Manitowoc Ice ICVD1096 Installation Manual

Indigo Ice Machines

QuietQube®, Ice/Beverage & iCVD®

Installation, Operation and Maintenance Manual

This manual is updated as new information and models are released. Visit our website for the latest manual.

Part Number: 000007924 5/14

Section 1  General Information

Section 2  Installation

Table of Contents

Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Procedural Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Read These Before Proceeding: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Ice Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

How To Read A Full Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Bin Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

LuminIce™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Dispenser Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Control Panel Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Location Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Minimum/Maximum Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Ice Machine Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Condensing Unit Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Removing Drain Plug and Leveling the Ice Sto r age Bin . . . . . . . . . . . . . . . . . . . . 12

Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Fuse/Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Ground Fault Circuit Interrupter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

ICVD Condensing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

QuietQube® Ice Machine Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Interconnecting wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Transformer Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Water Supply and Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Potable Water Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . . . . . 17

Refrigeration System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Refrigeration Line Set Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Additional Refrigerant Charge for 51’ to 100’ (15.5 to 30 meters) Line sets . . . 23 Position Bin Thermostat Probe

IB690C/IB890C/IB1090C Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Before Starting the Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Set the Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Ice Thickness Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2 Part Number 000007924 5/14

Section 3  Operation

Table of Contents (continued)

Control Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Display Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Overview of Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Display Panel Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Alerts and Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Machine Info Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Password Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Reset Password To Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Set-Up Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Time & Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Time Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Ice Clarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

LCD Brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Password On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Edit password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Clean Minder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

AuCS Runtime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Water Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

LuminIce™ Reminder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Ice Bin Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

USB Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Energy Saver Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Ice Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Water Miser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Data History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Real Time Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Manual Harvest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Ice Making Sequence Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Safety Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Safe Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Ice Thickness Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Part Number 000007924 5/14 3

Section 4  Maintenance

Section 5  Customer Support

Table of Contents (continued)

Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Cleaning/Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Preventative Maintenance Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . 39

Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Cleaning / Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Parts Removal for Cleaning/Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Preventative Maintenance Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Door Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Before Calling for Service Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Safety Limit Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Commercial Ice Machine Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Residential Ice Machine Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4 Part Number 000007924 5/14

Section 1

Warning

Caution

Important

Caution

Important

Warning

General Information

Safety Notices

As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this handbook. Disregarding the notices may lead to serious injury and/or damage to the equipment.

Throughout this handbook, you will see the following types of safety notices:

Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.

Text in a Caution box alerts you to a situation in which you could damage the equipment. Be sure to read the Caution statement before proceeding, and work carefully.

Procedural Notices

As you work on Manitowoc equipment, be sure to read the procedural notices in this handbook. These notices supply helpful information which may assist you as you work.

Throughout this handbook, you will see the following types of procedural notices:

Read These Before Proceeding:

Proper installation, care and maintenance are essential for maximum performance and trouble-free operation of your equipment. Visit our website www.manitowocfsg.com for manual updates, translations, or contact information for service agents in your area.

Routine adjustments and maintenance procedures outlined in this handbook are not covered by the warranty.

Read this manual thoroughly before operating, installing or performing maintenance on the equipment. Failure to follow instructions in this manual can cause property damage, injury or death.

Do not use electrical appliances or accessories other than those supplied by Manitowoc for your ice machine model.

Two or more people or a lifting device are required to lift this appliance.

Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.

NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing.

Part Number 000007924 5/14 5

This equipment contains high voltage electricity and refrigerant charge. Installation and repairs are to be performed by properly trained technicians aware of the dangers of dealing with high voltage electricity and refrigerant under pressure.The technician must also be certified in proper refrigerant handling and servicing procedures. All lockout and tag out procedures must be followed when working on this equipment.

Do not damage the refrigeration circuit when installing, maintaining or servicing the unit.

General Information Section 1

Warning

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with this appliance.

All covers and access panels must be in place and properly secured, before operating this equipment.

Do not obstruct machine vents or openings.

Do not store gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

When using electric appliances, basic precautions must always be followed, including the following:

a. Read all the instructions before using the

appliance.

b. To reduce the risk of injury, close supervision is

necessary when an appliance is used near

children. c. Do not contact moving parts. d. Only use attachments recommended or sold by

the manufacturer. e. Do not use outdoors.

f. For a cord-connected appliance, the following

must be included:

• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

• Unplug from outlet when not in use and before servicing or cleaning.

• Do not operate any appliance with a damaged cord or plug, or after the appliance malfunctions or is dropped or damaged in any manner. Contact the nearest authorized service facility for examination, repair, or electrical or mechanical adjustment.

g. Follow applicable lock out tag out procedures

before working on equipment.

h. Connect to a properly grounded outlet only.

Do not clean with water jet.

It is the responsibility of the equipment owner to perform a Personal Protective Equipment Hazard Assessment to ensure adequate protection during maintenance procedures.

Two or more people are required to move this equipment to prevent tipping.

Manitowoc ice machines require a deflector when installed on an ice storage bin. Prior to using a nonManitowoc ice storage system with Manitowoc ice machines, contact the manufacturer to assure their ice deflector is compatible with Manitowoc ice machines.

Remove all ice machine panels before lifting and installing.

Objects placed or dropped in the bin can affect human health and safety. Locate and remove any objects immediately.

Part Number 000007924 5/14

Section 1 General Information

Model Numbers

This manual covers the following models:

Ice Machine Head Section ICVD® Condensing Unit

ID0682C ID0686C IY0684C

IY0686C IB0694YC IB0696YC

ID0686C

IY0686C IB0696YC

ID0872C

IY0874C IB0894YC

ID0876C

IY0876C IB0896YC

ID0976C

IY0976C

ID1072C

IY1074C

ICVD0695

ICVD0696

ICVD0895

ICVD0896

ICVD0996

ICVD1095

ICE DEFLECTOR

An ice deflector is required when the ice machine is installed on a bin. An ice deflector is not required when the ice machine is installed on a dispenser.

