Manitowoc QR0130A, QR0131W, QD0132A, QD0133W, QY0134A Technician's Handbook

...
Technician’s
Handbook
This manual is updated as new information and models are
released. Visit our website for the latest manual.
www.manitowocice.com
America’s #1 Selling Ice Machine
Manitowoc
SM50
Q130/Q170/Q210/Q270
Undercounter
Ice Machines
Part Number 80-01111-9 7/10
Safety Notices
As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this handbook. Disregarding the notices may lead to serious injury and/or damage to the equipment.
Throughout this handbook, you will see the following types of
safety notices:
Procedural Notices
As you work on Manitowoc equipment, be sure to read the procedural notices in this handbook. These notices supply helpful information which may assist you as you work.
Throughout this handbook, you will see the following typ
es of procedural notices:
NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing.
!
Warning
Text in a W arning box alerts you to a potentia l personal inju ry situation. Be sure to re ad th e Warning st atement be fore procee ding, an d work carefully.
!
Caution
Text in a Ca ution box alerts you to a si tuation i n which you could damage the equipment. Be sure to read the Caution statement before proceeding, and work carefully.
Important
Text in an Imp ortant box provide s you with information that may help you pe rform a procedure more e fficiently. Di sregarding this information will not cause damage or injury, but it may slow you down as you work.
Read These Before Proceeding:
!
Caution
Proper inst allation, care and maintenance are essential for maxi mum performance and trouble­free ope ration of your Manitowoc equ ipment. If you encounter pro blems n ot covere d b y this handbook, do n ot procee d, cont act Mani towoc Foodservice Grou p. W e w ill b e hap py to provid e assistance.
Important
Routine a djustments an d mai ntenance procedures ou tlined in this h andbook a re not covered by the warranty.
! Warning
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
! Warning
POTENTIAL PERSONAL INJURY
SITUATION
This ice machin e con tains re frigerant ch arge. Installation an d b razing of the line set s must b e performed by a prope rly trained refri geration
technician aware of the Dangers of dealing with refrigerant charged e quipment. T he technician
must also be US Government Environment al Protection Agen cy (EP A) certified in prop er refrigerant handling and servicing procedures.
We reserve the right to make product
improvements at any time. Specifications and
design are subject to change without notice.
Part Number 80-01111-9 7/10 5
Table of Contents
GENERAL INFORMATION
Model Numbers . . . . . . . . . . . . . . . . . . . . . 11
How to Read a Model Number . . . . . . . . . 12
Accessories . . . . . . . . . . . . . . . . . . . . . . . 12
Bin Caster . . . . . . . . . . . . . . . . . . . . . . 12
Manitowoc Cleaner and Sanitizer . . . . 12
Model/Serial Number Location . . . . . . . . 14
Q130/Q170/Q210/Q270 . . . . . . . . . . . 14
QM20/QM30 . . . . . . . . . . . . . . . . . . . . 15
QM45 . . . . . . . . . . . . . . . . . . . . . . . . . 15
Ice Machine Warranty Information . . . . . 17
Owner Warranty Registration Card . . . 17
Commercial Warranty Coverage . . . . . 17
Residential Warranty Coverage . . . . . 20
INSTALLATION
Location of Ice Machine . . . . . . . . . . . . . . 23
Ice Machine Clearance Requirements . . 24
Ice Machine Heat of Rejection . . . . . . . . . 24
Leveling the Ice Machin e . . . . . . . . . . . . . 25
QM45/Q130/Q170/Q210/Q270 . . . . . . 25
