Manitowoc S Service Manual

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Manitowoc

S Model & Ice Beverage

QuietQube

Ice Machines

Technician’s

Handbook

This manual is updated as new information and models are

released. Visit our website for the latest manual.

America’s #1 Selling Ice Machine

Part Number 80-1505-3 6/10

www.manitowocice.com

Safety Notices

Warning

Caution

Important

As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this handbook. Disregarding the notices may lead to serious injury and/or damage to the equipment.

Throughout this handbook, you will see the following types of safety notices:

Text in a Warning b ox alerts yo u to a p otential personal injury si tuation. Be su re to read the Warning st atement before proceeding, and work carefully.

Text in a Caution box alerts you to a si tuation in which you could damage the equipment. Be sure to read the Caution statement before proceeding, and work carefully.

Procedural Notices

As you work on Manitowoc equipment, be sure to read the procedural notices in this handbook. These notices supply helpful information which may assist you as you work.

Throughout this handbook, you will see the following types of procedural notices:

Text in an Impo rtant b ox provid es you wi th information t hat ma y h elp yo u perform a procedure more ef ficiently. Di sregarding thi s information will not cause damage or injury, but it may slow you down as you work.

NOTE: Text set off as a Note provides you with simple,

Caution

Important

! Warning

We reserve the right to make product

improvements at any time. Specifications and

design are subject to change without notice.

but useful, extra information about the procedure you are performing.

Read These Before Proceeding:

Proper i nstallation, ca re and ma intenance are essential for maximum performance and troublefree op eration of you r Manitowo c eq uipment. If you en counter prob lems not covered by this handbook, do no t procee d, contact Ma nitowoc Foodservice Group. We will be happy to p rovide assistance.

Routine ad justments and main tenance procedures outlin ed in thi s handbook are not covered by the warranty.

PERSONAL INJURY POTENTIAL

Do n ot ope rate eq uipment that has b een misused, ab used, ne glected, d amaged, o r altered/modified from that of origi nal manufactured specifications.

Table of Contents

General Information

Model Numbers . . . . . . . . . . . . . . . . . . 13

How to Read a Model Number . . . . . . 14

Ice Cube Sizes . . . . . . . . . . . . . . . . . . 15

Model/Serial Number Location . . . . . . 16

Energy Efficient Ice Machine

Serial Breaks . . . . . . . . . . . . . . . . . . . . 16

Ice Machine Warranty Information . . . 17

Installation

Location of Ice Machine . . . . . . . . . . . 23

Ice Machine Head Section

Clearance Requirements . . . . . . . . . . . 24

Stacking Two Ice Machines on a

Single Storage Bin . . . . . . . . . . . . . . . 25

Ice Deflector . . . . . . . . . . . . . . . . . . . . 25

Removing the Front Panels . . . . . . . . . 26

Location of CVD Condensing Unit Clearance

Requirements . . . . . . . . . . . . . . . . . . . 28

Bin Installation . . . . . . . . . . . . . . . . . . . 29

S1470C/S1870C/S2070C/S2170C

Installation on a Manitowoc Bin . . . . . . 31

Ice Machine on a Dispenser Installation 33 Ice Machine Head Section Water

Supply and Drains . . . . . . . . . . . . . . . . 36

Water Cooled Condenser Water Supply

and Drains . . . . . . . . . . . . . . . . . . . . . .38

Electrical Requirements . . . . . . . . . . . 39

Refrigeration System Installation . . . . . 41

Condensing Unit . . . 27

Part Number 80-1505-3 6/10 5

Operational Checks . . . . . . . . . . . . . . . . . 61

General . . . . . . . . . . . . . . . . . . . . . . . . 61

Water Level . . . . . . . . . . . . . . . . . . . . 61

Ice Thickness Check . . . . . . . . . . . . . 62

Harvest Sequence Water Purge . . . . . 63

Electronic Bin Thermostat Instructions IB600C/IB680C/IB800C/IB1000C Only . . 64

Positioning . . . . . . . . . . . . . . . . . . . . . 64

Component Identification

Ice Machine Head Sections . . . . . . . . 67

Condensing Units . . . . . . . . . . . 71

CVD

Maintenance

General . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Cleaning / Sanitizing Procedure . . . . . . . 74

Cleaning Procedure . . . . . . . . . . . . . . 74

Parts Removal for Cleaning/Sanitizing 76

Sanitizing Procedure . . . . . . . . . . . . . 83

Procedure to Clean Heavily Scaled

Ice Machines . . . . . . . . . . . . . . . . . . . . . . 85

General . . . . . . . . . . . . . . . . . . . . . . . . 85

Cleaning Procedure . . . . . . . . . . . . . . 85

Parts Removal for Cleaning/Sanitizing 88

Sanitizing Procedure . . . . . . . . . . . . . 102

Additional Component Removal . . . . . 104

Removal from Service/Winterization . . . 109

General . . . . . . . . . . . . . . . . . . . . . . . . 109

CVD1486 Water Cooled Condensing Unit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Sequence of Operation

Initial Start-Up or Start-Up After

Automatic Shut-Off . . . . . . . . . . . . . . . 111

Freeze Sequence . . . . . . . . . . . . . . . . 113

Harvest Sequence . . . . . . . . . . . . . . . 114

Automatic Shut-Off . . . . . . . . . . . . . . . 117

6 Part Number 80-1505-3 6/10

Troubleshooting

Safety Limits . . . . . . . . . . . . . . . . . . . . . . . 123

Analyzing Why Safety Limits May Stop the

Ice Machine . . . . . . . . . . . . . . . . . . . . .125

Safety Limit#1 . . . . . . . . . . . . . . . . . . . 126

Safety Limit #2 . . . . . . . . . . . . . . . . . . 127

Safety Limit #3 . . . . . . . . . . . . . . . . . . 128

Control Board Testing . . . . . . . . . . . . . . . 129

Control Board Test Cycle . . . . . . . . . . 129

Troubleshooting By Symptom . . . . . . . . 130

Symptom #1 Ice Machine Will Not Run . 131

Diagnosing an Ice Machine Head Section

that Will Not Run . . . . . . . . . . . . . . . . . 133

Diagnosing a Condensing Unit

That Will Not Run . . . . . . . . . . . . . . . . 134

Compressor Electrical Diagnostics . . . 135

Symptom #2 Low Production, Long Freeze

Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Symptom #2 - Refrigeration System Opera-

tional Analysis Tables . . . . . . . . . . . . . 140

Symptom #2 - Freeze Cycle Refrigeration System Operational Analysis Table Proce-

dures . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Symptom #3 Ice Will Not Harvest . . . . . . 166

Ice Machine will Not Harvest Diagnostics 166

Harvest Problems . . . . . . . . . . . . . . . . 167

Symptom #3 Ice Will Not Harvest, Cubes Are

Not Melted Flowchart . . . . . . . . . . . . . . . . 168

Symptom #4 Ice Will not Harvest - Cubes Are

Melted Flowchart . . . . . . . . . . . . . . . . . . . 172

Part Number 80-1505-3 6/10 7

Component Check Procedures

Electrical Components . . . . . . . . . . . . . . 175

Main Fuse . . . . . . . . . . . . . . . . . . . . . . 175

Bin Switch . . . . . . . . . . . . . . . . . . . . . . 176

Harvest Assist Air Pump . . . . . . . . . . . 179

ICE/OFF/CLEAN Toggle Switch . . . . . 180

Ice Thickness Probe (Harvest Initiation)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Water Level Control Circuitry . . . . . . . 187

Electronic Bin Thermostat Control . . . 193 Compressor Electrical Diagnostics . . . 199

Diagnosing Start Components . . . . . . 201

Refrigeration Components . . . . . . . . . . . 204

Refrigerant Charge Verification . . . . . 204

Suction Accumulator Operation . . . . . 206

Headmaster Control Valve . . . . . . . . . 207

Headmaster Valve Water-Cooled Condens-

ing Unit - CVD1476 . . . . . . . . . . . . . . . 213

Water Regulating Valve CVD1476 . . . 215

Fan Cycle Control . . . . . . . . . . . . . . . . 216

High Pressure Cutout (HPCO) Control 217 Low Pressure Cutout (LPCO) Control 218

Refrigerant Recovery/Evacuation . . . . . 219

Connections . . . . . . . . . . . . . . . . . . . . 220

Recovery/Evacuation PROCEDURES 222

Charging Procedures . . . . . . . . . . . . . 223

System Contamination Cleanup . . . . . . . 224

Determining Severity of Contamination 224

Cleanup Procedure . . . . . . . . . . . . . . 226

Refrigerant Reuse Policy . . . . . . . . . . . . 231

8 Part Number 80-1505-3 6/10

Component Specifications

Main Fuse . . . . . . . . . . . . . . . . . . . . . . 233

Bin Switch . . . . . . . . . . . . . . . . . . . . . . 233

Harvest Assist Air Pump . . . . . . . . . . .233

ICE/OFF/CLEAN Toggle Switch . . . . . 233

Electronic Bin Thermostat Control . . . . 233

Water Regulating Valve . . . . . . . . . . . 233

Fan Cycle Control . . . . . . . . . . . . . . . .234

High Pressure Cutout (HPCO) Control 234 Low Pressure Cutout (LPCO) Control . 234

Filter-Driers . . . . . . . . . . . . . . . . . . . . . 235

Total System Refrigerant Charge . . . . 237

Charts

Cycle Times/24-Hour Ice Production/Refriger-

ant Pressure . . . . . . . . . . . . . . . . . . . . . . . 239

S0600C/CVD0675 Series Remote Air

Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 240

SD0682C/CVD0685 Series Remote Air

Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 241

SY0684C/CVD0685 Series Remote Air

Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 242

IB0600C/CVD675 Series Remote Air

Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 243

IB0682DC/CVD685 Series Remote Air

Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 244

IB0684YC/CVD685 Series Remote Air

Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 245

SD0872C/SY0874C/CVD0885 Series Remote Air Cooled Machines Before Serial Number 110682385 246 SD0872C/CVD0885 Series Remote Air Cooled Machines After Serial Number 110682385 247 SY0874C/CVD0885 Series Remote Air Cooled Machines After Serial Number 110682385 248 IB0822DC/IB0824YC/CVD885 Series Re-

Part Number 80-1505-3 6/10 9

mote Air Cooled Machines Before Serial

Number 110682385 . . . . . . . . . . . . . . 249

IB0822DC/CVD885 Series Remote Air Cooled Machines After Serial Number

110682385 . . . . . . . . . . . . . . . . . . . . . 250

IB0824YC/CVD885 Series Remote Air Cooled Machines After Serial Number

110682385 . . . . . . . . . . . . . . . . . . . . . 251

SD1072C/SY1074C/CVD1085 Series Remote Air Cooled Machines Before Serial

Number 110697654 . . . . . . . . . . . . . . 252

SD1072C/CVD1085 Series Remote Air Cooled Machines After Serial Number

110697654 . . . . . . . . . . . . . . . . . . . . . 253

SY1074C/CVD1085 Series Remote Air Cooled Machines After Serial Number

110697654 . . . . . . . . . . . . . . . . . . . . . 254

IB1022DC/IB1024YC/CVD1075/CVD1085/ CVD1285 Series Remote Air Cooled Machines Before Serial Number 110697294 255 IB1022DC/CVD1185 Series Remote Air Cooled Machines After Serial Number

