warranty (including the 24month labor replacement warranty) will not apply if the Manitowoc Ice Machine and remote Manitowoc Condensing Unit are not installed according to specifications. This warranty also will not apply if the refrigeration system is modified with a condenser, heat reclaim device, or other parts or assemblies not manufactured by Manitowoc Ice, Inc.

Remote Single

Condenser

RFC2085 RFC2385

3/4 inch

(19.1 mm)

!

Circuit

(12.7 mm)

Warning

Caution

1/2 inch

Line Set*

RC-20 RC-30 RC-50

Insulation

Thickness

1/2”(13mm)

Suction Line

1/4” (7mm)

Liquid Line

Factory Equipment Refrigeration Amounts

ICE MACHINE HEAD SECTION Each ice machine head section ships from the factory

with a R-404A refrigerant charge appropriate for line sets up to 50’ in length (12.5 lbs.). The serial tag on the ice machine indicates the refrigerant charge. Additional refrigerant must be added for line set lengths between 50’ and 100’ (1.5 lbs.).

Caution

!

Never add more than nameplate charge to the refrigeration system for any application.

!

Warning

Potential Personal Injury Situation

The ice machine head section contains the refrigerant charge. Installation and brazing of the line sets must be performed by a properly trained and EPA certified refrigeration technician aware of the dangers of dealing with refrigerant charged equipment.

REMOTE CONDENSING UNIT Each condensing unit ships from the factory pressurized

with 50/50 nitrogen helium mixture that must be removed during the installation process (approximately 20 psig).

REFRIGERATION LINE SETS/TRAPS KIT Refrigeration Rated Tubing and Trap Kits are shipped

capped with atmospheric pressure.

Part No. 80-1214-3 2-11

Installation Instructions Section 2

Revised 8/2003

Refrigeration Line Set Installation

GENERAL

Refrigeration line set installations consist of vertical and horizontal line set distances between the ice machine and the condensing unit. The following guidelines, drawings and calculation methods must be followed to assure proper oil return and condensing unit/ice machine operation

!

Warning

The following instructions are provided as a general overview of a typical installation. Refer to the Installation, Use and Care Manual for step by step installation instructions.

!

Warning

Disconnect electrical power to the ice machine head section and the remote condensing unit before proceeding.

!

Warning

The ice machine head section contains refrigerant charge. The ice machine head section contains three (3) refrigeration valves that must remain closed until proper installation of the line set is completed.

A. LINE SET LENGTH

100 feet (30.5 m) Length: The maximum measured

length the line set can be. The receiver is designed to hold a charge sufficient to

operate the ice machine in ambient temperatures between -20°F (-28.9°C) and 120°F (49°C), with line set lengths of up to 100 feet (30.5 m).

Important

The ice machines will not function with line sets greater than 100 feet (30.5 m). Do not attempt to go beyond this distance and add refrigerant charge to compensate!

B. LINE SET RISE OR DROP

35’ (10.7 M)

MAX.

DISTANCE

Step 1 Verify Ice Machine and Remote Condensing

Unit Locations Are Within Guidelines.

Prior to installation of the ice machine head section and remote condensing unit be sure that the distance between then is within the line set routing guidelines outlined in this manual.

Roof/Wall Penetration

If required, cut a 3-inch (76.2 mm) circular hole in the wall or roof for routing of refrigeration tubing. A qualified person must perform all roof penetrations.

Step 2 Route Refrigeration Tubing

Properly route refrigeration tubing between the ice machine head section and the remote condensing unit.

SV1751

35 feet (10.7 m) Rise: The maximum distance the remote condensing unit can be above the ice machine.

15’ (4.5 M)

MAX.

DISTANCE

SV1750

15 feet (4.5 m) Drop: The maximum distance the remote condensing unit can be below the ice machine.

2-12

Part No. 80-1214-3

Section 2 Installation Instructions

Revised 8/2003

C. SUCTION LINE OIL TRAPS

Caution

!

Do not form unwanted traps in refrigeration lines. Never coil excess refrigeration tubing.

0 to 20 feet (0 to 6.1 m) Rise: The ice machine head section has one oil trap built in which allows for a maximum condenser rise of 20 feet (6.1 m) without additional traps in the suction line.

