Manitowoc Ice Q170 Installation Manual

Q130/Q170/Q210/Q270
UnderCounter Model
Ice Machine
Installation, Use & Care Manual
This manual is updated as new information and models are released.
Visit our website for the latest manual. www.manitowocice.com
This manual contains English and French text
America’s #1 Selling Ice Machine
Part Number 040001358 05/10
Section 1 General Information
Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Section 2 Installation Instructions
Location of Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ice Machine Heat of Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Leveling the Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Water Service/Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . . . . . . 8
Before Starting the Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table of Contents
Bin Caster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Arctic Pure Water Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fuse/Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Total Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Ground Fault Circuit Interrupter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Q130/Q170/Q210/Q270 Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Water Inlet Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cooling Tower Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Section 3 Operation
Ice Making Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Initial Start-up Or Start-up After Automatic Shut-off . . . . . . . . . . . . . . . . . . . . . . 10
Freeze Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Harvest Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Automatic Shut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Energized Parts Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Siphon System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Water Float Valve Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Water Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Ice Bridge Thickness Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 Part Number 040001358 05/10
Section 4 Maintenance
Section 5 Customer Support
Table of Contents (continued)
Interior Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cleaning and Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Ice Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Safety Limit Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Commercial Ice Machine Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Residential Ice Machine Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Part Number 040001358 05/10 3
Section 1
!
Warning
General Information
Model Numbers
This manual covers the following models:
Self-Contained
Air-Cooled
QR0130A QR0131W QD0132A QD0133W QY0134A QY0135W QD0172A -­QY0174A -­QR0210A QR0211W QD0212A QD0213W QY0214A QY0215W QR0270A QR0271W QD0272A QD0273W QY0274A QY0275W
PERSONAL INJURY POTENTIAL
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety.
Self-Contained
Water-Cooled
Accessories
Contact your Manitowoc distributor for these optional accessories:
BIN CASTER
Replaces standard legs.
ARCTIC PURE WATER FILTER SYSTEM
Engineered specifically for Manitowoc ice machines, Arctic Pure water filters are an efficient, dependable, and affordable method of inhibiting scale formation, filtering sediment, and removing chlorine taste and odor.
MANITOWOC CLEANER AND SANITIZER
Manitowoc Ice Machine Cleaner and Sanitizer are available in convenient 16 oz. (473 ml) and 1 gal (3.78 l) bottles. These are the only cleaner and sanitizer approved for use with Manitowoc products.
Cleaner Part Number Sanitizer Part Number
16oz 94-0456-3 16oz 94-0565-3 1 Gallon 94-0580-3 1 Gallon 94-0581-3
NOTE: The Manitowoc Automatic Cleaning System (AUCS®) accessory cannot be used with models Q130, Q170, Q210 or Q270 ice machines.
Q130, Q170, Q210 and Q270 model ice machines do not have a water curtain covering the evaporator. The ice damper performs the functions of the water curtain see Section 4 for details.
4 Part Number 040001358 05/10
Section 2
!
Caution
!
Caution
Installation Instructions
Location of Ice Machine
The location selected for the ice machine must meet the following criteria. If any of these criteria are not met, select another location.
The location must be indoors.
The location must be free of airborne and other contaminants.
The air temperature must be at least 40F (4C), but must not exceed 110F (43C).
The location must not be near heat-generating equipment or in direct sunlight.
The location must be capable of supporting the weight of the ice machine and a full bin of ice.
The location must allow enough clearance for water, drain and electrical connections in the rear of the ice
machine.
The location must not obstruct airflow through or around the ice machine (condenser airflow is in and out the front). Refer to the chart below for clearance requirements.
Ice Machine Heat of Rejection
Series
Ice Machine
Q130 2400 2900 Q170 Q210 2400 3400 Q270 3800 6000
* B.T.U./Hour ** Because the heat of rejection varies during the ice making cycle, the
figure shown is an average.
Ice machines, like other refrigeration equipment, reject heat through the condenser. It is helpful to know the amount of heat rejected by the ice machine when sizing air conditioning equipment where self -c on tained air ­cooled ice machines are installed.