110697294 . . . . . . . . . . . . . . . . . . . . . 256

IB1024YC/CVD1185 Series Remote Air Cooled Machines After Serial Number

110697294 . . . . . . . . . . . . . . . . . . . . . 257

SD1272C/SY1274C/CVD1285 Series Remote Air Cooled Machines Before Serial

Number 110706336 . . . . . . . . . . . . . . 258

SD1272C/CVD1285 Series Remote Air Cooled Machines After Serial Number

110706336 . . . . . . . . . . . . . . . . . . . . . 259

SY1274C/CVD1285 Series Remote Air Cooled Machines After Serial Number

110706336 . . . . . . . . . . . . . . . . . . . . . 260

S1470C/CVD1485 Series Remote Air

Cooled . . . . . . . . . . . . . . . . . . . . . . . . 261

S1470C/CVD1486 Remote Water Cooled 262 SD1872C/CVD1885 Series Remote Air

10 Part Number 80-1505-3 6/10

Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 263

SY1874C/CVD1885 Series Remote Air

Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 264

SD2072C/CVD2075 Series Remote Air

Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 265

SY2074C/CVD2075 Series Remote Air

Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 266

SD2172C/CVD2085 Series Remote Air

Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 267

SY2174C/CVD2085 Series Remote Air

Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 268

SD3072C/CVD3085 Series Remote Air

Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 269

SY3074C/CVD3085 Series Remote Air

Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 270

Diagrams

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . 271

Wiring Diagram Legend . . . . . . . . . . . . 271

S600C/S850C/1000C/S1200C . . . . . . 272

S600C/S680C/S850C/1000C/S1200C 273 S1470C/S1870C/S2070C/S2170C . . . 274

S3070C 115/60/1 . . . . . . . . . . . . . . . .275

S3070C 230V/50Hz/1Ph . . . . . . . . . . 276

IB0600C/IB0800C/IB1000C with S Control Board and Electronic Bin

Thermostat . . . . . . . . . . . . . . . . . . . . . 277

IB0600C/IB0680C/IB0800C/IB1000C with Air Assist/S Control Board/Electronic

Bin Thermostat . . . . . . . . . . . . . . . . . . 278

CVD675/CVD685/CVD885/CVD1075/ CVD1085/CVD1185/CVD1285/CVD1485/ CVD1486/CVD1885/CVD2075/CVD3085 -

1 Phase . . . . . . . . . . . . . . . . . . . . . . . . 279

Part Number 80-1505-3 6/10 11

CVD2085 without PTCR-

1 Phase . . . . . . . . . . . . . . . . . . . . . . . 280

CVD2085 with PTCR-

1 Phase . . . . . . . . . . . . . . . . . . . . . . . 281

CVD675/CVD685/CVD885/CVD1075/ CVD1085/CVD1185/CVD1285/CVD1485/ CVD1486/CVD1885/CVD2075/CVD2085/

CVD3085 - 3 Phase . . . . . . . . . . . . . . 282

CVD3085 380V/50hz/3ph . . . . . . . . . . 283

Electronic Control Board . . . . . . . . . . . . 284

Single and Twin Evaporator Models . . 284

Quad Evaporator Models . . . . . . . . . . 286

Refrigeration Tubing Schematics . . . . . 287

S600C/S680C/S850C/S1000C/S1200C 287 S600C/S680C/S850C/S1000C/S1200C 288 Ice Beverage IB0600C/IB0680C/IB0800C/

IB1000C . . . . . . . . . . . . . . . . . . . . . . . 289

Ice Beverage IB0600C/IB0680C/IB0800C/

IB1000C . . . . . . . . . . . . . . . . . . . . . . . 290

S1470C/S1870C/S2070C/S2170C . . . 291 S1470C/S1870C/S2070C/S2170C . . . 292 S1476C Water-Cooled Condenser . . . 293

S3070C Without Check Valve . . . . . . 294

S3070C With Check Valve . . . . . . . . . 295

12 Part Number 80-1505-3 6/10

General Information

MODEL NUMBERS

This manual covers the following models:

Ice Machine Head

Section

SD0672C SY0674C

IB0624YC

IB0622DC

SD0682C SY0684C

IB0684YC

IB0682DC

SD0872C SY0874C

IB0824YC

IB0822DC

SD1072C SY1074C

IB1024YC

IB1022DC

SD1272C SY1274C

SD1472C SY1474C

SD1872C SY1874C

SD2072C SY2074C

SD2172C SY2174C

SD3072C SY3074C

*For 3 phase electrical option: add the number “3”

to end of model number (CVD10853).

CVD Condensing Unit*

CVD0675

CVD0685

CVD0885

CVD1085

CVD1185 CVD1285 CVD1085 CVD1075

CVD1285

CVD1485 CVD1486

CVD1885

CVD2075

CVD2085

CVD3085

Part Number 80-1505-3 6/10 13

HOW TO READ A MODEL NUMBER

S Y 1074 C 3

ICE MACHINE

MODEL

ICE CUBE SIZE D DICE

Y HALF DICE

# CUBE SIZE 2 DICE

3 DICE 4 HALF-DICE 5 HALF-DICE

CONDENSER TYPE AIR-COOLED

WATER-COOLED AIR-COOLED WATER-COOLED

AY Y SELF-CONTAINED AIR-COOLED WY Y

SELF-CONTAINED WATER-COOLED

CY Y CVD REMOTE AIR or WATER-COOLED DC CVD REMOTE AIR-COOLED - DICE YC CVD REMOTE AIR-COOLED - HALF DICE

7 CVD REMOTE

AIR-COOLED

CONDENSER TYPE

ICE MACHINE

SERIES

ADDITIONAL SPECS 3 3 PHASE

SI INCLUDES AuCS SI BUILT IN

CVD 1485 3

CONDENSING

UNIT MODEL

3 PHASE

CONDENSING

UNIT SERIES

5 AIR-COOLED 6 WATER-COOLED

Head Section

Condensing Unit

14 Part Number 80-1505-3 6/10

ICE CUBE SIZES

! Warning

Dice

7/8" x 7/8" x 7/8"

2.22 x 2.22 x2.22 cm

Half Dice

3/8" x 1-1/8" x 7/8"

0.95 x 2.86 x 2.22 cm

Do not op erate eq uipment that ha s b een misused, abu sed, neglected, d amaged, or altered/modified from that o f original manufactured specifications.

This appliance is not intend ed for use by persons (in cluding childr en) with re duced physical, sensory or mental capabilities, or lack of e xperience a nd knowledge, u nless they have been given supervision concerning use of the appliance by a person responsible for their safety.

All Man itowoc ice ma chines re quire th e ice storage system (bin, dispenser, etc.) to incorporate an ice deflector. Prior to using a non -Manitowoc ice sto rage system with other Manitowoc ice machin es, contact th e manufacturer to assu re th eir ice deflector is comp atible wi th Mani towoc ice machines.

Part Number 80-1505-3 6/10 15

MODEL/SERIAL NUMBER LOCATION

These numbers are required when requesting information from your local Manitowoc Distributor, service representative, or Manitowoc Ice, Inc. The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the ice machine.

ENERGY EFFICIENT ICE MACHINE SERIAL BREAKS

Some specifications have changed since our release of Energy Efficient machines. The following machines have a serial break to indicate when they became Energy Efficient.

Series Ice

Machine

S850C 110682385

S1000C 110697654

S1200C 110706336

IB800C 110682385

IB1000C 110697294

CVD885 110673885

Serial Break for Energy

Efficient Machines

16 Part Number 80-1505-3 6/10

ICE MACHINE WARRANTY INFORMATION

Important

Owner Warranty Registration Card

Warranty coverage begins the day the ice machine is installed.

Complete and mail the OW NER WARRANTY REGISTRATION C ARD as soon as p ossible to validate the installation date.

If the OWNER WARRANTY REGISTRATION CARD is not returned, Manitowoc will use the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new ice machine.

Part Number 80-1505-3 6/10 17

Commercial Warranty Coverage

GENERAL

The following Warranty outline is provided for your convenience. For a detailed explanation, read the warranty bond shipped with each product.

Contact your local Manitowoc representative or Manitowoc Ice if you need further warranty information.

PARTS

1. Manitowoc warrants the ice machine against defects in materials and workmanship, under normal use and service for three (3) years from the date of original installation.

2. The evaporator and compressor are covered by an additional two (2) year (five years total) warranty beginning on the date of the original installation.

LABOR

1. Labor required to repair or replace defective components is covered for three (3) years from the date of original installation.

2. The evaporator is covered by an additional two (2) year (five years total) labor warranty beginning on the date of the original installation.

18 Part Number 80-1505-3 6/10

EXCLUSIONS

The following items are not included in the ice machine’s warranty coverage:

1. Normal maintenance, adjustments and cleaning as outlined in this manual.

2. Repairs due to unauthorized modifications to the ice machine or use of non-standard parts without prior written approval from Manitowoc Ice

3. Damage caused by improper installation of the ice machine, electrical supply, water supply or drainage, or damage caused by floods, storms, or other acts of God.

4. Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.

5. Parts or assemblies subjected to misuse, abuse, neglect or accidents.

6. Damage or problems caused by installation, cleaning and/or maintenance procedures inconsistent with the technical instructions provided in this manual.

AUTHORIZED WARRANTY SERVICE

To comply with the provisions of the warranty, a refrigeration service company qualified and authorized by your Manitowoc Distributor, or a Contracted Service Representative must perform the warranty repair.

SERVICE CALLS

Normal maintenance, adjustments and cleaning as outlined in this manual are not covered by the warranty. If you have followed the procedures listed in this manual, and the ice machine still does not perform properly, call your Local Distributor or the Service Department at Manitowoc Ice.

Part Number 80-1505-3 6/10 19

RESIDENTIAL ICE MACHINE LIMITED WARRANTY

WHAT DOES THIS LIMITED WARRANTY COVER?

Subject to the exclusions and limitations below, Manitowoc Ice (“Manitowoc”) warrants to the original consumer that any new ice machine manufactured by Manitowoc (the “Product”) shall be free of defects in material or workmanship for the warranty period outlined below under normal use and maintenance, and upon proper installation and start-up in accordance with the instruction manual supplied with the Product.

HOW LONG DOES THIS LIMITED WARRANTY LAST?

Product Covered Warranty Period

Ice Machine

Twelve months from the

sale date

WHO IS COVERED BY THIS LIMITED WARRANTY?

This limited warranty only applies to the original consumer of the Product and is not transferable.

WHAT ARE MANITOWOC ICE’S OBLIGATIONS UNDER THIS LIMITED WARRANTY?

If a defect arises and Manitowoc receives a valid warranty claim prior to the expiration of the warranty period, Manitowoc shall, at its option: (1) repair the Product at Manitowoc’s cost, including standard straight time labor charges, (2) replace the Product with one that is new or at least as functionally equivalent as the original, or (3) refund the purchase price for the Product. Replacement parts are warranted for 90 days or the balance of the original warranty period, whichever is longer. The foregoing constitutes Manitowoc’s sole obligation and the consumer’s exclusive remedy for any breach of this limited warranty. Manitowoc’s liability under this limited warranty is limited to the purchase price of Product. Additional expenses including, without limitation, service travel time, overtime or premium labor charges, accessing or removing the Product, or shipping are the responsibility of the consumer.

20 Part Number 80-1505-3 6/10

HOW TO OBTAIN WARRANTY SERVICE

To obtain warranty service or information regarding your Product, please contact us at:

MANITOWOC ICE 2110 So. 26th St. P.O. Box 1720, Manitowoc, WI 54221-1720 Telephone: 920-682-0161 Fax: 920-683-7585 www.manitowocice.com WHAT IS NOT COVERED?