SM50/QM20/QM30 . . . . . . . . . . . . . . . 26
Electrical Requirements . . . . . . . . . . . . . . 27
Voltage . . . . . . . . . . . . . . . . . . . . . . . . 27
Electrical Specifications . . . . . . . . . . . . . 28
Water Service/Drains . . . . . . . . . . . . . . . . 31
Water Supply . . . . . . . . . . . . . . . . . . . . 31
Water Inlet Lines . . . . . . . . . . . . . . . . . 31
Drain Connections . . . . . . . . . . . . . . . . 31
Cooling Tower Applications . . . . . . . . . 32
COMPONENT IDENTIFICATION
QM45/Q130/Q170/Q210/Q270 . . . . . . . . . 37
QM20/QM30 . . . . . . . . . . . . . . . . . . . . . . . . 39
SM50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
MAINTENANCE
Ice Machine Inspection . . . . . . . . . . . . . . 43
Exterior Cleaning . . . . . . . . . . . . . . . . . . . 43
6 Part Number 80-01111-9 7/10
Cleaning the Condenser . . . . . . . . . . . . . 43
Air-cooled Condenser . . . . . . . . . . . . . 44
Water-cooled Condenser and
Water Regulating Valve . . . . . . . . . . . 44
QM45/Q130/Q170/Q210/Q270 . . . . . . . . . 45
Interior Cleaning and Sanitizing . . . . . 45
QM20/QM30 . . . . . . . . . . . . . . . . . . . . . . . 60
Cleaning and Sanitizing Procedure . . 60
SM50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Cleaning Procedure . . . . . . . . . . . . . . 67
Sanitizing Procedure . . . . . . . . . . . . . 68
Removal of Parts for Cleaning and
Sanitizing . . . . . . . . . . . . . . . . . . . . . . 69
Removal from Service/Winterization . . . 77
General . . . . . . . . . . . . . . . . . . . . . . . . 77
Air-cooled Ice Machines . . . . . . . . . . . 77
Water-cooled Ice Machines . . . . . . . . 78
OPERATION
QM45/Q130/Q170/Q210/Q270 . . . . . . . . . 79
Initial Start-up or Start-up After
Automatic Shut-off . . . . . . . . . . . . . . . 79
Freeze Sequence . . . . . . . . . . . . . . . . 79
Harvest Sequence . . . . . . . . . . . . . . . 80
Automatic Shut-off . . . . . . . . . . . . . . . 80
Energized Parts Chart . . . . . . . . . . . . 81
QM20/QM30 . . . . . . . . . . . . . . . . . . . . . . . 83
Initial Start-up or Start-up After
Automatic Shut-off . . . . . . . . . . . . . . . 83
Freeze Sequence . . . . . . . . . . . . . . . . 83
Harvest Sequence . . . . . . . . . . . . . . . 84
Automatic Shut-off . . . . . . . . . . . . . . . 84
Energized Parts Chart . . . . . . . . . . . . 85
SM50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Initial Start-up or Start-up After
Automatic Shut-off . . . . . . . . . . . . . . . 86
Energized Parts Chart . . . . . . . . . . . . 88
Operational Checks . . . . . . . . . . . . . . . . . 89
QM45/Q130/Q170/Q210/Q270 . . . . . 89
QM20/QM30 . . . . . . . . . . . . . . . . . . . . 92
SM50 . . . . . . . . . . . . . . . . . . . . . . . . . 95
Part Number 80-01111-9 7/10 7
TROUBLESHOOTING
QM45/Q130/Q170/Q210/Q270 . . . . . . . . . 99
Diagnosing an Ice Machine
that Will Not Run . . . . . . . . . . . . . . . . . 99
Diagnosing Ice Thickness Control
Circuitry . . . . . . . . . . . . . . . . . . . . . . . . 100
Ice Production Check . . . . . . . . . . . . . 103
Installation and Visual Inspection
Checklist . . . . . . . . . . . . . . . . . . . . . . . 104
Water System Checklist . . . . . . . . . . . 105
Ice Formation Pattern . . . . . . . . . . . . . 106
Safety Limit Feature . . . . . . . . . . . . . . 108
Analyzing Discharge Pressure . . . . . . 115
Analyzing Suction Pressure . . . . . . . . 117
Hot Gas Valve . . . . . . . . . . . . . . . . . . . 121
Comparing Evaporator Inlet/Outlet
Temperatures . . . . . . . . . . . . . . . . . . . 125