ID1076C IY1076C ID1176C

IY1176C IB1094YC ICVD1195 IB1096YC ICVD1096

ID1472C

IY1474C

ID1476C

IY1476C

ID1872C

IY1874C

ID1876C

IY1876C

ID2172C

IY2174C

ID2176C

IY2176C

ICVD1096

ICVD1195

ICVD1495

ICVD1496

ICVD1895

ICVD1896

ICVD2095

ICVD2096

Part Number 000007924 5/14 7

General Information Section 1

Warning

I Y 1000 W3 – 263PHPX

ICE MACHINE MODEL I - Indigo Model IB - Ice Beverage

ICE CUBE SIZE R - Regular D - Dice Y - Half-Dice Not Used On IB Models

Ice Machine Series

CONDENSER TYPE A - Self-Contained Air -Cooled W - Self-Contained Water - Cooled N - Remote Air-Cooled C - CVD Air-Cooled DC - IB Dice Model YC - IB Half Dice

3 - Three Phase

E - WRAS 50 Cycle Only

No Indicator - 1 Phase

VOLTAGE 161 - 115 /60/1 261 - 208 -230 /60/1 251 - 230 /50/1 263 - 208 -230 /60/3 463 - 460 /60/3

# HERTZ 5 - 50HZ 6 - 60HZ

HP - High Pressure Water

Regulating Valve

P - Correctional Model M - Marine Model

X - LuminIce

D - Factory Use Only

Base Model Number

Full Model Number

I1470C/I1870C/I2170C ice machines are not approved for use on Manitowoc B570 bins.

How To Read A Full Model Number

Part Number 000007924 5/14

Section 1 General Information

BIN INSTALLATION

• All ice machines installed on a bin require an ice deflector.

• Manitowoc bins have a deflector installed and require no modifications when used with a forward facing evaporator.

• Ice machines with multiple evaporators require a deflector kit.

LUMINICE™

The LuminIce™ growth inhibitor recirculates the air in the ice machine foodzone over a UV bulb. This process will inhibit the growth of common micro-organisms on all exposed foodzone surfaces.

• LuminIce™ bulbs require replacement on a yearly basis.

• The control board can be set to automatically display a reminder after 12 months. Refer to LuminIce™ in section 3 for setup procedures.

Cleanup Procedure for Accidental Bulb Breakage

The cleanup procedure is identical to the procedure used to clean up compact fluorescent (CFL) or fluorescent tube lights. These lights contain a small amount of mercury sealed within a glass tube. Breaking these types of lights will release mercury and mercury vapor. The broken bulb can continue to release mercury vapor until it is cleaned up and removed.

The latest EPA procedures can be viewed on their website at www.epa.gov/cfl/cflcleanup.html.

DISPENSER INSTALLATION

• Ice Beverage ice machines require an adapter for all installations.

• No adapter is needed for machines that match the size of the dispenser unless required by the dispenser manufacturer.

• 30" ice machines ship with the deflector/baffle required for dispenser usage. No additional deflector/ baffle is required, unless specified by the dispenser manufacturer.

• A bin thermostat to control ice level is recommended.

CONTROL PANEL BEZEL

The ice machine ships with two bezels:

• The standard bezel allows the display screen to be viewed and the menu, arrows and checkmark buttons can be accessed.

• The key guard bezel allows the display screen to be viewed and covers all buttons to prevent unauthorized settings from being entered. The ice machine door must be opened to access the control panel.

To change the bezel, open the ice machine door, remove the two screws securing the bezel and slide the bezel to the right while lifting forward.

An optional cover that completely hides the display is available as a sales kit, and is available through your local distributor or service company.

Part Number 000007924 5/14 9

General Information Section 1

THIS PAGE INTENTIONALLY LEFT BLANK

Part Number 000007924 5/14

Section 2

Warning

Installation

MINIMUM/MAXIMUM TEMPERATURES

PERSONAL INJURY POTENTIAL

Remove all ice machine panels before lifting and installing.

Location Requirements

The location selected for the ice machine must meet the following criteria. If any of these criteria are not met, select another location.

• The location must be free of airborne and other contaminants.

• The location must not be near heat-generating equipment or in direct sunlight.

• The location must be capable of supporting the weight of the ice machine and a full bin of ice.

• The location must allow enough clearance for water, drain and electrical connections in the rear of the ice machine.

• The location must not obstruct airflow through or around the ice machine.

• The location must not allow exhaust fan heat and/or grease to enter the condenser.

• The location must allow electrical, water, drain and refrigeration tubing to enter the ice machine from the back.

• Local water conditions may require treatment of the water to inhibit scale formation, filter sediment, and remove chlorine odor and taste.

These ice machines are intended for use in household and similar applications such as:

• Staff kitchen areas in shops, offices and other work environments

• Clients in hotels, motels, farmhouses, bed and breakfast and other residential type environments

• Catering and similar non-retail applications

Model

All Ice Machine Head

Sections

ICVD0695 - ICVD0696 ICVD1195 - ICVD1196 ICVD2095 - ICVD2196

ICVD0895 - ICVD0896

ICVD0996

ICVD1095 - ICVD1096 ICVD1495 - ICVD1496

ICVD1895 - ICVD1896

Minimum Air Temperature

35°F

2°C

-20°F

-29°C

-20°F

-29°C

Maximum Air

Temperature

110° F

43°C

120°F

49°C

130°F

54°C

ICE MACHINE CLEARANCE REQUIREMENTS

Model Top Back Sides

I0600C - I0686C I0870C - I0876C

I0976C

I1070C - I1076C

I1176C I1470C - I1476C I1870C - I1876C I2170C - I2176C

IB0690C IB0890C - IB0896 IB1090C - IB1096

* Routing utilities out top - Routing utilities out back

24" (61 cm) is recommended on all sides for servicing

13 cm

5 cm

*3" - 5"

*8 - 13 cm5"13 cm

13 cm

20 cm

CONDENSING UNIT CLEARANCE REQUIREMENTS

Model Top/Sides Back Front

ICVD0695 - ICVD696 ICVD0895 - ICVD896

ICVD0996

ICVD1095 - ICVD1096

ICVD1195 - ICVD1196 ICVD1495 - ICVD1496 ICVD1895 - ICVD1896 ICVD2095 - ICVD2096

* 24" (61 cm) is recommended on top/sides for servicing

*0"

*0 cm

48"

122 cm

48"

122 cm

Part Number 000007924 5/14 11

Installation Section 2

Caution

Installation Requirements

• The ice machine top panel can be trimmed with an aviator snips to allow the line set, water line and electrical connections to exit the top. Only cut out what is needed, the back panel recess sheet metal must support the top panel.