This limited warranty does not cover, and you are solely responsible for the costs of: (1) periodic or routine maintenance, (2) repair or replacement of the Product or parts due to normal wear and tear, (3) defects or damage to the Product or parts resulting from misuse, abuse, neglect, or accidents, (4) defects or damage to the Product or parts resulting from improper or unauthorized alterations, modifications, or changes; and (5) defects or damage to any Product that has not been installed and/or maintained in accordance with the instruction manual or technical instructions provided by Manitowoc. To the extent that warranty exclusions are not permitted under some state laws, these exclusions may not apply to you.

XCEPT AS STATED IN THE FOLLOWING SENTENCE, THIS

IMITED WARRANTY IS THE SOLE AND EXCLUSIVE

ARRANTY OF MANITOWOC WITH REGARD TO THE

RODUCT. ALL IMPLIED WARRANTIES ARE STRICTLY

P L

IMITED TO THE DURATION OF THE LIMITED WARRANTY

PPLICABLE TO THE PRODUCTS AS STATED ABOVE,

NCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF

I M

ERCHANTABILITY OR OF FITNESS FOR A PARTICULAR

URPOSE.

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

Part Number 80-1505-3 6/10 21

IN NO EVENT SHALL MANITOWOC OR ANY OF ITS A

FFILIATES BE LIABLE TO THE CONSUMER OR ANY

THER PERSON FOR ANY INCIDENTAL, CONSEQUENTIAL

O O

R SPECIAL DAMAGES OF ANY KIND (INCLUDING,

ITHOUT LIMITATION, LOSS OF PROFITS, REVENUE OR

USINESS) ARISING FROM OR IN ANY MANNER

B C

ONNECTED WITH THE PRODUCT, ANY BREACH OF THIS

IMITED WARRANTY, OR ANY OTHER CAUSE

HATSOEVER, WHETHER BASED ON CONTRACT, TORT

W O

R ANY OTHER THEORY OF LIABILITY.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

HOW STATE LAW APPLIES

This limited warranty gives you specific legal rights, and you may also have rights that vary from state to state or from one jurisdiction to another.

REGISTRATION CARD

To secure prompt and continuing warranty service, this warranty registration card must be completed and sent to Manitowoc within thirty (30) days from the sale date. Complete the registration card and send it to Manitowoc.

22 Part Number 80-1505-3 6/10

Installation

LOCATION OF ICE MACHINE S600C/S680C/S850C/S1000C/S1200C/S1470C/

S1870C/S2070C/S2170C/S3070C

The location selected for the ice machine head section must meet the following criteria. If any of these criteria are not met, select another location.

• The location must be free of airborne and other contaminants.

• The air temperature must be at least 35°F (1.7°C), but must not exceed 110°F (43.4°C).

• The location must not be near heat-generating equipment, in direct sunlight and be protected from weather.

• The location must not obstruct airflow through or around the ice machine. Refer to ice machine head section clearance requirements.

IB0600C/IB0680C/IB0800C/IB1000C

• Ice/Beverage Ice Machines require the installation of a thermostat to maintain dispenser ice level. The thermostat ships with the ice machine.

• The ice machine head is installed with the electrical inlet, water supply inlet, refrigeration tubing and water drain entering from the back of the ice machine.

• The ice machine head section contains a service loop that must remain installed between the ice machine head section and line set. Sufficient tubing length must be available to allow 180° rotation of the ice machine.

• Maintain a 3” space between the back of the ice machine and the back of the dispenser to allow room for the refrigeration line set service loop.

• The water inlet and electrical connection must contain a service loop to allow future service and maintenance access.

• The drain line must contain a union or other suitable means of disconnection at the ice machine head section.

Part Number 80-1505-3 6/10 23

• The location must be free of airborne and other contaminants.

• The air temperature must be at least 35°F (1.6°C), but must not exceed 110°F (43.4°C).

• The location must not be near heat-generating equipment or in direct sunlight.

• The location must not obstruct airflow through or around the ice machine. Refer to ice machine head section clearance requirements.

ICE MACHINE HEAD SECTION CLEARANCE REQUIREMENTS

S600C/S680C/S850C/S1000C/S1200C/S1470C/ S1870C/S2070C/S2170C

Top 5” (12.7 cm) is recommended for efficient

operation and removal of top cover/servicing.

Sides 5” (12.7 cm) is recommended for efficient

operation and servicing. There is no minimum clearance required.

Back 3” (7.6 cm) required when routing electrical inlet,

water inlet and refrigeration tubing out of the top of the unit.

5” (12.7 cm) required when routing all connections out the back.

IB0600CIB0680C/IB0680C/IB0800C/IB1000C Top 2” (5.1 cm) required clearance for cleaning

procedures and servicing.

Back 5” (12.7 cm) required when routing all

connections out the back.

Sides 8” (20.3 cm) required for servicing. S3070C Top/Sides 8” (20.3 cm) recommended clearance for

efficient operation and removal of top cover/servicing. There is no minimum clearance required.

Back 24” (61.0 cm) required when routing all

connections out the back.

NOTE: 24” (61.0 cm) on all sides is recommended to allow access without moving the machine.

24 Part Number 80-1505-3 6/10

Caution

The ice machine head section must be protected

Warning

if it will be subjected to temperatures below 32°F (0°C). F ailure cau sed by e xposure to freezi ng temperatures is not covered by the warranty. See “Removal from Service/Winterization” page 109.

STACKING TWO ICE MACHINES ON A SINGLE STORAGE BIN

S QuietQube ice machines cannot be stacked. However an adapter is available that allows two S QuietQube ice machines to be placed side by side on 60” Manitowoc F & B style bins.

ICE DEFLECTOR

An ice deflector is required for all ice machines installed on a bin.

S1470C/S1870C/S2170C ice machines are not approved for use on Manitowoc B570 bins.

30” large capacity B model bins must be attached to the wall with the bracket provided with the bin.

Part Number 80-1505-3 6/10 25

REMOVING THE FRONT PANELS

1. Disconnect power to ice machine.

2. Loosen screws. Do not remove they are retained by o-rings to prevent loss.

3. To remove right front door lift up and remove.

Door Removal

4. Open left front door to 45 degrees.

5. Support with left hand, depress top pin, tilt top of door forward and lift out of bottom pin to remove.

26 Part Number 80-1505-3 6/10

LOCATION OF CVD® CONDENSING UNIT

The location selected for the CVD Condensing Unit must meet the following criteria. If any of these criteria are not met, select another location.

• CVD885/CVD1075/CVD1085/CVD1485/

CVD1885/CVD2085 Only - The air temperature

must be at least -20°F (-28.9°C) but must not exceed 130°F (54.4°C).

• CVD675/CVD685/CVD1185/CVD2075/CVD3085

Only - The air temperature must be at least

-20°F (-28.9°C) but must not exceed 120°F (48.9°C).

• CVD1486 Only- The air temperature must be at

least 50°F (10°C) but must not exceed 110°F (43°C).

• The location must not allow exhaust fan heat and/

or grease to enter the condenser.

• The location must not obstruct airflow through or

around the condensing unit. See below for clearance requirements.

Part Number 80-1505-3 6/10 27

CONDENSING UNIT CLEARANCE REQUIREMENTS

CVD675/CVD685/CVD885/CVD1075/CVD1085/ CVD1185/ CVD2075/CVD2085

Top/Sides - There is no minimum clearance required,

although 6” (15.2 cm) is recommended for efficient operation and servicing only.

Front/Back - 48” (122 cm) CVD1285/CVD1485/CVD1885 Top/Sides - There is no minimum clearance required,

although 6” (15.2 cm) is recommended for efficient operation and servicing only.

Front - 24” (61 cm) Back - 48” (122 cm)

CVD1486 ONLY Top - 5” (12.7 cm) is required for efficient operation

and servicing.

Front/Back/Sides - 12” (30.5 cm) CVD3085 Top/Sides - There is no minimum clearance required,

although 8” (20.3 cm) is recommended for efficient operation and servicing only.

Front/Back - 24” (122 cm)

NOTE: 24” (61.0 cm) on all sides is recommended to allow easy access.

28 Part Number 80-1505-3 6/10

BIN INSTALLATION

Warning

All ice machines installed on a bin require an ice deflector. Manitowoc bins have a built in deflector that requires no modifications when used with a forward facing evaporator. Ice machines with multiple evaporators require a deflector kit.

Bin adapters or custom bin tops are available to allow installation of a 30” ice machine on a 48” or 60” bin. Refer to ice machine price list for options (http://www.manitowocice.com/sales/price.asp).

Manitowoc Quie tQube ice machines re quire the ice storage bin to incorporate an ice deflector.

Prior to using a no n-Manitowoc ice sto rage system with other Manitowoc ice ma chines, contact th e manu facturer to assure the ir ice deflector i s comp atible wi th Manitowo c ice machines.

Part Number 80-1505-3 6/10 29

Leveling the Ice Storage Bin

Caution

THREAD

LEVELING LEG

INTO BASE AS

FAR AS

POSSIBLE

ADJUST

LEGS TO

LEVEL BIN

1. Screw the leveling legs onto the bottom of the bin.

2. Screw the foot of each leg in as far as possible.

The legs mu st be scre wed in tightly to prevent them from bending.

3. Move the bin into its final position.

4. Level the bin to assure that the bin door closes and seals properly. Use a level on top of the bin. Turn each foot as necessary to level the bin.

Leveling Leg and Foot

30 Part Number 80-1505-3 6/10

S1470C/S1870C/S2070C/S2170C

RE-INSTALL TOP

COVER

REMOVE 1

SCREW

ON EACH

SIDE

REMOVE

DEFLECTOR

REMOVE 2

SCREWS

ON EACH

SIDE

INSTALLATION ON A MANITOWOC BIN

An ice deflector kit is required for installation. Order appropriate kit (30” or 48”) for your bin.

Step 1 Remove the stock ice deflector.

A. Remove the left and right side cover screws B. Remove the cover to expose four screws,

which secure the plastic deflector. C. Remove fours screws and plastic deflector D. Install polymer spacer on each side and

secure with the four screws. E. Reinstall cover and screws.

Part Number 80-1505-3 6/10 31

Step 2 Install front support and filler panels.

1. SLIDE

FORWARD

2. LOCK IN PLACE WITH PIN

A. Remove foam tape from front support

location.

B. Set front support in place and install foam

tape.

C. Position filler panels (align with front support),

drill and secure.

D. Install foam tape on front and back. Seal all

foam tape edges.

Step 3 Install ice deflector.

A. Locate center of ice machine drop zone

(center is 11” from left edge of ice machine to left edge of bracket).

B. Cut and remove foam tape on the front and

the back of the bin where the deflector will be located.

C. Remove any residual adhesive; areas must

be clean and dry.

D. Remove protective covering from double

sided tape on bottom of deflector bracket.

E. Install deflector bracket; Distribute equally to

the front and back and locate pin to the rear.

F. Apply foam tape over bracket and seal joints

with silicone sealant.

G. Refer to illustration and install deflector in

mounting bracket.

32 Part Number 80-1505-3 6/10

ICE MACHINE ON A DISPENSER INSTALLATION

Important

Warning

No deflector is needed for machines that match the size of the dispenser (30” head section on a 30” dispenser) unless required by the dispenser manufacturer. Adapters are required when a smaller ice machine is going on a larger dispenser (22” machine on a 30” dispenser).