Air Conditioning** Peak
Heat of Rejection*
Leveling the Ice Machine
1. Screw the leveling legs onto the bottom of the ice machine.
2. Screw the foot of each leg in as far as possible.
Self-Contained
Air-Cooled
Top/Sides 5" (127 mm)* 5" (127 mm)*
Back 5" (127 mm)* 5" (127 mm)*
NOTE: The ice machine may be built into a cabin et . There is no minimum clearance requirement for the top
or left and right sides of the ice machine. The listed values are recommended for efficient operation and servicing only.
The ice machine must be protected if it will be subjected to temperatures below 32F (0C). Failure caused by exposure to freezing temperatures is not covered by the warranty. See “Removal from Service/Winterization” Section 4.
Self-Contained
Water-Cooled
The legs must be screwed in tightly to prevent them from bending.
3. Move the ice machine into its final position.
4. Level the ice machine to assure that the siphon system functions correctly. Use a level on top of the ice machine. Turn each foot as necessary to level the ice machine from front to back and side to side.
NOTE: An optional 2 ½" caster assembly is available for use in place of the legs on the Q130, Q170, Q210 and Q270. Installation instructions are supplied with the casters.
Part Number 040001358 05/10 5
Installation Instructions Section 2
!
Warning
!
Warning
!
Warning
Electrical Service
GENERAL
All wiring must conform to local, state and national codes.
VOLTAGE
The maximum allowable voltage variation is 10% of the rated voltage on the ice machine model/serial number plate at start-up (when the electrical load is highest).
The 115/1/60 ice machines are factory pre-wired with a 8’ power cord, and NEMA 5-15P-plug configuration.
The 208-230/1/60 and 230/50/1 ice machines are factory pre-wired with a 8’ power cord only, no plug is supplied.
FUSE/CIRCUIT BREAKER
A separate fuse/circuit breaker must be provided for each ice machine. Circuit breakers must be H.A.C.R. rated (does not apply in Canada).
The ice machine must be grounded in accordance with national and local electrical codes.
TOTAL CIRCUIT AMPACITY
The total circuit ampacity is used to help select the wire size of the electrical supply.
The wire size (or gauge) is also dependent upon location, materials used, length of run, etc., so it must be determined by a qualified electrician.
GROUND FAULT CIRCUIT INTERRUPTER
Ground Fault Circuit Interrupter (GFCI/GFI) protection is a system that shuts down the electric circuit (opens it) when it senses an unexpected loss of power, presumably to ground. Manitowoc Ice, Inc. does not recommend the use of a GFCI/GFI circuit protection with our equipment. If code requires the us e of a GF CI /G FI then you must follow the local code. The circuit must be dedicated, sized properly and there must be a panel GFCI/GFI breaker. We do not recommend GFCI/GFI outlets as they are known for more intermittent n uisance trips than panel breakers.
PERSONAL INJURY POTENTIAL
If the supply cord is damaged, do not operate the equipment until the cord is replaced by a service agent or similarly qualified person.
Q130/Q170/Q210/Q270 ICE MACHINE
Ice Machine Voltage
Phase
Cycle
Q130 1 15/1/60 15 7.0 15 6.3
208-230/1/60 15 3.1 15 2.6
230/1/50 15 3.0 15 2.5
Q170 1 15/1/60 15 7.0 -- -- Q210 1 15/1/60 15 6.5 15 6.1
208-230/1/60 15 3.6 15 3.1
230/1/50 15 3.6 15 3.1
Q270
Danfoss
Compressor
Q270
Tecumseh
Compressor
1 15/1/60 15 10.7 15 9.9
208-230/1/60 15 5.2 15 4.7
230/1/50 15 5.2 15 4.7 1 15/1/60 15 8.5 15 7.7
208-230/1/60 15 4.5 15 4.0
230/1/50 15 4.5 15 4.0
Air-Cooled Water Cooled
Maximum Fuse/
Circuit Breaker
Total Amps Maximum Fuse/
Circuit Breaker
Total Amps
6
Part Number 040001358 05/10
Section 2 Installation Instructions
!
Warning
Important
Important
Water Service/Drains
WATER SUPPLY
Local water conditions may require treatment of the water to inhibit scale formation, filter sediment, remove chlorine, and improve taste and clarity.
