Manitowoc S Service Manual

Manitowoc
QuietQube
Ice Machines
Technician’s
Handbook
This manual is updated as new information and models are
released. Visit our website for the latest manual.
America’s #1 Selling Ice Machine
Part Number 80-1505-3 6/10
www.manitowocice.com
®
Safety Notices
!
Warning
!
Caution
Important
As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this handbook. Disregarding the notices may lead to serious injury and/or damage to the equipment.
Throughout this handbook, you will see the following types of safety notices:
Text in a Warning b ox alerts yo u to a p otential personal injury si tuation. Be su re to read the Warning st atement before proceeding, and work carefully.
Text in a Caution box alerts you to a si tuation in which you could damage the equipment. Be sure to read the Caution statement before proceeding, and work carefully.
Procedural Notices
As you work on Manitowoc equipment, be sure to read the procedural notices in this handbook. These notices supply helpful information which may assist you as you work.
Throughout this handbook, you will see the following types of procedural notices:
Text in an Impo rtant b ox provid es you wi th information t hat ma y h elp yo u perform a procedure more ef ficiently. Di sregarding thi s information will not cause damage or injury, but it may slow you down as you work.
NOTE: Text set off as a Note provides you with simple,
!
Caution
Important
! Warning
We reserve the right to make product
improvements at any time. Specifications and
design are subject to change without notice.
but useful, extra information about the procedure you are performing.
Read These Before Proceeding:
Proper i nstallation, ca re and ma intenance are essential for maximum performance and trouble­free op eration of you r Manitowo c eq uipment. If you en counter prob lems not covered by this handbook, do no t procee d, contact Ma nitowoc Foodservice Group. We will be happy to p rovide assistance.
Routine ad justments and main tenance procedures outlin ed in thi s handbook are not covered by the warranty.
PERSONAL INJURY POTENTIAL
Do n ot ope rate eq uipment that has b een misused, ab used, ne glected, d amaged, o r altered/modified from that of origi nal manufactured specifications.
Table of Contents
General Information
Model Numbers . . . . . . . . . . . . . . . . . . 13
How to Read a Model Number . . . . . . 14
Ice Cube Sizes . . . . . . . . . . . . . . . . . . 15
Model/Serial Number Location . . . . . . 16
Energy Efficient Ice Machine
Serial Breaks . . . . . . . . . . . . . . . . . . . . 16
Ice Machine Warranty Information . . . 17
Installation
Location of Ice Machine . . . . . . . . . . . 23
Ice Machine Head Section
Clearance Requirements . . . . . . . . . . . 24
Stacking Two Ice Machines on a
Single Storage Bin . . . . . . . . . . . . . . . 25
Ice Deflector . . . . . . . . . . . . . . . . . . . . 25
Removing the Front Panels . . . . . . . . . 26
Location of CVD Condensing Unit Clearance
Requirements . . . . . . . . . . . . . . . . . . . 28
Bin Installation . . . . . . . . . . . . . . . . . . . 29
S1470C/S1870C/S2070C/S2170C
Installation on a Manitowoc Bin . . . . . . 31
Ice Machine on a Dispenser Installation 33 Ice Machine Head Section Water
Supply and Drains . . . . . . . . . . . . . . . . 36
Water Cooled Condenser Water Supply
and Drains . . . . . . . . . . . . . . . . . . . . . .38
