Manitowoc Ice 14514 2-08 User Manual

Undercounter, Prep Table
and Low Boy Refrigerators
and Freezers
Installation, Use & Care Manual
This manual is updated as new information and models are released.
Visit our website for the latest manual. www.manitowocfsg.com
America’s Quality Choice in Refrigeration
Part Number 14514 2/08
Safety Notices
! Warning
!
Caution
Important
!
Caution
Important
! Warning
As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/ or damage to the equipment.
Throughout this manual, you will see the following types of safety notices:
Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.
Text in a Caution box alerts you to a situation in which you could damage the equipment. Be sure to read the Caution statement before proc eeding, and work carefully.
Procedural Notices
As you work on Manitowoc equipment, be sure to read the procedural notices in this manual. These notices supply helpful information which may assist you as you work.
Throughout this manual, you will see the following types of procedural notices:
Read These Before Proceeding:
Proper installation, care and maintenance are essential for maximum performance and trouble­free operation of your Manitow oc equipment. Read and understand this manual. It contains valuable care and maintenance information. If you encounter problems not covered by this manual, do not proceed, contact Manitowoc Foodservice Group. We will be happy to provide assistance.
Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
NOTE: SAVE THESE INSTRUCTIONS.
Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.
NOTE: Text set off as a Note provides you with simple, but useful, extra information about th e pr oce dur e yo u are performing.
Specifications and design are subject to change without notice.
Section 1 General Information
Table of Contents
Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Sandwich/Salad Prep Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Pizza Prep Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Undercounter Refrigerators and Freezers . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Work Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Low Boy Chef Stands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
How to Read Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Undercounters / Sandwich / Salad Prep Table Example . . . . . . . . . . . . . . 1-2
Work Table / Chef Stand Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Pizza Prep Table Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Model/Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Warranty Coverage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Parts Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Labor Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Exclusions from Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Warranty Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Section 2 Installation Instructions
Locating the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Pre-installation Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Uncrating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Leveling the Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Shelf/Tray Slide Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Condensate Water Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Defrost Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Shelves — Undercounter Units & Sandwich/Salad Units . . . . . . . . . . . . . . 2-3
Shelves — Pizza Prep Units & Refrigerated Work Tables . . . . . . . . . . . . . 2-3
Tray Slides (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Defrost Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Defrost Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Setting Defrost Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Adjusting Defrost Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Temperature Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Part Number 14514 2/08 i
Section 3 Operation
Section 4 Maintenance
Table of Contents (continued)
Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Loading Shelves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Loading Pans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Operating Checks and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Door Hinge Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Removing Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Rehinging Doors — Single Door Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Cleaning the Condenser Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Condenser Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Cleaning the Fan Blades and Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Cleaning the Evaporator Drain Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Section 5 Before Calling for Service
Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
ii Part Number 14514 2/08
Section 1
General Information
Model Numbers
This manual covers the following models:
SANDWICH/SALAD PREP TABLES
Sandwich / Salad Prep Tables
P-6
P-10-8
P-10-12
Super Sandwich / Salad Prep Tables
ST-27-2 ST-45-3 ST-45-4
Super Prep Tables
ST-45-12 ST-59-16
Smoothie Table
FST-45-2EN
PIZZA PREP TABLES
Pizza Prep Tables