21 to 35 feet (6.4 to 10.7 m) Rise: The suction line requires an additional Oil Trap (“S” type) to be installed. Install the trap as close as possible to midpoint between the ice machine head section and remote condensing unit. S-Trap Kits are available from Manitowoc (refer to chart).

21’ OR MORE

RISE

ADDITIONAL

TRAP KIT

REQUIRED

Service Loop

A service loop in the line set permits easy access to the ice machine for cleaning and service.

• The supplied service loop is an installation requirement.

• A service loop is not considered an oil trap.

• The service loop is not included when calculating length, rise or drop of the tubing run.

• Do not use hard rigid copper for the service loop.

Caution

!

If a line set has a rise followed by a drop, another rise cannot be made. Likewise, if a line set has a drop followed by a rise, another drop cannot be made.

Step 3 Lengthening or Reducing Line Set Lengths

Caution

!

Do not form unwanted traps in refrigeration lines. Never coil excess refrigeration tubing.

When the line set required shortening or lengthening, do so before connecting the line set to the ice machine head section or the remote condensing unit.

Manitowoc S-Trap Kit

Model

QF2200 QF2300

S-Trap Kit

Number

K00166

Continued on Next Page...

SV1751

SV1760

Tu b in g Si ze

3/4 inch

(19.1 mm)

Part No. 80-1214-3 2-13

Installation Instructions Section 2

Revised 8/2003

Step 4 Connecting the line set.

To prevent oxidation of the copper, purge line set and condensing unit with dry nitrogen while brazing.

Connect The Line Set To The Ice Machine Head Section

!

Warning

The ice machine head section contains refrigerant charge. The ice machine head section contains three (3) refrigeration valves that must remain closed until proper installation of the line sets is completed.

The line set shut off valves at the back of the ice machine must remain closed and be protected from heat during the brazing process. Wrap the valves in a wet rag or other type of heat sink prior to brazing. Cool braze joint with water immediately after brazing to prevent heat migration to the valve.

Connect The Line Set To The Remote Condensing Unit

The compressor oil rapidly absorbs moisture. Be prepared to complete line set installation and start your

evacuation process in order to minimize the time the compressor is exposed to the atmosphere. (Maximum amount of time the system can be exposed to the atmosphere is 15 minutes).

The line set can be routed for entry through the front or left side of the condensing unit.

• Remove knockout for preferred location.

• Insert supplied plastic bushings in knockout holes to prevent tubing from contacting sheet metal.

• Use the supplied 90° elbows to route tubing.

• Cut the tubing ends of the suction and liquid lines and braze the line sets to the condensing unit.

SUCTION

FILTER

VALVES MUST REMAIN

CLOSED AND BE

PROTECTED FROM

HEAT WHEN BRAZING

(WRAP WITH WET RAG)

SV1757

Warning

!

The condensing unit ships from the factory pressurized with a 50/50 mixture of nitrogen/helium. Bleed off pressure from both suction and liquid line access ports prior to cutting into refrigeration lines.

SUCTION

LINE

MINIMIZE THE TIME THE REFRIGERATION

SYSTEM IS EXPOSED TO THE ATMOSPHERE

(15 MINUTES MAXIMUM)

SV2100

2-14

Part No. 80-1214-3

Section 2 Installation Instructions

Revised 8/2003

Step 5 Pressure Test and Evacuate The Line Set

and Remote Condensing Unit

Schrader valve core removal tools that allow for removal and installation of the valve cores without removing manifold gauge set hoses are recommended to decrease the evacuation time.

Leave the line set shut off valves closed (front seated). Pressure test the line sets and remote condensing unit with 150 psig of dry nitrogen. Add nitrogen at the line set shut off valves located at the back of the ice machine. Complete the pressure test, verify no leaks are present and remove the nitrogen from the system before connecting the vacuum pump. Connect a vacuum pump to both of the line set shut off valves located at the back of the ice machine head section. Evacuate to 500 microns (or less). To completely evacuate the Remote condensing unit, continue the evacuation for 30 minutes after reaching the 500 micron point.