Electrical Requirements . . . . . . . . . . . 39
Refrigeration System Installation . . . . . 41
®
Condensing Unit . . . 27
Part Number 80-1505-3 6/10 5
Operational Checks . . . . . . . . . . . . . . . . . 61
General . . . . . . . . . . . . . . . . . . . . . . . . 61
Water Level . . . . . . . . . . . . . . . . . . . . 61
Ice Thickness Check . . . . . . . . . . . . . 62
Harvest Sequence Water Purge . . . . . 63
Electronic Bin Thermostat Instructions IB600C/IB680C/IB800C/IB1000C Only . . 64
Positioning . . . . . . . . . . . . . . . . . . . . . 64
Component Identification
Ice Machine Head Sections . . . . . . . . 67
®
Condensing Units . . . . . . . . . . . 71
CVD
Maintenance
General . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Cleaning / Sanitizing Procedure . . . . . . . 74
Cleaning Procedure . . . . . . . . . . . . . . 74
Parts Removal for Cleaning/Sanitizing 76
Sanitizing Procedure . . . . . . . . . . . . . 83
Procedure to Clean Heavily Scaled
Ice Machines . . . . . . . . . . . . . . . . . . . . . . 85
General . . . . . . . . . . . . . . . . . . . . . . . . 85
Cleaning Procedure . . . . . . . . . . . . . . 85
Parts Removal for Cleaning/Sanitizing 88
Sanitizing Procedure . . . . . . . . . . . . . 102
Additional Component Removal . . . . . 104
Removal from Service/Winterization . . . 109
General . . . . . . . . . . . . . . . . . . . . . . . . 109
CVD1486 Water Cooled Condensing Unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Sequence of Operation
Initial Start-Up or Start-Up After
Automatic Shut-Off . . . . . . . . . . . . . . . 111
Freeze Sequence . . . . . . . . . . . . . . . . 113
Harvest Sequence . . . . . . . . . . . . . . . 114
Automatic Shut-Off . . . . . . . . . . . . . . . 117
6 Part Number 80-1505-3 6/10
Troubleshooting
Safety Limits . . . . . . . . . . . . . . . . . . . . . . . 123
Analyzing Why Safety Limits May Stop the
Ice Machine . . . . . . . . . . . . . . . . . . . . .125
Safety Limit#1 . . . . . . . . . . . . . . . . . . . 126
Safety Limit #2 . . . . . . . . . . . . . . . . . . 127
Safety Limit #3 . . . . . . . . . . . . . . . . . . 128
Control Board Testing . . . . . . . . . . . . . . . 129
Control Board Test Cycle . . . . . . . . . . 129
Troubleshooting By Symptom . . . . . . . . 130
Symptom #1 Ice Machine Will Not Run . 131
Diagnosing an Ice Machine Head Section
that Will Not Run . . . . . . . . . . . . . . . . . 133
Diagnosing a Condensing Unit
That Will Not Run . . . . . . . . . . . . . . . . 134
Compressor Electrical Diagnostics . . . 135
Symptom #2 Low Production, Long Freeze
Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Symptom #2 - Refrigeration System Opera-
tional Analysis Tables . . . . . . . . . . . . . 140
Symptom #2 - Freeze Cycle Refrigeration System Operational Analysis Table Proce-
dures . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Symptom #3 Ice Will Not Harvest . . . . . . 166
Ice Machine will Not Harvest Diagnostics 166
Harvest Problems . . . . . . . . . . . . . . . . 167
Symptom #3 Ice Will Not Harvest, Cubes Are
Not Melted Flowchart . . . . . . . . . . . . . . . . 168
Symptom #4 Ice Will not Harvest - Cubes Are
Melted Flowchart . . . . . . . . . . . . . . . . . . . 172
Part Number 80-1505-3 6/10 7
Component Check Procedures
Electrical Components . . . . . . . . . . . . . . 175
Main Fuse . . . . . . . . . . . . . . . . . . . . . . 175