IB0600C/IB0680C/IB0800C/IB1000C Securing the Ice Machine to the Dispenser

Manitowoc Ice/Beverage Ice Machines req uire an ad apter fo r mounting. Adapters are no t included with the i ce machin e, dispe nser or b in and mu st b e orde red sep arately. Wh en a nonManitowoc adapter is used, verify the adapter is compatible wi th Manitowoc Ice /Beverage Ice Machines prior to installation.

The ice machine and adapter plate must be secured to the dispenser to prevent tipping.

• Two holes are located in the front bottom rail of the ice machine, to allow attachment to the adapter plate.

• The adapter cover must be secured to the dispenser to prevent ice from dislodging the cover during agitation.

The ice machi ne an d ada pter pla te must be secured to the dispenser to prevent tipping.

Part Number 80-1505-3 6/10 33

Typical Ice Beverage on a Dispenser

BIN

COVER

ADAPTER

SCREWS

1. Install bin level thermostat bracket.

2. Set adapter on dispenser. Position the adapter so that the front flange of the adapter will be up against the front lip of the dispenser. Adapter may have to be moved towards the back of the dispenser.

3. Using the slotted holes in the adapter as a template, drill four (4) 9/64” diameter holes at the bottom of the slots. Note: Do not drill deeper than 1/4” past the sheet metal. Use a drill stop!

4. Fasten the adaptor to dispenser using the four (4) #8 screws supplied with the adaptor kit.

5. Set the ice machine on top of the adapter. Align holes in ice machine front angle with threaded bosses on the adapter.

34 Part Number 80-1505-3 6/10

6. Secure the ice machine to the adaptor with two

PLACE A LARGE FILLET OF

FOOD GRADE RTV INSIDE

EDGE ALONG BOTH SIDES

WHERE ADAPTER

TOUCHES BIN

DEFLECTOR MUST

STAY IN PLACE

(2) #8-32 screws supplied with the kit.

7. Set the bin cover on the adapter, move backwards until the cover hits the stop, and lower the plastic cover insuring that the latch locks.

8. To remove the bin cover, twist the knob, lift up, and pull forward.

Part Number 80-1505-3 6/10 35

ICE MACHINE HEAD SECTION WATER

Important

SUPPLY AND DRAINS Potable Water Supply

Local water conditions may require treatment of the water to inhibit scale formation, filter sediment, and remove chlorine odor and taste.

If you are installing a Manitowoc water filter system, refer to the Installation Instructions supplied with the filter system for ice making water inlet connections.

Potable Water Inlet Lines

Follow these guidelines to install water inlet lines:

• Do not connect the ice machine to a hot water supply. Be sure all hot water restrictors installed for other equipment are working. (Check valves on sink faucets, dishwashers, etc.)

• If water pressure exceeds the maximum recommended pressure obtain a water pressure regulator from your Manitowoc Distributor.

• Maximum water pressure - 80 psi (551.6 kPA)

• Install a water shut-off valve for ice making potable water.

• Insulate water inlet lines to prevent condensation.

• A 3’ service loop or disconnect (union) must be installed at the ice machine head section.

36 Part Number 80-1505-3 6/10

Drain Connections

Important

Follow these guidelines when installing drain lines to prevent drain water from flowing back into the ice machine and storage bin:

• Drain lines must have a 1.5 in. drop per 5 ft. of run (2.5 cm per meter), and must not create traps.

• The floor drain must be large enough to accommodate drainage from all drains.

• Run separate bin and ice machine drain lines. Insulate them to prevent condensation.

• Vent the bin and ice machine drain to the atmosphere. The ice machine drain requires an 18” vent.

• Drains must have a union or other suitable means to allow in place disconnection from the ice machine when servicing is required.

• S3070C requires base drain connection (1” FPT).

Cooling Tower Application (Water-Cooled Models)

A water cooling tower installation does not require modification of the ice machine. The water regulator valve for the condenser continues to control the refrigeration discharge pressure.

It is necessary to know the amount of heat rejection, and the pressure drop through the condenser and water valves (inlet and outlet) when using a cooling tower on an ice machine.

• Water entering the condenser must not exceed 90°F (32.2°C).

• Water flow through the condenser must not exceed 5 gallons (19 liters) per minute.

• Allow for a pressure drop of 7 psi (48 kPA) between the condenser water inlet and the outlet of the ice machine.

• Water exiting the condenser must not exceed 110°F (43.3°C).

The Commonwealth of Massachusetts requires that all water-cool ed models must be conne cted only to a closed loop, cooling tower system.

Part Number 80-1505-3 6/10 37

WATER COOLED CONDENSER WATER SUPPLY AND DRAINS

Water Cooled Condenser Lines

Follow these guidelines to install water lines:

• Contact your distributor if your water pressure is greater than 150 psig (1034 kPA). A special order condensing unit is available that allows water pressure up to 350 psig (2413 kPA).

• Install a shutoff valve (inlet and outlet on cooling tower or closed loop circuits) to allow isolation of the water system.

• Water entering the condenser must not exceed 90°F (32.2°C).

• Water flow through the condenser must not exceed 5 gallons (19 liters) per minute.

• Allow for a pressure drop of 8 psig (55 kPA) between the condenser water inlet and outlet.

• Water exiting the condenser must not exceed 110°F (43.3°C).

• Do not connect to the potable water filter system.

Condensing Unit Drain Connections

The condensing unit drain is provided to remove any condensate produced by the suction accumulator. Condensate amounts will vary depending on temperature and humidity.

• The condensing unit must be level front to back and side to side to allow the condensate to drain.

• Drain lines must have a 1.5-inch drop per 5 feet of run (2.5 cm per meter), and must not create traps.

• Drain termination must meet applicable costs.

38 Part Number 80-1505-3 6/10

ELECTRICAL REQUIREMENTS

Important

Local or state electrical code, length of wire run or materials used, can increase the minimum wire or breaker size requirement. A qualified electrician must determine the wire and breaker size, although the minimum wire size must meet or exceed the specifications in these charts.

Head Sections

Ice Machine Head Section

Voltage Phase

Cycle

S0600C S0680C

S0850C

IB0620C IB0680C IB0820C IB1020C

S1000C S1200C

S1470C S1870C S2070C S2170C

S3070C

*Not available on S2070C or S2170C models. **All conductors must be solid copper wire.

115/1/60

208-230/1/60

230/1/50

115/1/60 230/1/50

115/1/60

208-230/1/60

230/1/50*

115/1/60 230/50/1

Max. Fuse/

Circuit

Breaker

15 amp 15 amp 15 amp

15 amp 15 amp

15 amp 15 amp 15 amp

15 amp 10 amp

Total Amps

1.1

0.6

1.1

1.5

1.4

0.8

2.5

1.5

1.1

0.6

2.0

The Q uietQube® Ice Mach ine Head Secti on a nd CVD® Con densing Un it a re wired inde pendently from each other.

Part Number 80-1505-3 6/10 39

Condensing Units

CVD® Condensing Unit

Voltage

Phase

Cycle

208-230/1/60

CVD0675

208-230/3/60

230/1/50

CVD0685

208-230/1/60 208-230/3/60

208-230/1/60

CVD0885

208-230/3/60

230/1/50

208-230/1/60

CVD1075

208-230/3/60

230/1/50

208-230/1/60

CVD1085

208-230/3/60

230/1/50

208-230/1/60

CVD1185

208-230/3/60

230/1/50

208-230/1/60

CVD1285

208-230/3/60

230/1/50

208-230/1/60

CVD1485

208-230/3/60

230/1/50

208-230/1/60

CVD1486

208-230/3/60

230/1/50

208-230/1/60

CVD1885

208-230/3/60

230/1/50

CVD2085*

085*

CVD3

*CVD2085 & CVD3085 Only - Verify the direction of the rotation is correct on the 3ph scroll compressor. The ice machine will have high suction pressure, low discharge pressure and will be noticeably loud. Reverse two incoming power leads to reverse rotation.

208-230/1/60 208-230/3/60

230/3/60

208-

460/3/50

Max. Fuse/

Circuit

Breaker

15 amp 15 amp 15 amp

15 amp 15 amp

20 amp 15 amp 20 amp

25 amp 20 amp 25 amp

20 amp 15 amp 20 amp

25 amp 15 amp 20 amp

25 amp 20 amp 20 amp

20 amp 15 amp 30 amp

20 amp 15 amp 20 amp

40 amp 25 amp 30 amp

50 amp 40 amp

35 amp 15 amp

Min.

Circuit

Amps

9.6

7.3

9.0

11. 0

7.5

11. 8

9.1

10.0

15.6

10.6

13.8

12.5

9.4

10.9

15.7

10.8

11. 2

14.7

10.6

11. 7

20.0

15.0

20.0

15.0

20.0

25.0

20.0

40.0

30.0

15.0

40 Part Number 80-1505-3 6/10

REFRIGERATION SYSTEM INSTALLATION

QuietQube®

Ice Machine

S0600C

IB0620C

S0680C

IB0680C

S0850C

IB0820C

S1000C

IB1020C

S1200C CVD1285

IB1020C

S1470C

S1870C CVD1885

S2070C CVD2075

S2170C CVD2085

S3070C CVD3085

Remote Single

Circuit

Condenser

CVD675

CVD685

CVD885

CVD1085

CVD1185 CVD1285 CVD1075

CVD1485 CVD1486

Line Set*

RC-21 RC-31 RC-51

RC-20 RC-30 RC-50

RC-23 RC-33

RC-53

RC-24 RC-34

RC-54

*Line Set

RC 21/31/51

RC 20/30/50**

RC 23/33/53

Suction

Line

5/8 in.

(15.9 mm)

3/4 in.

(19.1 mm)

3/4 in.

(19.1 mm)

Two Lines -

RC 24/34/54

3/4 in.

(19.1 mm)

**NOTE: The CVD2075 has a suction line fitting of 7/8” and a

liquid line fitting of 5/8”. Since the line set is sized differently, please use the provided bushings to properly connect the line set to the CVD condensing unit.

Liquid

Line

3/8 in.

(9.5 mm)

1/2 in.

(12.7 mm)

5/8 in.

(15.9 mm)

One Line -

5/8 in.

(15.9 mm)

Insulation Thickness

Suction Line 1/2" (13mm)

Liquid Line 1/4" (7mm)

Part Number 80-1505-3 6/10 41

Important

Manitowoc remote systems are onl y approved and

Caution

warranted as a complete new package. Warranty on the refr igeration system w ill be void if a new ice machine h ead section is co nnected to pre-existing (used) tubing or condensing units or vice versa.

Usage With Non-Manitowoc Condensing Units

Manitowoc CVD® Condensing Units are specifically designed for usage with a QuietQube® Ice Machine Head Section. Standard condensing units and NonManitowoc condensing units will not operate a QuietQube® Ice Machine Head Section.

Factory Equipment Refrigerant Amounts

ICE MACHINE HEAD SECTION

Each ice machine head section ships from the factory with a R-404A refrigerant charge appropriate for the entire system operation. The serial tag on the ice machine indicates the refrigerant charge. The refrigerant charge is sufficient to operate the ice machine in ambient temperatures between -20°F to 130°F (-28.9°C to 54.4°C)*. With line set lengths of up to 100 feet (30.5 m).

*CVD685/CVD1185/CVD2085/CVD3085 =

-20°F to 120°F (-29°C to 49°C)

CVD1486 = 50°F to 110°F (10°C to 43°C)

Never ad d more than n ameplate charge to the refrigeration system for any application.