• The ice machine and bin must be level.

• Vent the ice machine and bin drains separately.

• Bin drain termination must have an air gap.

• The water inlet and electrical connection must contain a service loop to allow future access.

• The drain line must contain a union or other suitable means of disconnection at the ice machine.

• The ice machine and bin must be sanitized after installation.

• Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.

Removing Drain Plug and Leveling the Ice Storage Bin

1. Remove threaded plug from drain fitting.

2. Screw the leveling legs onto the bottom of the bin.

3. Screw the foot of each leg in as far as possible.

The legs must be screwed in tightly to prevent them from bending.

4. Move the bin into its final position.

5. Level the bin to assure that the bin door closes and seals properly. Use a level on top of the bin. Turn the base of each foot as necessary to level the bin.

6. Inspect bin gasket prior to ice machine installation. (Manitowoc bins come with a closed cell foam gasket installed along the top surface of the bin.)

7. Remove all panels from ice machine before lifting. and installing on bin. Remove both front panels, top cover, left and right side panels.

Part Number 000007924 5/14

Section 2 Installation

Warning

Important

Electrical Service

GENERAL

All wiring must conform to local, state and national codes.

The ice machine and condensing unit must be grounded in accordance with national and local electrical codes.

All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes. The following precautions must be observed:

• The ice machine must be grounded.

• A separate fuse/circuit breaker must be provided for each condensing unit.

• A qualified electrician must determine proper wire size dependent upon location, materials used and length of run (minimum circuit ampacity can be used to help select the wire size).

• The maximum allowable voltage variation is +/-10 of the rated voltage at compressor start-up (when the electrical load is highest).

• Check all green ground screws in the control box and verify they are tight before starting the ice machine.

• Verify polarity is correct. Incorrect polarity can lead to erratic ice machine operation and a safety issue. This is especially critical on 230 volt / 50 cycle ice machines.

FUSE/CIRCUIT BREAKER

The ice machine head section and condensing unit are wired independently of each other.

A dedicated circuit and a separate fuse/circuit breaker are required for each ice machine and condensing unit.

MINIMUM CIRCUIT AMPACITY

The minimum circuit ampacity is used to help select the wire size of the electrical supply. (Minimum circuit ampacity is not the ice machine’s running amp load.) The wire size (or gauge) is also dependent upon location, materials used, length of run, etc., so it must be determined by a qualified electrician.

GROUND FAULT CIRCUIT INTERRUPTER

We do not recommend the use of a GFCI/GFI circuit protection with our equipment. If a GFCI/GFI is required by code use a GFCI/GFI breaker rather than outlet which is more prone to intermittent nuisance trips than panel circuit breakers.

For United Kingdom Only

As the colors of the wires in the mains lead of the appliance may not correspond with the colored markings identifying the terminals in your plug, proceed as follows:

• The wire which is colored green and yellow must be connected to the terminal in the plug which is marked with the letter E or by the earth ground symbol colored green or green and yellow.

• The wire colored blue must be connected to the terminal which is marked with the letter N or colored black.

• The wire colored brown must be connected to the terminal which is marked with the letter L or colored red.

Observe correct polarity of incoming line voltage. Incorrect polarity can lead to erratic ice machine operation.

Part Number 000007924 5/14 13

Installation Section 2

Important

Warning

Electrical Requirements

Local or state electrical code, length of wire run or materials used, can increase the minimum wire or breaker size requirement. A qualified electrician must determine the wire and breaker size, although the minimum wire size must meet or exceed the specifications in these charts. Refer to the condensing unit serial plate to verify electrical data.

Due to continuous improvements, this information is for reference only. Please refer to the condensing unit serial number tag to verify electrical data. Serial tag information overrides information listed on this page.

ICVD CONDENSING UNITS

Condensing Unit Voltage/Phase/Cycle

208-230/1/60 15 amp 11. 0 #12 Solid Copper Conductor

ICVD0695

ICVD0696

ICVD0895

ICVD0896

ICVD0996

ICVD1095

ICVD1096

ICVD1195

Bristol

Compressor

ICVD1196

ICVD1495

208-230/3/60 15 amp 7.5 #12 Solid Copper Conductor

230/1/50 15 amp 11. 0 #12 Solid Copper Conductor 208-230/1/60 15 amp 11. 6 #12 Solid Copper Conductor 208-230/3/60 15 amp 10.2 #12 Solid Copper Conductor

230/1/50 15 amp 10.2 #12 Solid Copper Conductor 208-230/1/60 20 amp 11. 8 #10 Solid Copper Conductor 208-230/3/60 15 amp 9.1 #12 Solid Copper Conductor

230/1/50 20 amp 11. 8 #10 Solid Copper Conductor 208-230/1/60 20 amp 11. 8 #10 Solid Copper Conductor 208-230/3/60 15 amp 9.1 #12 Solid Copper Conductor

230/1/50 20* amp 11. 8 #10 Solid Copper Conductor 208-230/1/60 20 amp 12.5 #10 Solid Copper Conductor 208-230/3/60 15 amp 9.5 #12 Solid Copper Conductor

230/1/50 20 amp 12.5 #10 Solid Copper Conductor 208-230/1/60 20 amp 15.0 #10 Solid Copper Conductor 208-230/3/60 15 amp 15.0 #12 Solid Copper Conductor

230/1/50 20 amp 15.0 #10 Solid Copper Conductor 208-230/1/60 20* amp 15.0* #10 Solid Copper Conductor 208-230/3/60 15* amp 15.0* #12 Solid Copper Conductor

230/1/50 20* amp 15.0* #10 Solid Copper Conductor 208-230/1/60 25 amp 14.5 #8 Solid Copper Conductor 208-230/3/60 15 amp 9.3 #10 Solid Copper Conductor

230/1/50 35 amp 15.7* #8 Solid Copper Conductor 208-230/1/60 25 amp 14.2 #8 Solid Copper Conductor 208-230/3/60 15 amp 9.5 #10 Solid Copper Conductor

230/1/50 35 amp 15.7* #8 Solid Copper Conductor 208-230/1/60 35* amp 25.0* #8 Solid Copper Conductor 208-230/3/60 25* amp 20.0* #10 Solid Copper Conductor

230/1/50 35* amp 25.0* #8 Solid Copper Conductor 208-230/1/60 208-230/3/60

230/1/50

Maximum Fuse/

Circuit Breaker

20 amp 15 amp

20amp

ICVD2095/ICVD2096 ONLY Connect power supply wiring directly to L1 & L2 on the contactor. Torque screws to the torque value specification on the contactor label. Follow all local, state and national electrical codes.

