Manitowoc Ice 2125 Installation Manual

Model 2125
Electric Beverage Pump
MOUNTING
• Ensure the area you have selected for installation is dry, well ventilated, and has access to power.
• The suction side of the pump should be positioned so that it is facing down. (See illustration below) This will optimize the priming, and avoid cavitation from air in the bag-in-box product.
• ideally the pump should be at the same level or just below product.
• Position pump to desired area, secure mounting screws through the rubber grommet in the baseplate of pump. (See, illustration below)
HOSE CONNECTIONS
• Food grade Vinyl tygon tubing or equivalent with 3/8” I.D. (8.9 mm) is recommended for both suction and discharge.
• Total length of tubing run should not exceed 50’ (15.2 m) to ensure sufficient pressure to brix the dispensing valve.
• The vertical lift of the, tubing run should not exceed 10” (3.0 m) within the 50’ (15.2 m) hose run.
• Use a #17.0 oetiker clamp or a worm gear clamp with 360° uniform clamping band.
• Avoid sharp, bends that could restrict flow especially on suction side.
• After tubing installation is complete begin priming sequence.
Model 2125 Electric Beverage Pump
2125 PUMP INSTALLATION
ELECTRICAL
24 Volt AC Power - Wire pump as follows: Black wire and white wire to 24 Volt power supply. Green wire to safety ground.
115 Volt AC Power - Plug pump into standard 115 Volt grounded electrical source or GFI.
230 Volt AC Power - Wire appropriate connector for system. Green wire to safety ground.
OPERATION
The Model 2125 is a demand pump. The pump will come on when dispensing valve is open and shut off when valve is closed.
To start operation, open dispensing valve to purge air from the system. Pump will now operate automatically by starting and stopping on demand, as beverage is served and maintain constant pressure, at dispensing valve. The pump will shut off when beverage bag has been depleted and sold out light will go on. The pump will automatically reset and the light will go out when a full bag is connected. The pump is equipped with an automatic timer designed to shut the pump off after 3 minutes of continuous running. The timer is set at the factory and needs no adjustment. To restart, push white reset button on face of pump. To purge any air trapped in the pump open Dispensing Valve and run pump until all air is purged from pump and inlet lines.
System pressure and flow can be adjusted as follows: Pressure control - The hexhead screw on face of pump adjusts the pressure (See Fig. #3). The pump is set at 50 PSI (3.4 BAR) max. at the factory. To reduce pressure turn screw counter clockwise with Alien wrench. To increase, turn screw clockwise. Pressure can be adjusted between a high of 50 PSI (3.4 BAR) to a low of 30 PSI (2.1 BAR).
The 2125 has an automatic sold out switch which stops the pump when bag is empty and high vacuum builds up in the inlet line. The sold out switch is set at 14 ± 2 in Hg. The sold out switch will automatically restart the pump when a new bag is connected and vacuum in the inlet line has returned to normal.
FIGURE 3
FIGURE 1
FIGURE 1
Front View
Discharge
Side
Mounting
Screws
Suction
Side
Oetiker
Clamp
Discharge
Side
Suction
Side
Mounting
Screws
90°
0°
The Pump Head Can Be Rotated
In 90° Increments
Sold Out
LIght
Reset
Plastic
Base Plate
RESET
SOLD OUT
Increase
Decrease
F L O
W
Pressure
Adjustment
PARTS LIST MODEL 2125 SERIES
4 56
1216
8
2 37 111 91011
1415
13
KEY PART NO. DESCRIPTION PUMP DASH NO.
1 02029-034A 115 VAC Motor 030, 501, 504, 505
02039-033A 230 VAC Motor 502, 503 02059-001A 24 VAC Motor 330
4 11028-102 Base Assy (3, 4 & 5) All 2125 S
13 20028-057 Valve Chmbr Kit STO All 2125 S
2 20115-122 Endbell/Brush Assy 030, 501, 504, 505
20115-123 Endbell/Brush Assy 330 20115-124 Endbell/Brush Assy 230, 502, 503
16 20131-001 P/H & Bearing Cvr Screws All 2125 S
6 20131-002 Baseplate Screws All 2125 S
5 20132-000 Grommets All 2125 S
3 20145-100 TIM 24 VAC Kit 330
20145-101 TIM 115 VAC Kit 030 20145-102 TIM 230 VAC Kit 230, 503 20177-100 TIM 115 VAC Kit 501, 504, 505 20177-101 TIM 230 VAC Kit 502
KEY PART NO. DESCRIPTION PUMP DASH NO.