PTA-1 PTA-2
PTA-2D
PTA-3
PTA-3D
UNDERCOUNTER REFRIGERATORS AND FREEZERS
Refrigerated Undercounters — Solid Door Glass Door
R-6E
RS-6E
RSC-6E
R-10E
RS-10E
RSC-10E
Freezer Undercounter Units
F-6E
FS-6E
FSC-6E
P-15-12 P-15-16
ST-59-3 ST-59-4
PTS-1 PTS-2
PTS-2D
PTS-3
PTS-3D
R-15E
RS-15E RSC-15E R-10EGD
RS-10EGD
RSC-10EGD
R-10E
FS-10E
FSC-10E
WORK TABLES
Refrigerated Work Tables (1 Door)
STA-10-RSE
STSA-10-RSE
LTA-10-RSE
Refrigerated Work Tables (2 Door)
STA-20-RSE
STSA-20-RSE
LTA-20-RSE
Refrigerated Work Tables (3 Door)
STA-30-RSE
STSA-30-RSE
LTA-30-RSE
Refrigerated Work Tables (Remote)
STSA-20-RRE STSA-30-RRE
STA-20-RRE STA-30-RRE LTA-20-RRE LTA-30-RRE
Freezer Work Tables (1 Door)
STA-10-FSE
STSA-10-FSE
LTA-10-FSE
Freezer Work Tables (2 Door)
STA-20-FSE
STSA-20-FSE
LTA-20-FSE
Freezer Work Tables (3 Door)
STA-30-FSE
STSA-30-FSE
LTA-30-FSE
Freezer Work Tables (Remote)
STSA-20-FRE STSA-30-FRE
STA-20-FRE STA-30-FRE
LTA-20-FRE LTA-30-FRE
STS-10-RSE
STSS-20-RSE
LTS-10-RSE
STS-10-RSE
STSS-20-RSE
LTS-20-RSE
STS-30-RSE
STSS-30-RSE
LTS-30-RSE
STSS-20-RRE
STSS-30-RRE
STS-20-RRE STS-30-RRE LTS-20-RRE LTS-30-RRE
STS-10-FSE
STSS-10-FSE
L TS-10-FSE
STS-20-FSE
STSS-20-FSE
L TS-20-FSE
STS-30-FSE
STSS-30-FSE
L TS-30-FSE
STSS-20-FRE STSS-30-FRE
STS-20-FRE STS-30-FRE
L TS-20-FRE
LTS-30-FRE
LOW BOY CHEF STANDS
Low Boy Chef Stands
LBS-2D-ST LBS-4D-ST LBS-6D-ST
LBS-2D-LT LBS-4D-LT LBS-6D-LT
Compact Low Boy Chef Stand
LBS-4DS-ST
Part Number 14514 2/08 1-1
LBR-2D-ST LBR-4D-ST LBR-6D-ST
LBR-2D-LT LBR-4D-LT LBR-6D-LT
General Information Section 1
Undercounters
R - Refrigerator F - Freezer
Sandwich / Salad Prep Table
P - Pan top (30" depth) ST - Supertop (34" depth)
6 - 27" Wide 10 - 45" Wide 15 - 59" Wide 27 - Supertop 27" 45 - Supertop 45" 49 - Supertop 59"
Prefix
Suffix
Body Type
P–15–16
Undercounters
E - Series
Sandwich / Salad Prep Table
P Series
6 - 6 Pans 8 - 8 Pans 12 - 12 Pans 16 - 16 Pans
ST Series
2 - 2 Cutouts, 6 Pans each 3 - 3 Cutouts, 6 Pans each 4 - 4 Cutouts, 6 Pans each
Superprep
12 - 12 Pans 16 - 6 Pans
Work Tables
ST - Stainless steel flat top LT - Sub top STS - Stainless steel top
with backsplash
Chef Stands
LBS - Low boy chef stand
self-contained
LBR - Low boy chef stand
remote
Work Tables
R - Refrigerator S - Self-contained E - Series
Chef Stands
LT - Galvanized flat top ST - Stainless steel “V” edge top
Work Tables
20 - 2 Door 30 - 3 Door
Chef Stands
2D - 2 Drawers 4D - 4 Drawers 6D - 6 Drawers
Prefix
Suffix
Body Type
STS A–30–R S E
Work Tables Only
A - Aluminum interior S - Stainless steel interior
How to Read Model Numbers
UNDERCOUNTERS / SANDWICH / SALAD PREP TABLE EXAMPLE
WORK TABLE / CHEF STAND EXAMPLE
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Part Number 14514 2/08
Section 1 General Information
PT - Pizza Top Table
A - Aluminum Interior A - Stainless Steel Interior
Model Prefix
Body Type
PT–A–2
1 - 1 Door 2 - 2 Door 3 - 3 Door
PIZZA PREP TABLE EXAMPLE
Part Number 14514 2/08 1-3
General Information Section 1
Model/Serial Number Location
The McCall data plate which includes the model num ber and serial number, as well as important electrical and technical information, is located on the left interior wall of the cabinet.
For convenience and quick reference, record the model and serial numbers, voltage, and installation date in the spaces below:
Model Number ________________________________ Serial Number ________________________________ Voltage ______________________________________ Installation Date _______________________________
Warranty Coverage
Warranty coverage on a McCall cabinet begins on the date it is installed. Please read the warranty certificate included with the cabinet for details.
PARTS COVERAGE
1. McCall warrants the cabinet, refrigeration, and mechanical components against defects in mater ials and workmanship for a period of one (1) year from the date of original installation.
2. Refrigerator and freezer compressors are covered for five (5) years from the date of original installation.
LABOR COVERAGE
Labor is covered for (1) year from the date of original installation.
EXCLUSIONS FROM WARRANTY
1. Normal start-up, maintenance, adjustments, and cleaning.
2. Damage caused by improper installation of the McCall cabinet as outlined in this manual.
3. Labor charges resulting from the inaccessibility of the McCall cabinet.
4. Damage to parts due to misuse, abuse, neglect, or accidents.
5. Premium labor rates due to holidays, overtime, travel time, mileage, etc., not specifically authorized by McCall prior to service.
6. Miscellaneous tools or materials charges.
7. Repairs due to modifications to the McCall cabinet or refrigeration system not authorized by McCall in writing.
8. Claims for indirect or consequential damages, including food spoilage or product loss.
9. Damage due to faulty or incorrect power supply, floods, storms, or other acts or God.
WARRANTY SERVICE
To ensure warranty coverage, a qualified service company, authorized by McCall, must perform the warranty repair.
If the dealer the McCall cabinet was purchased from does not perform warranty service, please contact the McCall Service Department for assistance.
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Part Number 14514 2/08
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