Manitowoc Ice AUCS Q User Manual

Q Model

Ice Machines

Installation

and

Owner/Operator

Use and Care Manual

Thank you for selecting a Manitowoc Ice Machine, the dependability leader in ice making equipment and related products.

With proper installation, care and maintenance, your new Manitowo c Ice Machine will provide you with many years of

reliable and economical performance.

Part Number 000001114

3/2007

Safety Notices

Warning

Caution

Important

Caution

Important

Procedural Notices

As you work on a Q Series Ice Machine, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/ or damage to the ice machine.

Throughout this manual, you will see the following types of safety notices:

PERSONNEL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.

Text in a Caution box alerts you to a situation in which you could damage the ice machine. Be sure to read the Caution statement before proceeding, and work carefully.

As you work on a Q Series Ice Machine, be sure to read the procedural notices in this manual. These notices supply helpful information which may assist you as you work.

Throughout this manual, you will see the following types of procedural notices:

Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.

NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing.

Read These Before Proceeding:

Proper installation, care and maintenance are essential for maximum ice production and troublefree operation of you Manitowoc Ice Machine. Read and understand this manual. It contains valuable care and maintenance information. If you enounter problems not covered by this manual, do not proceed, contact Manitowoc Ice, Inc. We will be happy to provide assistance.

Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.

We reserve the right to make product improvements at any time.

Specifications and design are subject to change without notice.

Section 1 General Information

Table of Contents

Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

How to Read a Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Ice Cube Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Bin Caster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Stacking Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Ice Bagger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Ice Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

GSI200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Arctic Pure Water Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Aucs Automatic Cleaning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Model/Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Warranty Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Labor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Authorized Warranty Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Section 2 Installation Instructions

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Ice Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Ice Storage Bin Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Large Capacity Ice Storage Bin Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Remote Condenser Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Location of Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Stacking Two Ice Machines on a Single Storage Bin . . . . . . . . . . . . . . . . . . . . 2-6

Ice Machine Heat of Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Leveling the Ice Storage Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Air-Cooled Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Q320/Q370/Q420 Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Q280 – Q1000 Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Q1300/Q1600/Q1800 Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Q1300/Q1600/Q1800 Ice Machines (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

S170/S400/S570 Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

S320/S420 Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

S970 Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

30 Inch (76 cm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

48 Inch (122 cm) & 60 Inch (152 cm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

JC0495/JC0895/JC1095/JC1395 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

JC1895 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Part Number 000001114 1

Table of Contents (continued)

Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Fuse/Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Self-Contained Electrical Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Self Contained Ice Machine 115/1/60 or 208-230/1/60 . . . . . . . . . . . . . . . . 2-10

Self Contained Ice Machine 208-230/3/60 . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Self Contained Ice Machine 230/1/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

For United Kingdom Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Remote Electrical Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Remote Ice Machine With Single Circuit Model Condenser

115/1/60 or 208-230/1/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Remote Ice Machine With Single Circuit Model Condenser

208-230/3/60 or 380-415/3/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Remote Ice Machine With Single Circuit Model Condenser

230/1/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Water Supply and Drain Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Water Inlet Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Cooling Tower Applications

(Water-Cooled Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . . 2-13

Remote Condenser/Line Set Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Remote Ice Machines

Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Guidelines for Routing Line Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Calculating Remote Condenser Installation Distances . . . . . . . . . . . . . . . . . 2-16

Lengthening or Reducing Line Set Lengths . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Connecting A Line Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Remote Receiver Service Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Remote Ice Machine Usage with Non-Manitowoc Multi-Circuit Condensers 2-18

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Head Pressure Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Internal Condenser Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Condenser DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Quick Connect Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Non-Manitowoc Multi-Circuit Condenser Sizing Chart . . . . . . . . . . . . . . . . . 2-19

Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

Additional Checks for Remote Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

Before Starting the Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

AuCS® Automatic Cleaning System

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

2 Part Number 000001114

Section 3 Ice Machine Operation

Table of Contents

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Self-Contained Air- and Water-Cooled Q200/Q280/Q320/Q370/Q420/Q450/Q600/Q800/Q1000/Q1300/Q1600/Q1800 . 3-2