Discharge Line Temperature Analysis 126 Refrigeration Component Diagnostic
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Final Analysis . . . . . . . . . . . . . . . . . . . 130
Refrigeration Component Diagnostic Chart 131
QM20/QM30 . . . . . . . . . . . . . . . . . . . . . . . . 134
Diagnosing an Ice Machine
that Will Not Run . . . . . . . . . . . . . . . . . 134
Refrigeration Diagnostics . . . . . . . . . . 135
Ice Formation Pattern . . . . . . . . . . . . . 137
QM45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Electrical . . . . . . . . . . . . . . . . . . . . . . . 139
Refrigeration Diagnostics . . . . . . . . . . 140
Flooding Expansion Valve . . . . . . . . . . 143
Starving Expansion Valve/
Low Refrigerant Charge . . . . . . . . . . . 143
Overcharged System . . . . . . . . . . . . . 143
SM50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Diagnosing an Ice Machine
that Will Not Run . . . . . . . . . . . . . . . . . 144
Ice Machine Will Not Harvest . . . . . . . 145
Ice Quality Is Poor — Cubes are
Shallow, Incomplete or White . . . . . . . 146
8 Part Number 80-01111-9 7/10
Freeze Cycle Is Long, Low Ice
Production . . . . . . . . . . . . . . . . . . . . . 147
Ice Machine Runs and No Ice
Is Produced . . . . . . . . . . . . . . . . . . . . 148
Analyzing Discharge Pressure . . . . . . 149
Discharge Pressure High Checklist . . 150 Freeze Cycle Discharge Pressure Low
Checklist . . . . . . . . . . . . . . . . . . . . . . . 150
Analyzing Suction Pressure . . . . . . . . 151
Hot Gas Valve . . . . . . . . . . . . . . . . . . 154
COMPONENT CHECK PROCEDURES
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 159
Function . . . . . . . . . . . . . . . . . . . . . . . 159
Specifications . . . . . . . . . . . . . . . . . . . 159
Check Procedure . . . . . . . . . . . . . . . . 159
Bin Switch . . . . . . . . . . . . . . . . . . . . . . . . 160
QM45/Q130/Q170/Q210/Q270 . . . . . 160
Bin Thermostat . . . . . . . . . . . . . . . . . . . . 164
QM20/QM30 . . . . . . . . . . . . . . . . . . . . 164
SM50 . . . . . . . . . . . . . . . . . . . . . . . . . 166
Liquid Line Thermistor . . . . . . . . . . . . . . 169
QM20/QM30/SM50 . . . . . . . . . . . . . . . 169
Diagnosing Start Components . . . . . . . . 171
Capacitor . . . . . . . . . . . . . . . . . . . . . . 171
Relay . . . . . . . . . . . . . . . . . . . . . . . . . 171
ON/OFF/WASH Toggle Switch . . . . . . . . 172
Function . . . . . . . . . . . . . . . . . . . . . . . 172
Specifications . . . . . . . . . . . . . . . . . . . 172
Check Procedure . . . . . . . . . . . . . . . . 172
QM45/Q130/Q170/Q210/Q270 . . . . . 173
QM20/QM30 . . . . . . . . . . . . . . . . . . . . 173
Ice Thickness Probe . . . . . . . . . . . . . . . . 174
QM45/Q130/Q170/Q210/Q270 . . . . . 174
Ice Thickness Check . . . . . . . . . . . . . 175
Compressor Electrical Diagnostics . . . . 176
Check Resistance (Ohm) Values . . . . 176
Single Phase Compressors . . . . . . . . 176
Check Motor Windings to Ground . . . 176 Compressor Drawing Locked Rotor . . 177
Compressor Drawing High Amps . . . . 177
Fan Cycle Control . . . . . . . . . . . . . . . . . . 178
QM45/Q130/Q170/Q210/Q270 . . . . . 178
Part Number 80-01111-9 7/10 9
High Pressure Cutout (HPCO) Control . . 179
QM45/Q130/Q170/Q210/Q270 . . . . . . 179
Filter-Driers . . . . . . . . . . . . . . . . . . . . . . . . 180
Liquid Line Filter Drier . . . . . . . . . . . . . 180
Refrigerant Recovery/Evacuation . . . . . . 181
Definitions . . . . . . . . . . . . . . . . . . . . . . 181
