Manitowoc SH/IN 2500, BH/IN 2500, SH/IN 3500, SH/IN 5000, SH/WO/IN 3500 Maintenance Manual

...
Induction Designer Series
RTCS® Built-In Line Single Cook Zone and Wok
Installation, Operation and Maintenance Manual
models
BH/IN 2500 SH/IN 2500 SH/IN 3500 SH/IN 5000 SH/WO/IN 3500 SH/WO/IN 5000 SH/WO/IN 8000
Part Number 4520898 Rev 7 11/15
READ THIS MANUAL
Warning
n
Read this manual thoroughly before installing, operating, or performing maintenance on the equipment. Failure to follow instructions in this manual can cause property damage, injury or death.
This manual must always be available for reference at the place of operation.
This manual is intended for kitchen consultants, cabinet designers, fabricators, installers, owners and operators of our appliances.
Owners, consultants, fabricators and designers:
In order for the induction appliance to function safely and normally, you must read and understand all specific and critical requirements when designing the location and the counter for the appliance.
Installers, operators and staff:
For your safety and safety of the others, you must observe all safety instructions during installation, operation and maintenance of the equipment.
Should you require technical assistance, call your factory authorized service agent or distributor. Always have your model and serial number available when you call.
Your Factory Authorized Service Agent
ABOUT THIS MANUAL
Throughout this manual, the induction appliance model indicated on the cover page is referred to as appliance, induction appliance or equipment.
A period (.) is used in this manual as the decimal separator.
Original measurements are in metrics. Measurements in imperial are provided for reference.
Not ALL models, options and accessories are available in all geographical regions. Please consult your local equipment supplier for the availability of the specific products in your region.
INSPECT THE SHIPMENT
Thoroughly inspect the equipment upon delivery. Immediately report to the delivery carrier, any damage that occurred during transportation and request for a written inspection report from a claim inspector.
Your shipment might include small packages of fasteners or silicone strips for installation. Keep all packages.
KEEP THE PACKING SLIP
The packing slip attached to the shipment contains detailed information on all components. Keep the packing slip for reference.
Service Agent Telephone Number
Your Local Equipment Supplier
Supplier Telephone Number
Model Number
Serial Number
Date of Installation
Safety Notices
Safety Notices
DEFINITIONS
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury. This applies to the most extreme situations.
Warning
n
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Caution
,
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
Notice
Indicates information considered important, and is used to address practices not related to physical injury. For example, messages relating to property damage.
NOTE: Indicates useful, extra information about the procedure you are performing.
Reference: ANZI Z535.6-2011
SAFETY SYMBOLS AND WARNINGS ON THE APPLIANCE
This symbol alerts you to a hazardous situation that WILL or COULD cause serious bodily harm or death. Be alert and implement relevant safety precautions.
DANGER - HIGH VOLTAGE
This dangerous voltage warning symbol indicates a risk of electric shock and hazards from dangerous voltage.
Electromagnetic Field
Warning
RISK OF FIRE OR ELECTRIC SHOCK! DO NOT OPEN!
To reduce the risk of fire or electric shock, do not remove or
open cover. No user serviceable parts inside.
Refer servicing to qualified personnel.
CAUTION ATTENTION
DISCONNECT FROM SUPPLY CIRCUIT BEFORE OPENING
DISCLAIMERS
DANGER
Disregarding any safety instructions may cause harm to people, the surroundings, and the equipment. Garland is not responsible for any damages or personal injury caused by failure to observe any safety requirements. Risks involved when disregarding safety precautions include, but not limiting to:
Death or injury caused by electric shock.
Burn injury caused by contacting overheated cooking surface, cookware, or oil and grease.
Damage to the equipment caused by using unsuitable cookware.
DANGER
Do not install or operate equipment and/or accessories that have been misused, abused, neglected, damaged, or altered from that of original manufactured specifications.
DANGER
Contact the manufacturer if you intend to make any changes on the equipment. For safety reasons, always use genuine parts and accessories approved by the manufacturer or authorized representative. Refer to the warranty documents for your equipment.
