Manitowoc SY0305W, SD0302A, SD0322A, SY0324A, SD0323W Use And Care Manual

...

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Thank you for selecting a Manitowoc Ice Machine, the dependability leader in ice making equipment and related products. With proper installation, care and maintenance, your new Manitowoc Ice Machine will provide you with many years of reliable and economical performance.

S Model

Ice Machines

Installation

Use and Care

Manual

Part Number 80-1620-3

12/2004

This manual is updated as new information and models are released. Visit our website for the latest manual. www.manitowocice.com

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Safety Notices

As you work on an S Model Series Ice Machine, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/or damage to the ice machine.

Throughout this manual, you will see the following types of safety notices:

Procedural Notices

As you work on an S Model Series Ice Machine, be sure to read the procedural notices in this manual. These notices supply helpful information which may assist you as you work.

Throughout this manual, you will see the following types of procedural notices:

NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing.

Read These Before Proceeding:

Warning

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

Warning

Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.

Caution

Text in a Caution box alerts you to a situation in which you could damage the ice machine. Be sure to read the Caution statement before proceeding, and work carefully.

Important

Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.

Caution

Proper installation, care and maintenance are essential for maximum ice production and troublefree operation of your Manitowoc Ice Machine. Read and understand this manual. It contains valuable care and maintenance information. If you encounter problems not covered by this manual, do not proceed, contact Manitowoc Ice, Inc. We will be happy to provide assistance.

Important

Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.

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MANITOWOC ICE, INC.

2110 South 26th Street P.O. Box 1720

Manitowoc, WI 54221-1720

Phone: (920) 682-0161

Service Fax: (920) 683-7585

Web Site - www.manitowocice.com

Litho in U.S.A.

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Part Number 80-1620-3 1

Table of Contents

Section 1 General Information

Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

How to Read a Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Ice Cube Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Bin Caster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Ice Bagger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Guardian Sachet Packets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Arctic Pure Water Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

AuCS® Automatic Cleaning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Model/Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Owner Warranty Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Warranty Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Labor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Authorized Warranty Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Section 2 Installation Instructions

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Ice Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

S320/S420 Air and Water-Cooled Ice Machines . . . . . . . . . . . . . . . . . . . . 2-1

S600 Air and Water-Cooled Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

S600 Remote Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

S300/S450/S500/S850/s1000/S1200 Air and Water-Cooled Ice Machines 2-3

S500/S850/S1000 Remote Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

S1400/S1600/S1800 Air and Water-Cooled Ice Machines . . . . . . . . . . . . . 2-5

S1400 / S1800 Remote Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Ice Storage Bin Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

30 inch (76 cm) Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

22 Inch (56 cm) Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

48 Inch (130 cm) Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Remote Condenser Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

JC0495/JC0895/JC1395 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Location of Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Ice Machine Heat of Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Removing Drain Plug and Leveling the Ice Storage Bin . . . . . . . . . . . . . . . . 2-8

Air-Cooled Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Maximum breaker size & Minimum Circuit Amperage Chart . . . . . . . . . . . 2-10

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Table of Contents (continued)

2 Part Number 80-1620-3

Self-Contained Electrical Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Self Contained Ice Machine 115/1/60 or 208-230/1/60 . . . . . . . . . . . . . . . . 2-11

Self Contained Ice Machine 208-230/3/60 . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Self Contained Ice Machine 230/1/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Remote Electrical Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Remote Ice Machine With Single Circuit Model Condenser

115/1/60 or 208-230/1/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Remote Ice Machine With Single Circuit Model Condenser

208-230/3/60 or 380-415/3/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Remote Ice Machine With Single Circuit Model Condenser

230/1/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Water Supply and Drain Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Water Inlet Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Cooling Tower Applications (Water-Cooled Models) . . . . . . . . . . . . . . . . . . . 2-13

Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . . 2-14

Remote Condenser/Line Set Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Remote Ice Machines Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Guidelines for Routing Line Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Calculating Remote Condenser Installation Distances . . . . . . . . . . . . . . . . 2-17

Lengthening or Reducing Line Set Lengths . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Connecting A Line Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Remote Receiver Service Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Remote Ice Machine Usage with Non-Manitowoc Multi-Circuit Condensers 2-19

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Head Pressure Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Internal Condenser Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Condenser DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Quick Connect Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Non-Manitowoc Multi-Circuit Condenser Sizing Chart . . . . . . . . . . . . . . . . . 2-20

Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Additional Checks for Remote Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Before Starting the Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

AuCS® Automatic Cleaning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

Section 3 Ice Machine Operation

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Sequence Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Initial Start-Up or Start-Up After Automatic Shut-Off . . . . . . . . . . . . . . . . . . 3-2

Freeze Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Harvest Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Automatic Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Safety Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Warm Water Rinse Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Water Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Ice Thickness Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Harvest Sequence Water Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Section 4

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Table of Contents (continued)

Part Number 80-1620-3 3

Maintenance

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Ice Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Water-Cooled Condenser and Water Regulating Valve . . . . . . . . . . . . . . . . . 4-2

AlphaSan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Guardian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Guardian Sachet Replacement Frequency . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Sachet Installation/Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Clean Up Procedure for Damaged Sachet Packet . . . . . . . . . . . . . . . . . . . 4-3

Interior Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Removal of Parts For Cleaning/Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Removing the Front Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Self-Contained Air-Cooled Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Water-Cooled Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Remote Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

AuCS Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Section 5 Before Calling For Service

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Safety Limit Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Page 8

Table of Contents (continued)

4 Part Number 80-1620-3

Page 9

Section 1 General Information

Part Number 80-1620-3 1-1

Section 1

General Information

Model Numbers

This manual covers the following models:

NOTE: Model numbers ending in 3 indicate a 3-phase unit. Example: SY1004A3

How to Read a Model Number

Ice Cube Sizes

Self-Contained

Air-Cooled

Self-Contained

Water-Cooled

Remote

SD0302A SY0304A

SD0303W SY0305W

----

---SD0322A SY0324A

SD0323W SY0325W

----

---SR0420A SD0422A SY0424A

SR0421W SD0423W SY0425W

----

SD0452A SY0454A

SD0453W SY0455W

----

---SR0500A SD0502A SY0504A

SR501W SD0503W SY0505W

SD0592N SY0594N

SD0602A SY0604A

SD0603W SY0605W

SD0692N

SY0694N SR0850A SD0852A SY0854A

SR0851W SD0853W SY0855W

SR0890N

SD0892N

SY0894N SD1002A SY1004A

SD1003W SY1005W

SD1092N

SY1094N SD1202A SY1204A

SD1203W SY1205W

---

--SD1402A SY1404A

SD1403W SY1405W

SD1492N

SY1494N SD1602A SY1604A

SD1603W SY1605W

SD1692N

SY1694N SR1800A SD1802A SY1804A

SR1801W SD1803W SY1805W

SR1890N

SD1892N

SY1894N

Warning

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

Warning

PERSONAL INJURY POTENTIAL

Remove all ice machine panels before lifting and installing.

Regular

1-1/8" x 1-1/8" x 7/8"

2.86 x 2.86 x 2.22 cm

Dice

7/8" x 7/8" x 7/8"

2.22 x 2.22 x 2.22 cm

Half Dice

3/8" x 1-1/8" x 7/8"

0.95 x 2.86 x 2.22 cm

S Y 1094 N

ICE MACHINE

MODEL

ICE CUBE SIZE

R REGULAR D DICE Y HALF DICE

# CUBE SIZE

0 REGULAR 1 REGULAR 2 DICE 3 DICE 4 HALF-DICE 5 HALF-DICE

CONDENSER TYPE

AIR-COOLED WAT ER-COOLED AIR-COOLED WAT ER-COOLED AIR-COOLED WAT ER-COOLED

A SELF-CONTAINED AIR-COOLED W SELF-CONTAINED WAT ER-COOLED N REMOTE AIR-COOLED

9 REMOTE

AIR-COOLED

CONDENSER TYPE

ICE MACHINE

SERIES

Page 10

General Information Section 1

1-2 Part Number 80-1620-3

Accessories

Contact your Manitowoc distributor for these optional accessories:

BIN CASTER

Replaces standard legs.

ICE BAGGER

Maximize profits from bagged ice sales with this convenient accessory. This sturdy unit rests on the bin door frame, and adapts for left or right side filling.

GUARDIANf SACHET PACKETS

Guardian sachet packets release chlorine dioxide on a controlled basis to inhibit the growth of bacteria and slime.

Guardian sachet packets are available through your local Manitowoc Ice Machine dealer.

ARCTIC PUREf WATER FILTER SYSTEM

Engineered specifically for Manitowoc ice machines, This water filter is an efficient, dependable, and affordable method of inhibiting scale formation, filtering sediment, and removing chlorine taste and odor.

MANITOWOC CLEANER AND SANITIZER

Manitowoc Ice Machine Cleaner and Sanitizer are available in convenient 16 oz. (473 ml) bottles. These are the only cleaner and sanitizer approved for use with Manitowoc products.

AUCS® AUTOMATIC CLEANING SYSTEM

This accessory reduces equipment cleaning expense. The AuCS® accessory monitors ice making cycles and initiates cleaning procedures automatically.

DISPENSER

A counter-top dispenser is ideal for cafeterias and many types of self-service facilities. Manitowoc auto-fill, floorstanding ice dispensers meet the strict sanitary requirements of the food service, lodging and health care industries.

Cleaner Part Number Sanitizer Part Number

16 ounce Bottle - 94-0546-3 16 ounce Bottle - 94-0565-3

AuCS®-SO - 94-0546-3 AuCS®-SO - 94-0565-3

AuCS®-SI - 40-1326-3 AuCS®-SI - 40-1327-3

Page 11

Section 1 General Information

Part Number 80-1620-3 1-3

Model/Serial Number Location

These numbers are required when requesting information from your local Manitowoc distributor, or Manitowoc Ice, Inc.

The model and serial number are listed on the MODEL/ SERIAL NUMBER DECAL affixed to the ice machine, remote condenser and storage bin.

Model/Serial Number Location

SV13147

MODEL/SERIAL DECAL

LOCATION

Page 12

General Information Section 1

1-4 Part Number 80-1620-3

Owner Warranty Registration Card

GENERAL

The packet containing this manual also includes warranty information. Warranty coverage begins th e day your new ice machine is installed.

If you do not return your OWNER WARRANTY REGISTRATION CARD, Manitowoc will use the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new ice machine.

Warranty Coverage

GENERAL

The following Warranty outline is provided for your convenience. For a detailed explanation, read the warranty bond shipped with each product.

Contact your local Manitowoc Distributor, Manitowoc Ice, Inc. or visit our website at www .manitowocice.com if you need further warranty information.

PARTS

1. Manitowoc warrants the ice machine against defects in materials and workmanship, under normal use and service for three (3) years from the date of original installation.

2. The evaporator and compressor are covered by an additional two (2) year (five years total) warranty beginning on the date of the original installation.

LABOR

1. Labor required to repair or replace defective components is covered for three (3) years from the date of original installation.

2. The evaporator is covered by an additional two (2) year (five years total) labor warranty beginning on the date of the original installation.

EXCLUSIONS

The following items are not

included in the ice machine’s

warranty coverage:

1. Normal maintenance, adjustments and cleaning.

2. Repairs due to unauthorized modifications to the ice machine or use of non-standard parts without prior written approval from Manitowoc Ice, Inc.