The 60-month comp ressor warranty (incl uding the 36-month labor replacement warranty) will not apply if the Manitowoc Ice Machi ne and Manitowoc CVD Condensing Uni t a re no t i nstalled accordi ng to specifications. This warranty also will not apply if the refrigeration system is mo dified wi th a co ndenser, heat reclaim device, or other parts or assemblies not manufactured by Manitowoc Ice.

42 Part Number 80-1505-3 6/10

Warning

Potential Personal Injury Situation

Warning

The ice machine hea d se ction cont ains the refrigerant charge. Installation and brazing of the line sets must be pe rformed by a prop erly train ed a nd EPA certified refrigera tion techn ician awa re of the

dangers of dealing with refrigerant ch arged

equipment.

CVD® CONDENSING UNIT

Each condensing unit ships from the factory pressurized with 50/50 nitrogen helium mixture that must be removed during the installation process (approximately 20 psig).

REFRIGERATION LINE SETS/TRAP KIT

Refrigeration Rated Tubing and Trap Kits are shipped capped with atmospheric pressure.

Installation of a Quie tQube® Condensing U nit may require the use of sp ecial equipment for place ment. Trained and qualified person nel are re quired for proper rigging and lifting.

Part Number 80-1505-3 6/10 43

Refrigeration Line Set Installation

Warning

Refrigeration line set installation consists of vertical and horizontal line set distances between the ice machine and the condensing unit. The following guidelines, drawings and calculation methods must be followed to assure proper oil return and CVD Condensing Unit/ice Machine operation.

The refrigeration line set installer must be USA Government-Environmental Protection Agency (EPA) certified in proper refrigerant handling and servicing procedures.

The ice machine head sectio n co ntains refrigerant charge. T he ice ma chine hea d section co ntains

three (3) refrigerat ion valve s that must remain closed un til prope r inst allation of the l ine se ts is

completed.

Disconnect electrical power to the ice machine head section and CVD® condensing unit before proceeding.

VERIFY ICE MACHINE AND CVD® CONDENSING

UNIT LOCATIONS ARE WITHIN GUIDELINES.

Prior to installation of the ice machine and CVD® Condensing Unit be sure that the distance between them is within the line set routing guidelines outlined in this manual.

Roof/Wall Penetration

If required, cut a 3-inch (76.2 mm) circular hole in the wall or roof for routing of refrigeration tubing. A qualified person must perform all roof penetrations.

ROUTE REFRIGERATION TUBING

Properly route refrigeration tubing between the ice machine head section and the CVD® condensing unit.

44 Part Number 80-1505-3 6/10

A. LINE SET LENGTH

Caution

Important

QuietQube® Ice Machines will not function with li ne sets greater than 100 ft. (30.5 m). Do not attempt to go b eyond this di stance and add refrigerant charge to compensate!

100 feet (30.5 m) Length: The maximum measured

length the line set can be. The receiver is designed to hold a charge sufficient to

operate the ice machine in ambient temperatures between -20°F (-28.9°C) and 130°F (54.4°C)*, with line set lengths of up to 100 feet (30.5 m).

*CVD685/CVD1185/CVD2085/CVD3085 =

-20°F to 120°F (-29°C to 49°C)

CVD1486 = 50°F to 110°F (10°C to 43°C)The

maximum amount of lineset which can be exposed on the rooftop is 25% of the total length of the lineset.

QuietQube® ice machines will not function with line sets greater than 100 feet (30.5 m). Do not attempt to g o b eyond thi s distance a nd add re frigerant charge to compensate!

Part Number 80-1505-3 6/10 45

B. Line Set Rise or Drop

SV1751

35 FT. (10.7 M)

MAXIMUM DISTANCE

SV1750

15 FT . (4.5 M)

MAXIMUM DISTANCE

35 ft. (10.7 m) Rise: The maximum distance the CVD

Condensing Unit can be above the ice machine.

15 ft. (4.5 m) Drop: The maximum distance the CVD

Condensing Unit can be below the ice machine.

46 Part Number 80-1505-3 6/10

C. Suction Line Oil Traps

Caution

21 FT. OR

MORE RISE

ADDITIONAL

TRAP KIT

REQUIRED.

Do no t fo rm un wanted tra ps in refrigeration lines. Never coil excess refrigeration tubing.

0 to 20 ft. (0 to 6.1 m) Rise: The ice machine head

section has one oil trap built in which allows for a maximum condenser rise of 20 ft. (6.1 m) without additional traps in the suction line.

21 to 35 ft. (6.4 to 10.7 m) Rise: The suction line

requires an additional oil trap (“S” type) to be installed. Install the trap as close as possible to midpoint between the ice machine head section and CVD

Condensing Unit. S-Trap Kits are available from Manitowoc (refer to chart).

MANITOWOC S-TRAP KIT

Model

S600C IB600C S680C IB680C S850C IB800C

S1000C

IB1000C S1200C

S1470C S1870C S2070C S2170C

S3070C*

* Requires two S-Trap kits, one for each suction line.

Part Number 80-1505-3 6/10 47

S-Trap

Kit

Number

K00172

K00166

Tubing Size

5/8 inch

(15.9 mm)

3/4 inch

(19.1 mm)

SERVICE LOOP

Caution

Warning

• The supplied service loop (on Ice Beverage ice machines) is an installation requirement. Excess tubing length must be sufficient to allow 180° rotation of the ice machine.

• A service loop is not considered an oil trap.

• The service loop is not included when calculating length, rise or drop of the tubing run.

• Do not use hard rigid copper for the service loop.

If a li ne se t h as a rise fo llowed by a drop , a nother rise cann ot be mad e. Likew ise, if a li ne se t h as a drop fo llowed by a rise, another drop cannot be made.

Step 4 Lengthening or Reducing Line Set Lengths

When the line set requires shortening or lengthening, do so before connecting the line set to the ice machine head section or the CVD

Do no t fo rm un wanted tra ps in refrigeration lines. Never coil excess refrigeration tubing.

Step 5 Connecting the line set.

To prevent oxidation of the copper, purge line set and condensing unit with dry nitrogen while brazing.

Condensing Unit.

The ice machine head sectio n co ntains refrigerant charge. T he ice ma chine hea d section co ntains

three (3) refrigerat ion valve s that must remain closed un til prope r inst allation of the l ine se ts is

completed.

48 Part Number 80-1505-3 6/10

CONNECT THE LINE SET TO THE ICE MACHINE

VALVES MUST REMAIN CLOSED AND BE

PROTECTED FROM HEAT WHEN BRAZING

(WRAP WITH WET RAG)

HEAD SECTION

The line set can be routed for entry through the top or rear of the ice machine head section.

• Top routing requires the cover to be trimmed.

• Rear routing requires the use of the supplied 90° elbows.

The line set shut-off valves at the back of the ice machine must remain closed and be protected from heat during the brazing process. Wrap the valves in a wet rag or other type of heat sink prior to brazing. Cool braze joint with water immediately after brazing to prevent heat migration to the valve.

Part Number 80-1505-3 6/10 49

CONNECT THE LINE SET TO THE CVD®

Warning

MINIMIZE THE TIME THE REFRIGERATION

SYSTEM IS EXPOSED TO THE ATMOSPHERE

(15 MINUTES MAXIMUM).

SUCTION

FILTER

SUCTION LINE

CONDENSING UNIT

The cond ensing u nit shi ps from the factory pressurized with a 50/50 mixture of nitroge n/helium. Bleed o ff pressure from bo th suction and liquid line access ports prior to cutting into refrigeration lines.

The compressor oil rapidly absorbs moisture. Be prepared to complete line set installation and start

your evacuation process in order to minimize the time the compressor is exposed to the atmosphere. (Maximum amount of time the system can be exposed to the atmosphere is 15 minutes.)

The line set can be routed for entry through the front or left side of the condensing unit.

• Remove knockout for side location.

• Insert supplied plastic bushings in knockout holes to prevent tubing from contacting sheet metal.

• Use the supplied 90° elbows to route tubing.

• Cut the tubing ends of the suction and liquid lines and braze line sets to the condensing unit.

• S3070C Only - use the provided tee to connect

the 2 suction lines from the head section to the suction line on the condensing unit.

50 Part Number 80-1505-3 6/10

LIQUID

LINE

SUCTION

LINE

SUCTION

LINE

FROM

HEAD

SECTION

SUCTION

LINE FROM HEAD

SECTION

SUCTION LINE ON

CONDENSING UNIT

S3070C TUBING

MUST BE

CONNECTED TO

TEE AS SHOWN

Part Number 80-1505-3 6/10 51

PRESSURE TEST AND EVACUATE THE LINE SET AND CVD CONDENSING UNIT

Schrader valve core removal tools that allow for removal and installation of the valve cores without removing manifold gauge set hoses are recommended to decrease the evacuation time.

Leave the line set shut-off valves closed (front seated).

All CVD condensing units manufactured after December 2009 contain a check valve in the compressor discharge line. The check valve

requires an additional connection on the condensing unit during evacuation and recovery procedures.

Connections are required at five points: Ice Machine Head Section

1. Receiver Service Valve

2. Low Side Access Valve

3. High Side Access Valve

CVD Condensing Unit

4. Compressor Discharge Access Valve

5. Suction Filter Access Valve

52 Part Number 80-1505-3 6/10

Connection of a manifold gauge set (or a hose with

CHECK VAL VE

CONNECT MANIFOLD GAUGE SET OR

HOSE WITH CORE DEPRESSORS ON BOTH ENDS

C O N D E N S E R

LINESET

CONNECTION

LOCATION

core depressors on both ends) between the suction filter access port and the compressor access valve (located between the compressor and discharge line check valve) is required.

Pressure test the line sets and CVD with 150 psig of dry nitrogen. Add nitrogen at the line set shut-off valves located at the back of the ice machine head section or from the schrader valves located in the CVD® Condensing Unit. Complete the pressure test, verify no leaks are present and remove the nitrogen from the system before connecting the vacuum pump.

Part Number 80-1505-3 6/10 53

Condensing Unit

Connect a vacuum pump to both of the line set shut-off

CONNECT VACUUM PUMP TO LINE SET SHUT-OFF VALVES.

ALTERNATE CONNECTIONS AT

CONDENSING UNIT SCHRADER VALVES

valves located at the back of the ice machine head section or from the schrader valves located in the

CVD

Condensing Unit. Schrader valve core removal tools (that allow for putting the cores back in without removing vacuum pump hoses) will greatly decrease evacuation time.

Evacuate to 500 microns (or less) at the CVD condensing unit.

Isolate the vacuum pump from the line set shut-off valves and/or condensing unit access ports prior to proceeding.

54 Part Number 80-1505-3 6/10

OPEN REFRIGERATION SERVICE VALVES

USE ALLEN WRENCH TO OPEN

(TURN COUNTERCLOCKWISE)

LIQUID AND SUCTION LINE

SHUT-OFF VALVES.

USE ALLEN WRENCH TO

OPEN (TURN

COUNTERCLOCKWISE)

LIQUID AND SUCTION LINE

SHUT OFF VALVES

IB Series

S600C/S680C/S850C/S1000C/S1200C

OPEN SUCTION AND LIQUID LINE SHUT OFF VALVES

The suction line, liquid line and receiver service valves are closed during shipment and installation.

Open the valves prior to starting the ice machine.

A. Slowly backseat (open – turn

counterclockwise) the suction line shut-off valve.