Initial Start-Up or Start-Up After Automatic Shut-Off . . . . . . . . . . . . . . . . . . . 3-2

Freeze Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Harvest Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Automatic Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Remote

Q450/Q600/Q800/Q1000/Q1300/Q1600/Q1800 . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Initial Start-Up or Start-Up After Automatic Shut-Off . . . . . . . . . . . . . . . . . . . 3-4

Freeze Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Harvest Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Automatic Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Water Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Ice Thickness Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Harvest Sequence Water Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Section 4 Maintenance

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Interior Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Ice Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Section 5 Before Calling for Service

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Safety Limit Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Cleaning & Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Water-Cooled Condenser and Water Regulat ing Valve . . . . . . . . . . . . . . . . 4-9

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Self-Contained Air-Cooled Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Water-Cooled Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Remote Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Part Number 000001114 3

Table of Contents (continued)

4 Part Number 000001114

Section 1

Warning

General Information

Model Numbers

This manual covers the following models:

Self-Contained

Air-Cooled

QD0322A QY0324A

QD0422A QY0424A

QD0282A QY0284A

QD0372A QY0374A

QD0452A QY0454A

QD0602A QY0604A

QD0802A QY0804A

QD1002A QY1004A

QD1302A QY1304A

QD1802A QY1804A

NOTE: Model numbers ending in 3 indicate a 3-phase unit. Example: QY1804A3

Self-Contained

Water-Cooled

QD0323W QY0325W

QD0423W QY0425W

QD0283W QY0285W

QD0373W QY0375W

QD0453W QY0455W

QD0603W QY0605W

QD0803W QY0805W

QD1003W QY1005W

QD1303W QY1305W

QD1603W QY1605W

QD1803W QY1805W

Remote

QD0492N QY0494N

QD0692N QY0694N

QD0892N QY0894N

QD1092N QY1094N

QD1392N QY1394N

QD1692N QY1694N

QD1892N QY1894N

How to Read a Model Number

9 REMOTE

AIR-COOLED

# CUBE SIZE

0 REGULAR 1 REGULAR 2 DICE 3 DICE 4 HALF-DICE 5 HALF-DICE

CONDENSER TYPE

AIR-COOLED WATER-COOLED AIR-COOLED WATER-COOLED AIR-COOLED WATER-COOLED

Q Y 1894 N

ICE MACHINE

MODEL

ICE CUBE SIZE

R REGULAR D DICE Y HALF DICE

ICE MACHINE

SERIES

CONDENSER TYPE

A SELF-CONTAINED AIR-COOLED W SELF-CONTAINED WATER-COOLE N REMOTE AIR-COOLED

Ice Cube Sizes

Dice

7/8" x 7/8" x 7/8"

2.22 x 2.22 x 2.22 cm

Half Dice

3/8" x 1-1/8" x 7/8"

0.95 x 2.86 x 2.22 cm

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

Part Number 000001114 1-1

General Information Section 1

Warning

Accessories

Contact your Manitowoc distributor for these optional accessories:

BIN CASTER

Replaces standard legs.

STACKING KIT

As your business grows and your ice needs increase, Manitowoc stack-on capability can double your daily ice production without using additional floor space.

ICE BAGGER

Maximize profits from bagged ice sales with this convenient accessory. This sturdy unit rests on the bin door frame, and adapts for left or right side filling.

ICE DEFLECTOR

All Manitowoc ice machines require the ice storage (bin, dispenser, etc.) to incorporate an ice deflector.

Prior to using a non-Manitowoc ice storage system with Manitowoc ice machines, contact the manufacturer to assure their ice deflector is compatible with Manitowoc ice machines.

GSI200

This accessory releases chlorine dioxide on a controlle d basis to inhibit the growth of bacteria and slime.

ARCTIC PURE™ WATER FILTER SYSTEM

AUCS

AUTOMATIC CLEANING SYSTEM

This accessory reduces equipment cleaning expense. The AuCS

accessory monitors ice making cycles and

initiates cleaning procedures automatically.