3. Damage caused by improper installation of the ice machine, electrical supply , water supply or drainage, or damage caused by floods, storms, or other acts of God.

4. Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.

5. Parts or assemblies subjected to misuse, abuse, neglect or accidents.

6. Damage or problems caused by installation, cleaning and/or maintenance procedures

inconsistent with the technical instructions provided in this manual.

7. This product is intended exclusively for commercial application. No warranty is extended

for personal, family, or household purposes.

AUTHORIZED WARRANTY SERVICE To comply with the provisions of the warranty, a

refrigeration service company qualified and authorized by a Manitowoc distributor, or a Contracted Service Representative must perform the warranty repair.

NOTE: If the dealer you purchased the ice machine from is not authorized to perform warranty service, contact your Manitowoc distributor or Manitowoc Ice, Inc. for the name of the nearest authorized service representative.

Service Calls Normal maintenance, adjustments and cleanin g as

outlined in this manual are not covered by the warranty. If you have followed the procedures listed on

page 5-1 of this manual, and the ice machine still does not perform properly, call your authorized service company.

Important

Complete and mail the OWNER WARRANTY REGISTARATION CARD as soon as possible to validate the installation date.

Important

This product is intended exclusively for commercial application. No warranty is extended for personal, family, or household purposes.

Page 13

Section 2 Installation Instructions

Part Number 80-1620-3 2-1

Section 2

Installation Instructions

General

These instructions are provided to assist the qualified installer. Check your local Yellow Pages for the name of the nearest Manitowoc distributor , or call Man itowoc Ice, Inc. for information regarding start-up services.

Ice Machine Dimensions

S320/S420 AIR AND WATER-COOLED ICE MACHINES

Important

Failure to follow these installation guidelines may affect warranty coverage.

2.20" (5.58cm)

6.68" (16.96cm)

5.06" (12.85cm)

1.1" (2.6cm)

1.8" (4.6cm)

2.6" (6.6cm)

19.3" (49.0 cm)

5.0" (12.7cm)

17.0" (43.2cm)

8.49" (21.56cm)

2.85" (7.30cm)

4.21" (10.69cm)

4" (10cm)

3.25" (8.3cm)

ELECTRICAL

AUCS TUBING & MODULAR

WIRE

DRAIN 1/2"NPTF

WATER INLET 3/8"FPT

CONDENSER WATER OUTLET 1/2"FPT (Water-Cooled Only)

CONDENSER WATER INLET 3/8"FPT (Water-Cooled Only)

AUXILLARY BASE DRAIN 1/2"CPVC SOCKET

AUCS

ELECTRICAL

Ice Machine Dimension W Dimension D Dimension H

S320 22 in. (55.9 cm) 24.5 in. (62.2 cm) 21.5 in (54.6 cm) S420 22 in. (55.9 cm) 24.5 in. (62.2 cm) 21.5 in (54.6 cm)

Page 14

Installation Instructions Section 2

2-2 Part Number 80-1620-3

S600 AIR AND WATER-COOLED ICE MACHINES

S600 REMOTE ICE MACHINES

Ice Machine Dimension A Dimension B Dimension W Dimension D Dimension H

S600 11.5 in (29.2 cm) 9.0 in (22.9 cm) 30 in. (76.2 cm) 24.50 in. (62.2 cm) 21.5 in (54.6 cm)

Ice Machine Dimension A Dimension B Dimension W Dimension D Dimension H

S600 11.5 in (29.2 cm) 9.0 in (22.9 cm) 30 in. (76.2 cm) 24.50 in. (62.2 cm) 21.5 in (54.6 cm)

1.50" (3.81cm)

4.25" (10.81 cm)

17.25" (43.81 cm)

6.68" (16.96cm)

5.06" (12.85cm)

2.85" (7.30cm)

1.81" (4.59cm)

2.61" (6.62cm)

6.50" (16.5cm)

8.50" (21.60cm)

7.75" (19.7 cm)

ELECTRICAL

AUCS

CONNECTIONS

DRAIN 1/2"NPTF

WATER INLET 3/8"FPT

CONDENSER WATER OUTLET 1/2"FPT (Water-Cooled Only)

CONDENSER WATER INLET 3/8"FPT (Water-Cooled Only)

AUXILLARY BASE DRAIN 1/2"CPVC SOCKET

1.50" (3.81cm)

16.0" (40.64cm)

11.50" (29.21cm)

6.68" (16.96cm)

5.06" (12.85cm)

6.25" (15.88cm)

1.81" (4.59cm)

2.61" (6.62cm)

ELECTRICAL

REMOTE CONDENSER ELECTRICAL

DRAIN 1/2"NPTF

WATER INLET 3/8"FPT

REFRIGERANT LIQUID LINE

REFRIGERANT DISCHARGE LINE

AUXILLARY BASE DRAIN 1/2"CPVC SOCKET

Page 15

Section 2 Installation Instructions

Part Number 80-1620-3 2-3

S300/S450/S500/S850/S1000/S1200 AIR AND WATER-COOLED ICE MACHINES

Width, Depth, and Height Dimensions

Electrical and AuCS Dimensions

ELECTRICAL

DRAIN 1/2"NPTF

WATER INLET 3/8"FPT

CONDENSER WATER OUTLET 1/2"FPT (Water-Cooled Only)

CONDENSER WATER INLET 3/8"FPT (Water-Cooled Only)

AUXILLARY BASE DRAIN 1/2"CPVC SOCKET

AUCS

CONNECTIONS

2.20" (5.58cm)

25.52" (64.82cm)

8.49" (21.56cm)

6.68" (16.96cm)

5.06" (12.85cm)

1.06 (2.7cm)

2.85" (7.30cm)

4.21" (10.69cm)

1.81" (4.59cm)

2.61" (6.62cm)

SV3143

SV3143B

Ice Machine Dimension W Dimens ion D Dimension H

S300 30 in. (76.2 cm) 24.50 in. (62.2 cm) 16.5 in (41.9 cm) S450 30 in. (76.2 cm) 24.50 in. (62.2 cm) 21.5 in (54.6 cm) S500 30 in. (76.2 cm) 24.50 in. (62.2 cm) 21.5 in (54.6 cm)

S850 30 in. (76.2 cm) 24.50 in. (62.2 cm) 26.5 in (67.3 cm) S1000 30 in. (76.2 cm) 24.50 in. (62.2 cm) 26.5 in (67.3 cm) S1200 30 in. (76.2 cm) 24.50 in. (62.2 cm) 29.5 in (74.9cm)

Ice Machine

Electrical AuCS

Dimension A Dimension B Dimension C Dimension E Dimension F

S300 14.00 in (35.6 cm) NA 10.0 in (25.4 cm) 6.0 in (15.24 cm) 4.0 in (10.16 cm) S450 19.25 in (48.9 cm) 17.5 in (44.45 cm) 8.5 in (21.6 cm) 8.5 in (21.6 cm) 6.5 in (16.5 cm) S500 19.25 in (48.9 cm) 17.5 in (44.45 cm) 8.5 in (21.6 cm) 8.5 in (21.6 cm) 6.5 in (16.5 cm)

S850 23.82 in (60.5 cm) 22.32 in (56.69 cm) 8.5 in (21.6 cm) 8.5 in (21.6 cm) 6.5 in (16.5 cm) S1000 23.82 in (60.5 cm) 22.32 in (56.69 cm) 8.5 in (21.6 cm) 8.5 in (21.6 cm) 6.5 in (16.5 cm) S1200 27.0 in (68.6 cm) 25.25 in (54.1 cm) 8.5 in (21.6 cm) 8.5 in (21.6 cm) 6.5 in (16.5 cm)

Page 16

Installation Instructions Section 2

2-4 Part Number 80-1620-3

S500/S850/S1000 REMOTE ICE MACHINES

Ice Storage Bin Dimensions

30 INCH (76 CM) ICE STORAGE BINS 22 INCH (56 CM) ICE STORAGE BINS

2.20" (5.58cm)

16.64" (64.82cm)

12.26" (42.27cm)

6.68" (16.96cm)

5.06" (12.85cm)

1.06 (2.69cm)

6.12" (15.54cm)

1.81" (4.59cm)

2.61" (6.62cm)

SV3146

SV3146B

DRAIN 1/2"NPTF

WATER INLET 3/8"FPT

REFRIGERANT LIQUID LINE

REFRIGERANT DISCHARGE LINE

ELECTRICAL

REMOTE CONDENSER ELECTRICAL

Ice Machine Dimension A Dimension B Dimension W Dimension D Dimension H

S300 14.00 in (35.6 cm) NA 30 in. (76.2 cm) 24.50 in. (62.2 cm) 16.5 in (41.9 cm) S450 19.25 in (48.9 cm) 17.5 in (44.45 cm) 30 in. (76.2 cm) 24.50 in. (62.2 cm) 21.5 in (54.6 cm) S500 19.25 in (48.9 cm) 17.5 in (44.45 cm) 30 in. (76.2 cm) 24.50 in. (62.2 cm) 21.5 in (54.6 cm) S850 23.82 in (60.5 cm) 22.32 in (56.69 cm) 30 in. (76.2 cm) 24.50 in. (62.2 cm) 26.5 in (67.3 cm)

S1000 23 .82 in (60.5 cm) 22.32 in (56.69 cm) 30 in. (76.2 cm) 24.50 in. (62.2 cm) 26.5 in (67.3 cm)

Bin Model Dimension A Dimension B

B170 29.5 in (74.9 cm) 19.1 in (48.5 cm) B400 34.0 in (86.3 cm) 32.0 in (81.3 cm) B570 34.0 in (86.3 cm) 44.0 in (111.7 cm)

SV1609

Bin Model Dimension A Dimension B

B320 34.0 in (86.3 cm) 32.0 in (81.3 cm) B420 34.0 in (86.3 cm) 44.0 in (111.7 cm)

SV1614

Page 17

Section 2 Installation Instructions

Part Number 80-1620-3 2-5

S1400/S1600/S1800 AIR AND WATER-COOLED ICE MACHINES

Width, Depth, and Height Dimensions

Electrical and AuCS Dimensions

S1400 / S1800 REMOTE ICE MACHINES

2.50" (6.35cm)

11.0" (27.9cm)

10.25" (26.0cm)

2.0" (5.1cm)

5.75" (14.6cm)

4.0" (10.2cm)

3.0" (7.6cm)

3.75" (9.5cm)

11.0" (27.9cm)

7.8" (19.8cm)

1.1" (2.8cm)

ELECTRICAL

CONDENSER WATER OUTLET 1/2"FPT (Water-Cooled Only)

DRAIN 1/2"NPTF

CONDENSER WATER INLET 3/8"FPT (Water-Cooled Only)

AUXILLARY BASE DRAIN 1/2"CPVC SOCKET

WATER INLET 3/8"FPT

AuCS

Connections

Ice Machine Dimension W Dimens ion D Dimension H

S1400 48 in. (121.9 cm) 24.5 in. (62.2 cm) 29.5 in (74.9 cm) S1600 48 in. (121.9 cm) 24.5 in. (62.2 cm) 29.5 in (74.9 cm) S1800 48 in. (121.9 cm) 24.5 in. (62.2 cm) 29.5 in (74.9 cm)