DANGER
Owners and operators are cautioned that maintenance and repairs must be performed by an authorized service agent using only genuine replacement parts. The manufacturer will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes and/or installation instructions provided with the product or any product that has its serial number defaced, obliterated or removed, and/or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
DANGER
Improper installation, adjustment, alteration, service, or maintenance of this appliance or installation of a damaged appliance can result in DEATH, INJURY, EQUIPMENT DAMAGE, and void the warranty.
DANGER
All utility connections and fixtures must be maintained in accordance with local and national codes.
Part Number 4520898 Rev 7 11/15 3
Safety Notices
Warning
n
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Never use flammable oil soaked cloths or combustible cleaning solutions for cleaning.
Warning
n
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with this appliance.
Warning
n
This product contains chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Operation, installation, and servicing of this product could expose you to airborne particles of glass-wool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glass-wool or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.
Warning
n
Authorized Service Representatives are obligated to follow industry standard safety procedures, including, but not limited to, local/national regulations for disconnection / lock out / tag out procedures for all utilities including electric, gas, water and steam.
NOTE: Proper installation, care and maintenance are essential for maximum performance and trouble-free operation of your equipment. Visit our website www.mtwkitchencare.com for manual updates, translations, or contact information for service agents in your area.
CORRECT DISPOSAL OF THIS PRODUCT
This marking shown on the product indicates that the product should not be disposed as household waste or regular commercial waste. Instead it shall be
handed over to the applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed correctly, you will help prevent potential harm to the environment or human health, which could otherwise be caused by inappropriate waste handling of this product.
For more detailed information regarding recycling of the product, please contact your local city office or your waste disposal service.
DANGER
Induction appliances, sent for disposal, can be brought back into operation and their use must be avoided.
NOTE: The appliance is built with common electrical, electromechanical and electronic parts. No batteries are used.
NOTE: The owner and operator are responsible for the proper and safe disposal of the appliance.
Notice
This appliance is not approved or authorized for home or residential use, but is intended for commercial applications only. The manufacturer and/or authorized representative will not provide service, warranty, maintenance or support of any kind other than in commercial applications.
Notice
Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
4 Part Number 4520898 Rev 7 11/15
Safety Notices
Section 1 General Information
Section 2 Installation
Table of Contents
Definitions.................................................................................................................................................3
Safety symbols and Warnings on the Appliance ........................................................................3
Disclaimers ................................................................................................................................................3
Correct Disposal of This Product .......................................................................................................4
Description of Product .......................................................................................................7
Application .........................................................................................................................7
Compliances .......................................................................................................................7
Components and Features ................................................................................................7
Serial Plate Location ..........................................................................................................8
Model Number ....................................................................................................................8
Serial Number .....................................................................................................................8
Accessories .......................................................................................................................... 8
Installation safety—Disclaimer .........................................................................................................9
Installation Safety—Clearance and Ventilation ...........................................................................9
Personal Protection ............................................................................................................................10
Installation Safety—Electrical ......................................................................................................... 10
Exploded View of a Typical Installation ..........................................................................11
Installation Safety—Custom Built structure .............................................................................. 11
Planning for Installation ..................................................................................................12
Cabinet Requirements .....................................................................................................12
Ventilation Methods ........................................................................................................14
Typical Applications .........................................................................................................16
Countertop Support Requirements ................................................................................21
Specifications ...................................................................................................................23
Summary Of Dimensions And Clearances ................................................................................. 23
Dimensions: BH/IN .............................................................................................................................. 25
Dimensions: SH/IN 2500 ................................................................................................................... 26
Dimensions: SH/IN 3500, SH/IN 5000 ........................................................................................... 27
Dimensions: SH/WO/IN 3500, SH/WO/IN 5000, SH/WO/IN 8000 ....................................... 28
Dimensions: Control Unit ................................................................................................................. 29
Cut-Out Dimensions: Cooktop and Wok Assemblies, BH/IN, SH/IN, SH/WO/IN ........... 30
Cut-Out Dimensions: Control Unit Installation Template ..................................................... 31
Cut-Out Dimensions: Air Intake Kit Air Filter Holder...............................................................32
Electrical Specifications..................................................................................................................... 33
Electrical Cables ................................................................................................................................... 33
Weights ................................................................................................................................................... 33
