Manitowoc Ice AC1195A Parts Manual

Page 1
For more Parts Information:
https://manitowocfsg.sysonline.com/Default.aspx
Page 2
TABLE OF CONTENTS
i
Page 3
A
1100
SERIES
ICE CUBERS
SERVICE MANUAL
-#t
Manmtowot
equipment
works
",::g+;;
Division of
The
Manitowoc Company. Inc
.
r
This manual covers the
1100
Series Cubers
starting
w~th Serial Number
11
693
A1100, AC1195
A1100 - ALL COMPONENTS
A1100_2.PDF
1
Page 4
A1100, AC1195
A1100 - ALL COMPONENTS
# PART # DESCRIPTION QTY Note
STANDARD 1100 SERIES CUBERS COMPRESSOR CONDENSER GROUP
Bristol Compressor, Single Phase [1] 2010143 Run Capacitor - 115V/60 Hz/1 Ph 8503643 Start Capacitor [2]
Bristol Start Relay [1]
Tecumseh Compressor, Single Phase: [3]
Start Relay [1] 8503143 Start Capacitor - 115V/60 Hz/1 Ph [4]
Run Capacitor [1]
Start Capacitor End Cap [1]
Copelaweld Compressor, Single Phase: 1502831 Start Relay [5] 8503163 Start Capacitor [6] 1502841 Run Capacitor
Capacitor Strap [1] 8503069 Mounting - Rubber Grommet [4] 2410041 Single Phase Contactor
Single Phase Contactor Using [1]
Quick Connect Terminals [1]
3 Phase Compressor [1]
3 Phase Contactor
3 Phase Contactor with Auxiliary Switch [7] 8930279 Drier [4] 8372033 Water Regulator [6]
Condenser Water-cooled Up to SN 003467 [1]
Condenser Air-cooled Starting with SN 003467 [1]
Condenser Assembly [8]
Condenser Water-cooled Starting with SN 003467 [9]
Access Service Valve 2High and Low Side [10]
Fan Motor [11]
Fan Motor Bracket [1] 2401891 Fan Blade
Fan Shroud Weldment [1]
Suction Valve Seal [12] 0700503 Suction Valve Only Replacement Kit [13]
Discharge Valve Only [1] 1502781 Seal for Suction Service Valve 1200221 Receiver [14] 000008892 Receiver [15] 1373021 Service Valve [16]
CONTROL GROUP
A1100_2.PDF
2
Page 5
A1100, AC1195
A1100 - ALL COMPONENTS
# PART # DESCRIPTION QTY Note
2300849 Main Toggle Switch [4]
Manual Harvest Switch Starting with SN 014322 [1] 2300799 Damper Door Switch [17] 110891 Bin Switch Bracket
Thermo-disc [1]
Low Pressure Cut-in [18] 2355081 High and Low Pressure Cut-out [19]
CONTROL GROUP, continued 2355113 High Pressure Cut-out [20]
Starting with SN 011693 [1]
Expansion Valve [1]
Terminal Board [1]
Paragon Timer (60 second) Used Up to SN 006446 [1] 2406071 15 Minute Timer
Mounting Track, Solid State Timer [1] 2406239 Omnetics Timer SIN 23188 to 23687 [4]
Time Delay Relay 70 Second Delay [1] 2404011 Solenoid Valve
Fan Cycling Switch [1]
Control Panel Front Cover Used Up to SN 011692 [1]
Control Panel Front Cover Started with SN 011693 [1]
Solenoid Hot Gas Valve Coil [21]
Hot Gas Solenoid Valve [1]
Hot Gas Solenoid Coil Only [22] 2404483 Alco Solenoid Valve Coil Only - 230V/50 Hz [23]
EVAPORATOR ASSEMBLY GROUP 6803019 Outside Evaporator Assembly [24] 6803029 Inside Evaporator Assembly [24]
Front Evaporator Assembly [25]
Rear Evaporator Assembly [25] 6803119 Outside Evaporator Assembly [26] 6803129 Inside Evaporator Assembly [26] 151771 Evaporator Top Grid Extrusion [4]
Evaporator Bottom Grid Extrusion [1] 6260014 Evaporator Extrusion, Left Side [4]
Nut for Extrusion [1] 6260024 Evaporator Extrusion, Right Side [4]
WATER CIRCUIT GROUP