DISPENSER

A counter-top dispenser is ideal for cafeterias and many types of self-service facilities. Manitowoc auto-fill, floorstanding ice dispensers meet the strict sanitary requirements of the food service, lodging and health care industries.

MANITOWOC CLEANER AND SANITIZER

Manitowoc Ice Machine Cleaner and Sanitizer are available in convenient 16 oz. (473 ml) and 1 gal (3.78 l) bottles. These are the only cleaner and sanitizer approved for use with Manitowoc products.

Cleaner Part Number Sanitizer Part Number

16 oz. 94-0456-3 16 oz. 94-0565-3 1 Gallon 94-0580-3 1 Gallon 94-0581-3

DISPENSER

Engineered specifically for Manitowoc ice machines, This water filter is an efficient, dependable, and affordable method of inhibiting scale formation, filtering sediment, and removing chlorine taste and odor.

MANITOWOC CLEANER AND SANITIZER

Manitowoc Ice Machine Cleaner and Sanitizer are available in convenient 16 oz. (473 ml) and 1 gal (3.78 l) bottles. These are the only cleaner and sanitizer approved for use with Manitowoc products.

Cleaner Part Number Sanitizer Part Number

16 0z. 94-0456-3 16 0z. 94-0565-3 1 Gallon 94-0580-3 1 Gallon 94-0581-3

1-2

Part Number 000001114

Section 1 General Information

SV1600

Model/Serial Number Location

Record the model and serial number of your ice machine and bin or dispenser in the space provided below. These numbers are required when requesting information from your local Manitowoc distributor, or Manitowoc Ice, Inc.

The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the ice machine, remote condenser and storage bin.

Model/Serial Number Location

Ice Machine Bin or Dispenser Remote Condenser AuCS Accessory

Model Number

Serial Number

Part Number 000001114 1-3

General Information Section 1

Important

Warranty

GENERAL

The packet containing this manual also includes warranty information. Warranty coverage beg ins the day your new ice machine is installed.

Complete and mail the OWNER WARRANTY REGISTRATION CARD as soon as possible to validate the installation date.

If you do not return your OWNER WARRANTY REGISTRATION CARD, Manitowoc will use the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new ice machine.

Warranty Coverage

GENERAL

The following Warranty outline is provided for your convenience. For a detailed explanation, read the warranty bond shipped with each product.

Contact your local Manitowoc Distributor or Manitowoc Ice, Inc. if you need further warranty information.

EXCLUSIONS

The following items are not included in the ice machine’s warranty coverage:

1. Normal maintenance, adjustments and cleaning.

2. Repairs due to unauthorized modifications to the ice machine or use of non-standard parts without prior written approval from Manitowoc Ice, Inc.

3. Damage caused by improper installation of the ice machine, electrical supply , water supp ly or drainage, or damage caused by floods, storms, or other acts of God.

4. Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.

5. Parts or assemblies subjected to misuse, abuse, neglect or accidents.

6. Damage or problems caused by installation, cleaning and/or maintenance procedures inconsistent with the technical instructions provided in this manual.

This product is intended exclusively for commercial application. No warranty is extended for personal, family, or household purposes.

PARTS

1. Manitowoc warrants the ice machine against defects in materials and workmanship, under normal use and service for three (3) years from the date of original installation.

2. The evaporator and compressor are covered by an additional two (2) year (five years total) warranty beginning on the date of the original installation.

LABOR

1. Labor required to repair or replace defective components is covered for three (3) years from the date of original installation.

2. The evaporator is covered by an additional two (2) year (five years total) labor warranty beginning on the date of the original installation.

7. This product is intended exclusively for commercial application. No warranty is extended for personal, family, or household purposes.

AUTHORIZED WARRANTY SERVICE

To comply with the provisions of the warranty, a refrigeration service company qualified and authorized by a Manitowoc distributor, or a Contracted Service Representative must perform the warranty repair.

1-4

Part Number 000001114

General

Important

SV1602 SV1611

WATER COOLED AIR COOLED

Section 2

Installation Instructions

Refer to Installation Manual for complete installation guidelines.