Refrigerant Re-use Policy . . . . . . . . . . 182
Recovery and Recharging . . . . . . . . . . 184
System Contamination Cleanup . . . . . . . 190
General . . . . . . . . . . . . . . . . . . . . . . . . 190
Determining Severity of Contamination 190 Mild System Contamination Cleanup
Procedure . . . . . . . . . . . . . . . . . . . . . . 192
Severe System Contamination Cleanup
Procedure . . . . . . . . . . . . . . . . . . . . . . 193
Replacing Pressure Controls without
Removing Refrigerant Charge . . . . . . . 194
Q270 Condenser Fan Motor
Replacement . . . . . . . . . . . . . . . . . . . . . . . 196
Brazing Procedures for Danf oss Solenoid
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
COMPONENT SPECIFICATIONS
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 199
Bin Switch . . . . . . . . . . . . . . . . . . . . . . . . . 199
QM45/Q130/Q170/Q210/Q270 . . . . . . 199
Bin Thermostat . . . . . . . . . . . . . . . . . . . . . 199
QM20/QM30/SM50 . . . . . . . . . . . . . . . 199
ON/OFF/WASH Toggle Switch . . . . . . . . . 199
Fan Control Cycle . . . . . . . . . . . . . . . . . . . 199
QM45/Q130/Q170/Q210/Q270 . . . . . . 199
High Pressure Cutout (HPCO) Control . . 200
Filter-Driers . . . . . . . . . . . . . . . . . . . . . . . . 200
Liquid Line Thermistor . . . . . . . . . . . . . . . 200
QM20/QM30/SM50 . . . . . . . . . . . . . . . 200
Total System Refrigerant Charge . . . . . . 201
10 Part Number 80-01111-9 7/10
CHARTS
Cycle Times, 24 Hr. Ice Production an d
Refrigerant Pressure Charts . . . . . . . . . . 203
QM20 Self-contained Air-cooled . . . . . 204
QM30 Self-contained Air-cooled . . . . . 205
QM45 Self-contained Air-cooled . . . . . 206
QM45 Operating Temperatures . . . . . 207
SM50 Self-contained Air-cooled . . . . . 208
Q130 Self-contained Air-cooled (Before Serial Number 310047287) . . 209 Q130 Self-contained Air-cooled
(After Serial Number 310047287) . . . . 210
Q130 Self-contained Water-cooled . . 211
Q170 Self-contained Air-cooled . . . . . 212
Q210 Self-contained Air-cooled . . . . . 213
Q210 Self-contained Water-cooled . . 214
Q270 Self-contained Air-cooled . . . . . 215
Q270 Self-contained Water-cooled . . 216
DIAGRAMS
Wiring Diagrams . . . . . . . . . . . . . . . . . . . 217
QM20 . . . . . . . . . . . . . . . . . . . . . . . . . 218
QM30 . . . . . . . . . . . . . . . . . . . . . . . . . 219
QM30 . . . . . . . . . . . . . . . . . . . . . . . . . 220
QM45 . . . . . . . . . . . . . . . . . . . . . . . . . 221
SM50 . . . . . . . . . . . . . . . . . . . . . . . . . 222
Q130/Q210 . . . . . . . . . . . . . . . . . . . . . 223
Q130/Q170/Q210 . . . . . . . . . . . . . . . . 224
Q270 . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Q270 . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Electronic Control Boards . . . . . . . . . . . 227
Tubing Schematics . . . . . . . . . . . . . . . . . 230
Part Number 80-01111-9 7/10 11
General Information
Model Numbers
This manual covers the following models:
*QM Models – the suffix E represents 230 volt/1 ph/50 hz machine.
Self-contained
Air-cooled
Self-contained
Water-cooled
QM20A* N/A
QM30A* N/A
QM45A* N/A
SM50A N/A
QR0130A QR0131W
QD0132A QD0133W
QY0134A QY0135W
QD0172A N/A
QY0174A N/A
QR0210A QR0211W
QD0212A QD0213W
QY0214A QY0215W
QR0270A QR0271W
QD0272A QD0273W
QY0274A QY0275W
! Warning
An ice machin e con tains h igh voltage electricity and refri gerant ch arge. Rep airs are to b e performed by properly trained refri geration technicians aware of the dangers of d ealing with high vol tage e lectricity and refrigera nt und er pressure.