CONNECT

VACUUM PUMP TO

LINE SET SHUT

OFF VALVES

Step 6 Open The Valves Prior To Starting The Ice

Machine.

A. Slowly backseat (open-turn counterclockwise)

the suction line shut off valve.

B. Slowly backseat (open-turn counterclockwise)

the liquid line shut off valve.

C. Slowly backseat (open-turn counterclockwise)

the receiver service valve.

SV1757

If required, the line set and condensing unit can be evacuated from the schrader valves located in the remote condensing unit. Schrader valve core removal tools (that allow for putting the cores back in without removing vacuum pump hoses) must be used if evacuating from the condensing unit side.

Isolate the vacuum pump from the line set shut off valves and/or condensing unit access ports prior to proceeding. Open refrigeration system shut off valves.

The suction line, liquid line and receiver service valves are closed during shipment and installation.

ALTERNATE CONNECTIONS AT

CONDENSING UNIT SCHRADER VALVES

USE ALLEN WRENCH TO OPEN

(TURN COUNTERCLOCKWISE)

LIQUID AND SUCTION LINE

SHUT-OFF VALVES

OPEN SUCTION AND LIQUID LINE SHUT OFF VALVES

SV1784

Part No. 80-1214-3 2-15

SV2100

Installation Instructions Section 2

Revised 8/2003

Verify O-ring in schrader valve caps are intact and reinstall on shut off valves to prevent refrigerant leakage. Replace shut off valve access caps and torque to the following specifications.

Torque Value’s

Stem 18-20 ft. lbs.

Caps 12-15 ft. lbs.

Schrader Core 1.5-3 in. lbs.

Replace cap on receiver service valve and tighten.

TURN

COUNTERCLOCKWISE

RECEIVER SERVICE VALVE CAP

(TURN COUNTERCLOCKWISE

TO REMOVE)

SV1756

Open Receiver Service Valve

There is a liquid line solenoid valve at the outlet of the receiver; refrigerant will not flow to the condensing unit until the ice machine head section is started. Connect power to both the ice machine head section and the Remote condensing unit. Place the ICE/OFF/CLEAN toggle switch into the ICE position, this will allow refrigerant to enter the line set and condensing unit.

Important

All refrigeration valve caps must be reinstalled to prevent future refrigeration leaks.

Step 7 Leak Check The Refrigeration System

Leak check the new line set connections at the ice machine head section, condensing unit and S trap as well as all factory joints throughout the entire system. Disconnect power to the remote condensing unit. Place the ICE/OFF/CLEAN toggle switch into the ICE position. This allows the low side and high side pressures to equalize. Place the ICE/OFF/CLEAN toggle switch in the OFF position. Connect power to the remote condensing unit and allow system to pump down.

Step 8 Insulation Requirements

To prevent condensation the entire suction line including the shut-off valve must be insulated. All insulation must be airtight and sealed at both ends.

The following insulation requirements prevent condensation at 90°F (32.2°C) ambient 70% Relative Humidity. If higher humidity is expected, increase insulation thickness.

The entire line set, including the suction service valve located on the back of the ice machine requires:

Suction Line Liquid Line

3/4 inch

(19.1 mm)

1/2 inch

(12.7 mm)

Min. Insulation

Thickness

1/2”(13mm)

Suction Line

1/4” (7mm)

Liquid Line

Important

To prevent condensation the entire suction line including the shut off valve must be insulated. All insulation must be airtight and sealed at both ends. The minimum requirements are for conditions at or below 70% humidity and 90°F (32.2°C) ambient. When higher humidity will be experienced, insulation wall thickness will need to be increased.

2-16

Part No. 80-1214-3

Section 2 Installation Instructions

Revised 8/2003

Suction Shut Off Valve Insulation

The pre-formed suction shut-off valve insulation is located in the plastic bag taped to the water curtain.

A. Verify valve and schrader caps are tightened to

specifications (see Step 6).

PRE-FORMED

INSULATION

TIGHTEN VALVE CAPS TO

SPECIFICATIONS

SV3084

B. Place insulation over schrader valve cap and left

side of valve. Position the tab between the mounting bracket and rear panel.