Bin Switch . . . . . . . . . . . . . . . . . . . . . . 176
Harvest Assist Air Pump . . . . . . . . . . . 179
ICE/OFF/CLEAN Toggle Switch . . . . . 180
Ice Thickness Probe (Harvest Initiation)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Water Level Control Circuitry . . . . . . . 187
Electronic Bin Thermostat Control . . . 193 Compressor Electrical Diagnostics . . . 199
Diagnosing Start Components . . . . . . 201
Refrigeration Components . . . . . . . . . . . 204
Refrigerant Charge Verification . . . . . 204
Suction Accumulator Operation . . . . . 206
Headmaster Control Valve . . . . . . . . . 207
Headmaster Valve Water-Cooled Condens-
ing Unit - CVD1476 . . . . . . . . . . . . . . . 213
Water Regulating Valve CVD1476 . . . 215
Fan Cycle Control . . . . . . . . . . . . . . . . 216
High Pressure Cutout (HPCO) Control 217 Low Pressure Cutout (LPCO) Control 218
Refrigerant Recovery/Evacuation . . . . . 219
Connections . . . . . . . . . . . . . . . . . . . . 220
Recovery/Evacuation PROCEDURES 222
Charging Procedures . . . . . . . . . . . . . 223
System Contamination Cleanup . . . . . . . 224
Determining Severity of Contamination 224
Cleanup Procedure . . . . . . . . . . . . . . 226
Refrigerant Reuse Policy . . . . . . . . . . . . 231
8 Part Number 80-1505-3 6/10
Component Specifications
Main Fuse . . . . . . . . . . . . . . . . . . . . . . 233
Bin Switch . . . . . . . . . . . . . . . . . . . . . . 233
Harvest Assist Air Pump . . . . . . . . . . .233
ICE/OFF/CLEAN Toggle Switch . . . . . 233
Electronic Bin Thermostat Control . . . . 233
Water Regulating Valve . . . . . . . . . . . 233
Fan Cycle Control . . . . . . . . . . . . . . . .234
High Pressure Cutout (HPCO) Control 234 Low Pressure Cutout (LPCO) Control . 234
Filter-Driers . . . . . . . . . . . . . . . . . . . . . 235
Total System Refrigerant Charge . . . . 237
Charts
Cycle Times/24-Hour Ice Production/Refriger-
ant Pressure . . . . . . . . . . . . . . . . . . . . . . . 239
S0600C/CVD0675 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 240
SD0682C/CVD0685 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 241
SY0684C/CVD0685 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 242
IB0600C/CVD675 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 243
IB0682DC/CVD685 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 244
IB0684YC/CVD685 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 245
SD0872C/SY0874C/CVD0885 Series Remote Air Cooled Machines Before Serial Number 110682385 246 SD0872C/CVD0885 Series Remote Air Cooled Machines After Serial Number 110682385 247 SY0874C/CVD0885 Series Remote Air Cooled Machines After Serial Number 110682385 248 IB0822DC/IB0824YC/CVD885 Series Re-
Part Number 80-1505-3 6/10 9
mote Air Cooled Machines Before Serial
Number 110682385 . . . . . . . . . . . . . . 249
IB0822DC/CVD885 Series Remote Air Cooled Machines After Serial Number
110682385 . . . . . . . . . . . . . . . . . . . . . 250
IB0824YC/CVD885 Series Remote Air Cooled Machines After Serial Number
110682385 . . . . . . . . . . . . . . . . . . . . . 251
SD1072C/SY1074C/CVD1085 Series Re­mote Air Cooled Machines Before Serial
Number 110697654 . . . . . . . . . . . . . . 252
SD1072C/CVD1085 Series Remote Air Cooled Machines After Serial Number
110697654 . . . . . . . . . . . . . . . . . . . . . 253
SY1074C/CVD1085 Series Remote Air Cooled Machines After Serial Number