B. Slowly backseat (open – turn

counterclockwise) the liquid line shut-off valve.

C. Slowly backseat (open-turn

counterclockwise) the receiver service valve.

NOTE: You will not hear refrigerant flow when the valves are opened. Refrigerant will not flow until the toggle switch is placed in the ice position and the solenoid valve opens.

Part Number 80-1505-3 6/10 55

USE ALLEN WRENCH TO

OPEN (TURN

COUNTERCLOCKWISE)

LIQUID AND SUCTION LINE

SHUT OFF VALVES

OPEN SUCTION AND LIQUID LINE SHUT OFF VALVES

S1470C/S1870C/S2070C/S2170C

56 Part Number 80-1505-3 6/10

S3070C

Caution

Important

USE ALLEN WRENCH

TO OPEN (TURN

LIQUID AND SUCTION

LINE SHUT OFF

VALVES

After op ening suctio n, discharge a nd receiver service valve s, refrige rant pressure w ill n ot be detected until the togg le swit ch is place d in the ice position and the harvest valve energizes.

All refrige ration valve ca ps must be reinstalled to prevent future refrigeration leaks.

Part Number 80-1505-3 6/10 57

Verify O-rings in schrader valve caps are intact and

SV1756

TURN

COUNTERCLOCKWISE

TO OPEN.

RECEIVER SERVICE VALVE CAP

(TURN COUNTERCLOCKWISE

TO REMOVE.)

RECEIVER SERVICE VALVE

reinstall on shut-off valves to prevent refrigerant leakage. Replace shut-off valve access caps and torque to the following specifications.

Torque Values

Stem 18-20 ft. lbs.

Caps 12-15 ft. lbs.

Schrader Core 1.5-3 in. lbs.

Replace cap on receiver service valve and tighten. There is a liquid line solenoid valve at the outlet of the receiver; refrigerant will not flow to the condensing unit until the ice machine head section is started. Connect power to both the ice machine head section and the

CVD

Condensing Unit. Place the ice machine toggle switch into the ICE position; this will allow refrigerant to enter the line set and condensing unit.

LEAK CHECK THE REFRIGERATION SYSTEM

Leak check the new line set connections at the ice machine head section, condensing unit and S-trap as well as all factory joints throughout the entire system. Disconnect power to the CVD

Condensing Unit. Place the ICE/OFF/CLEAN toggle switch in the ICE position. This allows the low side and high side pressures to equalize. Place the ICE/OFF/CLEAN toggle switch in the OFF position. Connect power to the CVD

Condensing Unit and allow system to pump

down.

58 Part Number 80-1505-3 6/10

INSULATION REQUIREMENTS

Important

To prevent condensation, the entire suction line including the shut-off valve must be insulated. All insulation must be airtight and sealed at both ends.

The following insulation requirements prevent condensation at 90°F (32.2°C) ambient 90% Relative Humidity. If higher humidity is expected, increase insulation thickness.

The entire suction line set, including the suction service valve located on the back of the ice machine, requires:

Suction Line Liquid Line

3/4 inch

(19.1 mm)

5/8 inch

(15.9 mm)

3/4 inch

(19.1 mm)

1/2 inch

(12.7 mm)

3/8 inch

(9.5 mm)

5/8 inch

(15.9 mm)

Min. Insulation

Thickness

1/2”(13mm)

Suction Line

1/4” (7mm) Liquid Line

To preve nt condensation th e entire sucti on lin e including th e sh ut off va lve mu st be insu lated. Al l insulation must be airtight and sealed at both ends. The min imum requirements are for condi tions at or below 90% h umidity an d 90 °F (32 .2°C) ambient. When higher humidity will be experienced, insulation wall thickness will need to be increased.

Part Number 80-1505-3 6/10 59

Suction Shut-off Valve In su lation

PREFORMED

INSULATION

TIGHTEN VALVE CAPS

TO SPECIFICATIONS.

PLACE TAB BETWEEN

VALVE BODY AND PANEL.

FOLD INSULATION OVER

RIGHT SIDE OF VALVE

AND SECURE WITH ELECTRICAL TAPE.

The preformed suction shut-off valve insulation is located in the plastic bag taped to the water curtain.

A. Verify valve and schrader caps are tightened

to specifications (see step 6).

B. Place insulation over schrader valve cap and

left side of valve. Position the tab between the mounting bracket and rear panel.

C. Fold insulation and hold against right hand

side of valve while securing with electrical tape. Seal the line set insulation to the shutoff valve insulation with electrical tape.

60 Part Number 80-1505-3 6/10

Operational Checks

GENERAL

Your Manitowoc ice machine was factory-operated and adjusted before shipment. Normally, a newly installed ice machine does not require any adjustment.

To ensure proper operation, always perform these Operational Checks when starting the ice machine:

• For the First Time

• After a Prolonged Out-of-Service Period

• After Cleaning and Sanitizing Routine adjustments and maintenance procedures

outlined in this manual are not covered by the warranty.

WATER LEVEL

The water level sensor is set to maintain the proper water level above the water pump housing. The water level is not adjustable.

If the water level is incorrect, check the water level probe for damage (probe bent, etc.). Clean, repair or replace the probe as necessary.

Part Number 80-1505-3 6/10 61

ICE THICKNESS CHECK

SV3113

ADJUSTING

SCREW

ICE THICKNESS ADJUSTMENT

1/8” ICE BRIDGE THICKNESS

After a harvest cycle, inspect the ice cubes in the ice storage bin. The ice thickness probe is factory-set to maintain the ice bridge thickness at 1/8” (3.2 mm).

NOTE: Make sure the water curtain is in place when performing this check. It prevents water from splashing out of the water trough.

1. Inspect the bridge connecting the cubes. It should be about 1/8" (3.2 mm) thick.

2. If adjustment is necessary, turn the ice thickness probe adjustment screw clockwise to increase bridge thickness, counterclockwise to decrease bridge thickness. Set at 1/4” gap between ice machine and evaporator as starting point, then adjust to achieve a 1/8" bridge thickness.

NOTE: Turning the adjustment 1/3 of a turn will change the ice thickness about 1/16" (1.5 mm).

3. Make sure the ice thickness probe wire and bracket do not restrict movement of the probe.

62 Part Number 80-1505-3 6/10

HARVEST SEQUENCE WATER PURGE

Warning

Important

45 second

setting

0 second

setting

The Harvest sequence water purge adjustment may only be used when the ice machine is hooked up to special water systems, such as a reverse osmosis or de-ionized water treatment system.

Disconnect elect ric power to the ice machine at the electrical disconnect before proceeding.

The Harvest sequence water purg e is factory-set at 45 seconds. A shorter purge se tting (w ith st andard water supplies such as city water) is not recommended. This can increase w ater system cleaning and sa nitizing requirements.

• The Harvest sequence water purge may be set to

0 or 45 seconds. Repositioning the jumper will set the harvest water purge to 0 seconds. This setting does not affect the SeCs or AuCS (cleaning) sequences.

• During the Harvest sequence water purge, the

water fill valve energizes and de-energizes by time. The water purge must be at the factory setting of 45 seconds for the water fill valve to energize during the last 15 seconds of the water purge. If it is set to 0 seconds, the water fill valve will not energize during the water purge.

Part Number 80-1505-3 6/10 63

Electronic Bin Thermostat Instructions

Final Position

A. Loosen

Rear

Screw

B. Remove Front Screw & Rotate Probe/

Bracket.

Re-install

Screw

Control

Location

IB600C/IB680C/IB800C/IB1000C Only POSITIONING

1. Remove water trough.

2. Refer illustration below. A. Loosen rear screw. B. Remove front screw & rotate probe/bracket. C. Re-install front screw & tighten. D. Tighten rear screw.

3. Re-install water trough.

4. Remove slack from sensor probe wire and verify wire

does not contact or obstruct the water curtain or water level probe.

5. The control is preset and does not require programming.

For control specifications refer to page page 193.

Bin Thermostat Location

Control Location

64 Part Number 80-1505-3 6/10

Part Number 80-1505-3 6/10 65

This Page Intentionally Left Blan k

66 Part Number 80-1505-3 6/10

This Page Intentionally Left Blan k

Component Identification

WATER CURTAIN

CONTROL BOX

WATER

DISTRIBUTION

TUBE

TOGGLE SWITCH

WATER

TROUGH

REFRIGERATION ACCESS VALVES

ICE

THICKNESS

CONTROL

EVAPORATOR

WA TER LEVEL

PROBE

WATER PUMP

WATER INLET

LOCATION, THE

WA TER INLET V ALVE

IS LOCATED IN THE

REFRIGERATION

COMPARTMENT

ICE MACHINE HEAD SECTIONS S600C/S680C/S850C/S1000C/S1200C

Part Number 80-1505-3 6/10 67

S1470C/S1870C/S2070C/S2170C

AIR

PUMP

DISTRIBUTION

TUBE

ICE

THICKNESS

PROBE

EVAPORATOR

SPLASH

SHIELD

BIN

SWITCH

WATER

TROUGH

SHIELD

ICE

DAMPER

WATER

TROUGH

WATER

PUMP

DUMP VALVE

RECEIVER

LIQUID LINE

SOLENOID

VALVE

DRIER

ICE/OFF/

CLEAN

SWITCH

WATER LEVEL PROBE

LEFT SIDE

HARVEST

VALVE

TXV SENSING

BULB BOOT

AIR

PUMP

EXPANSION

VALVE

WATER

INLET

VALVE

68 Part Number 80-1505-3 6/10

IB0600C/IB0680C/IB0800C/IB1000C

WATER

DISTRIBUTION

TUBE

WATER

CURTAIN

DUMP

VALVE

SHUT OFF

VALVES

ELECTRICAL

COMPARTMENT

ICE/OFF/CLEAN

TOGGLE SWITCH

ICE

THICKNESS

PROBE

WATER

TROUGH

COOL

VAPOR

VALVE

LIQUID LINE

SOLENOID

VALVE

RECEIVERS

LIQUID

LINE

DRIER

WATER

INLET

VALVE

RECEIVER

SERVICE

VALVE

ELECTRICAL

COMPARTMENT

DISCHARGE

LINE

CHECK

VALVE

Part Number 80-1505-3 6/10 69

S3070C

WATER

PUMPS

WA TER LEVEL

PROBE

EVAPORATORS

WATER

TROUGH

CONTROL

BOX

ICE DAMPERS

ICE

THICKNESS

PROBE

ICE

THICKNESS

PROBE

70 Part Number 80-1505-3 6/10

CVD® CONDENSING UNITS

ACCESS

VALVE

CONDENSER

FAN MOTOR

HEAD PRESSURE CONTROL VALVE

AIR

CONDENSER

COMPRESSOR

SUCTION

ACCUMULATOR

LIQUID LINE AND

SUCTION LINE CONNECTION

POINTS

ELECTRICAL

COMPARTMENT

CHECK VALVE

ACCESS VALVE

LPCO

HEAD PRESSURE CONTROL VALVE

ELECTRICAL

COMPARTMENT

COMPRESSOR

SUCTION

ACCUMULATOR

WATER

REGULATING

VALVE

LIQUID LINE

AND SUCTION LINE

CONNECTION

POINTS

WATER

COOLED

CONDENSER

CVD675/CVD685/CVD875/CVD885/CVD1075/CVD1085/ CVD1185/CVD1285/CVD1485

CVD1486

Part Number 80-1505-3 6/10 71

CVD1885/CVD2075/CVD2085/CVD3085

SUCTION

ACCUMULATOR

COMPRESSOR

LIQUID LINE

AND

SUCTION LINE

CONNECTION

POINTS

AIR

CONDENSER

HEAD PRESSURE

CONTROL VALVE

CONDENSER

FAN MOTOR

(CVD3085 HAS 2 FANS)

ACCESS VALVES

ELECTRICAL

COMP.