Operating Conditions ........................................................................................................................ 33
Installation Instructions ..................................................................................................34
Installing the Cooktop or wok assembly ....................................................................................34
Installing the Control Unit ................................................................................................................36
Installing the Air Intake Kit (P/N 95000021) ............................................................................... 37
Connecting the Components ......................................................................................................... 38
Function Test ..................................................................................................................... 39
5
Part Number 4520898 Rev 7 11/15
Section 3 Operation
Section 4 Maintenance
Section 5 Troubleshooting
Table of Contents (continued)
Operation Safety—Disclaimer ........................................................................................................ 40
Operation Safety—Personal Protection ...................................................................................... 40
Important Rules—Operation and Maintenance ............................................................ 42
Proper Induction Cookware ............................................................................................43
Condition ...............................................................................................................................................43
Round bottom Wok pans.................................................................................................................. 43
Material ................................................................................................................................................... 43
BOIL TEST: Testing Cookware efficiency ...................................................................................... 43
Size of Pan .............................................................................................................................................. 44
Placing Pan On A Cook Zone ...........................................................................................44
Power Control ...................................................................................................................45
Power Level Settings .......................................................................................................................... 45
Automatic Pan Detection, No Pan No Heat ....................................................................46
Reading the Signals from An Indicator Lamp ................................................................46
When Appliance Is Idle.....................................................................................................46
Maintenance Safety—Disclaimer .................................................................................................. 47
Dangerous Electrical Voltage .......................................................................................................... 47
Maintenance Safety—Cleaning ..................................................................................................... 47
Personal Protection ............................................................................................................................48
Daily Cleaning and Maintenance ....................................................................................49
Glass Cleaning ...................................................................................................................................... 49
Stainless Steel case ............................................................................................................................. 49
Visual Inspection of Silicone Seal .................................................................................................. 49
Weekly Cleaning and Maintenance ................................................................................49
Air Intake Filter, Countertop Models ............................................................................................ 49
Air Intake Filter, Built-In Models ..................................................................................................... 50
Yearly Maintenance .......................................................................................................... 50
Dangerous Electrical Voltage .......................................................................................................... 51
Common Problems ...........................................................................................................51
Symptoms .........................................................................................................................51
Boil Test: Testing Cookware Efficiency ............................................................................ 51
Troubleshooting Without Error Code / Flash Code ........................................................52
Troubleshooting — Error Code / Flash Code ..................................................................52
Wearable Parts List ...........................................................................................................54
6 Part Number 4520898 Rev 7 11/15
Section 1
General Information
Description of Product
Built with a robust construction, our induction appliances are compact and powerful with the revolutionary RTCS® or RTCSmp® Technology (Realtime Temperature Control System).
The RTCS®/RTCSmp® Technology monitors continuously in realtime, the energy supply, temperature of the cook zone, and the state of the components such as the induction coil. This monitoring system ensures the most efficient energy transfer, as well as maximizes safety:
Safety functions such as Pan Detection and Boil Dry Protection are therefore guaranteed.
The appliance generates power only when a pan is in contact with the cook zone surface.
When a malfunction occurs, the integrated fault diagnostic system reports the malfunction instantly.
Application
The RTCS®/RTCSmp® induction appliances are designed to be incorporated into a custom-built counter or an island suite. See section 2 Installation.
You can use your appliance for many applications throughout the day, such as cooking, warming up, keeping warm, flambéing and roasting of food. All these applications are possible because:
Temperature control is instantaneous and precise. Instant energy transmission from inverter coil to the bottom of cookware, allows for fast startup time.
High power is possible for braising application and quick sauté.
High power also means you can heat up a large stockpot quickly (3.5kW coil or above).
NOTE: To guarantee the reliability and performance of the appliance, you must use the recommended types and sizes of pans with the appliance. See section 3 Operation.
Components and Features
1. One (1) Induction Single Cooktop/Wok Assembly
RTCS® built-in induction single zone cooktop or wok, complete assembly.
1.1 Ceran® glass cooktop or wok bowl, single cook zone.
1.2 Built-In mounting frame for top-mount or flush-mount
1.3 Cooling fan and fresh air intake opening.
1.4 Hot air exhaust vent. Refer to the specification
1.5 Cable connector for the control unit.
1.6 Power supply cable. 1.8-meter [6-foot] cord and plug
1.7 Front plate, removable for service inspection.
2. One (1) Control Unit, complete assembly.
2.1 Rotary power switch, allows for continuously variable
2.2 Indicator lamp
2.3 Cable with an Amphenol plug, 1-meter [39.4”] long.
2.4 Temperature switch is enclosed in a strong, polymer
3. One (1) Fresh Air Intake Kit (Option)
Part Number = 95000021.