110697654 . . . . . . . . . . . . . . . . . . . . . 254
IB1022DC/IB1024YC/CVD1075/CVD1085/ CVD1285 Series Remote Air Cooled Ma­chines Before Serial Number 110697294 255 IB1022DC/CVD1185 Series Remote Air Cooled Machines After Serial Number
110697294 . . . . . . . . . . . . . . . . . . . . . 256
IB1024YC/CVD1185 Series Remote Air Cooled Machines After Serial Number
110697294 . . . . . . . . . . . . . . . . . . . . . 257
SD1272C/SY1274C/CVD1285 Series Re­mote Air Cooled Machines Before Serial
Number 110706336 . . . . . . . . . . . . . . 258
SD1272C/CVD1285 Series Remote Air Cooled Machines After Serial Number
110706336 . . . . . . . . . . . . . . . . . . . . . 259
SY1274C/CVD1285 Series Remote Air Cooled Machines After Serial Number
110706336 . . . . . . . . . . . . . . . . . . . . . 260
S1470C/CVD1485 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . 261
S1470C/CVD1486 Remote Water Cooled 262 SD1872C/CVD1885 Series Remote Air
10 Part Number 80-1505-3 6/10
Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 263
SY1874C/CVD1885 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 264
SD2072C/CVD2075 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 265
SY2074C/CVD2075 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 266
SD2172C/CVD2085 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 267
SY2174C/CVD2085 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 268
SD3072C/CVD3085 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 269
SY3074C/CVD3085 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . . 270
Diagrams
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . 271
Wiring Diagram Legend . . . . . . . . . . . . 271
S600C/S850C/1000C/S1200C . . . . . . 272
S600C/S680C/S850C/1000C/S1200C 273 S1470C/S1870C/S2070C/S2170C . . . 274
S3070C 115/60/1 . . . . . . . . . . . . . . . .275
S3070C 230V/50Hz/1Ph . . . . . . . . . . 276
IB0600C/IB0800C/IB1000C with S Control Board and Electronic Bin
Thermostat . . . . . . . . . . . . . . . . . . . . . 277
IB0600C/IB0680C/IB0800C/IB1000C with Air Assist/S Control Board/Electronic
Bin Thermostat . . . . . . . . . . . . . . . . . . 278
CVD675/CVD685/CVD885/CVD1075/ CVD1085/CVD1185/CVD1285/CVD1485/ CVD1486/CVD1885/CVD2075/CVD3085 -
1 Phase . . . . . . . . . . . . . . . . . . . . . . . . 279
Part Number 80-1505-3 6/10 11
CVD2085 without PTCR-
1 Phase . . . . . . . . . . . . . . . . . . . . . . . 280
CVD2085 with PTCR-
1 Phase . . . . . . . . . . . . . . . . . . . . . . . 281
CVD675/CVD685/CVD885/CVD1075/ CVD1085/CVD1185/CVD1285/CVD1485/ CVD1486/CVD1885/CVD2075/CVD2085/
CVD3085 - 3 Phase . . . . . . . . . . . . . . 282
CVD3085 380V/50hz/3ph . . . . . . . . . . 283
Electronic Control Board . . . . . . . . . . . . 284
Single and Twin Evaporator Models . . 284
Quad Evaporator Models . . . . . . . . . . 286
Refrigeration Tubing Schematics . . . . . 287
S600C/S680C/S850C/S1000C/S1200C 287 S600C/S680C/S850C/S1000C/S1200C 288 Ice Beverage IB0600C/IB0680C/IB0800C/
IB1000C . . . . . . . . . . . . . . . . . . . . . . . 289
Ice Beverage IB0600C/IB0680C/IB0800C/
IB1000C . . . . . . . . . . . . . . . . . . . . . . . 290
S1470C/S1870C/S2070C/S2170C . . . 291 S1470C/S1870C/S2070C/S2170C . . . 292 S1476C Water-Cooled Condenser . . . 293
S3070C Without Check Valve . . . . . . 294
S3070C With Check Valve . . . . . . . . . 295
12 Part Number 80-1505-3 6/10