12 Part Number 80-01111-9 7/10
How to Read a Model Number
Accessories
Contact your Manitowoc distributor for these optional accessories:
BIN CASTER
Replaces standard legs.
MANITOWOC CLEANER AND SANITIZER
Manitowoc Ice Machine Cleaner and Sanitizer are available in convenient 16 oz. (473 ml) and 1 gal (3.78 l) bottles. These are the only cleaner and sanitizer approved for use with Manitowoc products.
* This cleaner must be used with all SM50 ice machines. Evaporator
damage will result with repeated use or high concentrations of P/N 94-0565-3 cleaner with SM50 ice machines.
Cleaner Part Number Sanitizer Part Number
16 oz 94-0456-3 16 oz 94-0565-3
*16 oz 000000084
1 Gallon 4-0580-3 1 Gallon 94-0581-3
A - Air-cooled W - Water-cooled
0 - Regular, Air-cooled 1 - Regular, Water-cooled 2 - Dice, Air-cooled 3 - Dice, Water-cooled 4 - Half-dice, Air-cooled 5 - Half-dice, Water-cooled
Series
Condenser
Type
Capacity
Q R 0130 A
R - Regular D - Dice Y - Half-dice
Cube Size
Part Number 80-01111-9 7/10 13
NOTE: The Manitowoc Automatic Cleaning System (AuCS
®
) accessory cannot be used with Undercounter ice machines SM50, QM20, QM30, QM45, Q130, Q170, Q210, or Q270.
QM20, QM30, QM45 ice machines do not have a water curtain covering the evaporator. Q130, Q210, Q170, Q270 have an ice damper that performs the
functions of the water curtain see Ice Damper Removal/Installation for Details.
!
Caution
Use only Ma nitowoc app roved Ice Machine Cleaner (part nu mber 9 4-0546-3 original gre en ice machin e cleaner or 000 000084 clea r met al safe ice ma chine clea ner) a nd San itizer (p art number 94-0565-3). It is a viola tion of Federal law to use th ese so lutions in a manner inconsistent with thei r l abeling. Re ad a nd understand all lab els printed on bottles before use.
14 Part Number 80-01111-9 7/10
Model/Serial Number Location
The model and serial numbers are required when requesting information from your local Manitowoc distributor, service representative, or Manitowoc Ice. The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the ice machine.
Q130/Q170/Q210/Q270
Model/Serial Number Location
MODEL/SERIAL
NUMBER PLATE
MODEL/SERIAL
NUMBER PLATE
SV1687G
Part Number 80-01111-9 7/10 15
QM20/QM30
QM45
MODEL/SERIAL
NUMBER PLATE
MODEL/SERIAL
NUMBER PLATE
SV1599
MODEL/SERIAL
NUMBER
PLATE
MODEL/SERIAL
NUMBER PLATE
SV1732
16 Part Number 80-01111-9 7/10
SM50
MODEL/SERIAL
NUMBER PLATE
Part Number 80-01111-9 7/10 17
Ice Machine Warranty Information
OWNER WARRANTY REGISTRATION CARD General
Warranty coverage begins the day the ice machine is installed.
If the OWNER WARRANTY REGISTRATION CARD is not returned, Manitowoc will use the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new ice machine.
COMMERCIAL WARRANTY COVERAGE General
The following Warranty outline is provided for your convenience. For a detailed explanation, read the warranty bond shipped with each product.
Contact your local Manitowoc representative or Manitowoc Ice, if you need further warranty information.
Parts
Q130/Q170/Q210/Q270
1. Manitowoc warrants the ice machine against defects in materials and workmanship, under normal use and service for three (3) years from the date of original installation.
2. The evaporator and compressor are covered by an additional two (2) year (five years total) warranty beginning on the date of the original installation.
SM50/QM20/QM30/QM45
1. Manitowoc warrants the ice machine against defects in materials and workmanship, under normal use and service for three (3) years from the date of original installation.
Important
Complete and mail the OWNER W ARRANTY­REGISTRATION C ARD as soo n as p ossible to validate the installation date.
18 Part Number 80-01111-9 7/10
Labor
Q130/Q170/Q210/Q270
1. Labor required to repair or replace defective components is covered for three (3) years from the date of original installation.