CHECK VALVE

ACCESS VALVE

72 Part Number 80-1505-3 6/10

Maintenance

General

Clean and sanitize the ice machine every six months for efficient operation. If the ice machine requires more frequent cleaning and sanitizing, consult a water care professional to test the water quality and recommend appropriate water treatment. An extremely dirty ice machine must be taken apart for cleaning and sanitizing.

Manitowoc Ice Machine Cleaner and Sanitizer are the only products approved for use in Manitowoc ice machines.

This Manitowoc Ice Machine has two separate cleaning procedures.

Cleaning/Sanitizing Procedure

This procedure must be performed a minimum of once every six months.

• The ice machine and bin must be disassembled cleaned and sanitized

• All ice produced during the cleaning and sanitizing procedures must be discarded

• Removes mineral deposits from areas or surfaces that are in direct contact with water

Heavily Scaled Cleaning Procedure

Perform this procedure if you have some or all of these symptoms.

• An IB600C/IB680C/IB800C/IB1000C

• Ice machine stops on Safety Shutdown

• Your water has a high concentration of minerals

• The ice machine has not been on a regular maintenance schedule.

Part Number 80-1505-3 6/10 73

Cleaning / Sanitizing Procedure

Caution

Warning

Use on ly Mani towoc app roved Ice Machi ne Cleaner and Sanitize r fo r this application (Manitowoc Clea ner part number 94-0546-3 and Manitowoc Sanitizer part number 94-0565-3). It is a violation of Federal law to use these solutions in a man ner inconsistent with the ir la beling. Re ad and und erstand a ll l abels prin ted on bo ttles before use.

CLEANING PROCEDURE

Do n ot mi x Clea ner a nd Sa nitizer sol utions together. It is a viol ation of Fe deral law to use these solutions in a manner inconsistent with their labeling.

Wear rubbe r gloves an d safe ty go ggles (and/or face sh ield) when han dling ice machin e Cleaner or Sanitizer.

Ice machine cleaner is used to remove lime scale and mineral deposits. Ice machine sanitizer disinfects and removes algae and slime.

NOTE: IB Models must be cleaned using the procedure on page 91.

Step 1 Remove front door and top cover. This will

allow easiest access for adding cleaning and sanitizing solutions.

74 Part Number 80-1505-3 6/10

Step 2 Set the toggle switch to the OFF position after

Caution

Warning

ice falls from the evaporator at the end of a Harvest cycle. Or, set the switch to the OFF position and allow the ice to melt off the evaporator.

Never use anything to force i ce from the evaporator. Damage may result.

Step 3 Remove all ice from the bin. Step 4 Place the toggle switch in the CLEAN

position. The water will flow through the water dump valve and down the drain. Wait until the water trough refills and water flows over the evaporator, then add the proper amount of ice machine cleaner.

Model Amount of Cleaner

S0600C/S0680C/S0800C

S1000C/S1200C

S1470C/S1870C/

S2070C/S2170C

S3070C 16 ounces (475 ml)

5 ounces (150 ml)

9 ounces (270 ml)

Step 5 Wait until the clean cycle is complete (approximately *35 minutes). then place the toggle

switch in the OFF position and disconnect power to the ice machine (and dispenser when used).

NOTE: *S307C Only - 80 minutes.

Disconnect the electric power to the ice machine at the electric service switch box.

Step 6 Remove parts for cleaning. Please refer to the proper parts removal for your

ice machine. S600C/S680C/S850C/S1000C/S1200C - page 76. S1470C/S1870C/S2070C/S2170C - page 77. S3070C - page 80.

Part Number 80-1505-3 6/10 75

PARTS REMOVAL FOR CLEANING/

SANITIZING S600C/S680C/S850C/S1000C/S1200C

A. Remove the water curtain

• Gently flex the curtain in the center and remove it from the right side.

• Slide the left pin out.

B. Remove the ice thickness probe

• Compress the hinge pin on the top of the ice thickness probe.

• Pivot the ice thickness probe to disengage one pin then the other. The ice thickness probe can be cleaned at this point without complete removal. If complete removal is desired, disconnect the ice thickness control wiring from the control board.

C. Remove the water trough

• Depress tabs on right and left side of the water trough.

• Allow front of water trough to drop as you pull forward to disengage the rear pins.

NOTE: Proceed to page 82, Step 7.

76 Part Number 80-1505-3 6/10

S1470C/S1870C/S2170C A. Remove Splash Shields.

• Grasp the top center of splash shields.

• Lift up and then out.

B. Remove ice thickness probe.

• Compress the hinge pin on the top of the ice thickness probe.

Part Number 80-1505-3 6/10 77

C. Remove the water trough shield.

• Grasp the water trough shield in the center and the left end.

• Flex the water trough shield in the center and pull the left end forward until clear of the side wall. Repeat for the right end.

• Pull water trough shield forward to remove.

D. Remove the water trough.

• Depress the two tabs on the top of the water trough.

• Turn left and right ice dampers down to clear water trough.

• Pull forward on the water trough to remove.

NOTE: Proceed to page 82, Step 7.

78 Part Number 80-1505-3 6/10

Part Number 80-1505-3 6/10 79

S3070C A.Remove front evaporator shield.

• Remove four quarter turn connectors

• Remove splash shield

B.Remove Splash Shields.

NOTE: Each evaporator has a splash shield that must be removed - total of four splash shields.

• Grasp the top center of splash shields.

• Lift up and then out.

C. Remove ice thickness probe.

• Compress the hinge pin on the top of the ice thickness probe.

D. Remove the water pump assembly.

• Disconnect the vinyl distribution tube from both water pumps.

• Disconnect the water pump and water level probe electrical connections.

• After the wires are disconnected remove the two thumbscrews and lift the water pump assembly out of the ice machine.

E. Remove the water trough.

• Pull forward on the water trough to remove.

NOTE: Proceed to page 82, Step 7.

80 Part Number 80-1505-3 6/10

Part Number 80-1505-3 6/10 81

Step 7 Mix a solution of cleaner and warm water.

Depending upon the amount of mineral buildup, a larger quantity of solution may be required. Use the ratio in the table below to mix enough solution to thoroughly clean all parts.

Solution Type Water Mixed With

Cleaner 1 gal. (4 l)

16 oz (500 ml)

cleaner

Step 8 Use 1/2 of the cleaner/water mixture to clean

all components. The cleaner solution will foam when it contacts lime scale and mineral deposits; once the foaming stops use a soft-bristle nylon brush, sponge or cloth (NOT a wire brush) to carefully clean the parts. Soak parts for 5 minutes (15 - 20 minutes for heavily scaled parts). Rinse all components with clean water.

Step 9 While components are soaking, use 1/2 of the

cleaner/water solution to clean all food zone surfaces of the ice machine and bin (or dispenser). Use a nylon brush or cloth to thoroughly clean the following ice machine areas:

• Side walls

• Base (area above water trough)

• Evaporator plastic parts - including top, bottom, and sides

• Bin or dispenser

Rinse all areas thoroughly with clean water.

82 Part Number 80-1505-3 6/10

SANITIZING PROCEDURE Step 10 Mix a solution of sanitizer and warm water.

Solution Type Water Mixed With

Sanitizer 6 gal. (23 l)

4 oz (120 ml)

sanitizer

Step 11 Use 1/2 of the sanitizer/water solution to

sanitize all removed components. Use a spray bottle to liberally apply the solution to all surfaces of the removed parts or soak the removed parts in the sanitizer/water solution. Do not rinse parts after sanitizing.

Step 12 Use 1/2 of the sanitizer/water solution to

sanitize all food zone surfaces of the ice machine and bin (or dispenser). Use a spray bottle to liberally apply the solution. When sanitizing, pay particular attention to the following areas:

• Side walls

• Base (area above water trough)

• Evaporator plastic parts - including top, bottom and sides

• Bin or dispenser

Do not rinse the sanitized areas.

Step 13 Replace all removed components. Step 14 Wait 30 minutes.

Part Number 80-1505-3 6/10 83

Step 15 Reapply power to the ice machine and place

the toggle switch in the CLEAN position.

Step 16 Wait until the water trough refills and water

flows over the evaporator (approximately 3 minutes). Add the proper amount of Manitowoc Ice Machine Sanitizer to the water trough by pouring between the water curtain/splash shields and evaporator.

Model Amount of Sanitizer

S0600C/S0680C/S0800C

S1000C/S1200C

S1470C/S1870C/

S2070C/S2170C

S3070C 25 ounces (740 ml)

3 ounces (90 ml)

12 ounces (355 ml)

Step 17 Move the toggle switch to the ICE position

and replace the front panel. The ice machine will automatically start ice making after the sanitize cycle is complete (approximately 35 minutes, S3070C - 80 minutes).

84 Part Number 80-1505-3 6/10

Procedure to Clean Heavily Scaled

Caution

Warning

Ice Machines

IB models and Ice machines that are heavily scaled or have not been cleaned on a regular basis will need to run this procedure.

GENERAL

Clean and sanitize the ice machine every six months for efficient operation. If the ice machine requires more frequent cleaning and sanitizing, consult a qualified service company to test the water quality and recommend appropriate water treatment. The ice machine must be taken apart for cleaning and sanitizing.

Use o nly Ma nitowoc approved Ice Machine Cleaner and Sanitizer fo r this app lication (Manitowoc Cleaner part number 94-05 46-3 and Manitowoc Sanitizer part number 94-0565-3). It is a violation of Federal law to use these solutions in a manne r inconsistent with thei r la beling. Read and u nderstand a ll labels printed on b ottles before use.

CLEANING PROCEDURE

Do n ot mix Cl eaner and Sani tizer solu tions together. It is a vi olation of F ederal l aw to u se these solu tions in a ma nner in consistent with their labeling.

Wear rubb er gl oves an d safety gog gles (a nd/or face shie ld) when handling ice machine Cleaner or Sanitizer.

Part Number 80-1505-3 6/10 85

Ice machine cleaner is used to remove lime scale and

Caution

mineral deposits. Ice machine sanitizer disinfects and removes algae and slime.

Step 1 Remove front door and top cover. This will

allow easiest access for adding cleaning and sanitizing solutions.

Step 2 Set the toggle switch to the OFF position after

ice falls from the evaporator at the end of a Harvest cycle. Or, set the switch to the OFF position and allow the ice to melt off the evaporator.

Never use an ything to force ice from the evaporator. Damage may result.

Step 3 Remove all ice from the bin/dispenser. Step 4 Place the toggle switch in the CLEAN

Model Amount of Cleaner

S0600C/S0680C/S0800C

S1000C/S1200C

IB620C/IB680C/

IB820C/IB1020C

S1470C/S1870C/

S2070C/S2170C

S3070C 16 ounces (475 ml)

5 ounces (150 ml)

9 ounces (270 ml)

86 Part Number 80-1505-3 6/10

Step 5 Wait until the clean cycle is complete

Warning

(approximately *35 minutes) then place the toggle switch in the OFF position and disconnect power to the ice machine (and dispenser when used).

NOTE: *S3070C Only - 80 minutes.