General Information

MODEL NUMBERS

This manual covers the following models:
Ice Machine Head
Section
SD0672C SY0674C
IB0624YC
IB0622DC
SD0682C SY0684C
IB0684YC
IB0682DC
SD0872C SY0874C
IB0824YC
IB0822DC
SD1072C SY1074C
IB1024YC
IB1022DC
SD1272C SY1274C
SD1472C SY1474C
SD1872C SY1874C
SD2072C SY2074C
SD2172C SY2174C
SD3072C SY3074C
*For 3 phase electrical option: add the number “3”
to end of model number (CVD10853).
CVD Condensing Unit*
CVD0675
CVD0685
CVD0885
CVD1085
CVD1185 CVD1285 CVD1085 CVD1075
CVD1285
CVD1485 CVD1486
CVD1885
CVD2075
CVD2085
CVD3085
Part Number 80-1505-3 6/10 13

HOW TO READ A MODEL NUMBER

S Y 1074 C 3
ICE MACHINE
MODEL
ICE CUBE SIZE D DICE
Y HALF DICE
# CUBE SIZE 2 DICE
3 DICE 4 HALF-DICE 5 HALF-DICE
CONDENSER TYPE AIR-COOLED
WATER-COOLED AIR-COOLED WATER-COOLED
AY Y SELF-CONTAINED AIR-COOLED WY Y
SELF-CONTAINED WATER-COOLED
CY Y CVD REMOTE AIR or WATER-COOLED DC CVD REMOTE AIR-COOLED - DICE YC CVD REMOTE AIR-COOLED - HALF DICE
7 CVD REMOTE
AIR-COOLED
CONDENSER TYPE
ICE MACHINE
SERIES
ADDITIONAL SPECS 3 3 PHASE
SI INCLUDES AuCS SI BUILT IN
CVD 1485 3
CONDENSING
UNIT MODEL
3 PHASE
CONDENSING
UNIT SERIES
5 AIR-COOLED 6 WATER-COOLED

Head Section

Condensing Unit

14 Part Number 80-1505-3 6/10

ICE CUBE SIZES

! Warning
! Warning
Dice
7/8" x 7/8" x 7/8"
2.22 x 2.22 x2.22 cm
Half Dice
3/8" x 1-1/8" x 7/8"
0.95 x 2.86 x 2.22 cm
Do not op erate eq uipment that ha s b een misused, abu sed, neglected, d amaged, or altered/modified from that o f original manufactured specifications.
This appliance is not intend ed for use by persons (in cluding childr en) with re duced physical, sensory or mental capabilities, or lack of e xperience a nd knowledge, u nless they have been given supervision concerning use of the appliance by a person responsible for their safety.
All Man itowoc ice ma chines re quire th e ice storage system (bin, dispenser, etc.) to incorporate an ice deflector. Prior to using a non -Manitowoc ice sto rage system with other Manitowoc ice machin es, contact th e manufacturer to assu re th eir ice deflector is comp atible wi th Mani towoc ice machines.
Part Number 80-1505-3 6/10 15

MODEL/SERIAL NUMBER LOCATION

These numbers are required when requesting information from your local Manitowoc Distributor, service representative, or Manitowoc Ice, Inc. The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the ice machine.

ENERGY EFFICIENT ICE MACHINE SERIAL BREAKS

Some specifications have changed since our release of Energy Efficient machines. The following machines have a serial break to indicate when they became Energy Efficient.
Series Ice
Machine
S850C 110682385
S1000C 110697654
S1200C 110706336
IB800C 110682385
IB1000C 110697294
CVD885 110673885
Serial Break for Energy
Efficient Machines
16 Part Number 80-1505-3 6/10

ICE MACHINE WARRANTY INFORMATION

Important

Owner Warranty Registration Card

Warranty coverage begins the day the ice machine is installed.
Complete and mail the OW NER WARRANTY REGISTRATION C ARD as soon as p ossible to validate the installation date.
If the OWNER WARRANTY REGISTRATION CARD is not returned, Manitowoc will use the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new ice machine.
Part Number 80-1505-3 6/10 17

Commercial Warranty Coverage

GENERAL
The following Warranty outline is provided for your convenience. For a detailed explanation, read the warranty bond shipped with each product.
Contact your local Manitowoc representative or Manitowoc Ice if you need further warranty information.
PARTS
1. Manitowoc warrants the ice machine against defects in materials and workmanship, under normal use and service for three (3) years from the date of original installation.
2. The evaporator and compressor are covered by an additional two (2) year (five years total) warranty beginning on the date of the original installation.
LABOR
1. Labor required to repair or replace defective components is covered for three (3) years from the date of original installation.
2. The evaporator is covered by an additional two (2) year (five years total) labor warranty beginning on the date of the original installation.
18 Part Number 80-1505-3 6/10
EXCLUSIONS
The following items are not included in the ice machine’s warranty coverage:
1. Normal maintenance, adjustments and cleaning as outlined in this manual.
2. Repairs due to unauthorized modifications to the ice machine or use of non-standard parts without prior written approval from Manitowoc Ice
3. Damage caused by improper installation of the ice machine, electrical supply, water supply or drainage, or damage caused by floods, storms, or other acts of God.
4. Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.
5. Parts or assemblies subjected to misuse, abuse, neglect or accidents.
6. Damage or problems caused by installation, cleaning and/or maintenance procedures inconsistent with the technical instructions provided in this manual.
AUTHORIZED WARRANTY SERVICE
To comply with the provisions of the warranty, a refrigeration service company qualified and authorized by your Manitowoc Distributor, or a Contracted Service Representative must perform the warranty repair.
SERVICE CALLS
Normal maintenance, adjustments and cleaning as outlined in this manual are not covered by the warranty. If you have followed the procedures listed in this manual, and the ice machine still does not perform properly, call your Local Distributor or the Service Department at Manitowoc Ice.
Part Number 80-1505-3 6/10 19