PERSONAL INJURY POTENTIAL
For ice making, connect to a potable water supply only .
If you are installing a Manitowoc water filter system, refer to the Installation Instructions supplied with the filter system for ice making water inlet connections.
WATER INLET LINES
Follow these guidelines to install water inlet lines:
Do not connect the ice machine to a hot water supply. Be sure all hot water restrictors installed for other equipment are working. (Check valves on sink faucets, dishwashers, etc.)
If water pressure exceeds the maximum (80 psig-551.5 kPA) recommended pressure, obtain a water pressure regulator from your Manitowoc distributor.
Install a water shut-off valve and union for both the ice making and condenser water lines.
Insulate water inlet lines to prevent condensation.
DRAIN CONNECTIONS
Follow these guidelines when installing drain lines to prevent drain water from flowing back into the ice machine and storage bin:
Drain lines must have a 1.5 inch drop per 5 feet of run (2.5 cm per meter), and must not create traps.
The floor drain must be large enough to accommodate drainage from all drains.
Run separate bin and water-cooled condenser dra in lines. Insulate them to prevent condensation.
Vent the bin drai n to the atmosphere. Do not vent the condenser drain on water-cooled models.
COOLING TOWER APPLICATIONS
(Water-Cooled Models) A water cooling tower installation does not require
modification of the ice machine. The water regulator valve for the condenser continues to control the refrigeration discharge pressure.
It is necessary to know the amount of heat rejection and the pressure drop through the condenser and water valves (inlet and outlet) when using a cooling tower on an ice machine.
Water entering the condenser must not exceed 90F (32C).
Water flow through the con denser must not exceed 5 gallons (19 liters) per minute.
Allow for a pressure drop of 7 psi (48 kPA) between the condenser water inlet and the outlet of the ice machine.
Water exiting the condenser must not exceed 110F (43C).
The Commonwealth of Massachusetts requires that all water-cooled models must be connected only to a closed loop, cooling tower system.
Part Number 040001358 05/10 7
Installation Instructions Section 2
!
Caution
VENT TUBING 8"
(20CM) LONG
BIN DRAIN
CONDENSER
WATER INLET
TUBING
WATER
SHUTOFF
VALVE
ICE MAKING WA TER
INLET TUBING 3/8"
MIN. ID (9.5 MM)
CONDENSER
WATER DRAIN
TUBING 1/2" MIN. ID
(12.7 MM)
Water Supply and Drain Line Sizing/Connections
Plumbing must conform to state and local codes.
Location Water
Ice Making
Water Inlet
40F (4C) Min.
90F (32C) Max.
Condenser W ater
Inlet
40F (4C) Min.
90F (32C) Max.
Condenser W ater
Drain
Bin Drain
Temperature
Water
Pressure
20 psi (137.9 kPA) Min.
Ice Machine
3/8" Female Pipe
80 psi (551.5 kPA) Max.
3/8" Female Pipe
20 psi (137.9 kPA) Min.
150 psi (1034.2 kPA) Max.
Q270 Only
1/2" Female Pipe
--- --- 1/2" Female Pipe
--- --- 1/2" Female Pipe
Fitting
Thread
Thread
Thread
Thread
Thread
Tubing Size Up to Ice
Machine Fitting
3/8" (9.5 mm) minimum
inside diameter
3/8" (9.5 mm) minimum
inside diameter
Q270 Only
1/2" (12.7 mm)
minimum inside diameter
1/2" (12.7 mm) minimum
inside diameter
1/2"” (12.7 mm) minimum
inside diameter
Typical Water Supply Drain Installation
8
Part Number 040001358 05/10
Section 2 Installation Instructions
!
Warning
Before Starting the Ice Machine
All Manitowoc ice machines are factory-operated and adjusted before shipment. Normally, new installations do not require any adjustment.
To ensure proper operation, follow the Operational Checks in Section 3 of this manual. Starting the ice machine and completing the Operational Checks are the responsibilities of the owner/operator.
Adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
Installation Checklist
Is there a separate drain for the bin?
Is the ice machine level?
Are the ice machine and bin drains vented?
Has all of the internal packing been removed?