Ice Machine

Electrical AuCS

Dimension A Dimension B Dimension C Dimension E Dimension F

S1400 22.75 in (57.8 cm) 22.25 in (56.5 cm) 14.0 in (35.6 cm) 9.5 in (24.1 cm) 7.5 in (19.1 cm) S1600 Not Available at Time of Printing S1800 22.75 in (57.8 cm) 22.25 in (56.5 cm) 14.0 in (35.6 cm) 9.5 in (24.1 cm) 7.5 in (19.1 cm)

2.50" (6.35cm)

11.0" (27.9cm)

10.25" (26.0cm)

2.0" (5.1cm)

5.75" (14.6cm)

4.0"

(10.2cm)

3.0" (7.6cm)

3.75" (9.5cm)

11.0" (27.9cm)

7.8" (19.8cm)

1.1" (2.8cm)

8.0" (20.3cm)

23.75" (60.3cm)

28.25" (71.8cm)

ELECTRICAL

CONDENSER WATER OUTLET 1/2"FPT (Water-Cooled Only)

DRAIN 1/2"NPTF

CONDENSER WATER INLET 3/8"FPT (Water-Cooled Only)

AUXILLARY BASE DRAIN 1/2"CPVC SOCKET

WATER INLET 3/8"FPT

AuCS

Connections

REFRIGERANT LIQUID LINE

REFRIGERANT DISCHARGE LINE

Ice Machine Dimension A Dimension B Dimension W Dimension D Dimension H

S1400 22.75 in (57.8 cm) 22.25 in (56.5 cm) 48 in. (121.9 cm) 24.5 in. (62.2 cm) 29.5 in (74.9 cm) S1600 Not Available at Time of Printing 48 in. (121.9 cm) 24.5 in. (62.2 cm) 29.5 in (74.9 cm) S1800 22.75 in (57.8 cm) 22.25 in (56.5 cm) 48 in. (121.9 cm) 24.5 in. (62.2 cm) 29.5 in (74.9 cm)

Page 18

Installation Instructions Section 2

2-6 Part Number 80-1620-3

Ice Storage Bin Dimensions

48 INCH (130 CM) ICE STORAGE BINS

Remote Condenser Dimensions

JC0495/JC0895/JC1395

SV1297

B970

SV1297

Page 19

Section 2 Installation Instructions

Part Number 80-1620-3 2-7

Location of Ice Machine

The location selected for the ice machine must meet the following criteria. If any of these criteria are not met, select another location.

• The location must be free of airborne and other contaminants.

• The air temperature must be at least 35°F (1.6°C), but must not exceed 110°F (43.4°C).

• Remote air cooled - The air temperature must be at least -20°F (-29°C), but must not exceed 120°F (49°C)

• The location must not be near heat-generating equipment or in direct sunlight and must be protected from weather.

• The location must not obstruct air flow through or around the ice machine. Refer to the chart below for clearance requirements.

Ice Machine Heat of Rejection

Ice machines, like other refrigeration equipment, reject heat through the condenser. It is helpful to know the amount of heat rejected by the ice machine when sizing air conditioning equipment where self-contained aircooled ice machines are installed.

This information is also necessary when evaluating the benefits of using water-cooled or remote condensers to reduce air conditioning loads. The amount of heat added to an air conditioned environment by an ice machine using a water-cooled or remote condenser is negligible.

Knowing the amount of heat rejected is also important when sizing a cooling tower for a water-cooled condenser. Use the peak figure for sizing the cooling tower.

S300/S320/ S450/S500/

S600/S850/S1000

Self-Contained

Air-Cooled

Water-Cooled

and Remote*

Top/Sides 8" (20.3 cm) 8" (20.3 cm)

Back 5" (12.7 cm) 5" (12.7 cm)

S420

Self-Contained

Air-Cooled

Water-Cooled

and Remote*

Top/Sides 12" (30.5 cm) 8" (20.3 cm)

Back 5" (12.7 cm) 5" (12.7 cm)

S1200

Self-Contained

Air-Cooled

Water-Cooled

and Remote*

Top 8" (20.3 cm) 8" (20.3 cm) Sides 12" (30.5 cm) 8" (20.3 cm) Back 5" (12.7 cm) 5" (12.7 cm)

S1400/S1600/S1800

Self-Contained

Air-Cooled

Water-Cooled

and Remote*

Top/Sides 24" (61.0 cm) 8" (20.3 cm)

Back 12" (30.5 cm) 5" (12.7 cm)

*There is no minimum clearance required for water-cooled or remote

ice machines. This value is recommended for efficient operation and servicing only.

Caution

The ice machine must be protected if it will be subjected to temperatures below 32°F (0°C). Failure caused by exposure to freezing temperatures is not covered by the warranty. See “Removal from Service/Winterization”.

Series

Ice Machine

Heat of Rejection

B.T.U./Hour

Air Conditioning

Because the heat of rejection varies during the ice making cycle,

the figure shown is an average.

Peak

S300 3800 6000 S320 3800 6000 S420 7000 9600 S450 7000 9600 S500 7000 9600 S600 9000 13900

S850 12000 18000 S1000 16000 22000 S1200 Not Available at Time of Printing S1400 19000 28000 S1600 Not Available at Time of Printing S1800 24000 36000

Page 20

Installation Instructions Section 2

2-8 Part Number 80-1620-3

Removing Drain Plug and Leveling the Ice Storage Bin

1. Remove threaded plug from drain fitting.

2. Screw the leveling legs onto the bottom of the bin.

3. Screw the foot of each leg in as far as possible.

4. Move the bin into its final position.

5. Level the bin to assure that the bin door closes and seals properly . Use a level on top of the bin. T urn the base of each foot as necessary to level the bin.

6. Inspect bin gasket prior to ice machine installation. (Manitowoc bins come with a closed cell foam gasket installed along the top surface of the bin.)

7. Remove all panels from ice machine before lifting. Remove both front panels, top cover, left and right side panels.

8. Install ice machine on bin.

Leveling Leg and Foot

Air-Cooled Baffle

SELF-CONTAINED AIR-COOLED ONLY The air-cooled baffle prevents condenser air from

recirculating. To install:

1. Remove the back panel screws next to the condenser.

2. Align the mounting holes in the air baffle with the screw holes and reinstall the screws.

Air Baffle

Caution

The legs must be screwed in tightly to prevent them from bending.

SV1606

THREAD LEVELING LEG INTO BASE OF

CABINET

SV1607

AIR

BAFFLE

SCREWS

Page 21

Section 2 Installation Instructions

Part Number 80-1620-3 2-9

Electrical Service

GENERAL

VOLTAGE

The maximum allowable voltage variation is ±1 0% of the rated voltage at ice machine start-up (wh en the electrical load is highest).

All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes. The following precautions must be observed:

• The ice machine must be grounded.

• A separate fus e/circuit breaker must be provided for each ice machine.

• A qualified electrician must determine proper wire size dependent upon location, materials used and length of run (minimum circuit ampacity can be used to help select the wire size).

• The maximum allowable voltage variation is +/-10 of the rated voltage at ice machine start-up (when the electrical load is highest).

• Check all green ground screws in the control box and verify they are tight before starting the ice machine.

Incorrect polarity can lead to erratic ice machine operation and a safety issue. This is especially critical on 230 volt / 50 cycle ice machines.

Fuse/Circuit Breaker

A separate fuse/circuit breaker must be provided for each ice machine. Circuit breakers must be H.A.C.R. rated (does not apply in Canada).

MINIMUM CIRCUIT AMPACITY

The minimum circuit ampacity is used to help select the wire size of the electrical supply. (Minimum circuit ampacity is not the ice machine’s running amp load.)

The wire size (or gauge) is also dependent upon location, materials used, length of run, etc., so it must be determined by a qualified electrician.

ELECTRICAL REQUIREMENTS

Refer to Ice Machine Model/Serial Plate for voltage/ amperage specifications.

Warning

All wiring must conform to local, state and national codes.

Warning

The ice machine must be grounded in accordance with national and local electrical codes.

Important

Observe correct polarity of incoming line voltage.

Page 22

Installation Instructions Section 2

2-10 Part Number 80-1620-3

MAXIMUM BREAKER SIZE & MINIMUM CIRCUIT AMPERAGE CHART

(* indicates preliminary data)

Ice Machine

Voltage

Phase

Cycle

Air-Cooled Water Cooled Remote

Maximum

Fuse/Circuit

Breaker

Minimum

Circuit Amps

Maximum

Fuse/Circuit

Breaker

Minimum

Circuit Amps

Maximum

Fuse/Circuit

Breaker

Minimum

Circuit Amps

S300

115/1/60 20 12.9 20 12.1 N/A N/A 230/1/50 15 6.4 15 5.9 N/A N/A

S320

115/1/60 15 11.3 15 10.5 N/A N/A

208-230/1/60 15 6.0 15 5.6 N/A N/A

230/1/50 15 6.0 15 5.6 N/A N/A

S420/S450

115/1/60 20 16.3 20 15.6 N/A N/A

208-230/1/60 15 8.2 15 8.2 N/A N/A

230/1/50 15 6.7 15 6.4 N/A N/A

S500

115/1/60 20 13.0 20 12.3 20 14.1

208-230/1/60 15 7.3 15 6.9 N/A N/A

230/1/50 15 6.5 15 5.9 N/A N/A

S600

208-230/1/60 15 8.3 15 7.9 15 8.9

230/1/50 15 6.7 15 6.1 15 7.1

S850

208-230/1/60 20 11.3 20 10.3 20 10.6 208-230/3/60 15 7.8 15 6.8 15 7.8

230/1/50 20 10.5 20 9.1 20 9.7

S1000

208-230/1/60

20 13.6 20 12.6 20 12.8

208-230/3/60 15 9.9 15 8.9 15 9.9

230/1/50

20 12.6 20 11.2 20 12.0

S1200

208-230/1/60

Not Available at Time of Printing208-230/3/60

230/1/50

S1400

208-230/1/60 30 17.5 30 16.1 30 17.1 208-230/3/60 20 13.2 20 11.6 20 12.8

230/1/50 30 15.1 30 13.7 30 14.7

S1600

208-230/1/60

Not Available at Time of Printing208-230/3/60

230/1/50

S1800

208-230/1/60

40 23.5 40 22.1 40 23.1

208-230/3/60

20 13.4 20 12.0 20 13.0

230/1/50 40 21.9 40 20.5 40 21.5

Page 23

Section 2 Installation Instructions

Part Number 80-1620-3 2-11

Self-Contained Electrical Wiring Connections

SELF CONTAINED ICE MACHINE 115/1/60 OR 208-230/1/60

SELF CONTAINED ICE MACHINE 208-230/3/60

SELF CONTAINED ICE MACHINE 230/1/50

Warning

These diagrams are not intended to show proper wire routing, wire sizing, disconnects, etc., only the correct wire connections.

All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes.

Though wire nuts are shown in the drawings, the ice machine field wiring connections may use either wire nuts or screw terminals.

N=115V

L2=208-230V

GROUND

ICE MACHINE

CONNECTIONS

SV1258

TO SEPARATE

FUSE/BREAKER

GROUND

ICE MACHINE

CONNECTIONS

TO SEPARATE

FUSE/BREAKER

SV1190

GROUND

ICE MACHINE

CONNECTIONS

TO SEPARATE

FUSE/BREAKER.

DISCONNECT ALL

POLES.