RESIDENTIAL ICE MACHINE LIMITED WARRANTY

WHAT DOES THIS LIMITED WARRANTY COVER?
Subject to the exclusions and limitations below, Manitowoc Ice (“Manitowoc”) warrants to the original consumer that any new ice machine manufactured by Manitowoc (the “Product”) shall be free of defects in material or workmanship for the warranty period outlined below under normal use and maintenance, and upon proper installation and start-up in accordance with the instruction manual supplied with the Product.
HOW LONG DOES THIS LIMITED WARRANTY LAST?
Product Covered Warranty Period
Ice Machine
Twelve months from the
sale date
WHO IS COVERED BY THIS LIMITED WARRANTY?
This limited warranty only applies to the original consumer of the Product and is not transferable.
WHAT ARE MANITOWOC ICE’S OBLIGATIONS UNDER THIS LIMITED WARRANTY?
If a defect arises and Manitowoc receives a valid warranty claim prior to the expiration of the warranty period, Manitowoc shall, at its option: (1) repair the Product at Manitowoc’s cost, including standard straight time labor charges, (2) replace the Product with one that is new or at least as functionally equivalent as the original, or (3) refund the purchase price for the Product. Replacement parts are warranted for 90 days or the balance of the original warranty period, whichever is longer. The foregoing constitutes Manitowoc’s sole obligation and the consumer’s exclusive remedy for any breach of this limited warranty. Manitowoc’s liability under this limited warranty is limited to the purchase price of Product. Additional expenses including, without limitation, service travel time, overtime or premium labor charges, accessing or removing the Product, or shipping are the responsibility of the consumer.
20 Part Number 80-1505-3 6/10
HOW TO OBTAIN WARRANTY SERVICE
To obtain warranty service or information regarding your Product, please contact us at:
MANITOWOC ICE 2110 So. 26th St. P.O. Box 1720, Manitowoc, WI 54221-1720 Telephone: 920-682-0161 Fax: 920-683-7585 www.manitowocice.com WHAT IS NOT COVERED?
This limited warranty does not cover, and you are solely responsible for the costs of: (1) periodic or routine maintenance, (2) repair or replacement of the Product or parts due to normal wear and tear, (3) defects or damage to the Product or parts resulting from misuse, abuse, neglect, or accidents, (4) defects or damage to the Product or parts resulting from improper or unauthorized alterations, modifications, or changes; and (5) defects or damage to any Product that has not been installed and/or maintained in accordance with the instruction manual or technical instructions provided by Manitowoc. To the extent that warranty exclusions are not permitted under some state laws, these exclusions may not apply to you.
E
XCEPT AS STATED IN THE FOLLOWING SENTENCE, THIS
L
IMITED WARRANTY IS THE SOLE AND EXCLUSIVE
W
ARRANTY OF MANITOWOC WITH REGARD TO THE
RODUCT. ALL IMPLIED WARRANTIES ARE STRICTLY
P L
IMITED TO THE DURATION OF THE LIMITED WARRANTY
A
PPLICABLE TO THE PRODUCTS AS STATED ABOVE,
NCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF
I M
ERCHANTABILITY OR OF FITNESS FOR A PARTICULAR
P
URPOSE.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
Part Number 80-1505-3 6/10 21
IN NO EVENT SHALL MANITOWOC OR ANY OF ITS A
FFILIATES BE LIABLE TO THE CONSUMER OR ANY
THER PERSON FOR ANY INCIDENTAL, CONSEQUENTIAL
O O
R SPECIAL DAMAGES OF ANY KIND (INCLUDING,
W
ITHOUT LIMITATION, LOSS OF PROFITS, REVENUE OR
USINESS) ARISING FROM OR IN ANY MANNER
B C
ONNECTED WITH THE PRODUCT, ANY BREACH OF THIS
L
IMITED WARRANTY, OR ANY OTHER CAUSE
HATSOEVER, WHETHER BASED ON CONTRACT, TORT
W O
R ANY OTHER THEORY OF LIABILITY.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
HOW STATE LAW APPLIES
This limited warranty gives you specific legal rights, and you may also have rights that vary from state to state or from one jurisdiction to another.
REGISTRATION CARD
To secure prompt and continuing warranty service, this warranty registration card must be completed and sent to Manitowoc within thirty (30) days from the sale date. Complete the registration card and send it to Manitowoc.
22 Part Number 80-1505-3 6/10