Have all of the electrical and water connection s been made?
Has the supply voltage been tested and checked against the rating on the nameplate?
Is there proper clearance around the ice machine for air circulation?
Is the ice machine grounded and polarity correct?
Has the ice machine been installed where ambient temperatures will remain in the range of 40° – 110°F (4° – 43°C)?
Has the ice machine been installed where the incoming water temperature will remain in the range of 40° – 90°F (4° – 32°C)?
Is there a separate drain for the water-cooled condenser?
Are all electrical leads free from contact with refrigeration lines and moving equipment?
Has the owner/operator been instructed regarding maintenance and the us e of Manitowoc Cleaner and Sanitizer?
Has the owner/operator completed the warranty registration card?
Has the ice machine and bin been sanitized?
Is the toggle switch set to ice? (The toggle switch is located directly behind the front panel).
Is the ice thickness control set correctly? (Refer to Operational Checks to check/set the correct ice bridge thickness).
Is the float valve in the OPEN position?
Part Number 040001358 05/10 9
Section 3
Operation
Ice Making Sequence of Operation
INITIAL START-UP OR START-UP AFTER AUTOMATIC SHUT-OFF
1. Pressure Equalization
Before the compressor starts the hot gas valve is energized for 15 seconds to equalize pressures during the initial refrigeration system start-up.
2. Refrigeration System Start-Up
The compressor starts after the 15-second pressure equalization, and remains on throughout the entire Freeze and Harvest Sequences. The hot gas valve remains on for 5 seconds during initial compressor start­up and then shuts off.
At the same time the compressor starts, the condenser fan motor (air-cooled models) is supplied with power throughout the entire Freeze and Harvest Sequences. The fan motor is wired through a fan cycle pressure control, therefore it may cycle on and off. (The compressor and condenser fan motor are wired through the relay . As a result, any time the relay coil is energized, the compressor and fan motor are supplied with power.)
FREEZE SEQUENCE
3. Prechill
The compressor is on for 30 seconds prior to water flow to Prechill the evaporator.
4. Freeze
The water pump starts after the 30-second Prechill. An even flow of water is directed across the evaporator and into each cube cell, where it freezes.
When sufficient ice has formed, the water flow (not the ice) contacts the ice thickness probe. After approximately 7 seconds of continual water contact, the Harvest Sequence is initiated. The ice machine cannot initiate a Harvest Sequence until a 6-minute freeze time has been surpassed.
HARVEST SEQUENCE
5. Harvest
The water pump de-energizes stopping flow over the evaporator. The rising level of water in the sump trough diverts water out of the overflow tube, purging excess minerals from the sump trough. The hot gas valv e also opens to divert hot refrigerant gas into the evaporator.
The refrigerant gas warms the evaporator causing the cubes to slide, as a sheet, off the evaporator an d into the storage bin. The sliding sheet of cubes contacts the ice damper, opening the bin switch.
The momentary opening and re-closing of the bin switch terminates the Harvest Sequence and returns the ice machine to the Freeze Sequence (steps 3 - 4).
AUTOMATIC SHUT-OFF
6. Automatic Shut-Off
When the storage bin is full at the end of a Harvest Sequence, the sheet of cubes fails to clear the ice damper and will hold it down. After the ice damper is held open for 7 seconds, the ice machine shuts off. The ice machine remains off for 3 minutes before it can automatically restart.
The ice machine remains off until enough ice has been removed from the storage bin to allow the ice to fall clear of the damper. As the ice damper swings back to the operating position, the bin switch re-closes and the ice machine restarts (steps 1 - 2), provided the 3-minute delay period is complete.