PLACE TAB BETWEEN

VALVE BODY AND PANEL

SV3085

C. Fold insulation and hold against right hand side

of valve while securing with electrical tape. Seal the line set insulation to the shut off valve insulation with electrical tape.

FOLD INSULATION OVER

RIGHT SIDE OF VALVE AND

SECURE WITH

ELECTRICAL TAPE

Part No. 80-1214-3 2-17

SV3086

Installation Instructions Section 2

Revised 8/2003

THIS PAGE INTENTIONALLY LEFT BLANK

2-18

Part No. 80-1214-3

Component Identification

ICE MACHINE HEAD SECTION QC700/QF800

Section 3

Ice Machine Operation

CONDENSER FAN

MOTOR

QF400

ICE/OFF/CLEAN

TOGGLE SWITCH

WATER FLOAT

VALVE COIL

WATER LEVEL

PROBES

PROBE

SOLUTION FILL

ICE CHUTE

EVAPORATOR

CLEANING

HOLE

DUMP VALVE

SV2019

WATER FLOAT

VALVE COIL

WA TER INLET QUICK

DISCONNECT

FITTING

WA TER INLET QUICK

DISCONNECT

QUARTER TURN THUMBSCREWS

GEARMOTOR

CONDENSER

AIR FILTER

POTABLE

WATER

INLET

POTABLE WATER

DRAIN

SV2022

ICE

CHUTE

CONTROL

BOX

ICE/OFF/CLEAN

TOGGLE SWITCH

CONDESER

FAN/ MOTOR

POTABLE

WATER DRAIN

GEAR MOTOR /

GEAR BOX

ASSEMBLY

SV2053

DUMP VALVE

AIR COOLED CONDENSER

SV2044

Part Number 80-1214-3 3-1

Ice Machine Operation Section 3

QF2300

CLEANING

ICE/OFF/

CLEAN

TOGGLE

SWITCH

SOLUTION FILL

HOLE

ICE CHUTE RETAINING

CLAMP

EVAPORATOR

ELECTRICAL

COMPARTMENT

CONDENSER

FAN MOTOR

AIR

CONDENSER

ICE CHUTE

WATER LEVEL

PROBES

CLEANING SOLUTION FILL HOLE

WATER

RESERVOIR

GEAT MOTOR/

GEAR BOX ASSEMBLY

FLOAT VALVE

ICE CHUTE

ELBOW

DUMP VALVE

SV2102

SUCTION

FILTER

HEAD

COMPRESSOR

PRESSURE

CONTROL

VALVE

RFC2385 Remote Condensing Unit

SV2100

3-2

Part Number 80-1214-3

Section 3 Ice Machine Operation

Operational Checks

GENERAL

Manitowoc ice machines are factory-operated and adjusted before shipment. Normally , a newly installed ice machine does not require any adjustment.

To ensure proper operation, always follow the Operational Checks:

• when starting the ice machine for the first time

• after a prolonged out of service period

• after cleaning and sanitizing NOTE: Routine adjustments and maintenanc e

procedures outlined in this manual are not covered by the warranty.

WATER LEVEL CHECK

The float valve maintains the correct water level. The water level must allow the water level probes to maintain water contact throughout the freeze cycle. The water level is factory set and normally will not require adjustment. Check the water level during the freeze cycle. The water level is correct if the water level indicator light is energized (compressor is running) and no water is entering the overflow tube. (Check for overflow water exiting the ice machine drain line at the floor drain).

If adjustments are necessary:

A. Rotate float clockwise to increase water level B. Rotate float counterclockwise to decrease water

level

C. Verify the outlet for the water float valve is at a

20 to 30 degree angle to prevent contact with the float.

WATER FLOAT

VAL VE SOLENOID

COIL

VERIFY WATER

OUTLET DOES

NOT POINT

STRAIGHT

DOWN IT MAY

INTERFERE

WITH FLOAT

WATER LEVEL

PROBE

WATER FLOAT

VALVE

WATER FLOAT

ROTATE TO

ADJUST WA TER

LEVEL

SV2029

Part Number 80-1214-3 3-3

Ice Machine Operation Section 3

Interior Cleaning and Sanitizing

GENERAL

You are responsible for main taining the ice machine in accordance with the instructions in this manual. Maintenance procedures are not covered by the warranty.