Installation

LOCATION OF ICE MACHINE S600C/S680C/S850C/S1000C/S1200C/S1470C/
S1870C/S2070C/S2170C/S3070C
The location selected for the ice machine head section must meet the following criteria. If any of these criteria are not met, select another location.
The location must be free of airborne and other contaminants.
The air temperature must be at least 35°F (1.7°C), but must not exceed 110°F (43.4°C).
The location must not be near heat-generating equipment, in direct sunlight and be protected from weather.
The location must not obstruct airflow through or around the ice machine. Refer to ice machine head section clearance requirements.

IB0600C/IB0680C/IB0800C/IB1000C

Ice/Beverage Ice Machines require the installation of a thermostat to maintain dispenser ice level. The thermostat ships with the ice machine.
The ice machine head is installed with the electrical inlet, water supply inlet, refrigeration tubing and water drain entering from the back of the ice machine.
The ice machine head section contains a service loop that must remain installed between the ice machine head section and line set. Sufficient tubing length must be available to allow 180° rotation of the ice machine.
Maintain a 3” space between the back of the ice machine and the back of the dispenser to allow room for the refrigeration line set service loop.
The water inlet and electrical connection must contain a service loop to allow future service and maintenance access.
The drain line must contain a union or other suitable means of disconnection at the ice machine head section.
Part Number 80-1505-3 6/10 23
The location must be free of airborne and other contaminants.
The air temperature must be at least 35°F (1.6°C), but must not exceed 110°F (43.4°C).
The location must not be near heat-generating equipment or in direct sunlight.
The location must not obstruct airflow through or around the ice machine. Refer to ice machine head section clearance requirements.

ICE MACHINE HEAD SECTION CLEARANCE REQUIREMENTS

S600C/S680C/S850C/S1000C/S1200C/S1470C/ S1870C/S2070C/S2170C

Top 5” (12.7 cm) is recommended for efficient
operation and removal of top cover/servicing.
Sides 5” (12.7 cm) is recommended for efficient
operation and servicing. There is no minimum clearance required.
Back 3” (7.6 cm) required when routing electrical inlet,
water inlet and refrigeration tubing out of the top of the unit.
5” (12.7 cm) required when routing all connections out the back.
IB0600CIB0680C/IB0680C/IB0800C/IB1000C Top 2” (5.1 cm) required clearance for cleaning
procedures and servicing.
Back 5” (12.7 cm) required when routing all
connections out the back.
Sides 8” (20.3 cm) required for servicing. S3070C Top/Sides 8” (20.3 cm) recommended clearance for
efficient operation and removal of top cover/servicing. There is no minimum clearance required.
Back 24” (61.0 cm) required when routing all
connections out the back.
NOTE: 24” (61.0 cm) on all sides is recommended to allow access without moving the machine.
24 Part Number 80-1505-3 6/10
!
Caution
The ice machine head section must be protected
!
Warning
!
Warning
if it will be subjected to temperatures below 32°F (0°C). F ailure cau sed by e xposure to freezi ng temperatures is not covered by the warranty. See “Removal from Service/Winterization” page 109.