10 Part Number 040001358 05/10
Section 3 Operation
Energized Parts Chart
CONTROL BOARD RELAYS RELAY
INITIAL START-UP/
START UP AFTER AUTO SHUT-OFF:
1. Pressure
Equalization
2. Refrigeration System Start-up
FREEZE
SEQUENCE:
3. Pre-Chill
4. Freeze
HARVEST
SEQUENCE:
5. Harvest
1 2 3 3A 3B
WATER
PUMP
OFF ON OFF OFF OFF
OFF ON ON ON ON
OFF OFF ON ON ON
ON OFF ON ON ON
OFF ON ON ON ON
HOT GAS
VALVE
RELAY
COIL
COMPRESSOR CONDENSER
FAN MOTOR
LENGTH
of “ON”
TIME
15
Seconds
5
Seconds
30
Seconds
Until 7 sec.
water contact
with ice
thickness
probe
Bin switch
activation
AUTOMATIC SHUT-
OFF:
6. Auto Shut-Off
* Condenser Fan Motor: The fan motor is wired through a fan cycle pressure control, therefore, it may cycle on and off.
OFF OFF OFF OFF OFF
Until
bin switch
re-closes
Part Number 040001358 05/10 11
Operation Section 3
WATER
LEVEL
SIPHON
CAP
STANDPIPE
DRAIN
PRESS TO
OPEN
PRESS TO
CLOSE
Operational Checks
GENERAL
Your Manitowoc ice machine was factory-operated and adjusted before shipment. Normally , a newly inst alled ice machine does not require any adjustment.
To ensure proper operation, always follow these Operational Checks when starting the ice machine:
for the first time
after a prolonged out of service period
after cleaning and sanitizing Routine adjustments and maintenance procedures
outlined in this manual are not covered by the warranty.
SIPHON SYSTEM
To reduce mineral build-up and cleaning frequency, the water in the sump trough must be purged during each harvest cycle.
When the water pump de-energizes the level in the water trough rises above the standpipe st artin g a siphon action. The siphon action stops when the water level in the sump trough drops. When the siphon action stops, the float valve refills the water trough to the correct level.
Siphon System Check
Follow steps 1 through 6 under water level check.
WATER FLOAT VALVE CHECK
Before water will flow into the water trough the float valve shut-off must be in the OPEN position.
Water Level
12
Part Number 040001358 05/10
Section 3 Operation
SIPHON CAP
SET THE WA TER LEVEL
TO THE LINE IN THE
WATER TROUGH
ADJUSTING SCREW
1/8" ICE BRIDGE THICKNESS
WATER LEVEL CHECK
Check the water level while the ice machine is in the ice mode and the water pump is running. The correct water level is 1/4" (6.3mm) to 3/8" (9.5mm) below the top of the standpipe a line in the water trough indicates the correct level.
Water Level
The float valve is factory-set for the proper water level. If adjustments are necessary:
1. Verify the ice machine is level (see page 2-4).
2. Remove the siphon cap from the standpipe.
ICE BRIDGE THICKNESS CHECK
The ice thickness probe is factory-set to maintain th e ice bridge thickness at 1/8" (3.2 mm).
1. Inspect the bridge connecting the cubes. It should be about 1/8" (3.2 mm) thick.
2. If adjustment is necessary, turn the ice thickness probe adjustment screw clockwise to increase bridge thickness, or counterclockwise to decrease bridge thickness.
NOTE: Turning the adjustment 1/3 of a turn will change the ice thickness about 1/16" (1.5 mm).
3. Place the main ON/OFF/WASH toggle switch to the ON position, and wait until the float valve stops adding water.
4. Adjust the water level to (1/4" to 3/8" (6.3 to 9.5 mm) below the standpipe) the line in the water tr ough:
5. Loosen the two screws on the float valve bracket.
6. Raise or lower the float valve assembly as necessary, then tighten the screws.
7. Move the main ON/OFF/ WASH toggle switch to the OFF position. The water level in the trough will rise above the standpipe and run down the drain.
8. Replace the siphon cap on the standpipe, and verify water level and siphon action by repeating steps 3 through 5.
Ice Thickness Check
Make sure the ice thickness probe wire and the brac ket do not restrict movement of the probe.
Part Number 040001358 05/10 13
Section 4
!
Caution
!
Caution
!
Warning
!
Caution
!
Warning
DO NOT SOAK
WATER PUMP MOTOR IN
CLEANER OR SANITIZER
SOLUTIONS
When Used - REMOVE
THUMBSCREWS AND WATER PUMP COVER
Maintenance
Interior Cleaning and Sanitizing
GENERAL
Clean and sanitize the ice machine every six months for efficient operation. If the ice machine requires more frequent cleaning and sanitizing, consult a qualified service company to test the water quality and recommend appropriate water treatment.