1.1 1.1
1.4
1.71.7
installation.
drawing.
included (exception 440V appliance).
2.2
2.1
power adjustment. Dial is marked 0 to 12 power levels. BH models only: dial is marked 0 to 9 power levels.
housing, covered by a chrome sheet metal plate.
2.4
1.3
1.5
2.3
1.2
1.7
1.6
Compliances
North American models:
ETL listed in compliance with UL 197, CSA C22.2 No.109, NSF-4. Complies with FCC part 18, ICES-001
CE models comply with the latest European Norms:
EN 60335-1, EN 60335-2-36, EN 62233 (EMC/EMV)
Part Number 4520898 Rev 7 11/15 7
Air kit connects directly to the fan, located on the bottom of the unit.
The air duct separates fresh intake air from hot exhaust.
The air filter cleans the intake air. The filter is removable, reusable and dishwasher-safe.
Silicone sealant is provided for installation.
General Information Section 1
Serial Plate Location
The serial plate specifies the model number, serial number, and electrical specifications of the appliance.
See illustration below for location.
Model Number
The model number is located on the serial plate. This manual covers the following models:
BH/IN 2500 SH/IN 2500 SH/WO/IN 3500
SH/IN 3500 SH/WO/IN 5000 SH/IN 5000 SH/WO/IN 8000
READING THE MODEL NUMBER
Example:
SH/ IN 2500
SH/WO/IN 3500
Serial Number
The serial number is located on the serial plate.
READING THE SERIAL NUMBER
Example:
1 Type of induction appliance:
2 Last two(2) or three(3) digits of the appliance article number
3 A sequential number:
4 Month of manufacture: 01, 02, 03, 04, ... 5 Year of manufacture: 2014 (14), 2015 (15), ...
BA01 . 00014 . 1214
2
1
BA = Base Line Series (Counter-Top Cook-Top) IN = Built-In Series WO = Counter Wok Series MO = Module Line Series HO = Hold Line Series GR = Griddle Line Series
or part number that can be found on the invoice or the packing slip.
• A 4-digit sequence number indicates that the appliance is not RTCS® nor RTCSmp®.
• A 5-digit sequence number indicates that the appliance is either a RTCS® or RTCSmp® appliance.
• A RTCSmp® appliance is marked as such on the serial plate.
3 4 5
2
314
1 Product
Series
2 Function WO = Wok Line 3 Built-In IN = Built-In Line 4 Power (Watt) 2500, 3500, 5000, 8000
BH = Baby Hob SH = Slim Hob
1
3 4
Accessories
Induction cooking equipment requires Induction Ready pans to operate. Consult your equipment supplier for a list of our pan selection and prices.
Notice —Wok Equipment
Use Wok Pans with Correct Contour
The wok pans used must be the correct contour to the Ceran® glass wok bowl. To reduce premature failures such as overheating, wok pans should not touch the glass but only sit on the upper flange.
To guarantee the correct contour, we offer a selection of induction wok pans. Consult your equipment supplier for details.
8 Part Number 4520898 Rev 7 11/15
Section 2
Installation
INSTALLATION SAFETYDISCLAIMER
DANGER
Installation must be carried out by registered installation contractors only.
The contractors are responsible for interpreting all instructions correctly and performing the installation in compliance with all applicable national and local regulations.
The warning signs and serial plates on the equipment must strictly be followed.
Warning
n
This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.
Warning
n
To avoid instability, the installation area must be capable of supporting the combined weight of the equipment and food product. The equipment must be level side to side and front to back.
Caution
,
Consultants, fabricators and designers must consult their counter-top suppliers when designing an appropriate support structure and clearance for the counter-top and the installation.
INSTALLATION SAFETYCLEARANCE AND VENTILATION
DANGER
Risk of Fire or Shock or Equipment Failure
All minimum clearances must be maintained. Air intake vents and exhaust vents must not be blocked or be restricted by the installation.
Caution
,
This equipment must only be operated under an approved ventilation system in accordance with all applicable national and local regulations. Exceptions may apply.