STACKING TWO ICE MACHINES ON A SINGLE STORAGE BIN

S QuietQube ice machines cannot be stacked. However an adapter is available that allows two S QuietQube ice machines to be placed side by side on 60” Manitowoc F & B style bins.

ICE DEFLECTOR

An ice deflector is required for all ice machines installed on a bin.
S1470C/S1870C/S2170C ice machines are not approved for use on Manitowoc B570 bins.
30” large capacity B model bins must be attached to the wall with the bracket provided with the bin.
Part Number 80-1505-3 6/10 25

REMOVING THE FRONT PANELS

3
2
5
1. Disconnect power to ice machine.
2. Loosen screws. Do not remove they are retained by o-rings to prevent loss.
3. To remove right front door lift up and remove.
Door Removal
4. Open left front door to 45 degrees.
5. Support with left hand, depress top pin, tilt top of door forward and lift out of bottom pin to remove.
26 Part Number 80-1505-3 6/10

LOCATION OF CVD® CONDENSING UNIT

The location selected for the CVD Condensing Unit must meet the following criteria. If any of these criteria are not met, select another location.
CVD885/CVD1075/CVD1085/CVD1485/
CVD1885/CVD2085 Only - The air temperature
must be at least -20°F (-28.9°C) but must not exceed 130°F (54.4°C).
CVD675/CVD685/CVD1185/CVD2075/CVD3085
Only - The air temperature must be at least
-20°F (-28.9°C) but must not exceed 120°F (48.9°C).
CVD1486 Only- The air temperature must be at
least 50°F (10°C) but must not exceed 110°F (43°C).
The location must not allow exhaust fan heat and/
or grease to enter the condenser.
The location must not obstruct airflow through or
around the condensing unit. See below for clearance requirements.
Part Number 80-1505-3 6/10 27

CONDENSING UNIT CLEARANCE REQUIREMENTS

CVD675/CVD685/CVD885/CVD1075/CVD1085/ CVD1185/ CVD2075/CVD2085

Top/Sides - There is no minimum clearance required,
although 6” (15.2 cm) is recommended for efficient operation and servicing only.
Front/Back - 48” (122 cm) CVD1285/CVD1485/CVD1885 Top/Sides - There is no minimum clearance required,
although 6” (15.2 cm) is recommended for efficient operation and servicing only.
Front - 24” (61 cm) Back - 48” (122 cm)
CVD1486 ONLY Top - 5” (12.7 cm) is required for efficient operation
and servicing.
Front/Back/Sides - 12” (30.5 cm) CVD3085 Top/Sides - There is no minimum clearance required,
although 8” (20.3 cm) is recommended for efficient operation and servicing only.
Front/Back - 24” (122 cm)
NOTE: 24” (61.0 cm) on all sides is recommended to allow easy access.
28 Part Number 80-1505-3 6/10

BIN INSTALLATION

!
Warning
All ice machines installed on a bin require an ice deflector. Manitowoc bins have a built in deflector that requires no modifications when used with a forward facing evaporator. Ice machines with multiple evaporators require a deflector kit.
Bin adapters or custom bin tops are available to allow installation of a 30” ice machine on a 48” or 60” bin. Refer to ice machine price list for options (http://www.manitowocice.com/sales/price.asp).
Manitowoc Quie tQube ice machines re quire the ice storage bin to incorporate an ice deflector.
Prior to using a no n-Manitowoc ice sto rage system with other Manitowoc ice ma chines, contact th e manu facturer to assure the ir ice deflector i s comp atible wi th Manitowo c ice machines.
Part Number 80-1505-3 6/10 29

Leveling the Ice Storage Bin

!
Caution
THREAD
LEVELING LEG
INTO BASE AS
FAR AS
POSSIBLE
ADJUST
LEGS TO
LEVEL BIN
1. Screw the leveling legs onto the bottom of the bin.
2. Screw the foot of each leg in as far as possible.
The legs mu st be scre wed in tightly to prevent them from bending.
3. Move the bin into its final position.
4. Level the bin to assure that the bin door closes and seals properly. Use a level on top of the bin. Turn each foot as necessary to level the bin.
Leveling Leg and Foot
30 Part Number 80-1505-3 6/10
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