Manitowoc Ice IB06000C Service Manual

Q Model

Dispenser

Installation,

Use, Care, and

Service Manual

Thank you for selecting a Manitowoc Dispenser, the dependability leader in ice making equipment and related products. With proper care and maintenance, your new Manitowoc Dispenser will provide you with many years of reliable and economical performance.

Part Number 80-1084-3

Rev. B 8/98

Safety Notices

Procedural Notices

When using or servicing a Q Model Dispenser, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/or damage to the dispenser.

Throughout this manual, you will see the following types of safety notices:

WARNING

Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement, and then proceed carefully.

CAUTION

Text in a Caution box alerts you to a situation in which you could damage the dispenser. Be sure to read the Caution statement, and then proceed carefully.

When using or servicing a Q Model Dispenser, be sure to read the procedural notices in this manual. These notices supply helpful and important information.

Throughout this manual, you will see the following types of procedural notices:

Important

Important boxes serve two functions.

They call the operator’s attention to important information.

They also provide the service technician with information that may help in performing a procedure more efficiently. Disregarding this information may slow down the work.

NOTE: Text set off as a Note provides you with simple, but useful, extra information.

CAUTION

Proper care and maintenance are essential for trouble-free operation of your Manitowoc Dispenser.

Read and understand this manual. It contains valuable care and maintenance information. If you encounter problems not covered by this manual, feel free to contact Manitowoc Ice, Inc. We will be happy to provide assistance.

Dispensers Covered In This Manual

FLOOR-STANDING MODELS

QFA–291 Glass Fill Dispensers

HOTEL/MOTEL DISPENSERS

QPA–310 Push Button Operated QRA–340 Card Operated QCA-330 Coin Operated

NOTE: These dispensers are designed to dispense both dice and half dice ice.

NOTE: These dispensers may be used in conjunction with a Manitowoc ice machine for automatic fill of dispenser.

NOTE: These dispensers are capable of storing 180 lbs (82 kgs) of ice.

Table of Contents

Section 1 - General Information

Model/Serial Number Location ...................................................................................................................... 1-1

Owner Warranty Registration Card.............................................................................................................. 1-2

Warranty Coverage ......................................................................................................................................... 1-2

Section 2 - Installation Instructions

Dimensions........................................................................................................................................................ 2-1

General Installation Information ................................................................................................................... 2-2

Location of Dispenser ...................................................................................................................................... 2-3

Leveling the Dispenser..................................................................................................................................... 2-3

Electrical Service.............................................................................................................................................. 2-4

Water Service/Drains ...................................................................................................................................... 2-5

Section 3 - Dispenser Operation

Method of Operation (All Models) .................................................................................................................3-1

Rate of Delivery................................................................................................................................................ 3-1

Sequence of Operation..................................................................................................................................... 3-2

Section 4 - Maintenance

General.............................................................................................................................................................. 4-1

Dispenser Inspection........................................................................................................................................ 4-1

Exterior Cleaning............................................................................................................................................. 4-1

Cleaning and Sanitizing................................................................................................................................... 4-1

Removal of Parts.............................................................................................................................................. 4-3

Removal from Service/Winterization............................................................................................................. 4-4

Section 5 - Before Calling for Service

Checklist ........................................................................................................................................................... 5-1

Section 6 - Service

Door Removal................................................................................................................................................... 6-1

Delivery Auger and Agitator Auger Removal............................................................................................... 6-2

Delivery Auger .................................................................................................................................................6-3

Agitator Auger .................................................................................................................................................6-3

Belt Tightening and Replacement .................................................................................................................. 6-3

Lower Bearing Assembly ................................................................................................................................6-4

Upper Bearing Assembly................................................................................................................................. 6-5

Wiring Diagrams.............................................................................................................................................. 6-6

Table of Contents

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Section 1 General Information

Section 1

General Information

Model/Serial Number Location

Record the model and serial number of your dispenser in the space provided below. These numbers are required when requesting information from your Manitowoc distributor, service representative, or the factory.

The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the rear of the dispenser and also located inside the front door.

MODEL AND

SERIAL NUMBER

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Model/Serial Number Location

MODEL NUMBER: ________________________ SERIAL NUMBER: _________________________

1-1

General Information Section 1

Owner Warranty Registration Card

EXCLUSIONS

The following items are not included in the

GENERAL

dispenser’s warranty coverage:

The packet containing this manual also includes warranty information. Warranty coverage begins the day your new dispenser is installed.

1. Normal maintenance, adjustments and cleaning as outlined in this manual.

2. Repairs due to unauthorized modifications to the

Important

Complete and mail the OWNER WARRANTY REGISTRATION CARD as soon as possible to validate the installation date.

If you do not return your OWNER WARRANTY REGISTRATION CARD, Manitowoc will use the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new dispenser.

dispenser or the use of non-standard parts without prior written approval from Manitowoc Ice, Inc.

3. Damage caused by improper installation of the dispenser, electrical supply, water supply or drainage, or damage caused by floods, storms, or other acts of God.

4. Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule.

Warranty Coverage

Additional labor charges resulting from the inaccessibility of the dispenser are also excluded.

GENERAL

The following Warranty outline is provided for your convenience. For a detailed explanation, read the warranty bond shipped with each product.

Contact your local Manitowoc representative or Manitowoc Ice, Inc. if you need further warranty

5. Parts or assemblies subjected to misuse, abuse, neglect or accidents.

6. Damage or problems caused by installation, cleaning and/or maintenance procedures inconsistent with the technical instructions provided in this manual.

information.

AUTHORIZED WARRANTY SERVICE

PARTS

Manitowoc warrants the dispenser against defects in materials and workmanship, under normal use and service, for three (3) years from the date of original installation.