15 20244-104 SW Cover 24 VAC Kit 330
20244-105 SW Cover 115 VAC Kit 030, 501, 504, 505 20244-106 SW Cover 230 VAC Kit 230, 502, 503
14 20316-016A U/Housing (50 PSI) 030, 230, 330
20316-033A U/Housing (45 PSI) 501, 502, 504 20316-034A U/Housing (50 PSI) 503 20316-047A U/Housing (45 PSI) 505
10 20428-100 Bearing Cover All 2125 S
9 21033-000 0 Cam/Bearing All 2125 S
21033-001 1 Cam/Bearing All 2125 S
11 21041-001 Inner/Outer Pistons All 2125 S
7 21131-000 Cam/Bearing Screws All 2125 S
12 21195-003 Dia/Pist Kit STO All 2125 S
8 91008-000 Cam/Bearing Set Screw All 2125 S
TROUBLE SHOOTING
1.Pulsating flow - pump cycling on and off:
• Restricted pump delivery. Check discharge lines, fittings, valves.
• Check motor speed and pressure adjustments.
2. Failure to prime - Motor operates, but no pump discharge:
• Empty product bag.
• Bag connector not fully engaged.
• 0obstruction in product discharge line or dispensing valve.
• Air leak in intake line.
• Punctured pump diaphragm.
• Defective pump check valve.
• Faulty pump.
• Leak or break in product inlet or discharge line.
3. Pump contInues to operate when product is “Sold Out”:
• Leak in suction line or faulty automatic shutoff.
• Punctured pump diaphragm.
• Discharge line leak.
• Insufficient voltage to pump.
• Defective pump check valve.
4. Low pressure at dispensing valve:
• Excessive line restriction due to undersize tubing or fittings.
• Check pressure adjustment.
• Check motor speed adjustment.
• Air leak at pump intake.
• Accumulation of debris inside pump and plumbing.
• Worn pump bearing (excessive noise).
• Punctured pump diaphragm.
• Defective motor. Defective pump check valve.
© Copyright 2001, ITT Industries Printed in U.S.A. All Rights Reserved Form: 81000-128 10/00
UNITED KINGDOM Flojet, Unit 1, Avant Business Centre Denbigh West Industrial Estate Milton Keynes, Bucks, England MK1 1DL Tel: 44 1908 370088 Fax: 44 1908 373731
U.S.A. Flojet 20 Icon Foothill Ranch, CA 92610-3000 Tel: (949) 859-4945 Fax: (949) 859-1153
LIMITED WARRANTY
FLOJET warrants this product to be free of defects in material and/or workmanship for a period of one year after purchase by the customer from FLOJET. During this one year period, FLOJET will at its option, at no charge to the customer, repair or replace this product with a new or reconditioned product, but not remove or install, in the event that it is found to be defective in material and/or workmanship.
This Limited Warranty does not include service to diagnose a claimed malfunction in this product at any location other than at Flojet’s corporate head-quarters, nor to repair damage due to improper installation, incompatibility with accessories not manufactured by FLOJET, external electrical fault, accident, or misuse.
All other express and implied warranties for this product including the warranties of merchantability and fitness for a particular purpose, are hereby disclaimed. The product covered by this warranty is marketed and sold by FLOJET as a business rather than consumer product. (Some jurisdictions do not allow the exclusion of implied warranties nor limitations on how long an implied warranty lasts, so the above limitations may not apply to you.)
If this product is not free of defect as warranted above, your sole and exclusive remedy shall be repair or replacement as provided herein. In no event will FLOJET be liable to customer or to any third party for any damages in excess of the purchase price of the product. This limitation applies to damages of any kind including any direct or indirect damages, lost profits, lost investment capital or savings, or other special, incidental, tort or otherwise, or whether arising out of the use or inability to use such product even if FLOJET has been advised of the possibility of such damages or of any claim by any other party. (Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages for some products, so the above limitations or exclusions may not apply to you.)
This warranty gives you specific legal rights. You may also have other rights which may vary from jurisdiction to jurisdiction
.
5. Pump fails to restart automatically after bag replacement:
• Bag connector not fully engaged.
6. Pump fails to stop when dispensing valve is closed.
• Leak in discharge line. • Defective pump check valve.
• Empty product bag and • Insufficient voltage to pump.
• Faulty auto shutoff. • Speed control set to low.
• Faulty pump.
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