Water Distribution Tube Assembly [1] 6061614 Distribution Tube Support
Water Supply Tube 1-3/8” OD [27]
Water Inlet Tube 1-3/8” OD [28]
90° PVC Elbow [1]
A1100_2.PDF
3
Page 6
A1100, AC1195
A1100 - ALL COMPONENTS
# PART # DESCRIPTION QTY Note
Water Sump Trough Assembly [1]
Sump Hold Down Clip [1]
Water Curtain [1]
Left Hand Water Curtain Hook [29]
Right Hand Water Curtain Hook [29] 1480279 Water Pump - 208-230V/50-60 Hz [4] 8369049 Float Valve Assembly [4]
Float Valve Bracket [1] 1260033 Water Strainer [4] 5000013 Thumbscrew - #8-32 x 0.375" [4]
Overflow Elbow [1] 301101 Water Inlet Assembly, 1/2" NPT [30] 4420291 Vinyl Tube - 0.25" OD [31] 4420309 Nylon Insert [32]
ICE CHUTE GROUP 6526324 Left Hand and Right Hand Ice Chute Assembly 6526324 Left Hand and Right Hand Ice Chute Assembly [33]
Harvest Rack — without Tabs [1]
Front Ice Chute [34]
Rear Ice Chute [34]
Harvest Rack — with Tab & Slotted Mounting Hole [1] 6564624 Front Ice Chute [35] 6564724 Rear Ice Chute [36]
Harvest Rack — with Tab & Round Mounting Hole For 1/4
Turn Fastener
Nylon Rod Bearing For Ice Chute [1]
Damper Door Assembly Up to SN 81020032 [1] 6826214 Damper Door Assembly After SN 81020032
Nylon Rod Bearing Damper Door [1]
Ice Chute Clip [37]
BY 1100 MODELS [38]
Bin Thermostat [1]
Toggle Switch [1]
Bracket Assembly [1] 5000013 Thumbscrew - #8-32 x 0.375" [4]
Space Bar [1]
REMOTE CUBER MODELS [39]
AR1190N, AD1192N, AY1194N & BY1194NS (Model
Numbers used Starting with SN 013350); AY1190N (Model
No. used up to SN 013350)
Thermo-disc [1]
Head Pressure Control [1]
Headmaster Relocation Package [1]
Receiver [1]
Low Pressure Cut-out [1] 2355113 High Pressure Cut-out [2]
[1]
A1100_2.PDF
4
Page 7
A1100, AC1195
A1100 - ALL COMPONENTS
# PART # DESCRIPTION QTY Note
2404121 Solenoid Valve Coil [40]
Solenoid Valve Body [40]
Solenoid Valve Assembly [41]
Solenoid Valve Coil Only [42]
Solenoid Valve Body Only [42]
CABINET GROUP [43] 8134873 Front Panel Trim [4]
Front Panel Series Trim Assembly [1]
Foam Tape [44] 156283 Top Cover [4]
Left Hand End Panel Assembly [1]
Right Hand End Panel Assembly [1]
Rear Panel Assembly [1]
Front Panel Assembly [1]
CABINET GROUP [45]
Top Cover [1]
Left Hand End Panel [46] 6013834 Right Hand End Panel [4]
Rear Panel [1]
Front Panel [1]
Left Hand End Panel Only [47]
CABINET GROUP [48]
SPLIT PANELS PAINTED
Top Cover [1]
Left Hand Front Panel [1]
Right Hand Louver Front Panel [1]
Right Hand Rear Panel [1]
Left Hand Louver Rear Panel [1]
Left Hand End Panel [1] 6013834 Right Hand End Panel [4] 5124649 Screw #8 x 1/2" Type B [4]
STAINLESS STEEL
Top Cover [1]
Right Hand End Panel [1]
Rear Panel [1]
Front Panel [1]
Left Hand Panel [1] 5012059 10-32 Thumbscrew [6]
CABINET GROUP [48]
SPLIT PANELS STAINLESS STEEL
Top Cover [1]
Left Hand Front Panel [1]
Right Hand Louver Front Panel [1]
A1100_2.PDF
5
Page 8
A1100, AC1195
A1100 - ALL COMPONENTS
# PART # DESCRIPTION QTY Note
Right Hand Rear Panel [1]
Left Hand Louver Rear Panel [1]
Left Hand End Panel [1]
Right Hand End Panel [1]
MCDONALD'S SPLIT PANELS [48]
Left Hand Front Panel [1]
Right Hand Louver Front Panel [1]
All Other Panels Same As Other Stainless Steel Models.