SV1191

For United Kingdom Only

As the colors of the wires in the mains lead of the appliance may not correspond with the colored markings identifying the terminals in your plug, proceed as follows:

• The wire which is colored green and yellow

must be connected to the terminal in the plug which is marked with

the letter E or by the earth ground symbol or colored green or green and yellow.

• The wire colored blue

must be connected to the terminal which is marked with the letter N or colored black.

• The wire colored brown

must be connected to the terminal which is marked with the letter L or colored red.

Page 24

Installation Instructions Section 2

2-12 Part Number 80-1620-3

Remote Electrical Wiring Connections

REMOTE ICE MACHINE WITH SINGLE CIRCUIT MODEL CONDENSER 115/1/60 OR 208-230/1/60

REMOTE ICE MACHINE WITH SINGLE CIRCUIT MODEL CONDENSER 208-230/3/60 OR 380-415/3/50

REMOTE ICE MACHINE WITH SINGLE CIRCUIT MODEL CONDENSER 230/1/50

Warning

These diagrams are not intended to show proper wire routing, wire sizing, disconnects, etc., only the correct wire connections.

All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes.

Though wire nuts are shown in the drawings, the ice machine field wiring connections may use either wire nuts or screw terminals.

Important

F2 wire is located in the compressor compartment behind the control box. The wire is labeled F2 and capped with a wire nut.

NOTE: CONDENSER FAN MOTOR VOLTAGE MATCHES ICE MACHINE VOLTAGE (115V OR 208-230V)

GROUND

SINGLE CIRCUIT REMOTE

CONDENSER

ICE

MACHINE

SV1255

GROUND

TO SEPARATE

FUSE/BREAKER

GROUND

N=115V OR L2=208-230V

GROUND

ICE

MACHINE

SV1199

GROUND

TO SEPARATE

FUSE/BREAKER

GROUND

NOTE: FAN MOTOR IS 208-230V

SINGLE

CIRCUIT

REMOTE

CONDENSER

SINGLE CIRCUIT

REMOTE

CONDENSER

NOTE: FAN MOTOR IS 220-240V

ICE

MACHINE

GROUND

TO SEPARATE

FUSE/BREAKER

(220-240).

DISCONNECT ALL

POLES.

SV1256

Page 25

Section 2 Installation Instructions

Part Number 80-1620-3 2-13

Water Supply and Drain Requirements

WATER SUPPLY

Local water conditions may require treatment of the water to inhibit scale formation, filter sediment, and remove chlorine odor and taste.

WATER INLET LINES

Follow these guidelines to install water inlet lines:

• Do not connect the ice machine to a hot water supply. Be sure all hot water restrictors installed for other equipment are working. (Check valves on sink faucets, dishwashers, etc.)

• If water pressure exceeds the maximum recommended pressure (80 psi), obtain a water pressure regulator from your Manitowoc distributor.

• Install a water shut-off valve for both the ice making and condenser water lines.

• Insulate water inlet lines to prevent condensation.

DRAIN CONNECTIONS

Follow these guidelines when installing drain lines to prevent drain water from flowing back into the ice machine and storage bin:

• Drain lines must have a 1.5 inch drop per 5 feet of run (2.5 cm per meter), and must not create traps.

• The fl oo r dr ain mu st be larg e en o ug h to accommodate drainage from all drains.

• Run separate bin and ice machine drain lines. Insulate them to prevent condensation.

• Vent the bin and ice machine drain to the atmosphere. Do not vent the condenser drain on water-cooled models.

Cooling Tower Applications (Water-Cooled Models)

A water cooling tower installation does not require modification of the ice machine. The water regulator valve for the condenser continues to control the refrigeration discharge pressure.

It is necessary to know the amount of heat rejection, a nd the pressure drop through the condenser and water valves (inlet and outlet) when using a cooling tower on an ice machine.

• Water entering the condenser must not exceed 90°F (32.2°C).

• Water flow through the condenser must not exceed 5 gallons (19 liters) per minute.

• Allow for a pressure drop of 7 psi (48 kPA) between the condenser water inlet and the outlet of the ice machine.

• Water exiting the condenser must not exceed 110°F (43.3°C).

Important

If you are installing a Manitowoc Arctic Puref water filter system, refer to the Installation Instructions supplied with the filter system for ice making water inlet connections.

Caution

Do not apply heat to water valve inlet fitting. This will damage plastic valve body.

Page 26

Installation Instructions Section 2

2-14 Part Number 80-1620-3

WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS

Refer to “Ice Machine Dimensions” at the beginning of Section 2 for the exact locations of inlets and drains for the model you are working on .

Typical Water Supply Drain Installation

Caution

Plumbing must conform to state and local codes.

Location Water Temperature Water Pressure Ice Machine Fitting

Tubing Size Up to Ice

Machine Fitting

Ice Making Water Inlet

35°F (1.6°C) Min.

90°F (32.2°C) Max.

20 psi (137.9 kPA) Min.

80 psi (551.5 kPA) Max.

3/8" Female Pipe

Thread

3/8" (.95 cm) minimum

inside diameter

Ice Making

Water Drain

--- ---

1/2" Female Pipe Thread

1/2" (1.27 cm) minimum

inside diameter

Condenser Water Inlet

40°F (4.4°C) Min.

90°F (32.2°C) Max.

20 psi (137.9 kPA) Min.

150 psi (1034.2 kPA) Max.

3/8" Female Pipe Thread

Condenser

Water Drain

--- ---

1/2" Female Pipe Thread

1/2" (1.27 cm) minimum

inside diameter

Bin Drain --- ---

3/4" Female Pipe Thread

3/4" (1.91 cm) minimum

inside diameter

SV3142

ELECTRICAL ENTRANCE

18” (46 CM) VENT TUBE

AIR GAP

1/2” (1.3 CM) MIN

DRAIN ID

1/2” DRAIN CONNECTION

PLASTIC FITTING ON OPPOSITE

SIDE DO NOT APPLY HEAT

OPEN, TRAPPED AND

VENTED DRAIN

DO NOT TRAP DRAIN LINE, LEAVE AIR GAP BETWEEN

DRAIN TUBE AND DRAIN

3/8” FPT ICE MAKING WATER INLET FITTING,

PLASTIC FITTING ON OPPOSITE SIDE DO NOT

APPLY HEAT

1/2” FPT CONDENSER WATER DRAIN

(WATER COOLED UNITS ONLY)

3/8” FPT CONDENSER WATER INLET

(WATER COOLED UNITS ONLY

1/2” CPVC SOCKET AUXILLARY BASE

DRAIN

Page 27

Section 2 Installation Instructions

Part Number 80-1620-3 2-15

Remote Condenser/Line Set Installation

REMOTE ICE MACHINES REFRIGERANT CHARGE

Each remote ice machine ships from the factory with a refrigerant charge appropriate for installation with line sets of up to 50' (15.25 m). The serial tag on the ice machine indicates the refrigerant charge.

Additional refrigerant may be required for installations using line sets between 50' and 100’ (15.25-30.5 m) long. If additional refrigerant is required, refer to the chart below for the correct amount to be added.

Typical Additional Refrigerant Label

Ice Machine

Remote Single

Circuit

Condenser

Line Set*

S500 JC0495

RT-20-R404A RT-35-R404A RT-50-R404A

S600/S800/S1000 JC0895

RT-20-R404A RT-35-R404A RT-50-R404A

S1400/S1600/

S1800

JC1395

RL-20-R404A RL-35-R404A RL-50-R404A

*Line Set Discharge Line Liquid Line

RT 1/2" (1.27 cm) 5/16" (.79 cm)

RL 1/2" (1.27 cm) 3/8" (.95 cm)

Air Temperature Around the Condense r

Minimum Maximum

-20°F (-29°C) 120°F (49°C)

IMPORTANT

EPA CERTIFIED TECHNICIANS

If remote line set length is between 50' and 100' (15.25-

30.5 m), add

additional refrigerant to the nameplate charge.

Refer to the Installation Instructions in Installation Use and Care Manual for the model being worked on.

Tubing length: ______________________________ Refrigerant added to nameplate: ________________ New total refrigerant charge: ___________________

Warning

Potential Personal Injury Situation

The ice machine contains refrigerant charge. Installation of the line sets must be performed by a properly trained and EPA certified refrigeration technician aware of the dangers of dealing with refrigerant charged equipment.

Caution

Never add more than nameplate charge to the refrigeration system for any application.

Ice Machine

Nameplate Charge

(Charge Shipped in Ice Machine)

Refrigerant to be Added for

50'-100' Line Sets

Maximum System Charge

(Never Exceed) S500 6 lb. (96 oz.) 1.5 lb. (24 oz.) 7.5 lb. (120 oz.) S600 6.5 lb.(104 oz) 1.5 lb. (24 oz.) 8 lb. (128 oz.) S850 8.5 lb. (136 oz.) 2 lb. (32 oz.) 10.5 lb. (168 oz.)

S1000 8.5 lb . (136 oz.) 2 lb. (32 oz.) 10.5 lb. (168 oz.) S1400 11 lb. (176 oz.) 2 lb. (32 oz.) 14 lb. (224 oz.) S1600 Not Available at Time of Printing, Please Refer to Nameplate on Ice Machine S1800 12.5 lb. (200 oz.) 2 lb. (32 oz.) 14.5 lb. (232 oz.)

Page 28

Installation Instructions Section 2

2-16 Part Number 80-1620-3

GENERAL

Condensers must be mounted horizontally with the fan motor on top.

Remote condenser installations consist of vertical and horizontal line sets between the ice machine and the condenser. When combin ed, they must fit within approved specifications. The following guidelines, drawings and calculation methods must be followed to verify a proper remote condenser installation.

GUIDELINES FOR ROUTING LINE SETS

First, cut a 2.5" (6.35 cm) circular hole in the wall or ro of for tubing routing. The line set end with the 90° bend will connect to the ice machine. The straight end will connect to the remote condenser.

Follow these guidelines when routing the refrigerant lines. This will help insure proper performance and service accessibility.

1. Optional - Make the service loop in the line sets (as shown below). This permits easy access to the ice machine for cleaning and service. Do not use hard rigid copper at this location.

2. Required - Do not form traps in the refrigeration lines (except the service loop). Refrigerant oil must be free to drain toward the ice machine or the condenser. Route excess tubing in a supported downward horizontal spiral (as shown below). Do not coil tubing vertically.

3. Required - Keep outdoor refrigerant line runs as short as possible.

Routing Line Sets

Caution

The 60 month compressor warranty (including the 36 month labor replacement warranty) will not apply if the remote ice machine is not installed according to specifications.

This warranty also will not apply if the refrigeration system is modified with a condenser, heat reclaim device, or other parts or assemblies not manufactured by Manitowoc Ice, Inc., unless specifically approved in writing by Manitowoc Ice, Inc.

DOWNWARD

HORIZONTAL

SPIRAL

SV1204

Page 29

Section 2 Installation Instructions

Part Number 80-1620-3 2-17

CALCULATING REMOTE CONDENSER INSTALLATION DISTANCES

Line Set Length

The maximum length is 100' (30.5 m). The ice machine compressor must have the proper oil

return. The receiver is designed to hold a charge sufficient to operate the ice machine in ambient temperatures between -20°F (-29°C) and 120°F (49°C), with line set lengths of up to 100' (30.5 m).