Minimum Circuit

Amps

20.0

15.0

20.0

Minimum Wire Size Required

by Manitowoc

#10 Solid Copper Conductor #12 Solid Copper Conductor

#8 Solid Copper Conductor

Part Number 000007924 5/14

Section 2 Installation

208-230/1/60

ICVD1496

208-230/3/60

230/1/50

208-230/1/60

ICVD1895

208-230/3/60

230/1/50

208-230/1/60

ICVD1896

208-230/3/60

230/1/50

ICVD2095**

ICVD2096**

* Indicates preliminary data - Subject to change **ICVD2095 Only - Verify the direction of the rotation is correct on the 3ph scroll compressor. The ice machine will have high suction pressure,

low discharge pressure and will be noticeably loud. Reverse two incoming power leads to reverse rotation.

208-230/1/60 208-230/3/60

20 amp 15 amp 20 amp

40 amp 25 amp 40 amp

40* amp 25* amp 30* amp

40 amp 20 amp

50 amp 30 amp

11. 7

8.9

11. 7*

25.0

20.0

25.0

25.0*

20.0*

30.0

20.0

40.0

30.0

#10 Solid Copper Conductor #12 Solid Copper Conductor

#8 Solid Copper Conductor #8 Solid Copper Conductor

#10 Solid Copper Conductor

#8 Solid Copper Conductor #8 Solid Copper Conductor

#10 Solid Copper Conductor

#8 Solid Copper Conductor #6 Solid Copper Conductor

#10 Solid Copper Conductor

#6 Solid Copper Conductor

#10 Solid Copper Conductor

QUIETQUBE® ICE MACHINE HEAD SECTION

Voltage

Ice Machine

Phase

Cycle

I0600C - I0686C

I0870C - I0876C

I0970C

IB0600C IB0870C - IB0876C IB1070C - IB1076C

I1070C - I1076C

I1176C

I1470C - I1476C I1870C - I1876C I2170C - I2176C

** All conductors must be solid copper wire

115/1/60 230/1/50 115/1/60 230/1/50

115/1/60 230/1/50

115/1/60

208-230/1/60

230/1/50

Maximum

Fuse/Circuit

Breaker

15 amp 15 amp 15 amp 15 amp

15 amp 15 amp

15 amp 15 amp 15 amp

Minimum

Circuit

Amps

1.1

1.5

1.1

1.5

1.1

1.5

N/A

1.1

1.5

1.1

0.8

1.5

Total

Circuit

Amps

N/A

1.1

1.5

N/A

**Minimum Wire Size

Required by Manitowoc

#14 Solid Copper

Conductor

#14 Solid Copper

Conductor

#14 Solid Copper

Conductor

#14 Solid Copper

Conductor

#14 Solid Copper

Conductor

#14 Solid Copper

Conductor

Minimum Breaker

Size Required by

Manitowoc

15 amp 15 amp 15 amp 15 amp

15 amp 15 amp

15 amp 15 amp 15 amp

Part Number 000007924 5/14 15

Installation Section 2

RT Harvest

Compressor

LT Harvest

Pump

Water

Dump

Display Light Micro Light Clean Light Harvest Light SL-1 Light SL-2 Light

Fuse

Thermistors

Display

RS485

Bin LED

Water Level Probe

AuCS

Remote CVD

LuminIce

Transformer

Battery

Bin Switches

Bin Thermostat

USB

Ice Thickness Probe Light

Water Level Probe Light

Right Bin Switch Light

Left Bin Switch Light

Dump Valve

HPC

Ice

Thickness

Probe

Water Pump

Compressor

Not Used

Water Inlet Valve

Right Harvest Valve

Left Harvest Valve

Dump Valve

Relay Lights

V C

LPC HPC1

HPC2

CVD Contactor

iCVD Condensing Unit Terminal Strip Connect Wiring To Matching Terminal On Ice Machine Control Board

LPC

HPC1

HPC2

Route Wire With Lineset Minimum Requirements

- 5 Conductor Single Strand

- 18 AWG Plenum Rated

- UL Rated to 300 Volts

RED =197V-219V

BLACK

197V-264V

ORANGE = 220V-264V

INTERCONNECTING WIRING

Indigo QuietQube ice machines require interconnecting low voltage wiring (included with Manitowoc line sets) to energize the contactor coil and verify the LPCO & HPCO are closed. This circuit also initiates a time delay whenever the LPCO or HPCO open. Failure to properly wire the ICVD condensing unit or ice machine head section will result in a non-operational machine. Refer to the Indigo Technicians Handbook for normal operation and diagnostics for the HPCO & LPCO controls. Connections on an RDI condensing unit are identical to the ICVD connections.

Wire Specifications:

• 18 AWG - 5 Conductor, Single Strand

• Plenum Rated

• UL rated to 300 Volts

TRANSFORMER WIRING

ICVD transformers leave the factory wired for a 240V supply voltage. When connecting to a 208V supply voltage, the transformer must be rewired to maintain a 24V secondary voltage.Failure to correctly wire the transformer can result in premature transformer failure.

Part Number 000007924 5/14

Section 2 Installation

Warning

Caution

Water Supply and Drains

POTABLE WATER REQUIREMENTS

Local water conditions may require treatment of the water to inhibit scale formation, filter sediment, and remove chlorine odor and taste.

Do not apply heat to the water inlet fitting. Heat will damage the plastic water inlet connection inside the ice machine.

Follow these guidelines to install water inlet lines:

• Plumbing must conform to local codes.

• Do not connect the ice machine to a hot water supply. Be sure all hot water restrictors installed for other equipment are working. (Check valves on sink faucets, dishwashers, etc.)

• If water pressure exceeds the maximum recommended pressure of 80 psig (552 kPa), obtain a water pressure regulator from your Manitowoc distributor.

• Install a water shut-off valve and union for potable water and water cooled condenser lines.