To comply with the provisions of the warranty, a refrigeration service company, qualified and authorized by a Manitowoc distributor, or a Contracted Service Representative must perform the warranty repair.

LABOR

Labor required to repair or replace defective components is covered for three (3) years from the date of original installation.

1-2

NOTE: If the dealer the dispenser was purchased from is not authorized to perform warranty service, contact the Manitowoc distributor or Manitowoc Ice, Inc. for the name of the nearest authorized service representative.

SERVICE CALLS

If you have followed the procedures listed in Section 5 of this manual, and the dispenser still does not perform properly, call your authorized service company.

Section 2 Installation Instructions

Section 2

Installation Instructions

Dimensions

28.50”

(72.4 cm)

54.50”

(138.4 cm)

28.00”

(71.1 cm)

30.25”

(76.8 cm)

3.50”

(8.9 cm)

32.00”

(81.3 cm)

ADD 6″ (15.2 CM) FOR LEGS

ELECTRICAL 6’ (1.8M) CORD SUPPLIED

WATER INLET 3/8″ (0.95 CM) FPT (QFA 291 ONLY)

DRAIN 1/2″ (1.27 CM) FPT

SV1658G

2-1

Installation Instructions Section 2

General Installation Information

DISPENSER INSTALLATION

CAUTION

This equipment is to be installed by trained and qualified personnel.

ICE MACHINE INSTALLATION

• Refer to the ice machine’s Installation/Use and Care Guide for the ice machine installation procedure.

• Order adapter kit K00141, when installing a 22” Ice Machine with a Dispenser.

• Observe all clearance requirements (see location of dispenser on page 2-3).

• Install the mounting clip to connect the ice machine to the dispenser.

• Install legs on the dispenser (to access legs from their shipping position remove back panel).

MOUNTING

CLIP

MOUNTING CLIP INSTALLATION

1. Open the shipping envelope and remove the mounting clip (flat plate).

2. Remove the back panel lower mounting screw from the ice machine. Insert the screw through the bottom hole on the clip and reinstall the screw.

3. Remove the screw from the shipping envelope. Insert it through the top hole on the clip and into the pre-drilled 5/32” hole on the dispenser back.

NOTE: The ice machine’s ice bridge thickness must be set for easy dispensing. Set the ice bridge as directed in the ice machine’s Installation/Use and Care Guide.

The ice bridge setting must be set thin enough to allow the ice to break up easily, but thick enough to insure a clean harvest of the evaporator. An overly thick bridge will allow ice chunks to fall into the bin, preventing the sheet of cubes from breaking up for easy dispensing. This will cause a slower dispensing rate.

WARNING

Do not attempt to move a dispenser without first removing the ice machine. The combination can be unstable and could tip.

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SV1659G

Mounting Clip Installation

Section 2 Installation Instructions

Location of Dispenser

Leveling the Dispenser

The location selected for the dispenser must meet the following criteria. If any of these criteria are not met, select another location.

• The location must be indoors.

• The location must be free of airborne and other

contaminants.

• The air temperature must be at least 35°F (1.6°C), but must not exceed 110°F (43.3°C).

• The location must not be near heat-generating equipment or in direct sunlight.

• The resting surface must be able to support 600 lb. (272 kg per square meter), which includes the dispenser, the ice machine and ice.

• The location must allow enough clearance for water, drain, and electrical connections in the rear of the dispenser. The location must not obstruct airflow.

• The dispenser has no minimum air clearance requirements. When installing an Ice Machine/Dispenser combination, follow the air clearance requirements for the Ice Machine being installed

CAUTION

The dispenser must be protected if it will be subjected to temperatures below 32°F (0°C). Failure caused by exposure to freezing temperatures is not covered by the warranty. See “Removal from Service/Winterization” on page 4-

After moving the dispenser into the installation location, it must be leveled for proper operation. Follow these steps to level the dispenser:

1. Use a level to check the levelness of the ice machine from front to back and from side to side.

LEVEL

FRONT TO BACK

AND

SIDE TO SIDE

SV1660G

Checking Levelness

2. If the dispenser is not level, adjust the legs on each corner of the dispenser as necessary.

3. Check the levelness of the dispenser after each adjustment of the legs.

4. Repeat steps 2 and 3 until the dispenser is level from front to back and from side to side.

THREAD LEVELING LEG INTO BASE OF

DISPENSER

THREAD FOOT IN

AS FAR AS POSSIBLE

SV1606G

Leveling Leg

2-3

Installation Instructions Section 2

Electrical Service

GENERAL

WARNING

All wiring must conform to local, state and national codes.

WARNING

Never use an extension cord. If an outlet is not within reach of the dispenser power cord, have a proper amperage outlet wired closer to the dispenser.

Voltage Phase

Cycle

115/1/60 15 amp 230/1/50 15 amp

Maximum Fuse/Circuit Breaker

Minimum Circuit Amps

ELECTRICAL CORD STRAIN RELIEF

To prevent strain at the electrical connection inside the dispenser, an electrical cord strain relief device has been installed on the rear panel of the dispenser.

VOLTAGE

The maximum allowable voltage variation is ± 10% of the rated voltage at dispenser start-up (when the electrical load is highest).

WARNING

The dispenser must be grounded in accordance with national and local electrical codes.

FUSE/CIRCUIT BREAKER

A separate fuse/circuit breaker must be provided for each dispenser.

NOTE: A disconnect means must be provided for field wiring.

ELECTRICAL RATING

The electrical rating is used to help select the wire size of the electrical supply. The wire size (or gauge) also depends on location, materials used, length of run, etc., so it must be determined by a qualified electrician.

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