Line Set Rise/Drop

The maximum rise is 35' (10.7 m). The maximum drop is 15' (4.5 m).

Calculated Line Set Distance

The maximum calculated distance is 150' (45.7 m). Line set rises, drops, horizontal runs (o r combinations of

these) in excess of the stated maximums will exceed compressor start-up and design limits. This will cause poor oil return to the compressor.

Make the following calculations to make sure the line set layout is within specifications.

1. Insert the measured rise into the formula below. Multiply by 1.7 to get the calculated rise. (Example: A condenser located 10 feet above the ice machine has a calculated rise of 17 feet.)

2. Insert the measured drop into the formula below. Multiply by 6.6 to get the calculated drop. (Example. A condenser located 10 feet below the ice machine has a calculated drop of 66 feet.)

3. Insert the measured horizontal distance into the formula below. No calculation is necessary.

4. Add together the calculated rise, calculated drop, and horizontal d istance to get the total calc ulated distance. If this total exceeds 150' (45.7 m), move the condenser to a new location and perform the calculations again.

Maximum Line Set Distance Formula

Caution

If a line set has a rise followed by a drop, another rise cannot be made. Likewise, if a line set has a drop followed by a rise, another drop cannot be made.

Step 1. Measured Rise (35' [10.7 m] Maximum) ______ x 1.7 = _______ Calculated Rise Step 2. Measured Drop (15' [4.5 m] Maximum) ______ x 6.6 = _______ Calculated Drop Step 3. Measured Horizontal Distance (100' [30.5 m] Maximum) _______ Horizontal Distance Step 4. Total Calculated Distance 150' (45.7 m) _______ Total Calculated Distance

Combination of a Rise and a

Horizontal Run

Combination of a Drop and a

Horizontal Run

Combination of a Rise, a Drop

and a Horizontal Run

SV1196 SV1195 SV1194

Page 30

Installation Instructions Section 2

2-18 Part Number 80-1620-3

LENGTHENING OR REDUCING LINE SET LENGTHS

In most cases, by routing the line set properly, shortening will not be necessary. When shortening or lengthening is required, do so before connecting the line set to the ice machine or the remote condenser. This prevents the loss of refrigerant in the ice machine or condenser.

The quick connect fittings on the line sets are equipped with Schraeder valves. Use these valves to recover any vapor charge from the line set. When lengthening or shortening lines follow good refrigeration practices, purge with nitrogen and insulate all tubing. Do not change the tube sizes. Evacuate the lines and place about 5 oz (143g) of vapor refrigerant charge in each line.

CONNECTING A LINE SET

1. Remove the dust caps from the line set, condenser and ice machine.

2. Apply re fr ige ra tio n oil to the thre ad s on the quick disconnect couplers before connecting them to the condenser.

3. Carefully thread the female fitting to the condenser or ice machine by hand.

4. Tighten the couplings with a wrench until they bottom out.

5. Turn an additional 1/4 turn to ensure proper brassto-brass seating. Torque to the following specifications:

6. Check all fittings and valve caps for leaks.

7. Make sure Schraeder cores are seated and Schraeder caps are on and tight.

REMOTE RECEIVER SERVICE VALVE

The receiver service valve is closed during shipment. Open the valve prior to starting the ice machine.

1. Remove the top and left side panels.

2. Remove the receiver service valve cap.

3. Backseat (open) the valve.

4. Reinstall the cap and panels.

Backseating the Receiver Service Valve

Liquid Line Discharge Line

10-12 ft lb.

(13.5-16.2 N•m)

35-45 ft lb.

(47.5-61.0 N•m)

SV1603

REMOVE FRONT, TOP,

AND LEFT SIDE PANEL

FOR ACCESS TO

RECEIVER VALVE

TURN

COUNTERCLOCKWISE

TO OPEN

RECEIVER SERVICE

VALVE CAP (TURN

COUNTERCLOCKWISE

TO REMOVE)

Page 31

Section 2 Installation Instructions

Part Number 80-1620-3 2-19

Remote Ice Machine Usage with Non-Manitowoc Multi-Circuit Condensers

WARRANTY

The sixty (60) month compressor warranty, including thirty six (36) month labor replacement warranty, shall not apply when the remote ice machine is not installed within the remote specifications. The foregoing warranty shall not apply to any ice machine installed and/or maintained inconsistent with the technical instructions provided by Manitowoc Ice, Inc. Performance may vary from Sales specifications. S-Model ARI certified standard ratings only apply when used with a Manitowoc remote condenser.

If the design of the condenser meets the specifications, Manitowoc’s only

approval is for full warranty coverage to be extended to the Manitowoc manufactured part of the system. Since Manitowoc does not

test the condenser in conjunction with the ice machine, Manitowoc will not endorse, recommend, or approve the condenser, and will not be responsible for its performance or reliability.

HEAD PRESSURE CONTROL VALVE

Any remote condenser connected to a Manitowoc SModel Ice Machine must have a head pressure control valve #836809-3 (available from Manitowoc Distributors) installed on the condenser package . Manitowoc will not accept substitute “off the shelf” head pressure control valves.

FAN MOTOR

The condenser fan must be on during the complete ice machine freeze cycle (do not cycle on fan cycle control). The ice maker has a condenser fan motor circuit fo r u se with a Manitowoc condenser . It is recommended that this circuit be used to control the condenser fan(s) on the multi-circuit condenser to assure it is on at the proper time. Do not exceed the rated amp s for the fan motor

circuit listed on the ice machine’s serial tag. INTERNAL CONDENSER VOLUME

The multi-circuit condenser internal volume must not be less than or exceed that used by Manitowoc (see chart on next page). Do not exceed internal volu me and tr y

to add charge to compensate, as compressor failur e will result.

CONDENSER ∆T

∆T is the difference in temperature between the condensing refrigerant and entering air. The ∆T should be 15 to 20°F (-9.4 to -6.6°C) at the beginning of the freeze cycle (peak load conditions) and drop down to 12 to 17°F (-11.1 to -8.3°C) during the last 75% of the freeze cycle (average load conditions).

REFRIGERANT CHARGE

Remote ice machines have the serial plate refrigerant charge (total system charge) located in the ice maker section. (Remote condensers and line sets are supplied with only a vapor charge.)

QUICK CONNECT FITTINGS

The ice machine and line sets come with quick connect fittings. It is recommended that matching quick connects (available through Manitowoc Distributors) be installed in the multi-circuit condenser, and that a vapor “holding” charge (5 oz.) of proper refrigerant be added to the condenser prior to connection of the ice machine or line set to the condenser.

Important

Manitowoc warrants only complete new and unused remote packages. Guaranteeing the integrity of a new ice machine under the terms of our warranty prohibits the use of pre-existing (used) tubing or condensers.

Caution

Do not use a fan cycling control to try to maintain discharge pressure. Compressor failure will result.

Caution

Never add more than nameplate charge to ice machine for any application.

Page 32

Installation Instructions Section 2

2-20 Part Number 80-1620-3

NON-MANITOWOC MULTI-CIRCUIT CONDENSER SIZING CHART

Typical Single Circuit Remote Condenser Installation

Ice

Machine

Model

Refrigerant Heat of Rejection

Internal

Condenser

Volume (cu ft)

Design

Pressure

Quick Connect Stubs-

Male Ends

Head

Pressure

Control

Valve

Type Charge

Average

Btu/hr

Peak

Btu/hr

Min Max Discharge Liquid

S500 R-404A

6 lbs. 7,000 9,600 0.020 0.035

500 psig

(3447 kpa) (34.47 bar)

safe working

pressure

coupling

P/N

83-6035-3

coupling

P/N

83-6034-3

Manitowoc

P/N

83-6809-3

S600 R404A

6.5 lbs. 9,000 13,900 0.045 0.060

S850 R-404A 8.5 lbs. 12,000 18,000 0.045 0.060 2,500 psig

(17237 kpa)

(172.37 bar)

burst

pressure

S1000 R-404A 8.5 lbs. 16,000 22,000 0.045 0.060

substitutes

S1400 R-404A 11 lbs. 19,000 28,000 0.085 0.105

mounting

flange P/N

83-6006-3

mounting flange P/N 83-6005-3

S1600 R-404A Not Available at Time of Printing S1800 R-404A 12.5 lbs. 24,000 36,000

0.085 0.105

SV1615

SINGLE CIRCUIT REMOTE CONDENSER

ELECTRICAL DISCONNECT

DISCHARGE LINE

LIQUID LINE

ELECTRICAL DISCONNECT

ELECTRICAL SUPPLY

ICE MACHINE

BIN

DISCHARGE REFRIGERANT LINE

LIQUID REFRIGERANT LINE

36.00" (91.44 cm) DROP

TO CIRCUIT BREAKER PANEL

Page 33

Section 2 Installation Instructions

Part Number 80-1620-3 2-21

Installation Check List

F Is the Ice Machine level?

F Has all of the internal packing been

removed?

F Have all of the electrical and water

connections been made?

F Has the supply voltage been tested and

checked against the rating on the nameplate?

F Is there proper clearance around the ice

machine for air circulation?

F Has the ice machine been installed where

ambient temperatures will remain in the range of 35° - 110°F (1.6° - 43.3°C)?

F Has the ice machine been installed where the

incoming water temperature will remain in the range of 35° - 90°F (1.6° - 32.2°C)?

F Is there a separate drain for the water-cooled

condenser?

F Is there a separate drain for the bin?

F Are the ice machine and bin drains vented?

F Are all electrical leads free from contact with

refrigeration lines and moving equipment?

F Has the owner/operator been instructed

regarding maintenance and the use of Manitowoc Cleaner and Sanitizer?

F Has the owner/operator completed the

warranty registration card?

F Has the ice machine and bin been sanitized?

F Is the toggle switch set to ice? (The toggle

switch is located directly behind the front panel).

F Is the ice thickness control set correctly?

(Refer to Operational Checks to check/set the correct ice bridge thickness).

Additional Checks for Remote Models

F Has the receiver service valve been

opened?

F Does the remote condenser fan operate

properly after start-up?

F Has the remote condenser been located

where ambient temperatures will remain in the range of -20° - 120°F ( -29 - 49°C).

F Is the line set routed properly?

F Are both refrigeration lines to remote

condenser run so they do not lay in water and are properly insulated?

Page 34

Installation Instructions Section 2

2-22 Part Number 80-1620-3

Before Starting the Ice Machine

All Manitowoc ice machines are factory-operated and adjusted before shipment. Normally, new installations do not require any adjustment.

To ensure proper operation, follow the Operational Checks in Section 3 of this manual. Starting the ice machine and completing the Operational Checks are the responsibilities of the owner/operator.

Adjustments and maintenance procedures outlined in this manual are not covered by the warranty.

AuCS® Automatic Cleaning System

This optional accessory monitors ice making cycles and initiates cleaning procedures automatically. The AuCS® accessory can be set to automatically clean or sanitize the ice machine every 2, 4 or 12 weeks. Refer to the AuCS® Installation, Use and Care Manual for details.

Warning

Potential Personal Injury Situation

Do not operate equipment that has been misused. abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

Page 35

Section 3 Ice Machine Operation

Part Number 80-1620-3 3-1

Section 3

Ice Machine Operation

Component Identification

sv3150

sv3149

Check Valve

Ice Thickness Probe

Dump V alve

Toggle Switch

Water Curt ain

Water Distribution Tube

Water Level Probe

Water Pump

Water Inlet Location

Water Inlet Valve

(Located in Refrigeration Compartment)

Bin Switch

Page 36

Ice Machine Operation Section 3

3-2 Part Number 80-1620-3

Sequence Of Operation

NOTE: The toggle switch must be in the ice position and the water curtain must be in place on the evaporator before the ice machine will start.