Notice
The maximum ambient temperature for the induction appliance to operate must not exceed 40°C [104°F].
Failure to provide adequate ventilation will cause the appliance to overheat, to reduce power, or to shutdown.
NOTE: Always maintain enough space between and around the equipment for maintenance and service.
Notice
Induction equipment that is not installed correctly will have warranty voided.
Part Number 4520898 Rev 7 11/15 9
Installation Section 2
INSTALLATION SAFETYELECTRICAL
DANGER
All electrical connections must be carried out by a certified electrical contractor, who is responsible for the correct rating and installation of the appliance. The contractor has to comply with all legal safety regulations and all applicable national and local electrical codes.
Warning
n
Markings and warning labels mounted directly on the equipment must be observed at all times and kept in a fully legible condition.
Warning
n
This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply, such as circuit breaker or disconnect switch, is provided.
Warning
n
CE Induction Appliance only: If ground fault current protective switches are used, they must be provided with selective activation and designed for a minimum fault current of 30mA.
Notice
Ensure the supply voltage and the line current match the specifications given on the serial plate affixed to the appliance. Wrong voltage will damage the appliance. A stable power supply must be provided.
Notice
Always refer to the serial plate on the appliance to verify the electrical data. When the data listed on the serial plate is different than that listed in this manual, contact the manufacturer or the authorized representative.
Notice
All cables must be routed, protected and tension free.
PERSONAL PROTECTION
DANGER
All utilities (gas, electric, water and steam) must be OFF to all equipment and locked out of operation according to national/regional, as well as company approved practices during installation, maintenance and servicing. Always allow appliance to cool.
DANGER
Use appropriate safety equipment during installation, maintenance and servicing.
DANGER
Never stand, sit, or lean on the equipment! They are not designed to hold the weight of an adult, and may collapse or tip if misused in this manner.
DANGER
To avoid cardiac pacemaker malfunction, consult your physician or pacemaker manufacture about effects of electromagnetic field on your pacemaker.
Warning
n
Markings and warning labels mounted directly on the equipment must be observed at all times and kept in a fully legible condition.
Warning
n
Risk of burns from high temperatures. You may get burnt if you touch any of the parts during operation. Surfaces close to the cooking area including side panels may get hot enough to burn skin. Use extreme caution to avoid coming in contact with hot surfaces or hot grease. Wear personal protective equipment.
Caution
,
Use caution when handling metal surface edges of all equipment.
10 Part Number 4520898 Rev 7 11/15
Section 2 Installation
INSTALLATION SAFETYCUSTOM BUILT STRUCTURE
Warning
n
The induction appliance is designed to be installed into a custom built counter or an island suite.
The appliance includes a number of components that have to be installed separately. Customers are responsible for providing proper installation mounting for the components.
Read ALL SECTIONS carefully, comply with all requirements listed and ensure inspection is done by qualified personnel.
Exploded View of a Typical Installation
(Shown below, two units of SH/IN.)
Part Number 4520898 Rev 7 11/15 11
Installation Section 2
Planning for Installation
The induction appliance is designed to be installed
1
into a custom built counter or an island suite. You
must plan ahead for the location, ventilation and electrical requirements for the induction
appliance.
At the design stage, it is important to consult your
2
electrical contractor to ensure your cabinet design and installation will meet all applicable electrical and safety codes.
Your custom built counter or island suite must have
3
proper support structure for the countertop, the appliance and cooking vessels. The support structure will depend on the installation method, the countertop material and thickness.
We recommend consulting a mechanical
4
contractor to advise on the structure, ventilation methods and the overall design.
The equipment includes a number of components
5
that have to be installed separately. Ensure you understand the clearance requirements and installation methods.
An exploded view of a typical installation is
6
provided. It is very important to seal all installation gaps with silicone sealant to prevent water ingress.
See sections Cabinet Requirements on page 12, Ventilation Methods on page 14, Typical Applications on page 16 and Specifications on page 23
See sections Cabinet Requirements on page 12 and Electrical Specifications on page 33
See sections Countertop Support Requirements on page 21
See sections Cabinet Requirements on page 12, Ventilation Methods on page 14, Typical Applications on page 16, Countertop Support Requirements on page 21 and Specifications on page 23
See section Exploded View of a Typical Installation on page 11, Specifications on page 23
See section Exploded View of a Typical Installation on page 11, Installation Instructions on page 34
Cabinet Requirements
Read and understand all installation safety instructions at the beginning of Section 2 Installation.