Ice Machine Dimensions

Q320/Q370/Q420 ICE MACHINES

Failure to follow these installation guidelines may affect warranty coverage.

Ice Machine Dimension H

Q320 21.5 in (54.6 cm) Q370 21.5 in (54.6 cm)

Part Number 000001114 2-1

Q420 26.5 in (67.3 cm)

Installation Instructions Section 2

SV1612 SV1628

WATER-COOLED SELF CONTAINED

AIR-COOLED

SV1613

AIR-COOLED

SV1627

SELF CONTAINED

WATER-COOLED

Q280 – Q1000 ICE MACHINES Q1300/Q1600/Q1800 ICE MACHINES

Ice Machine Dimension H

Q200 – Q280 16.5 in (41.9 cm)

Q450 21.5 in (54.6 cm) Q600 21.5 in (54.6 cm) Q800 26.5 in (67.3 cm)

Q1000 29.5 in (74.9 cm)

2-2

Ice Machine Dimension H

Q1300/Q1600 29.5 in (74.9 cm)

Q1800 29.5 in (74.9 cm)

Part Number 000001114

Section 2 Installation Instructions

SV1629

REMOTE AIR-COOLED

SV1609

SV1614

SV1610

Q1300/Q1600/Q1800 ICE MACHINES (CONT.)

Ice Storage Bin Dimensions

S170/S400/S570 ICE STORAGE BINS

S320/S420 ICE STORAGE BINS

Bin Model Dimension A Dimension B

S320 34.0 in (86.3 cm) 32.0 in (81.3 cm) S420 34.0 in (86.3 cm) 44.0 in (111.7 cm)

S970 ICE STORAGE BINS

Bin Model Dimension A Dimension B

S170 29.5 in (74.9 cm) 19.1 in (48.5 cm) S400 34.0 in (86.3 cm) 32.0 in (81.3 cm) S570 34.0 in (86.3 cm) 44.0 in (111.7 cm)

Part Number 000001114 2-3

Installation Instructions Section 2

Warning

Caution

Large Capacity Ice Storage Bin Dimensions

30 INCH (76 CM)

34” (86.4 cm)

All Manitowoc ice machines require the ice storage system (bin, dispenser, etc.) to incorporate an ice deflector. The Q1300, Q1600, Q1800 ice machines require adding Manitowoc Ice Deflector Kit K00139 when installing with non-Manitowoc ice storage systems. Prior to using a non-Manitowoc ice storage system

with other Manitowoc ice machines, contact the manufacturer to assure their ice deflector is compatible with Manitowoc ice machines.

25.25”

(64.1 cm)

43.6”

(110.81 cm)

30” large capacity ice storage bins must be attached to the wall with the bracket provided with the bin.

6”

(15.2 cm)

Bin Model Dimension A (Width) Dimension B (Height)

B750 30 in. (76.2 cm.) 58 in. (147.3 cm.)

B1050 30 in. (76.2 cm.) 78 in. (198.1 cm.)

The bin drain is exactly in the center of the bin.

48 INCH (122 CM) & 60 INCH (152 CM)

(110.81 cm)

Bin Model Dimension A (Width) Dimension B (Height)

B1100 48 in. (121.9 cm.) 55.0 in. (139.7 cm.) B1400 60 in. (152.4 cm.) 55.0 in. (139.7 cm.)

The bin drain is exactly in the center of the bin.

43.6”

34” (86.4 cm)

25.25”

(64.1 cm)

6”

(15.2 cm)

2-4

Part Number 000001114

Section 2 Installation Instructions

SV1297 SV1301

Remote Condenser Dimensions

JC0495/JC0895/JC1095/JC1395

JC1895

Part Number 000001114 2-5

Installation Instructions Section 2

Caution

Location of Ice Machine

The location selected for the ice machine must meet the following criteria. If any of these criteria are not met, select another location.

• The location must be free of airborne and other contaminants.

• The air temperature must be at least 35°F (1.6°C), but must not exceed 110°F (43.4°C).