Disconnect the e lectric power to the ice machine at the electric service switch box.

Step 6 Remove parts for cleaning. Please refer to the proper parts removal for your

ice machine. S600C/S680C/S850C/S1000C/S1200C - page 88 IB620C/IB680C/IB820C/IB1020C - page 91 S1470C/S1870C/S2170C - page 95 S3070C - page 98

Part Number 80-1505-3 6/10 87

PARTS REMOVAL FOR CLEANING/SANITIZING S600C/S680C/S850C/S1000C/S1200C A. Remove the water curtain

• Gently flex the curtain in the center and remove it from the right side.

• Slide the left pin out.

B. Remove the ice thickness probe

• Compress the hinge pin on the top of the ice thickness probe.

C. Remove the water distribution tube

NOTE: Distribution tube thumbscrews are retained to prevent loss. Loosen thumbscrews but do not pull thumbscrews out of distribution tube.

• Loosen the two outer screws (do not remove screws completely they are retained to prevent loss) and pull forward on the distribution tube to release from slip joint.

• Disassemble distribution tube by loosening the two (2) middle thumbscrews and dividing the distribution tube into two pieces.

D. Remove the water trough

• Depress tabs on right and left side of the water trough.

• Allow front of water trough to drop as you pull forward to disengage the rear pins.

88 Part Number 80-1505-3 6/10

E. Remove the water level probe

• Pull the water level probe straight down to disengage.

• Lower the water level probe until the wiring connector is visible.

• Disconnect the wire lead from the water level probe.

• Remove the water level probe from the ice machine.

F. Remove the water pump.

• Grasp pump and pull straight down on pump assembly until water pump disengages and electrical connector is visible.

• Disconnect the electrical connector.

• Remove the water pump assembly from ice machine.

• Do not soak the water pump motor in cleaner or sanitizer solution.

G. Remove the evaporator tray or water diverter

from the bottom of the evaporator.

• Loosen thumbscrew on left side of tray.

• Allow left side of tray to drop as you pull the tray to the left side. Continue until the outlet tube disengages from the right side.

NOTE: Proceed to page 101, Step 7.

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90 Part Number 80-1505-3 6/10

IB620C/IB680C/IB820C/IB1020C

Important

A. Remove the splash shield

• Remove quarter turn connector from the right side of splash shield.

• Gently bow the center of the splash shield and lift up and forward to remove.

Splash Shie ld must be rein stalled to pre vent water leakage.

B. Remove the water curtain

• Gently flex the curtain in the center and remove it from the right side.

• Slide the left pin out.

C. Remove the ice thickness probe

• Compress the hinge pin on the top of the ice thickness probe.

D. Remove the water level probe

• Loosen the screw that holds the water level probe in place. The probe can easily be cleaned at this point without complete removal. If complete removal is desired, remove the top cover, left and right side panels and control box cover. Disconnect the wire lead from the control board inside the electrical control box.

Part Number 80-1505-3 6/10 91

E. Remove the water trough

Caution

• Remove the quarter turn fasteners (turn counterclockwise) securing the trough in place.

• Pull forward on the water trough until the rear pins disengage from the water trough.

• Lift up and forward on the front of the water trough while allowing the rear of the water trough to drop.

• Remove the water trough from the ice machine.

F. Remove the water distribution tube

• Remove the clamp from the vinyl water hose on the right side of the distribution tube.

• Loosen the two thumbscrews which secure the distribution tube.

• Lift the right side of the distribution tube up, and then rotate it backward and to the right until the left side of the distribution tube disengages the thumbscrew.

Do not force this removal. The locating tab must be clear before rotating the distribution tube back.

• Pull the vinyl hose off the distribution tube.

Disassemble for cleaning:

• Twist both of the inner tube ends until the tabs line up with the keyways.

• Pull the inner tube ends outward.

92 Part Number 80-1505-3 6/10

G. Remove the water pump.

• Note position of water pump outlet, and then disconnect vinyl hose from the pump outlet.

• Rotate the thumbscrew that secures the pump to the bulkhead 1/4 turn clockwise.

• Rotate the water pump assembly 1/4 turn counterclockwise.

• Lower the pump assembly into the evaporator compartment.

• Disconnect the water pump power cord.

• Remove water pump assembly from ice machine.Do not soak the water pump motor in cleaner or sanitizer solution

H. Remove the bin thermostat probe

• Loosen the 2 screws that holds the probe in place. The probe can easily be cleaned at this point without complete removal.

NOTE: Proceed to page 101, Step 7.

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94 Part Number 80-1505-3 6/10

S1470C/S1870C/S2070C/S2170C A. Remove Splash Shields.

• Grasp the top center of splash shields.

• Lift up and then out.

B. Remove ice thickness probe.

• Compress the hinge pin on the top of the ice thickness probe.

C. Remove distribution tubes.

• Distribution tubes thumbscrews are retained to prevent loss. Loosen thumbscrews but do not pull thumbscrews out of distribution tube.

• Loosen the two outer screws and pull forward on the distribution tube to release from slip joint.

• Disassemble distribution tube by loosening the two (2) middle thumbscrews and dividing the distribution tube into two pieces.

D. Remove the water trough shield.

• Grasp the water trough shield in the center and the left end.

• Flex the water trough shield in the center and pull the left end forward until clear of the side wall. Repeat for the right end.

• Pull water trough shield forward to remove.

Part Number 80-1505-3 6/10 95

E. Remove ice dampers.

• Grasp ice damper and apply pressure toward the back mounting bracket.

• Apply pressure to the front mounting bracket with thumb.

• Pull ice damper downward when the front ice damper pin disengages.

F. Remove the water pump assembly.

• Disconnect the vinyl distribution tube from the water pump.

• Disconnect the water pump and water level probe electrical connections.

• After the wires are disconnected squeeze the two tabs and lift the water pump assembly out of the ice machine.

• Do not immerse the water pump motor in cleaner or sanitizer solutions.

G. Remove the water trough.

• Depress the two tabs on the top of the water trough.

• Turn left and right ice dampers down to clear water trough.

• Pull forward on the water trough to remove.

NOTE: Proceed to page 101, Step 7.

96 Part Number 80-1505-3 6/10

Part Number 80-1505-3 6/10 97

S3070C

A.Remove front evaporator shield.

• Remove four quarter turn connectors

• Remove splash shield

B.Remove left and right evaporator top covers.

• Remove two thumbscrews from the front of each evaporator top cover.

• Lift front of cover, pull forward to remove.

C.Remove Splash Shields.

NOTE: Each evaporator has a splash shield that must be removed - total of four splash shields.

• Grasp the top center of splash shields.

• Lift up and then out.

D. Remove ice thickness probe.

• Compress the hinge pin on the top of the ice thickness probe.

98 Part Number 80-1505-3 6/10

E. Remove distribution tubes.

NOTE: Each evaporator has a distribution that must be removed - total of four distribution tubes.

• Distribution tube thumbscrews are retained to prevent loss. Loosen thumbscrews but do not pull thumbscrews out of distribution tube.

• Loosen the two outer screws and pull forward on the distribution tube to release from slip joint.

• Disassemble distribution tube by loosening the two (2) middle thumbscrews and dividing the distribution tube into two pieces.

F. Remove ice dampers.

NOTE: Each evaporator has an ice damper that must be removed - total of four ice dampers

• Grasp ice damper and apply pressure toward the back mounting bracket.

• Apply pressure to the front mounting bracket with thumb.

• Pull ice damper downward when the front ice damper pin disengages.

G. Remove the water pump assembly.

• Disconnect the vinyl distribution tube from both water pumps.

• Disconnect the water pump and water level probe electrical connections.

• After the wires are disconnected remove the two thumbscrews and lift the water pump assembly out of the ice machine.

• Remove the thumbscrews securing the water pumps (2 each pump) and remove water pumps. Do not immerse the water pump motor in cleaner or sanitizer solutions.

• Remove the water level probe from the assembly housing.

H. Remove the water trough.

• Pull forward on the water trough to remove.

NOTE: Proceed to page 101, Step 7.

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100 Part Number 80-1505-3 6/10

Manitowoc S Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

General Information

MODEL NUMBERS

HOW TO READ A MODEL NUMBER

Head Section

Condensing Unit

ICE CUBE SIZES

MODEL/SERIAL NUMBER LOCATION

ENERGY EFFICIENT ICE MACHINE SERIAL BREAKS

ICE MACHINE WARRANTY INFORMATION

Owner Warranty Registration Card

Commercial Warranty Coverage

GENERAL

PARTS

LABOR

EXCLUSIONS

AUTHORIZED WARRANTY SERVICE

SERVICE CALLS

RESIDENTIAL ICE MACHINE LIMITED WARRANTY

WHAT DOES THIS LIMITED WARRANTY COVER?

HOW LONG DOES THIS LIMITED WARRANTY LAST?

WHO IS COVERED BY THIS LIMITED WARRANTY?

WHAT ARE MANITOWOC ICE’S OBLIGATIONS UNDER THIS LIMITED WARRANTY?

HOW TO OBTAIN WARRANTY SERVICE

HOW STATE LAW APPLIES

REGISTRATION CARD

Installation

IB0600C/IB0680C/IB0800C/IB1000C

ICE MACHINE HEAD SECTION CLEARANCE REQUIREMENTS

S600C/S680C/S850C/S1000C/S1200C/S1470C/ S1870C/S2070C/S2170C

STACKING TWO ICE MACHINES ON A SINGLE STORAGE BIN

ICE DEFLECTOR

REMOVING THE FRONT PANELS

LOCATION OF CVD® CONDENSING UNIT

CONDENSING UNIT CLEARANCE REQUIREMENTS

CVD675/CVD685/CVD885/CVD1075/CVD1085/ CVD1185/ CVD2075/CVD2085

BIN INSTALLATION

Leveling the Ice Storage Bin

ICE MACHINE ON A DISPENSER INSTALLATION

Typical Ice Beverage on a Dispenser

Potable Water Inlet Lines

Drain Connections

Cooling Tower Application (Water-Cooled Models)

WATER COOLED CONDENSER WATER SUPPLY AND DRAINS

Water Cooled Condenser Lines

Condensing Unit Drain Connections

ELECTRICAL REQUIREMENTS

Head Sections

Condensing Units

REFRIGERATION SYSTEM INSTALLATION

Usage With Non-Manitowoc Condensing Units

Factory Equipment Refrigerant Amounts

ICE MACHINE HEAD SECTION

CVD® CONDENSING UNIT

REFRIGERATION LINE SETS/TRAP KIT

Refrigeration Line Set Installation

ROUTE REFRIGERATION TUBING

MANITOWOC S-TRAP KIT

SERVICE LOOP

PRESSURE TEST AND EVACUATE THE LINE SET AND CVD CONDENSING UNIT

OPEN REFRIGERATION SERVICE VALVES

LEAK CHECK THE REFRIGERATION SYSTEM

INSULATION REQUIREMENTS

Operational Checks

GENERAL

WATER LEVEL

ICE THICKNESS CHECK

HARVEST SEQUENCE WATER PURGE

Component Identification

S1470C/S1870C/S2070C/S2170C

IB0600C/IB0680C/IB0800C/IB1000C

S3070C

CVD® CONDENSING UNITS

CVD675/CVD685/CVD875/CVD885/CVD1075/CVD1085/ CVD1185/CVD1285/CVD1485

CVD1486

CVD1885/CVD2075/CVD2085/CVD3085

Maintenance