• Insulate water inlet lines to prevent condensation.

DRAIN CONNECTIONS

• Drain lines must have a 1.5 inch drop per 5 feet of run (2.5 cm per meter), and must not create traps.

• The floor drain must be large enough to accommodate drainage from all drains.

• Run separate bin and ice machine drain lines. Insulate them to prevent condensation.

• Vent the bin and ice machine drain to the atmosphere. The ice machine drain requires an 18" vent. Do not vent the condenser drain on watercooled models.

• Drains must have a union or other suitable means to allow in place disconnection from the ice machine when servicing is required.

Connect to a potable water supply only.

Plumbing must conform to local and national codes.

• Base drain - Use 1/2" CPVC tubing and silicone sealant to connect to this optional drain.

WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS

Location Water Temperature

Ice Making Water Inlet

Ice Making

Water Drain

Bin Drain ---- ---- 3/4" FPT 3/4" (19 mm) ID

Large Capacity

Bin Drain

FPT = Female Pipe thread ID = Inside Diameter Min = Minimum Max= Maximum

35°F (2°C) Min.

90°F (32°C) Max.

---- ---- 1/2" FPT 1/2" (13 mm) ID

---- ---- 1" FPT 1" (25 mm) ID

Water Pressure

Min/Max

20 / 80 psi

140 / 550 kPa

Ice Machine Fitting

3/8" FPT 3/8" (10 mm) ID

Minimum Tubing Size Up to

Ice Machine Fitting

Part Number 000007924 5/14 17

Installation Section 2

Important

Caution

Warning

Refrigeration System Installation

QuietQube Ice Machine

I0680C IB690C

I0870C IB890C

I0970C ICVD0996 I1070C ICVD1095 I1176C

IB1090C

I1470C ICVD1495 RC-25

I1870C ICVD1895

I2170C ICVD2095

*Line Set

RC 26/36/56

RC 25/35/55

RC 28/38/58

Remote Single

Circuit

Condenser

ICVD0695

ICVD0895

ICVD1195

Suction

Line

5/8 inch

(16 mm)

3/4 inch

(19 mm)

3/4 inch

(19 mm)

Liquid

Line

3/8 inch

(10 mm)

1/2 inch

(13 mm)

5/8 inch

(16 mm)

Line Set*

RC-26 RC-36 RC-56

RC-35 RC-55 RC-28 RC-38 RC-58

Minimum Insulation Thickness

1/2" (13mm) Suction Line

1/4" (7mm) Liquid

Line

1/2" (13mm) Suction Line

1/4" (7mm) Liquid

Line

1/2" (13mm) Suction Line

1/4" (7mm) Liquid

Line

The refrigeration system warranty will not apply if the Manitowoc Ice Machine and Manitowoc ICVD Condensing Unit are not installed according to specifications. This warranty also will not apply if the refrigeration system is modified with a condenser, heat reclaim device, or other parts or assemblies not manufactured by Manitowoc.

Ice Machine Refrigerant Amounts

ICE MACHINE HEAD SECTION Each ice machine head section ships from the factory

with a R-404A refrigerant charge appropriate for the entire system operation. The serial tag on the ice machine indicates the refrigerant charge.

The refrigerant charge is sufficient to operate the ice machine at all ambients with lineset lengths up to 100 feet (30 m).

Potential Personal Injury Situation

The ice machine head section contains the refrigerant charge. Installation and brazing of the line sets must be performed by a properly trained and EPA certified refrigeration technician aware of the dangers of dealing with refrigerant charged equipment.

Manitowoc remote systems are only approved and warranted as a complete new package. Warranty on the refrigeration system will be void if a new ice machine head section is connected to pre-existing (used) tubing or condensing units or vice versa.

Installation of a QuietQube® Condensing Unit may require the use of special equipment for placement. Trained and qualified personnel are required for proper rigging and lifting. Holes are provided on the corners of the condensing unit to allow the use of lifting shackles.

Part Number 000007924 5/14

Section 2 Installation

Warning

35' (10 M)

MAX.

DISTANCE

100' (30 M)

MAX LINESET

LENGTH

15' (4.5 M)

MAX.

DISTANCE

MORE THAN 20' (6 M) RISE

S-TRAP KIT REQUIRED

REFRIGERATION LINE SET INSTALLATION

The following requirements assure proper oil return. The refrigeration line set installer must be certified/

licensed in refrigerant handling and servicing.

The ice machine head section contains refrigerant charge. The ice machine head section contains refrigeration valves that must remain closed until proper installation of the line sets is completed.

Electrical power to the ice machine head section and ICVD before proceeding.

Step 1 Lineset Requirements

• Maximum lineset length is 100' (30 m).

• Maximum rise is 35' (10 m).

• Maximum drop is 15' (4.5 m).

• A suction line oil trap is required when rise is more than 20' (6 m).

• Maximum lineset exposed on rooftop is 25% of total line set length.

• Only one trap is allowed in the lineset.

• Shorten the lineset as required, do not coil lineset.

• A qualified person must perform all roof penetrations.

condensing unit must be disconnected

Manitowoc S-Trap Kit

Model

I0680C IB690C I0870C IB890C I0970C I1070C

IB1090C I1470C

I1870C I2170C

S-Trap Kit

Number

K00172

K00166

Tubing Size

5/8 inch

(15.9 mm)

3/4 inch

(19.1 mm)

Step 2 Secure Condenser

Through holes are provided to secure the condenser to a curb, rack, or wooden timber.

Step 3 Route Refrigeration Tubing

Properly route refrigeration tubing between the ice machine head section and the ICVD

condensing unit.

The line set can be routed for entry through the top or rear of the ice machine head section.

• Top routing requires the cover to be trimmed.

• Rear routing may require the use of 90° elbows.

Part Number 000007924 5/14 19

Installation Section 2

VALVES MUST REMAIN

CLOSED AND BE

PROTECTED FROM

HEAT WHEN BRAZING

(WRAP WITH WET RAG)

MINIMIZE THE TIME THE

REFRIGERATION SYSTEM

IS EXPOSED TO THE

ATMOSPHERE (15

MINUTES MAXIMUM)

LIQUID

LINE

SUCTION

LINE

ALTERNATE CONNECTIONS AT

CONDENSING UNIT SCHRADER VALVES

Step 4 Connect the line set

• Maximum amount of time the refrigeration system can be exposed to the atmosphere is 15 minutes.

