Manitowoc Ice AR-40000 Installation Manual

INSTR4166 0703

Thank you for selecting a Manitowoc ArcticPure filter system. With proper installation, care and maintenance,

your new Manitowoc filter system will provide you with many years of reliable and economical performance.

Part Number 80-1462-3

Table of Contents

Section 1 - General Information

Safety Notices........................................................................2

Model Numbers ....................................................................3

Warranty Coverage ................................................................3

Section 2 - Installation Instructions

General ..................................................................................4

Dimensions/Exploded Views ..............................................5-6

Location ................................................................................7

Water Service ........................................................................7

Assembly

AR-10000/AR-20000 ........................................................7

AR-40000 ........................................................................7

Installation

AR-10000/AR-20000 ........................................................8

AR-40000 ........................................................................8

AR-Pre ..............................................................................9

Section 3 - Start-up and Maintenance

Installation Checklist............................................................10

Start-up Procedure ..............................................................10

Routine Maintenance ..........................................................10

Troubleshooting ..................................................................11

Recommended Service Parts ..............................................12

Safety Notices

When using or servicing this product, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/or damage to the water filter and/or ice machine. Throughout this manual, you will see the following types of safety notices:

Procedural Notices

When using or servicing an Arctic Pure™ water filter or Manitowoc ice machine, be sure to read the procedural notices in this manual. These notices supply helpful and important information.

Throughout this manual, you will see the following types of procedural notices:

NOTE: Text set off as a Note provides you with simple, but useful, extra information.

Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement, and then proceed carefully.

Text in a Caution box alerts you to a situation in which you could damage the water filter and/or ice machine. Be sure to read the Caution statement, and then proceed carefully.

Important boxes serve two functions.

They call the operator's attention to important information.

They also provide the service technician with information that may help perform a procedure more efficiently. Disregarding this information may slow down the work.

Section 1 General Information

Model Numbers

This manual covers the following models:

Model # Range Claims

AR-10000

10,000 gal capacity

AR-20000

20,000 gal capacity

AR-40000

40,000 gal capacity

AR-Pre

Model #* Specifications Flow Rate

AR-10000

AR-20000

AR-40000

AR-Pre

For ice machines

up to 250 lbs

For ice machines

250 - 600 lbs

For ice machines

600-2000 lbs

For use i n

conjunction with:

AR-10000, AR-20000,

AR-40000

Pressure: 25-125 psi

Temperature: 35-100°F

Connections: 3/8" JG

Micron Rating: 1.0

Pressure: 25-125 psi

Temperature: 35-100°F

Connections: 3/8" JG

Micron Rating: 1.0

Pressure: 25-125 psi

Temperature: 35-100°F

Connections: 3/8" JG

Micron Rating: 1.0

Pressure: 25-125 psi

Temperature: 35-100°F

Connections: 3/8" JG

Micron Rating: 5 Micron

Chlorine taste and odor

reduction, scale inhibi tion

Chlorine taste and odor

reduction, scale inhibi tion

Chlorine taste and odor

reduction, scale inhibi tion

Sediment Reduction K00337

Replacement

Cartridge

K00338

K00339 (1)

K00339 (2)

0.75 gpm

1.5 gpm

Parts/Labor

Manitowoc warrants the ArcticPure™filter systems against defects in materials and workmanship on the housing, hardware, bracket and fittings, under normal use and service for three (3) years from the date of original installation. Labor required to repair or replace defective components is covered for three (3) years from the date of the original installation.

Exclusions

The following items are not included in the ArcticPure™system(s) warranty coverage:

• Wear items such as filter cartridges or o-rings.

• Normal maintenance or adjustments as outlined in this manual.

• Repairs due to unauthorized modifications to the filter system or use of non-standard parts without prior written approval from Manitowoc Ice, Inc.

• Damage caused by improper installation of the filter system or the ice machine, electrical supply, water supply or drainage, or damage caused by floods, storms or other acts of God.

• Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.

• Parts or assemblies subjected to misuse, abuse, neglect or accidents.

• Damage or problems caused by installation, and/or maintenance procedures inconsistent with the technical instructions provided in this manual.

*3/8" threaded stainless FPT (Female Pipe Thread) adapters included

Owner Warranty Registration Card

The warranty card can be found inside the product box containing your new ArcticPure™water filter system. Warranty coverage begins the day your new system is installed. Complete and mail the OWNER WARRANTY REGISTRATION CARD as soon as possible to validate the installation date.

If the OWNER WARRANTY REGISTRATION CARD is not returned, Manitowoc®will use the date of sale to the Manitowoc distributor as the first day of warranty for your new filter system.

Warranty Coverage - General

The following Warranty outline is provided for your convenience. For a detailed explanation, read the warranty bond shipped with each system. Contact your local Manitowoc representative or Manitowoc Ice, Inc. if you need further warranty information.

IMPORTANT: This product is intended exclusively for commercial applications. No warranty is extended for personal, family or household uses.

Authorized Warranty Service

To comply with the provisions of this warranty, a refrigeration service company, qualified and authorized by your Manitowoc distributor, or a Contracted Service Representative must perform the warranty repair.

If the dealer you purchased the ArticPure™system from is not authorized to perform warranty service, contact your Manitowoc distributor or Manitowoc Ice, Inc., for the name of the nearest authorized service representative.

Service Calls

Normal maintenance and/or adjustments as outlined in this manual are not covered by the warranty. If you have followed the procedures on page 9 of this manual, and the filter system still does not perform properly, call your authorized service company.

General

These instructions are provided to assist the qualified installer. Check your local Yellow Pages for the name of the nearest Manitowoc distributor, or call Manitowoc Ice, Inc. for information.

The ArcticPure

™

water filtration systems are designed to reduce coarse and fine particulate matter from the incoming potable water supply. Chlorine will be reduced in the water so as not to adversely affect the ice produced or the equipment components. Siliphos

scale and corrosion inhibitor is automatically fed into the water to inhibit the formation of scale on water solenoids and evaporator plates. The NSF seal on these products is recognized worldwide as a sign that the product to which it is affixed complies with the public health requirements.

DO NOT install on line pressure above 125 psi (862 kPa).

DO NOT install on hot water line. Maximum temperature allowed is 100°F (38°C).

DO NOT install in direct sunlight.

DO NOT reverse connections. The system must be installed with the inlet and outlet as labeled.

DO NOT install ArcticPure

™

filter systems in locations where they

can be damaged by other free-standing equipment.

PROTECT from freezing.

INSTALLATION must comply with existing state or local plumbing codes.

This piece of equipment is made in America and has American sizes on hardware. All metric conversions are approximate and vary in size.

Safety

Always follow these safety precautions when installing and operating the water filter system:

DO NOT use a torch or other high temperature sources near filter or cartridge.

DO NOT use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system.

Section 2 Installation Instructions

4Siliphos®is a registered trademark of Guilini Chemie GmbH

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