• The location must not be near heat-generating equipment or in direct sunlight.

• The location must not obstruct air flow through or around the ice machine. Refer to the chart below for clearance requirements.

Q1300/Q1600/

Q1800

Top/Sides 24" (610 mm) 8" (203 mm)

Back 12" (305 mm) 5" (127 mm)

Q370

Top/Sides 12" (305 mm) 5" (127 mm)

Back 5" (127 mm) 5" (127 mm)

All other

Q models

Top/Sides 8" (203 mm) 8" (203 mm)

Back 5" (127 mm) 5" (127 mm)

There is no minimum clearance required. This value is

recommended for efficient operation and servicing only. Q1600 is not available as an air-cooled model.

The ice machine must be protected if it will be subjected to temperatures below 32°F (0°C). Failure caused by exposure to freezing temperatures is not covered by the warranty. See “Removal from Service/Winterization”.

Self-Contained

Air-Cooled

Self-Contained

Air-Cooled

Self-Contained

Air-Cooled

Water-Cooled

and Remote

Water-Cooled

and Remote

Stacking Two Ice Machines on a Single Storage Bin

A stacking kit is required for stacking two ice machines. Installation instructions are supplied with the stacking kit.

Q450/Q600/

Q800/Q1000

Top/Sides 16" (40.64 cm) 5" (12.70 cm)

Back 5" (12.70 cm) 5" (12.70 cm)

Q1300/Q1600/

Q1800

Top/Sides 48" (121.92 cm) 24" (60.96 cm)

Back 12" (30.48 cm) 12" (30.48 cm)

There is no minimum clearance required. This value is

recommended for efficient operation and servicing only. Q1600 is not available as an air-cooled model.

Stacked

Self-Contained

Air-Cooled

Stacked

Water-Cooled

and Remote

Ice Machine Heat of Rejection

Series

Ice Machine

Q280 3,800 6,000 Q320 4,600 6,200 Q370 3,900 5,950 Q420 7,000 9,600 Q450 7,000 9,600 Q600 9,000 13,900

Q800 12,400 19,500 Q1000 16,000 24,700 Q1300 24,000 35,500 Q1600 24,000 35,500 Q1800

Before SN 110603336

Q1800

After SN 11 0603337

B.T.U./Hour Because the heat of rejection varies during the ice making cycle,

the figure shown is an average.

Heat of Rejection

Air Conditioning

36,000 50,000

24,000 36,000

Ice machines, like other refrigeration equipment, reject heat through the condenser. It is helpful to know the amount of heat rejected by the ice machine when sizing air conditioning equipment where self-contained aircooled ice machines are installed.

This information is also necessary when evaluating the benefits of using water-cooled or remote condensers to reduce air conditioning loads. The amount of heat added to an air conditioned environment by an ice machine using a water-cooled or remote condenser is negligible.

Knowing the amount of heat rejected is also important when sizing a cooling tower for a water-cooled condenser. Use the peak figure for sizing the cooling tower.

Peak

2-6

Part Number 000001114

Section 2 Installation Instructions

Caution

SV1606

THREAD LEVELING LEG INTO BASE OF

CABINET

THREAD ‘FOOT’ IN AS

FAR AS POSSIBLE

SV1607

AIR

BAFFLE

SCREWS

Leveling the Ice Storage Bin

1. Screw the levelin g legs on to the bott om of th e bin .

2. Screw the foot of each leg in as far as possible.

The legs must be screwed in tightly to prevent them from bending.

3. Move the bin into its final position.

4. Level the bin to assure that the bin door closes and seals properly. Use a level on top of the bin. Turn each foot as necessary to level the bin.

NOTE: An optional caster assembly is available for use in place of the legs. Installation instructions are supplied with the casters.

Air-Cooled Baffle

The air-cooled baffle prevents condenser air from recirculating. To install:

1. Remove the back panel screws next to the condenser.

2. Align the mounting holes in the air baffle with the screw holes and reinstall the screws.

Air Baffle

Leveling Leg and Foot

Part Number 000001114 2-7

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