• Purge line set with dry nitrogen while brazing.

• Line set shut off valves on the ice machine must remain closed and be protected from heat during brazing.

• The condensing unit ships with a 50/50 mixture of nitrogen/helium.

Step 5 Pressure Test and Evacuate Line Set and

ICVD Condensing Unit

• Lineset shutoff valves must remain closed until pressure testing and evacuation are complete.

• Schrader valve core removal tools that allow for removal and installation of the valve cores without removing manifold gauge set hoses are recommended to decrease the evacuation time.

• Pressure test @ 150 psi (1000 kPa) for a minimum of 15 minutes.

• Minimum evacuation level is 500 microns.

Pressure test the line sets and ICVD® Condensing Unit with 150 psig of dry nitrogen. Add nitrogen at the line set shut-off valves located at the back of the ice machine head section or from the schrader valves located in the ICVD

Condensing Unit. Complete the pressure test,

verify no leaks are present and remove the nitrogen from the system before connecting the vacuum pump.

Part Number 000007924 5/14

Section 2 Installation

CHECK VALVE

CONNECT MANIFOLD GAUGE SET OR HOSE

WITH CORE DEPRESSORS ON BOTH ENDS

C O N D E N S E R

LINESET

CONNECTION

LOCATION

CONNECT VACUUM PUMP TO LINE SET

SHUT OFF VALVES

USE ALLEN WRENCH

TO OPEN (TURN

COUNTERCLOCKWISE)

LIQUID AND SUCTION

LINE SHUT OFF

VALVES, OPEN

RECEIVER SERVICE

VALVE WITH

REFRIGERATION

WRENCH

USE ALLEN WRENCH

TO OPEN (TURN

COUNTERCLOCKWISE)

LIQUID AND SUCTION

LINE SHUT OFF

VALVES

A check valve is present in the compressor discharge line. The check valve requires evacuation connections at 4 points.

Ice Machine Head Section

1. Low Side Access Valve

2. High Side Access Valve

ICVD Condensing Unit

3. Compressor Discharge Access Valve

4. Suction Filter Access Valve

Connection of a manifold gauge set (or a hose with core depressors on both ends) between the suction filter access port and the compressor access valve (located between the compressor and discharge line check valve) is required.

Step 6 Open Lineset and Receiver Valves

You will not hear refrigerant flow when the valves are opened. Refrigerant will not flow until the ice machine is started and the solenoid valve opens.

• All valve caps must be reinstalled, tightened and leak checked to assure no refrigerant leakage exists.

• Counterclockwise opens all valves:

A. Refer to chart and open the suction and liquid

line shut off valves the correct number of 360

turns.

Valve Tubing Size Number of Turns To Open

3/8" 6

1/2" 5/8" 3/4" 10

7/8" 14

B. 30" single evaporator machines only - Open the

receiver service valve until backseated. Some models may have two receivers, although one receiver service valve is used.

Part Number 000007924 5/14 21

30" Single Evaporator Models

Ice Beverage Models

Installation Section 2

Caution

USE ALLEN WRENCH

TO OPEN (TURN

COUNTERCLOCKWISE)

LIQUID AND SUCTION

LINE SHUT OFF

VALVES

Step 7 Connect wiring to condensing unit and ice machine head section

Attach wiring to terminal strip in condensing unit control box and control board in ice machine head section. Rewire transformer when supply voltage is 208V/60HZ/ 1PH and match low voltage wire connections in ICVD condensing unit to ice machine control board

30" Dual Evaporator Models

After opening suction, discharge and receiver service valves, refrigerant pressure will not be detected until the ice machine starts a freeze cycle and the solenoid valves energize.

connections (See page condensing unit are identical to the ICVD connections

Step 8 Leak Check The Refrigeration System

A. Connect power to the ice machine head section -

Do not connect power to the ICVD condensing unit.

B. Press the power switch and energize the ice

machine for 60 seconds to equalize pressures.

C. Disconnect power to the ice machine head

section.

D. Leak check lineset connections, S trap and all

factory joints in head section and condensing unit.

E. Connect power to the ICVD condensing unit and

allow system to pump down.

16). Connections on an RDI

Step 9 Insulation Requirements

• To prevent condensation the entire suction line including the shut-off valve must be insulated.

• All insulation must be airtight and sealed at both ends.

The following insulation requirements prevent condensation at 90°F (32.2°C) ambient 90% Relative Humidity. If higher humidity is expected, increase insulation thickness:

Min.

Suction Line Liquid Line

3/4 inch

(19.1 mm)

5/8 inch

(15.9 mm)

3/4 inch

(19.1 mm)

1/2 inch

(12.7 mm)

3/8 inch

(9.5 mm)

5/8 inch

(15.9 mm)

Insulation

Thickness

1/2" (13 mm)

Suction Line

1/4" (7 mm)

Liquid Line

3/4" (19 mm)

Suction Line

1/4" (7 mm)

Liquid Line

Part Number 000007924 5/14

Section 2 Installation

Warning

Important

Suction Shut Off Valve Insulation

The pre-formed suction shut-off valve insulation is located in the plastic bag taped to the water curtain.

ADDITIONAL REFRIGERANT CHARGE FOR 51’ TO 100’ (15.5 TO 30 METERS) LINE SETS

Additional refrigerant is required for the models listed below when the line set length exceeds 50’ (15 meters)

Ice Machine

I0680C

IB0690C

I0870C ICVD0895 4 lbs - 1814g

IB0890C ICVD0895 2 lbs - 907g

I0970C ICVD0996 4 lbs - 1814g I1070C ICVD1095 2 lbs - 907g

IB1090C/I1176C ICVD1195 2 lbs - 907g

I1470C ICVD1495 2 lbs - 907g I1870C ICVD1895 2 lbs - 907g I2170C ICVD2095 4 lbs - 1814g

Condensing

Unit

ICVD0695 1.5 lbs - 680 g

Additional Amount of

Refrigerant To Be Added

To Nameplate Charge

Before Starting the Ice Machine

All Manitowoc ice machines are factory-operated and adjusted before shipment. Normally, new installations do not require any adjustment.