Clean and sanitize the ice machine every six months for efficient operation. If the ice machine requires more frequent cleaning and sanitizing, consult a qualified service company to test the water quality and recommend appropriate water treatment. An extremely dirty ice machine must be taken apart for cleaning and sanitizing.

Manitowoc Ice Machine Cleaner and Sanitizer are the only products approved for use in Manitowoc ice machines.

Caution

!

Use only Manitowoc approved Ice Machine Cleaner (part number 000000084) and Sanitizer (part number 94-0565-3). It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling. Read and understand all labels printed on bottles before use.

Caution

!

Do not mix Cleaner and Sanitizer solutions together. It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling.

!

Warning

Wear rubber gloves and safety goggles ( and/or face shield) when handling ice machine Cleaner or Sanitizer.

Manitowoc Ice Machines have three separate cleaning procedures.

Preventative Maintenance Cleaning Procedure

Procedure starts on Page 3-6 Perform this procedure as required for your water

conditions.

• Allows cleaning the ice machine without removing all of the ice from the bin

• Removes mineral deposits from areas or surfaces that are in direct contact with water during the freeze cycle (reservoir, evaporator, auger, drain lines ).

Cleaning/Sanitizing Procedure

Procedure starts on Page 3-8 This procedure must be performed a minimum of once

every six months.

• All ice must be removed from the bin

• The ice machine and bin must be disassembled cleaned and sanitized

• The ice machine produces ice with the cleaner and sanitizer solutions

• All ice produced during the cleaning and sanitizing procedure must be discarded

Heavily Scaled Cleaning Procedure

Procedure starts on Page 3-10 Perform this procedure if you have some or all of these

symptoms.

• Grinding, popping or squealing noises from the evaporator

• Grinding noise from gearbox

• Ice machine trips speed sensor

NOTE: A Cleaning/Sanitizing Procedure must be performed after this procedure.

3-4

EXTERIOR CLEANING

Remove dust and dirt off exterior surfaces with mild household dish-washing detergent and warm water. Wipe dry with a clean, soft cloth.

Part Number 80-1214-3

Section 3 Ice Machine Operation

CLEANING THE CONDENSER

!

Warning

Disconnect electric power to the ice machine and the remote condenser at the electric service switch before cleaning the condenser.

Air-Cooled Condenser

(SELF-CONTAINED AND REMOTE MODELS) A dirty condenser restricts airflow, resulting in

excessively high operating temperatures. This reduces ice production and shortens component life. Clean the condenser at least every six months. Follow the steps below.

Caution

!

The condenser fins are sharp. Use care when cleaning them.

1. The washable aluminum filter on self-contained ice machines is designed to catch dust, dirt, lint and grease. This helps keep the condenser clean. Clean the filter with a mild soap and water solution.

3. Shine a flashlight through the condenser to check for dirt between the fins. If dirt remains:

A. Blow compressed air through the condenser fins

from the inside. Be careful not to bend the fan blades.

B. Use a commercial condenser coil cleaner.

Follow the directions and cautions supplied with the cleaner.

4. Straighten any bent condenser fins with a fin comb.

CONDENSER

FIN COMB

“COMB” DOWN ONLY

AIR FILTER

SV1608

Self-Contained Air-Cooled Filter

2. Clean the outside of the condenser (bottom of a remote condenser) with a soft brush or a vacuum with a brush attachment. Clean from top to bottom, not side to side. Be careful not to bend the condenser fins.

SV1515

Straighten Bent Condenser Fins

5. Carefully wipe off the fan blades and motor with a soft cloth. Do not bend the fan blades. If the fan blades are excessively dirty, wash with warm, soapy water and rinse thoroughly.

Caution

!

If you are cleaning the condenser fan blades with water, cover the fan motor to prevent water damage.

Part Number 80-1214-3 3-5

Ice Machine Operation Section 3

MANITOWOC’S CLEANING TECHNOLOGY

Manitowoc Flake/Chiplet Ice Machines include technology that allows the initiation and completion of a cleaning or sanitizing cycle at the flip of a switch. This cycle will permit cleaning of all surfaces that come in contact with the water distribution system. Periodic maintenance must be performed that includes sanitizing the bin and adjacent surface areas, which are not contacted by the wate r distribution system.