2. The evaporator is covered by an additional two­(2) year (five years total) labor warranty beginning on the date of the original installation (Q130/ Q170/Q210/Q270 only).
SM50/QM20/QM30/QM45
1. Labor required to repair or replace defective components is covered for three (3) years from the date of original installation.
Exclusions
The following items are not included in the ice machine’s warranty coverage:
1. Normal maintenance, adjustments and cleaning as outlined in this manual.
2. Repairs due to unauthorized modifications to the ice machine or use of non-standard parts without prior written approval from Manitowoc Ice.
3. Damage caused by improper installation of the ice machine, electrical supply, water supply or drainage, or damage caused by floods, storms, or other acts of God.
4. Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.
5. Parts or assemblies subjected to misuse, abuse, neglect or accidents.
6. Damage or problems caused by installation, cleaning and/or maintenance procedures inconsistent with the technical instructions provided in this manual.
7. This warranty is intended exclusively for commercial application. No warranty is extended for personal, family, or household purposes.
Part Number 80-01111-9 7/10 19
Authorized Warranty Service
To comply with the provisions of the warranty, a refrigeration service company qualified and authorized by your Manitowoc distributor, or a Contracted Service Representative must perform the warranty repair.
Service Calls
Normal maintenance, adjustments and cleaning as outlined in this manual are not covered by the warranty.
20 Part Number 80-01111-9 7/10
RESIDENTIAL WARRANTY COVERAGE What Does this Limited Warranty Cover?
Subject to the exclusions and limitations below, Manitowoc Ice (“Manitowoc”) warrants to the original consumer that any new ice machine manufactured by Manitowoc (the “Product”) shall be free of defects in material or workmanship for the warranty period outlined below under normal use and maintenance, and upon proper installation and start-up in accordance with the instruction manual supplied with the Product.
How Long Does this Limited Warranty Last?
Who is Covered by this Limited Warranty?
This limited warranty only applies to the original consumer of the Product and is not transferable.
What are MANITOWOC ICE’S Obligations Under this Limited Warranty?
If a defect arises and Manitowoc receives a valid warranty claim prior to the expiration of the warranty period, Manitowoc shall, at its option: (1) repair the Product at Manitowoc’s cost, including standard straight time labor charges, (2) replace the Product with one that is new or at least as functionally equivalent as the original, or (3) refund the purchase price for the Product. Replacement parts are warranted for 90 days or the balance of the original warranty period, whichever is longer. The foregoing constitutes Manitowoc’s sole obligation and the consumer’s exclusive remedy for any breach of this limited warranty. Manitowoc’s liability under this limited warranty is limited to the purchase price of Product. Additional expenses including, without limitation, service travel time, overtime or premium labor charges, accessing or removing the Product, or shipping are the responsibility of the consumer.
Product Covered Warranty Period
Ice Machine Twelve (12) months
from the sale date
Part Number 80-01111-9 7/10 21
What Is Not Covered?
This limited warranty does cover, and you are solely responsible for the costs of: (1) periodic or routine maintenance, (2) repair or replacement of the Product or parts due to normal wear and tear, (3) defects or damage to the Product or parts resulting from misuse, abuse, neglect, or accidents, (4) defects or damage to the Product or parts resulting from improper or unauthorized alterations, modifications, or changes; and (5) defects or damage to any Product that has not been installed and/or maintained in accordance with the instruction manual or technical instructions provided by Manitowoc. To the extent that warranty exclusions are not permitted under some state laws, these exclusions may not apply to you.
EXCEPT AS STATED IN THE FOLLOWING SENTENCE, THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY OF MANITOWOC WITH REGARD TO THE PRODUCT. ALL IMPLIED WARRANTIES ARE STRICTLY LIMITED TO THE DURATION OF THE LIMITED WARRANTY APPLICABLE TO THE PRODUCTS AS STATED ABOVE, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
IN NO EVENT SHALL MANITOWOC OR ANY OF ITS AFFILIATES BE LIABLE TO THE CONSUMER OR ANY OTHER PERSON FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY KIND (INCLUDING, WITHOUT LIMITATION, LOSS OF PROFITS, REVENUE OR BUSINESS) ARISING FROM OR IN ANY MANNER CONNECTED WITH THE PRODUCT, ANY BREACH OF THIS LIMITED WARRANTY, OR ANY OTHER CAUSE WHATSOEVER, WHETHER BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
22 Part Number 80-01111-9 7/10
How State Law Applies
This limited warranty gives you specific legal rights, and you may also have rights that vary from state to state or from one jurisdiction to another.