To ensure proper operation, follow the Operational Checks in Section 3 of this manual. Starting the ice machine and completing the Operational Checks are the responsibilities of the owner/operator.

Adjustments and maintenance procedures outlined in this manual are not covered by the warranty.

• Set the date and time for your area and refer to the Operation section to verify the control board settings are correct for your customers location and application.

• Remove the tape and two metal shipping brackets from the ice thickness probe.

• Sanitize the ice machine and bin/dispenser.

Potential Personal Injury Situation

Do not operate equipment that has been misused. abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

POSITION BIN THERMOSTAT PROBE IB690C/IB890C/IB1090C ONLY

The thermostat probe must be moved from the shipping to ice making position.

• The bin thermostat probe must be rotated down to enable ice contact and proper operation.

• The control requires programming see bin sensor page

1. Loosen thumbscrew securing probe.

2. Rotate the probe from horizontal to vertical position.

3. Tighten thumbscrew.

Scroll refrigeration compressors must be operated for a minimum break in period of 24 hours before full ice production will be reached.

Part Number 000007924 5/14 23

Installation Section 2

Set the Time and Date

When the ice machine is installed, the correct time and date needs to be set for its location.

1. Ensure that the ice machine’s power is on.

2. Press the Menu button.

3. Press the Down button until Set-Up is highlighted [bracketed].

4. Press the Checkmark. The Set-Up menu will be displayed and Time & Date will be highlighted [bracketed].

5. Press the Checkmark. The date will appear on the first line of the display (Mo/Day/Yr) and the time will appear on the second line (24 Hour). The month will be underlined.

07 24 10 14:08 Exit >

Factory Defaults

All other settings have been set to defaults by the factory.

Setting Default

Language English

Time Configuration Mo/Day/Yr / 24 Hour

Units Fahrenheit/Lbs/Gallons

Ice Clarity Off

LCD Brightness Level 2

Password On/Off Off

Clean Minder Off AuCS RunTime Off Air Filter Minder Off

Water Filter Minder Off LuminIce™ Minder Off

For more details and instructions for changing ice machine settings, see “Set-Up Menu” in the Operation section.

6. Using the Up or Down button, adjust the month, if necessary.

7. When the correct month appears, use the Right button to move the underline to the day.

8. Using the Up or Down button, adjust the day, if necessary.

9. When the correct day appears, use the Right button to move the underline to the year.

10. Using the Up or Down button, adjust the year, if necessary.

11. When the correct year appears, press the Checkmark. The underline will move down to the hour.

12. Using the Up or Down button, adjust the hour, if necessary.

13. When the correct hour appears, use the Right button to move the underline to minutes.

14. Using the Up or Down button, adjust the minutes, if necessary.

15. When the correct minutes appear, press the Checkmark twice.

Part Number 000007924 5/14

Section 2 Installation

REMOVE & DISCARD

ADJUSTING SCREW

1/8" ICE BRIDGE THICKNESS

PLACE DRILL BIT HERE BETWEEN PROBE AND

EVAPORATOR TO SET

INITIAL GAP

Operational Checks

GENERAL

Manitowoc ice machines are factory-operated and adjusted before shipment. Normally, new installations do not require any adjustment.

To ensure proper operation, always follow the Operational Checks:

• when starting the ice machine for the first time

• after a prolonged out of service period

• after cleaning and sanitizing NOTE: Routine adjustments and maintenance

procedures are not covered by the warranty.

REMOVE ICE THICKNESS PROBE SHIPPING BRACKETS

ICE THICKNESS CHECK

After a harvest cycle, inspect the ice cubes in the ice storage bin. The ice thickness probe is factory-set to maintain the ice bridge thickness at 1/8" (3 mm).

NOTE: Make sure the water curtain is in place when performing this check. It prevents water from splashing out of the water trough.

1. Inspect the bridge connecting the cubes. It should be about 1/8" (3 mm) thick.

2. If adjustment is necessary, turn the ice thickness probe adjustment screw clockwise to increase bridge thickness, counterclockwise to decrease bridge thickness. Set at 9/32" (7mm) gap between ice thickness probe and evaporator as starting point, then adjust to achieve a 1/8" bridge thickness.

NOTE: Turning the adjustment 1/3 of a turn will change the ice thickness about 1/16" (1.5 mm).

Part Number 000007924 5/14 25

Ice Thickness Check

3. Make sure the ice thickness probe wire and the bracket do not restrict movement of the probe.

Installation Section 2

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Part Number 000007924 5/14

Section 3

Button

Power Button

Up and Down Arrows

Right

Arrow

Checkmark

LCD Display

Left

Arrow

Cleaning Button

Alert/Message Line

}

Status

Lines

Operation

Manitowoc

Off On / Off Mode

[ ]

Control Panel Features

The Indigo™ control panel offers a series of pressure sensitive buttons and a four-line interactive display panel. The front door must be opened to access the Power and Clean buttons.

BUTTONS Power Button: Powers the ice machine when in the On/

Off Mode. The ice machine can also be programmed to automatically power on and off in two Energy Saver modes.

Cleaning Button: Initiates a cleaning cycle. Refer to the Maintenance section for details.

Menu Button: Moves the display from the Home Screen, where ice machine status, alerts and messages are viewed, to the Main Menu, where machine information and its event log can be accessed, machine and Energy Saver settings can be adjusted, and service issues can be addressed.

Left and Right Arrows: The Left arrow moves the display to the previous screen, allowing the user to “back out” of programming. Both the Left and Right arrows will move the cursor (underline) within a line of settings. NOTE: The Right arrow can also be used on many screens interchangeably with the Checkmark to make a selection.

Up and Down Arrows: Move the highlight [brackets] up one line or down one line.

Checkmark: Makes a selection and/or moves to the next screen (or line).

DISPLAY PANEL

The LCD display panel is 16 characters wide and four lines deep. During ice machine operation and cleaning cycles, the Home screen’s top three lines provide valuable status information and the fourth line shows alerts and messages. In programming, four lines of the current screen are displayed and highlights, arrows, cursor and selections inform the user of available actions.