Depending on local water conditions Manitowoc recommends initiating preventative maintenance cleaning procedures between the 6 month cleanings.

This preventive maintenance removes mineral build-up from the evaporator, which results in peak efficiency and lower operating costs.

This technology will also allow initiation and completion of a clean or sanitize cycle, after which the ice machine automatically starts ice making again.

Refer to the cleaning/sanitizing procedure for complete details.

PREVENTATIVE MAINTENANCE CLEANING PROCEDURE QC700/QF800/QF2300

Use Ice machine cleaner part number 000000084 only.This cleaner is used to remove lime scale or other mineral deposits. It is not used to remove algae or slime. Refer to “Cleaning/Sanitizing Procedure” for removal of algae and slime. To initiate a cleaning cycle using Manitowoc’s Cleaning Technology use the following procedure.

Step 1 Remove front and top covers and set the toggle switch to the OFF position.

Step 2 T o st art a cleaning cycle, move the toggle switch to the CLEAN position. Water will flow through the water dump valve and down the drain. The flush, gear motor, speed, dump valve and water solenoid lights will energize to indicate the ice machine is in the clean mode.

Step 3 Remove the 1 1/2” yellow plug from the top cover of the water reservoir. Wait about one minute or until the dump valve light de-energizes, then add the proper amount of Manitowoc Ice Machine Cleaner and re-install plug.

Step 4 .The ice machine will automatically time out four flush and rinse cycles, and then stop. The flush light remains energized until the toggle switch is moved to the OFF position. This entire cycle lasts approximately 11 minutes.

Model

QC700/QF800/QF2300 3 ounces (90 ml)

NOTE: Periodic cleaning must be performed on adjacent surface areas not contacted by the water distribution system.

Manitowoc recommends disassembling, cleaning and sanitizing the ice machine and bin/dispenser ev er y six months.

NOTE: The ice machine may be set to start and finish a cleaning procedure, and then automatically start ice making again. Wait about one minute into the cleaning cycle (until the dump valve light de-energizes), then move the switch from CLEAN to ICE position.

When the cleaning cycle is complete, the flush light will de-energize and ice making will start automatically

Amount of Cleaner

Part Number 000000084

3-6

Part Number 80-1214-3

Section 3 Ice Machine Operation

PREVENTATIVE MAINTENANCE CLEANING PROCEDURE QF400

Use Ice machine cleaner part number 000000084 only. This cleaner is used to remove lime scale or other mineral deposits. It is not used to remove algae or slime. Refer to “Cleaning/Sanitizing Procedure” for removal of algae and slime. To initiate a cleaning cycle using Manitowoc’s Cleaning Technology use the following procedure.

Step 1 Set the toggle switch to the OFF position. Open the bin door and remove the 2 thumbscrews and white plastic panel.

Step 2 T o st art a cleaning cycle, move the toggle switch to the CLEAN position. Water will flow through the water dump valve and down the drain. The flush, gear motor, speed, dump valve and water solenoid lights will energize to indicate the ice machine is in the clean mode.

Step 3 Wait about one minute or until the dump valve light de-energizes. Lift the front cover on the water reservoir and add the proper amount of Manitowoc Ice Machine Cleaner.

Step 4 The ice machine will automatically time out four flush and rinse cycles, and then stop. The flush light remains energized until the toggle switch is moved to the OFF position. This entire cycle lasts approximately 11 minutes.

NOTE: Periodic cleaning must be performed on adjacent surface areas not contacted by the water distrib utio n system.

Manitowoc recommends disassembling, cleaning and sanitizing the ice machine and bin/dispenser every six months.

NOTE: The ice machine may be set to start and finish a cleaning procedure, and then automatically start ice making again. Wait about one minute into the cleaning cycle (until the dump valve light de-energizes), then move the switch from CLEAN to ICE position.