Registration Card
To secure prompt and continuing warranty service, this warranty registration card must be completed and sent to Manitowoc within thirty (30) days from the sale date. Complete the following registration card and send it to Manitowoc at the address shown above. Retain a copy for your records.
HOW TO OBTAIN WARRANTY SERVICE
To obtain warranty service or information regarding your Product, please contact us at:
MANITOWOC ICE
2110 S. 26
th
St.,
P.O. Box 1720
Manitowoc, WI 54221-1720
Telephone: 920-682-0161 Fax: 920-683-7585
www.manitowocice.com
Part Number 80-01111-9 7/10 23
Installation
Location of Ice Machine
The location selected for the ice machine must meet the following criteria. If any of these criteria are not met, select another location.
The location must be indoors.
The location must be free of airborne and other
contaminants.
Air temperature:
Q130/Q170/Q210/Q270/QM45 must be at least 40°F (4°C) but must not exceed 110°F (43.4°C).
QM20/QM30 must be at least 50°F (10°C) but must not exceed 113°F (45°C).
SM50 must be at least 50°F (10°C) but must not exceed 110°F (43°C).
The location must not be near heat-generating equipment or in direct sunlight.
The location must be capable of supporting the weight of the ice machine and a full bin of ice.
The location must allow enough clearance for
water, drain, and electrical connections in the rear
of the ice machine.
The location must not obstruct airflow through or around the ice machine (condenser airflow is in and out the front). Refer to the chart below for clearance requirements.
The ice machine must be protected if it will be subjected to temperatures below 32°F (0°C). Failure caused by exposure to freezing temperatures is not covered by the warranty.
24 Part Number 80-01111-9 7/10
Ice Machine Clearance Requirements
*NOTE: The ice machine may be built into a cabinet.
There is no minimum clearance requirement for the top or left and right sides of the ice machine. The listed values are recommended for efficient operation and servicing only.
Ice Machine Heat of Rejection
* B.T.U./Hour ** Because the heat of rejection varies during the ice making cycle,
the figure shown is an average.
Ice machines, like other refrigeration equipment, reject heat through the condenser. It is helpful to know the amount of heat rejected by the ice machine when sizing air conditioning equipment where self-contained air-cooled ice machines are installed.
Self-contained
Air-cooled
Self-contained
Water-cooled
Top/Sides 5" (127 mm)* 5" (127 mm)*
Back 5" (127 mm)* 5" (127 mm)*
Series
Ice Machine
Heat of Rejection*
Air Conditioning** Peak
SM50 1145 2300
QM20 1450 2100
QM30 1600 2350
QM45 1750 2600
Q130 2100 3300
Q170 2200 2600
Q210 2400 3400
Q270 3800 6000
Part Number 80-01111-9 7/10 25
Leveling the Ice Machine
QM45/Q130/Q170/Q210/Q270
1. Screw the leveling legs onto the bottom of the ice machine.
2. Screw the foot of each leg in as far as possible.
3. Move the ice machine into its final position.
4. Level the ice machine to ensure that the siphon system functions correctly. Use a level on top of the ice machine. Turn each foot as necessary to level the ice machine from front to back and side to side.
NOTE: An optional 2-1/2" (6.35 cm) caster assembly is available for use in place of the legs on the Q130, Q170, Q210, Q270, or QM45. Installation instructions are supplied with the casters.
Leg Installation
!
Caution
The leg s must be screwe d in tightly to preven t them from bending.
THREAD
LEVELING LEG
INTO BASE OF
CABINET
THREAD “FOOT”
IN AS FAR AS
POSSIBLE
SV1606
26 Part Number 80-01111-9 7/10
SM50/QM20/QM30
After moving the ice machine into the installation location, it must be leveled for proper operation. Follow these steps to level the ice machine:
1. Use a level to check the levelness of the ice machine from front to back and from side to side.
2. If the ice machine is not level, adjust the leveling glides or legs on each corner of the base of the ice machine as necessary.