The ice machine must be taken apart for cleaning and sanitizing.
Use only Manitowoc approved Ice Machine Cleaner (part number 94-0546-3) and Sanitizer (part number 94-0565-3). It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling. Read and understand all labels printed on bottles before use.
CLEANING AND SANITIZING PROCEDURE
Do not mix Ice Machine Cleaner and Sanitizer solutions together. It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling.
Wear rubber gloves and safety goggles ( an d/or face shield) when handling Ice Machine Cleaner or Sanitizer.
Ice machine cleaner is used to remove lime scale and mineral deposits. Ice machine sanitizer disinfects and removes algae and slime.
Step 3 T o st art a cleaning cycle, move the toggle switch to the WASH position.
Step 4 Add the proper amount of Manitowoc Ice Machine Cleaner to the water trough.
Model Amount of Cleaner
Q130 1 ounce (30 ml) Q170 2 ounces (60 ml) Q210 2 ounces (60 ml) Q270 2 ounces (60 ml)
Step 5 Wait until the clean cycle is complete (approximately 22 minutes) then place the toggle switch in the OFF position, disconnect power and water supplies to the ice machine.
Disconnect electric power to the ice machine at the electric switch box before proceeding.
Step 6 Remove parts for cleaning.
A. Remove T wo Thumbscrews a nd W ater Pump
Cover (When Used).
B. Remove the Vinyl Hose Connecting the
Water Pump and Water Distribution Tube
C. Remove Water Pump
• Disconnect the water pump power cord
• Loosen the screws securing the pump­mounting bracket to the bulkhead
• Lift the pump and bracket assembly off the mounting screws..
Step 1 Set the toggle switch to the OFF position after ice falls from the evaporator at the end of a Harvest cycle. Or, set the switch to the OFF position and allow the ice to melt off the evaporator.
Never use anything to force ice from the evaporator. Damage may result.
Step 2 Remove all ice from the bin.
Water Pump Removal
14 Part Number 040001358 05/10
Section 4 Maintenance
ICE THICKNESS
PROBE
COMPRESS SIDES OF ICE
THICKNESS PROBE
!
Caution
1. LIFT UP
2. SLIDE BACK
3. SLIDE TO RIGHT
DISTRIBUTION TUBE
THUMBSCREW
THUMBSCREW
LOCATING PIN
3
2
1
INNER TUBE
TAB
KEYWAY
INNER TUBE
D. Remove the Ice Thickness Probe
• Compress the side of the ice thickness probe near the top hinge pin and remove it from the bracket.
Ice Thickness Probe Removal
NOTE: At this point, the ice thickness probe can easily be cleaned. If complete removal is desired follow the ice thickness probe wire to the bulkhead grommet (exit point) in the back wall. Pop the bulkhead grommet out of the back wall by inserting fingernails or a flat object between the back wall and the grommet and prying forward. Pull the bulkhead grommet and wire forward until the connector is accessible, then disconnect the wire lead from the connector.
Ice Thickness Probe Cleaning
Mix a solution of Manitowoc ice machine cleaner and water (2 ounces of cleaner to 16 ounces of water) in a container.
Soak the ice thickness probe a minimum of 10 minutes.
Clean all ice thickness probe surfaces and verify the ice thickness probe cavity is clean. Rinse thoroughly with clean water , then d ry completely. Incomplete rinsing and drying of the ice thickness probe can cause prema tur e harvest.
E. Remove the Water Distribution Tube
Q170/Q210/Q270 Models
Q170/Q210/Q270 Water Distribution Tube Removal
Loosen the two thumbscrews, which secure the distribution tube.
Lift the right side of the distribution tube up off the locating pin, then slide it back and to the right.
Do not force this removal. Be sure the locating pin is clear of the hole before sliding the distribution tube out.
Disassembly
Twist both of the inner tube ends until the tabs line up with the keyways.
Pull the inner tube ends outward.
Part Number 040001358 05/10 15
Q170/Q210/Q270 Water Distribution Tube
Disassembly
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