Part Number 000007924 5/14 27

Operation Section 3

Overview of Menu Navigation

Indigo™ Models -

Menu Navigation Overview

Menu Button Cleaning ButtonON/OFF Button

Home Screen

When

Alert

Present

Alerts Messages

Machine

Info

Set-up

Password Entry

(Optional)

Energy

Saver

When

Message

Present

Main Menu

Defaults

Defaults Exit

Clean

Function

Service

AuCS Clean

Function

Timer Initiated

Return to

Home Screen

EXIT

90/70 Capacity Model Number Ice Machine Head Serial Number Condenser Serial Number Warranty Install Date Manufacture Date Main Software Version Display Software Version Exit

Language Time/Date Time Config Units Ice Clarity LCD Brightness Password On Edit Password Clean Minder AuCS Run Time Air Filter Water Filter LUMINICE Ice Bin Sensor USB Setup Exit

Ice Program Water Miser Statistics Exit

Press to power ON/OFF

Data History Real Time Data Diagnostics Manual Harvest Replace Control Board USB Setup Event Log Exit

Press to access cleaning function

Press to access Main Menu

Press to select menu/sub-menu option

Navigate Menus

Part Number 000007924 5/14

Section 3 Operation

[Time & Date >]

▼

Time Config > Daylight Sav> Units >

▼

Display Panel Navigation

Highlights: Brackets indicate if a line on the screen is

“highlighted” or actionable. Move the brackets from line to line using the Down or Up arrow. Move the brackets down from the fourth line to view more of the menu displayed.

Arrows: Two kinds of arrows give cues to additional information. “>” symbols show that another screen is available by pressing Checkmark while a line is highlighted. “ the screen viewed. NOTE: Another cue to the length of a menu screen is that Exit is the last item.

▼” and “▲” symbols indicate the limits of

07 24 10 14:08 Exit >

Cursor: A cursor (underline) is used within lines where actual settings can be adjusted. In these screens, use the Up and Down arrows to make changes to the value underlined. Move the cursor from digit to digit using the Right and Left arrows. Use the Checkmark to move the cursor down one line. Exit and re-enter the screen to start again at the top.

Alerts and Messages

When messages and alerts exist, they will be highlighted and can be selected with the Left arrow. Alerts are shown on the left side - Alerts are conditions that may cause the ice machine to stop in the near future. Alerts displayed will have priority over messages.

Messages are shown on the right side and appear as an envelope - They are reminders such as clean your air condenser filter, change your water filter, etc. .

Off On / Off Mode

[ ]

For example, if alerts are appearing in the fourth line of the display:

1. Press the Left Arrow. A list of alerts will appear in the display.

2. Choose the alert you wish to address by moving the highlight brackets with the Down arrow.

3. Press Checkmark again. A screen appears with the date, time and total number of times an alert has occurred. At the bottom of the screen you will be able to clear the alert by pressing the Checkmark.

4. Return to the Home screen by selecting Exit and pressing the Checkmark.

[Mo/Day/Yr ( )]

Day/Mo/Yr ( ) 12 Hour ( ) 24 Hour ( )

Selections: When parentheses ( ) appear, they indicate a selection is available by pressing Checkmark while the line is highlighted. If the choice is exclusive, selecting it with the Checkmark will uncheck another selection. That is, in the above Time Config example, selecting Day/Mo/Yr will deselect Mo/Day/Yr.

Part Number 000007924 5/14 29

▼

Machine Info

Set-Up

Energy Saver

Fact Deflts

Service

Exit

Main Menu

Operation Section 3

[ ]

Exit >

Enter Passwrd

▲

Main Menu

From the Home screen, press the Menu button to enter the Main menu, where you can choose to see machine information, make setup changes, set the Energy Saver mode, or enter the Service Menu.

Machine Info Menu

From the Main menu, ensure that Machine Info is highlighted and press the Checkmark to view a list including capacity, model number, Ice Machine Head serial number, condenser serial number, warranty, installation date, date of manufacture and software version. Use the Down arrow to highlight an item and use the Checkmark to view the information. Press the Left arrow to return to previous screens.

Password Entry

A password is not required, although a password can be turned on to prevent unauthorized control setting modification. You can use the Factory Default Password of “1234” or enter a four digit custom pin number of your choosing.

To turn on the password feature use the following procedure.

1. Press the Menu button.

2. From the Main menu, use the Down arrow to highlight setup and press the Right arrow.

3. Use the Down arrow to highlight Password ON and press the Right arrow.

4. Press the Right arrow again with Enter Passwrd highlighted and an icon will flash.

5. Use the Up & Down arrows to enter the factory password (1, 2, 3, 4). Enter the number 1 in the flashing icon (first digit of the factory password).

6. Press the right arrow to move to the next cell and use the Up & Down arrows to add the number 2. Repeat this process to add 3 & 4.

7. When the last number is entered press the Checkmark button to save your entry..

To enter a four digit password of your choosing use the following procedure.

1. Press the Menu button.

2. From the Main menu, use the Down arrow to highlight Setup and press the Right arrow.

3. Use the Down arrow to select Edit Password and press the Right arrow.

4. Using the Up & Down arrows, enter the first digit of the factory password in the flashing icon.

5. Press the right arrow to move to the next cell and use the Up & Down arrows to add the number 2. Repeat this process to add 3 & 4.

6. When the last number is entered press the Checkmark button.

7. Follow steps 4 & 5 and enter your 4 digit password.

8. When the last number is entered press the Checkmark button to save your entry.

RESET PASSWORD TO FACTORY DEFAULTS

The password can be reset to the factory defaults when required. The default factory password is 1234. To reset the ice machine to factory defaults use the following procedure.

1. Press the Menu button.

2. From the Main menu, use the Down arrow to highlight Fact Deflts

3. Press the Checkmark button two times to reset the ice machine. The display will return to the Set-Up menu and the defaults listed below will be in effect. Refer to Setup to adjust settings.

Setting Default

Language English

Time/Date Month/Day/Year/Time

Time Configuration Mo/Day/Yr/24 Hour

Units Fahrenheit/Lbs/Gallons

Ice Clarity Off

LCD Brightness Level 2

Password On Off - Enter Password

Default Password = 1234

Edit Password Off - Edit Password

Clean Minder Off AuCS RunTime Off Air Filter Minder Off

Water Filter Minder Off

LuminIce Bulb Minder No

Ice Bin Sensor Off

Part Number 000007924 5/14

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