INITIAL START-UP OR START-UP AFTER AUTOMATIC SHUT-OFF

1. Water Purge

Before the compressor starts, the water pum p and water dump solenoid are energized for 45 seconds, to completely purge the ice machine of old water. This feature ensures that the ice making cycle starts with fresh water.

The harvest valve(s) is also energized during water purge, although it stays on for an additional 5 seconds (50 seconds total on time) during the initial refrigeration system start-up.

When Used - The air compressor energizes for the last 10 seconds of the cycle.

2. Refrigeration System Start-Up

The compressor starts after the 45 second water purge, and it remains on throughout the entire Freeze and Harvest Sequences. The water fill valve is energized at the same time as the compressor. The harvest valve(s) remains on for 5 seconds during initial compressor startup and then shuts off.

At the same time the compressor starts, the condenser fan motor (air-cooled models) is supplied with power throughout the entire Freeze and Harvest Sequences. The fan motor is wired through a fan cycle pressure control, therefore it may cycle on and off. (The compressor and condenser fan motor are wired through the contactor. As a result, anytime the contactor coil is energized, the compressor and fan motor are supplied with power.)

FREEZE SEQUENCE

3. Prechill

The compressor is on for 30 seconds (60 seconds initial cycle) prior to water flow, to prechill the evaporator. The water fill valve remains on until the water level probe is satisfied.

4. Freeze

The water pump restarts after the prechill. An even flow of water is directed across the evaporator and into each cube cell, where it freezes. The water fill valve will cycle on and then off one more time to refill the water trough.

When sufficient ice has formed, the water flow (not the ice) contacts the ice thickness probe. After approximately 10 seconds of continual water contact, the harvest sequence is initiated. The ice machine cannot initiate a harvest sequence until a 6 minute freeze lock has been surpassed.

NOTE: Freeze lock is bypassed after moving the toggle switch from OFF to ICE position for the first cycle only.

Page 37

Section 3 Ice Machine Operation

Part Number 80-1620-3 3-3

HARVEST SEQUENCE

5. Water Purge

The harvest valve(s) opens at the beginning of the water purge to divert hot refrigerant gas into the evaporator.

The water pump continues to run, and the water dum p valve energizes for 45 seconds to purge the water in the sump trough. The water fill valve energizes (turns on) and de-energizes (turns off) strictly by time. The water fill valve energizes for the last 15 seconds of the 45-second water purge.

After the 45 second water purge, the water fill valve, water pump and dump valve de-energize. (Refer to “Water Purge Adjustment” fo r details.)

6. Harvest

The harvest valve(s) remains open and the refrigerant gas warms the evaporator causing the cubes to slid e, as a sheet, off the evaporator and into the storage bin. The sliding sheet of cubes swings the water curtain out, opening the bin switch.

The momentary opening and re-closin g of the b in switch terminates the harvest sequence and retu rn s th e ice machine to the freeze sequence (Step 3 - 4.)

When Used - The air compressor energizes after 35 seconds and remains energized throughout the entire harvest cycle. The air compressor will automatically energize for 60 seconds when the harvest cycle time exceeded 75 seconds in the previous cycle.

AUTOMATIC SHUT-OFF

7. Automatic Shut-Off

When the storage bin is full at the end of a harvest sequence, the sheet of cubes fails to clear the water curtain and will hold it open. After the water curtain is held open for 30 seconds, the ice machine shuts off. The ice machine remains off for 3 minutes before it can automatically restart.

The ice machine remains off until enough ice has been removed from the storage bin to allow the ice to fall clear of the water curtain. As the water curtain swings back to the operating position, the bin switch re-closes and the ice machine restarts (steps 1 - 2), pr ovide d th e 3 minute delay period is complete.

SAFETY TIMERS

The control board has the following non-adjustable safety timers:

• The ice machine is locked into the freeze cycle for 6 minutes before a harvest cycle can be initiated. Freeze lock is bypassed after moving the toggle switch from OFF to ICE position for the first cycle only.

• The maximum freeze time is 60 minutes at which time the control board automatically initiates a harvest sequence (steps 5 & 6).

• The maximum harvest time is 3.5 minutes at which time the control board automatically initiates a freeze sequence (steps 3 & 4).

WARM WATER RINSE CYCLE

Closing the back of the evaporator allows ice to build up on the rear of the evaporator and the plastic evaporator frame parts. After 200 freeze/harvest cycles have been complete the control board will initiate a warm water rinse.

After the 200th harvest cycle ends:

• The Clean and Harvest LED’s energize to indicate the ice machine is in a warm water rinse.

• The compressor and harvest valve remain energized.

• The water pump energizes.

• The water inlet valve energizes until water contacts the water level probe.

• The compressor and harvest valve warm the water for 5 minutes, then de-energize.

• The water pump remains energized for an additional 5 minutes (10 minute total on time) then deenergizes.

NOTE:

The warm water rinse cycle can be terminated by

moving the toggle switch to the OFF position, then back to ICE.

Page 38

Ice Machine Operation Section 3

3-4 Part Number 80-1620-3

Operational Checks

GENERAL

Manitowoc ice machines are factory-operated and adjusted before shipment. Normally, new installations do not require any adjustment.

To ensure proper operation, always follow the Operational Checks:

• when starting the ice machine for the first time

• after a prolonged out of service period

• after cleaning and sanitizing NOTE: Routine adjustments and maintenance

procedures are not covered by the warranty.

WATER LEVEL

The water level sensor is set to maintain the proper water level above the water pump housing. The water level is not adjustable. If the water level is incorrect, check the water level probe for damage (probe bent, etc.). Clean the water level probe with ice machine cleaner, rinse thorough ly and re-check operation. Re pair or replace the probe as necessary.

ICE THICKNESS CHECK

The ice thickness probe is factory-set to maintain the ice bridge thickness at 1/8" (.32 cm).

NOTE: Make sure the water curtain is in place when performing this check. It prevents water from splashing out of the water trough.

1. Inspect the bridge connecting the cubes. It should be about 1/8" (.32 cm) thick.

2. If adjustment is necessary, turn the ice thickness probe adjustment screw clockwise to increase bridge thickness, counterclockwise to decrease bridge thickness. Set at 1/4” gap between ice machine and evaporator as starting point, then adjust to achieve a 1/8” bridge thickness.

NOTE: Turning the adjustment 1/3 of a turn will change the ice thickness about 1/16" (1.5 mm).

Ice Thickness Check

3. Make sure the ice thickness probe wire and the bracket do not restrict movement of the probe.

Water Level Probe Location

SV3132

ADJUSTING SCREW

1/8” ICE BRIDGE THICKNESS

Page 39

Section 3 Ice Machine Operation

Part Number 80-1620-3 3-5

HARVEST SEQUENCE WATER PURGE

The harvest sequence water purge adjustment may be used when the ice machine is hooked up to special water systems, such as a de-ionized water treatment system.

• The harvest sequence water purge is factory set for 45 seconds. Repositioning the jumper will set the harvest water purge to 0 seconds. This setting does not affect the SeCs or AuCs (cleaning) sequences.

• During the harvest sequence water purge, the water fill valve energizes and de-energizes by time. The water purge must be at the factory setting of 45 seconds for the water fill valve to energize during the last 15 seconds of the water purge. If it is set to less than 45 seconds, the water fill valve will not energize during the water purge.

Water Purge Adjustment

For your safety and to eliminate errors, we recommend that a qualified service technician make the harvest water purge adjustment.

Warning

Disconnect electric power to the ice machine at the electrical disconnect before proceeding.

Important

The harvest sequence water purge is f actory-set at 45 seconds. A shorter purge setting (with standard water supplies such as city water) is not recommended. This can increase water system cleaning and sanitizing requirements.

SV3139 SV3140

45 second

setting

0 second

setting

Page 40

Ice Machine Operation Section 3

3-6 Part Number 80-1620-3

THIS PAGE INTENTIONALLY LEFT BLANK

Page 41

Section 4 Maintenance

Part Number 80-1620-3 4-1

Section 4

Maintenance

General

You are responsible for maintaining the ice machine in accordance with the instructions in this manual. Maintenance procedures are not covered by the warranty.

We recommend that you perform the following maintenance procedures a minimum of once every six months to ensure reliable, trouble-free operation and maximum ice production.

Ice Machine Inspection

Check all water fittings and lines for leaks. Also, make sure the refrigeration tubing is not rubbing or vibrating against other tubing, panels, etc.

Do not put anything (boxes, etc.) on the sides or back of the ice machine. There must be adequate airflow through and around the ice machine to maximize ice production and ensure long component life.

Exterior Cleaning

Clean the area around the ice machine as often as necessary to maintain cleanliness and efficient operation. Use cleaners designed for use with stainless steel products.

Sponge any dust and dirt off the outside of the ice machine with mild soap and water. Wipe dry with a clean, soft cloth.

Heavy stains should be removed with stainless steel wool. Never use plain steel wool or abrasive pads. They will scratch the panels.

Cleaning the Condenser

GENERAL

A dirty condenser restricts airflow, resulting in excessively high operating temperatures. This reduces ice production and shortens component life. Clean the condenser at least every six months. Follow the steps below.

1. The washable aluminum filter on self-contained ice machines is designed to catch dust dirt lint and grease. Clean the filter with a mild soap and water.

2. Clean the outside of the condenser with a soft brush or a vacuum with a brush attachment. Be careful not to bend the condenser fins.

3. Shine a flashlight through the condenser to check for dirt between the fins. If dirt remains:

A. Blow compressed air through the condenser fins

from the inside. Be careful not to bend the fan blades.

B. Use a commercial condenser coil cleaner.

Follow the directions and cautions supplied with the cleaner.

Continued on Next Page...

Warning

If you do not understand the procedures or the safety precautions that must be followed, call your local Manitowoc service representative to perform the maintenance procedures for you.

Warning

Disconnect electric power to the ice machine and the remote condensing unit at the electric service switch before cleaning the condenser.

Warning

Disconnect electric power to the ice machine head section and the remote condensing unit at the electric service switches before cleaning the condenser.

Warning

The condenser fins are sharp. Use care when cleaning them.

Page 42

Maintenance Section 4

4-2 Part Number 80-1620-3

4. Straighten any bent condenser fins with a fin comb.

Straighten Bent Condenser Fins

5. Carefully wipe off the fan blades and motor with a soft cloth. Do not bend the fan blades. If the fan blades are excessively dirty, wash with warm, soapy water and rinse thoroughly.

Water-Cooled Condenser and Water Regulating Valve

Symptoms of restrictions in the condenser water circuit include:

• Low ice production

• High water consumption

• High operating temperatures

• High operating pressures If the ice machine is experiencing any of these symptoms,

the water-cooled condenser and water regulating valve may require cleaning due to scale build-up.

Because the cleaning procedures require special pump s and cleaning solutions, qualified maintenance or service personnel must perform them.