When the cleaning cycle is complete, the flush light will de-energize and ice making will start automatically

Model

QF400 3 ounces (90 ml)

Amount of Cleaner

Part Number 000000084

Part Number 80-1214-3 3-7

Ice Machine Operation Section 3

CLEANING/SANITIZING PROCEDURE QC700/QF800/QF2300

Use Ice machine cleaner part number 000000084. Use Ice machine sanitizer part number 94-0565-3. Step 1 Remove front and top covers and set the toggle

switch to the OFF position.

Step 2 Remove all ice from the bin. Step 3 Disconnect water supply line at float valve quick

disconnect by depressing stainless steel lever.

Step 4 Remove the top cover from water reservoir. Step 5 Remove the water level probes from the top

cover and with the wires attached, place the water level probes (stand upright) inside the water reservoir.

Step 6 Follow the chart and premix cleaner and water.

Amount of Water

1 gallon (3.8 Liters) 3 ounces (90 ml)

Amount of Cleaner

Part Number 000000084

Step 7 To start cleaning, move the toggle switch to the

ICE position. Step 8 Wait about 45 seconds until the dump valve light

de-energizes. Fill the evaporator and reservoir with cleaning solution. The ice machine will make ice with the cleaning solution and deposit the ice in the bin. Add the remaining cleaner/water solution when the water level in the reservoir drops.

NOTE: Do not allow the water level to drop below the water level probes. The ice machine will discontinue the cycle when the water level probes open (lose water contact) for more than 30 seconds.

Step 9 After all of the cleaner/water solution has been added reconnect the water supply line to the float valve. Continue the freeze cycle for 10 minutes to remove the cleaning solution from the water circuit.

Step 17 Remove the water level probes from the top cover and with the wires attached, place the water level probes (stand upright) inside the water reservoir.

Step 18 Refer to chart and premix water and sanitizer.

Amount of Water Amount of Sanitizer

6 Gallons (23L) Cool Water 4 ou nces (120 ml)

Step 19 To start sanitizing, move the toggle switch to the ICE position.

Step 20 Wait about 45 seconds until the dump valve light de-energizes. Fill the evaporator and reservoir with sanitizer/water solution. The ice machine will make ice with the sanitizer/water solution and deposit the ice in the bin. Add the remaining sanitizer/water solution when the water level in the reservoir drops.

NOTE: Do not allow the water level to drop below the water level probes. The ice machine will discontinue the cycle when the water level probes open (lose water contact) for more than 30 seconds.

Step 21 After all of the sanitizer/water solution has been added to the reservoir, reconnect the water supply line at the float valve quick disconnect. Continue the sanitize cycle for 10 minutes to remove the sanitizing solution from the water circuit.

Step 22 Place the toggle switch in the Off position, then disassemble the ice machine and hand sanitize all parts (refer to disassembly for cleaning/sanitizing for procedure).

Step 23 Remove and discard all ice produced in the sanitizing process, then reassemble the ice machine and reconnect the water supply.

Step 10 Place the toggle switch in the Off position. Step 11 Disassemble the ice machine and hand clean

all parts (refer to disassembly for cleaning/sanitizing). Step 12 Hand sanitize all parts (refer to disassembly for

cleaning/sanitizing for procedure). Step 13 Remove and discard all ice produced during

the cleaning process.

Step 14 Reassemble ice machine. Step 15 Disconnect water supply line at float valve

quick disconnect by depressing stainless steel lever.

Step 16 Remove the top cover from water reservoir.

3-8

Part Number 80-1214-3

Section 3 Ice Machine Operation

CLEANING/SANITIZING PROCEDURE QF400

Use Ice machine cleaner part number 000000084. Use Ice machine sanitizer part number 94-0565-3. Step 1 Set the toggle switch to the OFF position and

remove all ice from the bin. Step 2 Remove the 2 thumbscrews and white plastic

panel.

Step 17 Remove the water level probes from the top cover and with the wires attached, place the water level probes (stand upright) inside the water reservoir.

Step 18 Refer to chart and premix water and sanitizer.

Amount of Water Amount of Sanitizer

6 Gallons (23L) Cool Water 4 ou nces (120 ml)

Step 3 Disconnect water supply line at float valve quick disconnect by depressing stainless steel lever.