PLACE THE INDUCTION APPLIANCE AWAY FROM
1
HEAT AND MOISTURE
Similar to other electronic equipment, induction equipment is sensitive to moisture and high heat.
Recommendations
Do not position the air intake vent near steam or heat exhaust of another appliance.
Never place your induction equipment next to any grease generating, heat generating or steam emitting equipment, such as oven, deep fryer, pasta cooker, steamer and water bath.
Never install or place your induction equipment near or on a hot surface.
Isolate and protect the electronic equipment and wiring with a separate compartment. Install heat
shield such as an insulated wall or air gap.
PROVIDE ADEQUATE VENTILATION AND MANAGE
2
AIRFLOW
Maximum ambient temperature for the
induction appliance to operate must not exceed 40°C [104°F].
Fresh air intake and hot exhaust vents must not be blocked or restricted by the installation.
Ensure the appliance does not pull in hot ambient air or steam from another appliance.
The intake air and exhaust air must not mix. Hot exhaust must not be pulled back into the appliance through the fresh air intake opening.
Air intake filter, installed on the appliance or installed with an air intake duct, must be easily accessible for weekly cleaning.
Recommendations
Install the fresh air intake kit or provide a custom
12 Part Number 4520898 Rev 7 11/15
Section 2 Installation
built fresh air intake plenum for low profile application.
Install louvered opening or ventilation gaps to aid air movement and to allow hot exhaust to escape.
Depending on the air path and the amount of natural air movement, install ventilation fan on the cabinet to pull quickly hot exhaust away from the electronic equipment. As an alternative, provide a separate exhaust air plenum.
NOTE: In a situation that when ventilation fan cannot be installed on the cabinet, you must provide ventilation gaps with size of minimum 194 square centimeters [30 square inches] per single built-in appliance.
NOTE: Additional air filters, ventilation fans, cooling controls, and air ducts are the responsibility of the customer and installer.
PREVENT WATER INGRESS
3
Any ingress of water will damage the electronic equipment.
Recommendations
Consider cleaning method and how it might impact your cabinet design.
All mating surfaces and installation gaps between the countertop and the appliance must be bonded and sealed properly with silicone.
Design and construct ventilation gaps in such a ways that they would prevent water ingress.
Examples below shown that bent flanges are created behind louvered openings (Example 1) or ventilation gaps (Example2) to deflect water splashes.
Example 1.
Example 2.
ELIMINATE FIRE HAZARDS
4
Comply with all ventilation and installation clearances.
Keep the appliance away from combustible materials, vapors or liquids.
Final cabinet construction and installation must comply with all applicable national and local electrical and safety codes.
PROVIDE SAFE DISCONNECT FROM POWER
5
SUPPLY
This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply, such as circuit breaker or disconnect switch, is provided. Consult your local authorities or your electrical contractor for details.
PROVIDE SERVICE CLEARANCE
6
The front plate of the cooktop or wok assembly can be removed for service inspection. Provide enough space and service access for technicians to perform maintenance and service.
Part Number 4520898 Rev 7 11/15 13
Installation Section 2
7
4
5
6
1
2
2
3
1
Ventilation Methods
When managing airflow around the induction equipment, you must consider many factors including:
The number and type of the appliances and the amount of heat they would generate.
The orientation of the exhaust vent of each appliance.
The locations of the air vents of the cabinet.
The installation and ventilation clearances for the equipment.
The overall kitchen environment such as the locations of other heat or moisture generating equipment (fryers, ovens, pasta cookers).
As each installed location would have unique individual requirements, this section can only provide you with some typical designs for your consideration. (Note: Multiple ventilation methods are shown together in one single cabinet for illustration purposes only.)
1
Fresh air intake opening is placed where it will not be blocked and the air filter is accessible for weekly cleaning. In this example, it is installed behind a cabinet
door with louvered openings.
2
Ventilation gaps are created around the cabinet
doors to aid air movement.
3
The fresh intake air is isolated and directed to the
appliance through an air duct.