AlphaSan



The goal of AlphaSan is to keep the plastic surfaces of an ice machine cleaner, by reducing or delaying the formation of bio-film. The active ingredient in AlphaSan



is the element silver in the form of silver ions

(Ag+). AlphaSan



slowly releases silver ions via an ion

exchange mechanism. When AlphaSan



is compounded directly into a plastic part, a controlled release of silver ions from the surface is regulated to maintain an effective concentration at or near the surface of the plastic ice machine part. AlphaSan’s



unique ability to effectively control the release of silver not only protects against undesired discoloration of the plastic, but also will last the life of the plastic part. Although AlphaSan



helps prevent bio-film build up it does not eliminate the need for periodic cleaning and maintenance. AlphaSan



has no adverse effect on the

taste of the ice or beverage.

Caution

If you are cleaning the condenser fan blades with water, cover the fan motor to prevent water damage and disconnect electrical power.

SV1515

FIN

COMBS

CONDENSER

“COMB” DOWN

ONLY

Page 43

Section 4 Maintenance

Part Number 80-1620-3 4-3

Guardianf

Slime is a leading cause of ice machine breakdowns and biological growth is a health concern. The Guardianf system releases chlorine dioxide on a controlled basis to inhibit the growth of bacteria and fungi that form slime and cause malodors in the food zone of ice machines.

The Guardianf will not control mineral or other water borne buildup. Your water quality will determine the length of time before mineral buildup af fects ice machine performance. Mineral buildup must be removed as often as necessary to ensure trouble-free operation of the ice machine.

The Guardianf sachet holder is included with the sachet packets. Refer to installation/replacement procedure to install/change sachet holder/ packet.

Guardianf Location

GUARDIANf SACHET REPLACEMENT FREQUENCY

Sachet packet(s) require replacement every thirty (30) days or whenever they come in direct contact with water . Refer to chart below for requirements.

Guardianf sachet packets are available through your local Manitowoc ice machine dealer.

SACHET INSTALLATION/REPLACEMENT PROCEDURE

1. Loosen the left screw and open the left front door. The right front panel does not need to be removed.

Screw Location

2. Inside the front panel there are two thumbscrew holes covered by stickers, pierce the sticker with a screwdriver.

3. Attach the sachet holder to the front panel by inserting the thumbscrews through the holes in the sachet holder and tighten the thumbscrews.

4. Remove the new sachet packet from foil package and install into holder. Removing the foil package allows moisture in the air to activate the sachet contents.

5. Close the left front door and tighten the screw.

6. Discard the used sachet packet in the trash.

CLEAN UP PROCEDURE FOR DAMAGED SACHET PACKET

1. Remove all ice from bin/dispenser and discard.

2. Initiate a cleaning and sanitizing sequence on the ice machine (see next pages).

3. Clean the bin/dispenser. Flush the drain thoroughly to prevent future drain blockage.

4. Sanitize the bin/dispenser.

5. Install a replacement sachet packet and reinstall all panels.

Ice Machine Sachet Use

S300/S320/S420/S450/S500/S600 1

S850/S1000/S1200/S1400/S1600/S1800 1 or 2*

*Although one sachet is recommended, extreme conditions may necessitate using two sachet packets.

Guardian

Inside Left Front Door

Loosen

Screw

Page 44

Maintenance Section 4

4-4 Part Number 80-1620-3

Interior Cleaning and Sanitizing

GENERAL

Clean and sanitize the ice machine every six months for efficient operation. If the ice machine requires more frequent cleaning and sanitizing, consult a qualified service company to test the water quality and recommend appropriate water treatment. An extremely dirty ice machine must be taken apart for cleaning and sanitizing.

CLEANING PROCEDURE

Ice machine cleaner is used to remove lime scale or other mineral deposits. It is not used to remove algae or slime. Refer to the section on Sanitizing for removal of algae and slime.

Step 1 Remove top cover. This will allow easiest access for pouring cleaner.

Step 2 Set the toggle switch to the OFF position after ice falls from the evaporator at the end of a Harvest cycle. Or, set the switch to the OFF position and allow the ice to melt off the evaporator.

Step 3 To start cleaning, place the toggle switch in the CLEAN position. The water will flow through the water dump valve and down the drain. The Clean light will turn on to indicate the ice machine is in the Cleaning mode.

Step 4 Wait about two minutes or until water starts to flow over the evaporator.

Step 5 Add the proper amount of Manitowoc Ice Machine Cleaner to the water trough by pouring between water curtain and evaporator.

Step 6 The ice machine will automatically time out a ten minute cleaning cycle, followed by six rinse cycles, and stop. The Clean light will turn off to indicate the Cleaning cycle is completed. This entire cycle lasts approximately 30 minutes.

Step 7 When the cleaning process stops, move the toggle switch to OFF position. Refer to “Sanitizing Procedure” on the next page.

Step 8

A. The ice machine may be set to start and finish a

self-cleaning procedure then automatically start ice making again.

B. You must wait about one minute into the

cleaning cycle (until water starts to flow over the evaporator) then move the switch from CLEAN to ICE position.

C. When the self-cleaning cycle is completed, an

ice making sequence will start automatically.

Caution

Use only Manitowoc approved Ice Machine Cleaner (part number 94-0546-3) and Sanitizer (p art numbe r 94-0565-3). It is a violation of Federal law to use these solutions in a manner inconsistent with th eir labeling. Read and understand all labels printed on bottles before use.

Caution

Do not mix Cleaner and Sanitizer solutions together. It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling.

Warning

Wear rubber gloves and safety goggles (and/or face shield) when handling ice machine Cleaner or Sanitizer.

Caution

Never use anything to force ice from the evaporator. Damage may result.

Model Amount of Cleaner

S300/S320/S420 3 ounces (88 ml)

S450/S500/S600/S850/S1000/S1200 5 ounces (148 ml)

S1400/S1600/S1800 9 ounces (266 ml)

Important

After the toggle switch is moved to the ICE position, opening the curtain switch will interrupt the cleaning sequence. The sequence will resume from the point of interruption when the curtain switch closes.

Page 45

Section 4 Maintenance

Part Number 80-1620-3 4-5

SANITIZING PROCEDURE

Use sanitizer to remove algae or slime. Do not use it to remove lime scale or other mineral deposits.

Step 1 Set the toggle switch to the OFF position after ice falls from the evaporator at the end of a Harvest cycle. Or, set the switch to the OFF position and allow the ice to melt off the evaporator.

Step 2 Refer to Removal of Parts For Cleaning/ Sanitizing and remove ice machine parts.

Step 3 Mix a solution of water and sanitizer.

Step 4 Use the sanitizing solution and a sponge or

cloth to sanitize (wipe) all parts and interior surfaces of the ice machine. Sanitize the following areas:

A. Side walls

B. Base (area above water trough) C. Evaporator plastic parts D. Bin or dispenser

Step 5 Rinse all sanitized areas with clear water. Step 6 Install the removed parts, restore power and

place toggle switch in the clean position. The water will flow through the water dump valve and down the drain. The Clean light will turn on to indicate the ice machine is in the Cleaning mode.

Step 7 Wait about two minutes or until water starts to flow over the evaporator.

Step 8 Add the proper amount of Manitowoc Ice Machine Sanitizer to the water trough by pouring between water curtain and evaporator.

Step 9 The ice machine will automatically time out a ten minute sanitizing cycle, followed by six rinse cycles, and stop. The Clean light will turn off to indicate the Cleaning cycle is completed. This entire cycle lasts approximately 30 minutes.

When the sanitizing process stops, move the toggle switch to ICE position.

Caution

Never use anything to force ice from the evaporator. Damage may result.

Warning

Disconnect electric power to the ice machine (and dispenser if applicable) at the electric switch box before proceeding.

Solution Type Water Mixed With

Sanitizer 4 gal. (15 l) 3 oz (90 ml) sanitizer

Model Amount of Sanitizer

S300/S320/S420 3 ounces (88 ml)

S450/S500/S600/S850/

S1000/S1200

5 ounces (148 ml)

S1400/S1600/S1800 9 ounces (266 ml)

Page 46

Maintenance Section 4

4-6 Part Number 80-1620-3

REMOVAL OF PARTS FOR CLEANING/SANITIZING

1. Turn off the electrical and water supply to the ice machine (and dispenser when applicable).

2. Remove all ice from the bin.

3. Remove the water curtain and the components you want to clean or sanitize. See the following pages for removal procedures for these parts.

4. Soak the removed part(s) in a properly mixed solution.

5. Use a soft-bristle brush or sponge (NOT a wire brush) to carefully clean the parts.

6. Use the sanitizing solution and a sponge or cloth to sanitize (wipe) the interior of the ice machine and the entire inside of the bin/dispenser.

7. Thoroughly rinse all of the parts and surfaces with clear water.

8. Install the removed parts.

NOTE: Incomplete rinsing of the ice thickness probe or water level probe may leave a residue. This could cause the ice machine to malfunction. For best results, brush or wipe the probes off while rinsing it. Thoroughly dry the probes before installing them.

9. Turn on the water and electrical supply.

Warning

Disconnect electric power to the ice machine (and dispenser if applicable) at the electric switch box before proceeding.

Warning

Wear rubber gloves and safety goggles (and/or face shield) when handling Ice Machine Cleaner or Sanitizer.

Solution Type Water Mixed With

Cleaner 1 gal. (4 l) 16 oz (500 ml) cleaner

Sanitizer 4 gal. (15 l) 3 oz (90 ml) sanitizer

Caution

Do not mix Cleaner and Sanitizer solutions together. It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling.

Caution

Do not immerse the water pump motor in the cleaning or sanitizing solution.

Page 47

Section 4 Maintenance

Part Number 80-1620-3 4-7

1. Water Curtain

A. Gently flex the curtain in the center and remove

it from the right side.

B. Slide the left pin out.

Water Curtain Removal

2. Ice Thickness Probe

A. Compress the hinge pin on the top of the ice

thickness probe.

Ice Thickness Probe Removal

B. Pivot the ice thickness probe to disengage one

pin then the other. The ice thickness probe can be cleaned at this point without complete removal. Follow Step C for complete removal.

C. Disconnect the ice thickness control wiring from

the control board.

SV3153

STEP 1

STEP 2

Warning

Disconnect the electric power to the ice machine at the electric service switch box.

SV3135

COMPRESS HINGE PIN TO REMOVE

Page 48

Maintenance Section 4

4-8 Part Number 80-1620-3

3. Water Distribution Tube

NOTE: Distribution tube thumbscrews are retained by orings to prevent loss. Loosen thumbscrews but do not pull thumbscrews out of distribution tube.

Water Distribution Tube Removal

A. Remove outer half of distribution tube by

loosening the four (4) thumbscrews (o-rings retain thumbscrews to distribution tube).

B. Pull inner half of water distribution tube forward

to release slip joint from water pump tubing connection.

4. Water Trough

A. Depress tabs on right and left side of the water

trough.

B. Allow front of water trough to drop as you pull

forward to disengage the rear pins.

Warning

Removing the distribution tube while the water pump is running will allow water to spray from ice machine. Disconnect the electrical power to the ice machine and dispenser at the electric service switch box and turn off the water supply.

DEPRESS TABS

Page 49

Section 4 Maintenance

Part Number 80-1620-3 4-9

Water Level Probe

1. Remove the water trough.

2. The wate r lev el pr ob e no r ma lly do es not requ ir e removal for cleaning. The probe can be wiped and cleaned in place or proceed to step 3.