Right Hand Trim for McDonald’s [1]
Left Hand Trim for McDonald’s [1]
50 CYCLE MODELS ONLY [39]
Compressor [1]
Components for Copeland Compressor
Start Relay [1]
Run Capacitor [1] 8504223 Start Capacitor [4]
Components for Tecumseh Compressor
Start Relay [1] 8503143 Start Capacitor - 115V/60 Hz/1 Ph [4]
Run Capacitor [1] 1480279 Water Pump - 208-230V/50-60 Hz [4] 2412141 Fan Motor
PART NOTES:
[1] - No Longer Available [2] - Discontinued [3] - (B/M #AH333ET108A4) [4] - Refer to Cross Reference Guide [5] - (YSB40150CFV205) [6] - Refer to Cross Reference Guide
[7] - No Longer AvailableStarting with SN 011693 [8] - No Longer Available(includes fan motor assembly) Starting with SN 003467 [9] - No Longer Available(Water-cooled only) [10] - No Longer Available(Starting with SN 011693) [11] - No Longer Available(Upper and lower) [12] - No Longer Available(Copeland and Tecumseh Compressor) [13] - (Copeland and Tecumseh Compressor) [14] - (Water-cooled units only) [15] - Refer to Cross Reference Guide(Air-cooled units only) Used Up to SN 011693 [16] - (Service) Used Up to SN 011692 1373021 [17] - Refer to Cross Reference Guide(Damper Door)
Discontinued
A1100_2.PDF
6
Page 9
A1100, AC1195
A1100 - ALL COMPONENTS
# PART # DESCRIPTION QTY Note
PART NOTES:
[18] - No Longer Available(Ranco) [19] - (Ranco Dual) Used Up to SN 011692 [20] - (Water-cooled only)
[21] - No Longer Available(Sporlan) Up to SN ACO 100 [22] - No Longer Available(Sporlan) [23] - Refer to Cross Reference GuideAlco [24] - Refer to Cross Reference GuideDice [25] - No Longer AvailableReg [26] - Refer to Cross Reference Guide(Half dice) [27] - No Longer Available(From water pump distribution tube) [28] - No Longer Available(From 90° elbow distribution tube) [29] - No Longer Available(Metal bracket) [30] - (Brass) [31] - (1/4” OD polyethylene tube) [32] - Refer to Cross Reference Guide(Supply tubing float valve end) [33] - Starting with SN 011693 & Up to SN 81020032 [34] - (For use with harvest rack)
[35] - (For use with harvest rack with tabs) [36] - (For use with harvest rack) [37] - (Clip thumb screw, See Water Circuit Group on Page 2) Up to SN 011692
[38] - Use the same parts as previously listed for the standard 1100 cuber with the exception of the changes or
[39] - Use the same parts as previously listed for the standard 1100 cuber with the exception of the changes or [40] - (Liquid line pump down) Up to SN AB0100
[41] - (Liquid line pump down) Starting SN AB0100 [42] - (Starting SN AB0100) [43] - (Used Up to SN 004244) PAINTED
[44] - (For mounting front panel trim) [45] - (Starting with SN 004244) PAINTED
[46] - Up to SN 011692 [47] - (Starting with SN 011693) [48] - (Starting with SNAH0100)
Discontinued
No Longer Available
No Longer Available additions listed under the special model number.
No Longer Available additions listed under the special model number.
No Longer Available No Longer Available
No Longer Available
No Longer Available No Longer Available
A1100_2.PDF
7
Page 10
1
17
16
14, 15
12, 13
18
8
2, 3
18
7
9
1073
A1100, AC1195
AC1195 REMOTE CONDENSER COMPONENTS
A1100_4.PDF
8
Page 11
A1100, AC1195
AC1195 REMOTE CONDENSER COMPONENTS
# PART # DESCRIPTION QTY Note 1 8850629 Air Condenser
2 7629413 Fan Motor - 208-230V/50-60 Hz/1 Ph [1] 3 7629413 Fan Motor - 208-230V/50-60 Hz/1 Ph [1] 4 8503353 Run Capacitor [2] 4 Fan Capacitor For Dual Bracket Fan Motor [3] 5 Fan Capacitor For Single Bracket Fan Motor [4] 6 Fan Blade For Single Bracket Fan Motor [4] 7 2416113 Fan Blade 8 2415053 Rain Slinger 9 8368049 Headmaster Control [5] 10 Toggle Switch Up to SN 82020001 [4] 11 Toggle Switch After SN 82020001 [4] 12 8360353 Coupling - Male - 1-1/6-12 13 8360063 Coupling Mounting Flange for 1-1/16-12 14 8360343 Coupling - Male - 5/8-18 15 8360053 Coupling Mounting Flange for 5/8-18 16 3400643 Fan Guard 17 6017751 Top Cover 18 6017681 Fan Motor Mounting Bracket 19 0700623 Female Coupling Kit [6] 20 Valve Access Fitting Core [4] 21 Headmaster Relocation Kit [7]
AC1195A REMOTE CONDENSER S/N 005522 TO 006715
ONLY
Fan Motor [8] 2401891 Fan Blade [9]
Fan Motor Grill & Bracket [8]
PART NOTES:
[1] - *If unit has a fan motor mounted on a single bracket, use replacement kit #7619843 for 60 Hz unit.This kit [2] - (Emerson)
[3] - No Longer Available(Magnatec) [4] - No Longer Available [5] - (See item 21 below) [6] - (Not shown) [7] - No Longer Available(Used for units originally built with headmaster in ice machine to relocate to condenser) [8] - No Longer Available(2 per) [9] - (2 per)
A1100_4.PDF
includes new fan motor, capacitor, blades, dual brackets and all necessary hardware for installation.
9
Loading...