4
Ventilation vents are installed at the front of the
cabinet to aid air movement.
5
Typically, exhaust vents are installed on the back of
the cabinet.
6
Flue riser is another effective method to vent the
hot exhaust.
7
When multiple appliances are installed, consider using ventilation fans to quickly expel the exhaust. Ventilation fan shown, not provided, part number =
4516836.
NOTE: Additional air filters, ventilation fans, cooling controls, and air ducts are the responsibility of the customer and installer.
14 Part Number 4520898 Rev 7 11/15
Section 2 Installation
1
2
3
4
4
4
4
1
2
3
4
Examples of Ventilation at Front of Cabinet
Fresh air intake into the cabinet is important to keep the ambient temperature low and to push hot exhaust out of the cabinet.
1. The simplest method is to install louvered openings beneath the counter surface.
2. Instead of louvered openings, consider creating a long air gap.
3. If the cabinet has a plate rail, consider creating air gaps on the underside of the rail.
4. Another common method is to create gaps around cabinet doors.
Examples of Ventilation at Back of Cabinet
Adequate exhaust openings must be provided to allow hot air to escape. Typically, exhaust vents are installed on the back, at the top of cabinet.
1. The simplest method is to install louvered openings.
2. When multiple appliances are installed, it is recommended to use additional ventilation fan or fans to expel quickly the exhaust.
3. Depending on the clearance behind the cabinet, a flue riser might be necessary to provide a path for the exhaust to dissipate.
4. A combination of flue riser and ventilation fans are often used in island suite when multiple heat generating appliances are installed.
Part Number 4520898 Rev 7 11/15 15
Installation Section 2
Typical Applications
In this section you will find examples of the most common installations for the induction appliance.
Application 1 shows an installation of multiple appliances. Special attention must be paid to the ventilation and electrical requirements in this situation.
In Applications 2 to 4, only a single appliance is shown for simplicity and to illustrate the key cabinet requirements.
IMPORTANT DESIGN FEATURES
Note the following key design features in each application example :
Adequate ventilation:
(See details in Ventilation Methods on page 14)
1
Fresh air intake vent and air filter
2
Fresh air intake duct
3
Louvered opening or ventilation gap
4
Louvered openings or ventilation fan(s)
Safe electrical environment:
5
An enclosed compartment protects the electronic
appliance and wiring from the environment.
Personnel are also protected from the electronics and the electrical cables.
6
The main power cable is routed separately from
control unit cable.
7
The main power supply plug of the appliance, or the circuit breaker box for multiple appliance, is accessible for disconnect.
8
Supply inlet / conduit opening shown.
Water-tight environment:
9
Mating surfaces between the appliance and coutertop are sealed with silicone (not shown, see Installation Instructions on page 34).
10
Design and construct ventilation gaps that could prevent water ingress (not shown, see Cabinet Requirements on page 12).
APPLICATION EXAMPLE 1
Multiple appliances of the same or different types are built into the same counter or island suite.
In this application, it is very important that all ventilation and electrical requirements are met.
See Important Design Features on page 16 for the descriptions of items 1 to 8 in illustration.
VENTILATION
Heat from the exhaust builds up quickly. Built up of hot exhaust will cause the electronic equipment to overheat, to reduce power, or to shutdown.
Recommendations:
• Install ventilation fan or fans to quickly remove hot
exhaust from the cabinet. (Illustration, item 4)
• Verify in the final installation that the ambient
temperature for the induction components during operation is below 40oC or 104oF.
ELECTRICAL:
NOTE: National and local electrical codes dictate the electrical requirements for this type of application. For example, some jurisdictions allow only a single power supply connection from an installation and some allow for a maximum of two power supply connections. Consult your local authority or electrical contractor for details.
Illustration: Each appliance is plugged into a receptacle and each receptacle is connected to a circuit breaker (item 7). The circuit breakers are connected to a single power supply. The breaker box is accessible for disconnection from the power supply.
16 Part Number 4520898 Rev 7 11/15
Section 2 Installation
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Application Example 1: Multiple Appliances and Ventilation.
Indicates the direction of airflow for fresh air. Indicates the direction of airflow for exhaust air.
Application Example 1: Multiple Appliances and Electrical Installation.
Part Number 4520898 Rev 7 11/15 17
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