3. Pull the water level probe straight down to disengage.

4. Lower the water level probe until the wiring connector is visible. Disconnect the wire lead from the water level probe.

5. Remove the water level probe from the ice machine.

Water Pump

1. Empty the water trough. A. Move the toggle switch from OFF to ICE. B. Wait 45 seconds.

C. Place toggle switch in OFF position.

Water Pump Removal

2. Remove the water trough.

3. The water pump normally does not require removal

for cleaning. The water pump base can be wiped and cleaned in place or proceed to step 4.

4. Grasp pump and pull straight down on pump

assembly until water pump disengages and electrical connector is visible.

5. Disconnect the electrical connector.

6. Remove the water pump assembly from ice

machine.

7. Do not soak the water pump in cleaner or sanitizer.

Wipe the pump and ice machine base clean.

Warning

Disconnect the electrical power to the ice machine at the electrical disconnect before proceeding.

SV3141

WATER LEVEL PROBE

Warning

Disconnect the electric power to the ice machine at the electric service switch box and turn off the water supply before proceeding.

SV3091

WATER

PUMP

WATER

PUMP BASE

Page 50

Maintenance Section 4

4-10 Part Number 80-1620-3

Water Dump Va lv e

The water dump valve normally does not require removal for cleaning. To determine if removal is necessary:

1. Locate the water dump valve.

2. Set the toggle switch to ICE.

3. While the ice machine is in the freeze mode, check the dump valve’s clear plastic outlet drain hose for leakage.

A. If the dump valve is leaking, remove,

disassemble and clean it.

B. If the dump valve is not leaking, do not remove

it. Instead, follow the “Ice Machine Cleaning Procedure”.

Follow the procedure below to remove the dump valve.

1. If so equipped, remove the water dump valve shield from its mounting bracket.

2. Lift and slide the coil retainer cap from the top of the coil.

3. Note the position of the coil assembly on the valve for assembly later. Leaving the wires attached, lift the coil assembly off the valve body and the enclosing tube.

4. Press down on the plastic nut on the enclosing tube and rotate it 1/4 turn. Remove the enclosing tube, plunger, and plastic gasket from the valve body.

NOTE: At this point, the water dump valve can easily be cleaned. If complete removal is desired, continue with step 5.

NOTE: During cleaning, do not stretch, damage or remove the spring from the plunger . If it is removed, slide the spring’s flared end into the plunger’s slotted top opening until the spring contact s th e plun ger spri ng stop.

5. Remove the valve body.

6. Remove the tubing from the dump valve by twisting the clamps off.

7. Remove the two screws securing the dump valve and the mounting bracket.

Dump Valve Disassembly

Warning

Disconnect the electric power to the ice machine at the electric service switch box and turn off the water supply before proceeding.

Important

The plunger and the inside of the enclosing tube must be completely dry before assembly.

CAP

PLUNGER SPRING STOP

SPRING

PLUNGER

DIAPHRAM

VALVE BODY

ENCLOSING

TUBE

COIL

Page 51

Section 4 Maintenance

Part Number 80-1620-3 4-11

Evaporator Tray Removal

1. Remove the water trough.

2. Remove thumbscrew on left side of tray.

3. Allow left side of tray to drop as you pull the tray to the left side. Continue until the outlet tube disengages from the right side.

Drain Line Check Valve

The drain line check valve normally does not require removal for cleaning. Water loss from the sump trough will indicate removal and cleaning are required.

1. Remove check valve and tube assembly. A. Tip assembly to right until tubing disengages. B. Lift up on assembly to remove.

2. Remove insulation from check valve assembly.

3. Remove vinyl tubing from top of check valve.

4. Soak in cleaner solution 10 minutes, and then flush

with water to remove debris.

sv3154

Page 52

Maintenance Section 4

4-12 Part Number 80-1620-3

Water Inlet Valve

The water inlet valve normally does not require removal for cleaning. Refer to Section 5 for a list of causes for “No Water Entering Water Trough” or “Water Overflows Water Trough.

1. When the ice machine is off, the water inlet valve must completely stop water flow into the machine.

2. When the ice machine is on, the water inlet valve must allow the proper water flow through it. Set the toggle switch to ON. Watch for water flow into the ice machine. If the water flow is slow or only trickles into the ice machine, refer to Section 5.

Follow the procedure below to remove the water inlet valve.

1. Remove the 1/4” hex head screws.

2. Remove, clean, and install the filter screen.

Removing the Front Panels

NOTE: The front panels do not normally have to be removed. If needed perform the following procedure.

1. Loosen screws. Do not remove they are retained by o-rings to prevent loss.

2. 30 Inch and 48 Inch Models Only: To remove right front door lift up and remove (22 inch machines have a single door, proceed to step 3).

Door Removal

3. Open left front door to 45 degrees.

4. Support with left hand, depress top pin, tilt top of door forward and lift out of bottom pin to remove.

Warning

Disconnect the electric power to the ice machine and dispenser at the electric service switch box and turn off the water supply before proceeding.

SV1622

FILTER ACCESS SCREWS

WATER INLET VALVE

Page 53

Section 4 Maintenance

Part Number 80-1620-3 4-13

Removal from Service/Winterization

GENERAL

Special precautions must be taken if the ice machine is to be removed from service for an extended period of time or exposed to ambient temperatures of 32°F (0°C) or below.

Follow the applicable procedure below.

SELF-CONTAINED AIR-COOLED ICE MACHINES

1. Disconnect the electric power at the circuit breaker or the electric service switch.

2. Turn off the water supply.

3. Remove the water from the water trough.

4. Disconnect and drain the incoming ice-making water line at the rear of the ice machine.

5. Blow compressed air in both the incoming water and the drain openings in the rear of the ice machine until no more water comes out of the inlet water lines or the drain.

6. Make sure water is not trapped in any of the water lines, drain lines, distribution tubes, etc.

WATER-COOLED ICE MACHINES

1. Perform steps 1-6 under “Self-Contained Air-Cooled Ice Machines.”

2. Disconnect the incoming water and drain lines from the water-cooled condenser.

3. Insert a large screwdriver between the bottom spring coils of the water regulating valve. Pry upward to open the valve.

Pry Open the Water Regulating Valve

4. Hold the valve open and blow compressed air through the condenser until no water remains.

REMOTE ICE MACHINES

1. Move the ICE/OFF/CLEAN switch to OFF.

2. “Frontseat” (shut off) the receiver service valves. Hang a tag on the switch as a reminder to open the valves before restarting.

3. Perform steps 1-6 under “Self-Contained Air-Cooled Ice Machines.”

AUCS



Accessory

Refer to the AuCS



Accessory manual for winterization

of the AuCS



Accessory.

Caution

If water is allowed to remain in the ice machine in freezing temperatures, severe damage to some components could result. Damage of this nature is not covered by the warranty.

SV1624

Page 54

Maintenance Section 4

4-14 Part Number 80-1620-3

THIS PAGE INTENTIONALLY LEFT BLANK

Page 55

Section 5 Before Calling For Service

Part Number 80-1620-3 5-1

Section 5

Before Calling For Service

Checklist

If a problem arises during operation of your ice machine, follow the checklist below before calling service. Routine adjustments and maintenance procedures are not covered by the warranty.

Problem Possible Cause T o Correc t

Ice machine does not operate. No electrical power to the ice machine

and/or condensing unit.

Replace the fuse/reset the breaker/turn

on the main switch. High pressure cutout tripping. Clean condenser coil. (See Section 4) ICE/OFF/CLEAN toggle switch set

improperly.

Move the toggle switch to the ICE

position. Water curtain stuck open. Water curtain must be installed and

swinging freely. (See Section 4) Remote receiver service valve and/or

Liquid/suction line shut off valves are closed.

Open the valve(s). (See Section 2)

Ice machine stops, and can be restarted by moving the toggle switch to OFF and back to ICE.

Safety limit feature stopping the ice machine.

Refer to “Safety Limit Feature” on the

next page.

Ice machine does not release ice or is slow to harvest.

Ice machine is dirty. Clean and sanitize the ice machine.

(See Section 4) Ice machine is not level. Level the ice machine. (See Section 2) Low air temperature around ice machine

head section.

Air temperature must be at least 35°F

(1.6°C). Fan cycling control does not de-energize

condenser fan motor.

Verify pressure is below cut-out setpoint,

replace fan cycling control.

Ice machine does not cycle into harvest mode.

The six-minute freeze time lock-in has not expired yet.

Wait for the freeze lock-in to expire.

Ice thickness probe is dirty. Clean and sanitize the ice machine.

(See Section 4) Ice thickness probe is disconnected. Connect the wire. Ice thickness probe is out of adjustment. Adjust the ice thickness probe.

(See Section 3) Uneven ice fill (thin at the top of

evaporator).

Verify sufficient water level in sump

trough. Contact a qualified service

company to check refrigeration system.

Ice quality is poor (soft or not clear). Poor incoming water quality. Contact a qualified service company to

test the quality of the incoming water and

make appropriate filter

recommendations. Water filtration is poor. Replace the filter. Ice machine is dirty. Clean and sanitize the ice machine.

(See Section 4) Water dump valve is not working. Disassemble and clean the water dump

valve. (See Section 4) Water softener is working improperly (if

applicable).

Repair the water softener.

Page 56

Before Calling For Service Section 5

5-2 Part Number 80-1620-3

Safety Limit Feature

In addition to the standard safety controls, such as the high pressure cutout, your Manitowoc ice machine features built-in safety limits which will stop the ice machine if conditions arise which could cause a major component failure.

Before calling for service, re-start the ice machine using the following procedure:

1. Move the ICE/OFF/CLEAN switch to OFF and then back to ICE.

A. If the safety limit feature has stoppe d th e ice

machine, it will restart after a short delay. Proceed to step 2.

B. If the ice machine does not restart, see “Ice

machine does not operate” on the previous page.

2. Allow the ice machine to run to determine if the condition is recurring.

A. If the ice machine stops again, the condition has

recurred. Call for service.

B. If the ice machine continues to run, the condition

has corrected itself. Allow the ice machine to continue running.

Problem Possible Cause To Correct

Ice machine produces shallow or incomplete cubes, or the ice fill pa ttern on the evaporator is incomplete.

Ice thickness probe is out of adjustment. Adjust the ice thickness probe.

(See Section 4)

Water trough level is too low. Check the water level probe for damage.

(See Section 3)

Water inlet valve filter screen is dirty. Remove the water inlet valve and clean

the filter screen. (See Section 4) Water filtration is poor. Replace the filter. Hot incoming water. Connect the ice machine to a cold water

supply. (See Section 2) Water inlet valve is not working. Replace the water inlet valve. Incorrect incoming water pressure. Water pressure must be 20-80 psi

(1.4 bar - 5.5 bar) Ice machine is not level. Level the ice machine.

(See Section 2)

Low ice capacity. Water inlet valve filter screen is dirty. Remove the water inlet valve and clean

the filter screen. (See Section 4) Incoming water supply is shut off. Open the water service valve. Water inlet valve stuck open or leaking. Place toggle switch in OFF position, if

water continues to enter water trough

replace the water inlet valve. The condenser is dirty. Clean the condenser. (See Section 4) High air temperature entering condenser. Air temperature must not exceed 120

°F

(39°C)