3. Check the levelness of the ice machine after each adjustment.
4. Repeat steps 2 and 3 until the ice machine is level from front to back and from side to side.
Levelers
Legs
SV1705
SV1606SV1679B
Part Number 80-01111-9 7/10 27
Electrical Requirements
VOLTAGE
The maximum allowable voltage variation is ±10% of the rated voltage on the ice machine model/serial number plate at start-up (when the electrical load is highest).
The 115/1/60 ice machines are factory pre-wired with a 6' (1.8 m) power cord, and NEMA 5-15P-plug configuration.
The 208-230/1/60 and 230/1/50 ice machines are factory pre-wired with a power cord only, no plug is supplied.
FUSE/CIRCUIT BREAKER
A separate fuse/circuit breaker must be provided for each ice machine. Circuit breakers must be H.A.C.R. rated (does not apply in Canada).
TOTAL CIRCUIT AMPACITY
The total circuit ampacity is used to help select the wire size of the electrical supply.
The wire size (or gauge) is also dependent upon location, materials used, length of run, etc., so it must be determined by a qualified electrician.
28 Part Number 80-01111-9 7/10
Electrical Specifications
Q130/Q170/Q210/Q270 Air-cooled Ice Machine
Ice Machine
Voltage
Phase Cycle
Max. Fuse/
Circuit
Breaker
Total
Amps
Q130
(Before
Serial Number
310047287)
115/1/60 15 amp 7.6
208-230/1/60 15 amp 3.3
230/1/50 15 amp 3.3
Q130
(After
Serial Number
310047287)
115/1/60 15 amp 7.0
208/1/60 15 amp 3.1
230/1/50 15 amp 3.0
Q170 115/1/60 15 amp 7.0
Q210
115/1/60 15 amp 6.5
208-230/1/60 15 amp 3.6
230/1/50 15 amp 3.6
Q270
Danfoss
115/1/60 15 amp 10.7
208-230/1/60 15 amp 5.2
230/1/50 15 amp 5.2
Q270
Tecumseh
115/1/60 15 amp 8.5
208-230/1/60 15 amp 4.5
230/1/50 15 amp 4.5
Part Number 80-01111-9 7/10 29
Q130/Q210/Q270 Water-cooled Ice Machine
Ice Machine
Voltage
Phase Cycle
Max. Fuse/
Circuit
Breaker
Total
Amps
Q130
(Before
Serial Number
310047287)
115/1/60 15 amp 6.8
208-230/1/60 15 amp 2.8
230/1/50 15 amp 2.8
Q130
(After
Serial Number
310047287)
115/1/60 15 amp 6.3
208/1/60 15 amp 2.6
230/1/50 15 amp 2.5
Q210
115/1/60 15 amp 6.1
208-230/1/60 15 amp 3.1
230/1/50 15 amp 3.1
Q270
Danfoss
115/1/60 15 amp 9.9
208-230/1/60 15 amp 4.7
230/1/50 15 amp 4.7
Q270
Tecumseh
115/1/60 15 amp 7.7
208-230/1/60 15 amp 4.0
230/1/50 15 amp 4.0
!
Warning
All wiring must conform to local, state and national codes.
! Warning
The ice machine must be grounded in accordance with national and local electrical code.
30 Part Number 80-01111-9 7/10
QM20/QM30/QM45 Air-cooled Ice Machine
SM50 Air-cooled Ice Machine
Ice
Machine
V oltage Phase
Cycle
Max. Fuse/
Circuit
Breaker
Total
Amps
QM20
115/1/60 15 amp 3.5
230/1/50 15 amp 1.5
QM30
115/1/60 15 amp 5.3
230/1/50 15 amp 2.6
QM45
115/1/60 15 amp 5.2
230/1/50 15 amp 2.6
Ice
Machine
V oltage Phase
Cycle
Max. Fuse/
Circuit
Breaker
Total
Amps
SM50 115/1/60 15 amp 4.1
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