Manitowoc Multiplex 00215866, Multiplex 00211268, Multiplex 00215948 Instructions Manual

Glycol Circulating Pump and Motor Kit
P.N. 00211268, 00215866, and 00215948
Foodservice Group
Introduction
The following instructions provide the installation proce­dures required for adding an additional glycol circulating pump and motor to a Multiplex Model 150, 300, or 450 Beermaster Glycol Unit.
Note: Unit must be turned “off” during installation.
Caution: To Avoid Serious Injury
Important: Read the following warnings before beginning an installation. Failure to do so may result in possible death or serious injury.
DO Adhere to all National and Local Plumbing and Elec-
trical Safety Codes.
DO Turn “off” incoming electrical service switches
when servicing, installing, or repairing equipment.
DO Check that all flare fittings on the carbonation
tank(s) are tight. This check should be performed with a wrench to ensure a quality seal.
DO Inspect pressure on Regulators before starting up
equipment.
DO Protect eyes when working around refrigerants.
DO Use caution when handling metal surface edges of
all equipment.
DO Handle CO
2 cylinders and gauges with care. Secure
cylinders properly against abrasion.
DO Store CO
DO NOT Throw or drop a CO
2 cylinder(s) in well ventilated areas.
2 cylinder. Secure the cylinder(s)
in an upright position with a chain.
DO NOT Connect the CO
2 cylinder(s) directly to the product
container. Doing so will result in an explosion caus­ing possible death or injury. Best to connect the
2 cylinder(s) to a regulator(s).
CO
DO NOT Store CO
2 cylinders in temperature above 125°F
(51.7°C) near furnaces, radiator or sources of heat.
DO NOT Release CO
2 gas from old cylinder.
DO NOT Touch Refrigeration lines inside units, some may
exceed temperatures of 200°F (93.3°C).
Notice: Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed and maintained in accordance with Federal, State, and Local codes.
Manitowoc Beverage Equipment
2100 Future Drive Sellersburg, IN 47172-1868 Tel: 812.246.7000, 800.367.4233 Fax: 812.246.9922 www.manitowocbeverage.com
In accordance with our policy of continuous product development and improvement,
this information is subject to change at any time without notice.
EI211268 Revision D (JRM/KAK) 8 November, 2001
Installing the glycol circulating pump and motor kit
1. Remove the lid from the Beermaster refrigeration unit.
2. Install the glycol circulating motor with pump to the mo-
tor shelf located in the Beermaster Glycol Unit motor com­partment (refer to figure 1).
Note: Motor must be installed with the glycol pump facing away from the glycol bath.
3. Locate the pick up tube and discharge tube assemblies.
Slide one piece of insulation over each of the tube assem­blies (refer to figure 2).
4. Attach the pickup tube to the inlet side of the glycol pump
making sure the opposite end from the pump is submerged in glycol bath (refer to figure 2).
5. Attach the discharge tube to the outlet side of the glycol
pump (refer to figure 2).
1
6. Slide the
the end of the discharge tube at pump motor assembly (refer to figure 2).
7. Locate the circulator pump discharge cooling tube, sup-
plied with kit, and insert into water bath area. Insert straight end of tube into the John Guest elbow fitting as shown (refer to figure 2).
8. Insert the two (2)
supplied in kit, into the pre-punched holes located in the end of the refrigeration unit (refer to figure 2).
/2" x 1/2" John Guest Elbow, supplied in kit, onto
1
/2" OD John Guest bulkhead unions,
Equipment Installation Instructions
5
/16"-18 Hex Nut
Carriage Bolts
(Later Units)
Mounting Studs
(Early Units)
Note: Only two (2) fasteners required.
Figure 1
1
9. Locate the two (2)
/2" OD tube retaining collets, provided in kit, and insert into each of the John Guest bulkhead unions (refer to figure 2).
10. Insert the free end (bent end) of the circulator pump coil tube into the lower John Guest bulkhead union (refer to figure 2).
2 ft x 1/2" ID
Insulation
Pickup Tube
1
/2" x 1/2"
John Guest Elbow
Beermaster Model 300 and 450 Circulating Coil Connection
1
/2" OD x 8"
Strainer Plate
Plastic Tube
1
/2" OD John Guest
Bulkhead Union
Circulator Pump Discharge
Cooling Tube
1
/2" OD Tube
Retaining Collet
Figure 2
2
EI211268 Revision D (JRM/KAK) 8 November, 2001
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