Manitowoc ID0302A, IY0305W, IY0304A, ID0303W, ID0322A Technician's Handbook

...
Technician’s
Handbook
This manual is updated as new information and models
are released. Visit our website for the latest manual.
www.manitowocice.com
America’s #1 Selling Ice Machine
Indigo™ Series
Preliminary Manual
Part Number Preliminary 6/11
Manitowoc
Safety Notices
As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this handbook. Disregarding the notices may lead to serious injury and/or damage to the equipment.
Throughout this handbook, you will see the following types of safety notices:
Procedural Notices
As you work on Manitowoc equipment, be sure to read the procedural notices in this handbook. These notices supply helpful information which may assist you as you work.
Throughout this handbook, you will see the following types of procedural notices:
!
Warning
Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.
!
Caution
Text in a Caution box alerts you to a situation in which you could damage the equipment. Be sure to read the Caution statement before proceeding, and work carefully.
Important
Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.
NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing.
Read These Before Proceeding:
!
Caution
Proper installation, care and maintenance are essential for maximum performance and trouble­free operation of your Manitowoc equipment. If you encounter problems not covered by this handbook, do not proceed, contact Manitowoc Foodservice. We will be happy to provide assistance.
Important
Routine adjustments and maintenance procedures outlined in this handbook are not covered by the warranty.
! Warning
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
We reserve the right to make product
improvements at any time. Specifications and
design are subject to change without notice.
Part Number Preliminary 6/11 5
Table of Contents
General Information
How to Read a Model Number . . . . . . . . . 13
Head Sections . . . . . . . . . . . . . . . . . . . 13
ICVD Condensing Units . . . . . . . . . . . . . . 14
Ice Cube Sizes . . . . . . . . . . . . . . . . . . . . . 14
Model/Serial Number Location . . . . . . . . 15
Model Numbers . . . . . . . . . . . . . . . . . . . . . 16
Air-Water-Remote Condenser Models 16
QuietQube® Models . . . . . . . . . . . . . . 17
Ice Machine Warranty Informatio n . . . . . 18
Owner Warranty Registration Card . . . 18
Commercial Warranty Coverage . . . . . 19
Residential Ice Machine Limited Warranty 21
Installation
Stacking Two Ice Machines on a
Single Storage Bin . . . . . . . . . . . . . . . 27
Ice Deflector . . . . . . . . . . . . . . . . . . . . 27
Location of Ice Machine . . . . . . . . . . . . . . 28
Head Section . . . . . . . . . . . . . . . . . . . . 28
Ice Beverage Models . . . . . . . . . . . . . 29
Location of ICVD Condensing Units . . . . 30
Clearance Req uir ements . . . . . . . . . . . . . 31
Air, Water, Remote Condenser Models 31
QuietQube® Models . . . . . . . . . . . . . . 32
Ice Machine Heat of Rejection . . . . . . . . . 33
I1470C/I1870C/I2170C
Installation on a Manitowoc Bin . . . . . . . 34
Ice Machine on a Dispenser Installation 35
Lineset Applications . . . . . . . . . . . . . . . . 37
Remote Condenser . . . . . . . . . . . . . . . 38
QuietQube® Remote Condensing Unit 39 Additional Refrigerant Charge For
51’ to 100’ Line Sets . . . . . . . . . . . . . . 40
Calculating Allowable Lineset Distance 41
6 Part Number Preliminary 6/11
Component Identification
I Model Single Evaporator Models . . . . . 43
Ice Beverage Models . . . . . . . . . . . . . . . . 44
I Model Dual Evaporator . . . . . . . . . . . . . 45
I Model Quad Evaporator Models . . . . . . 46
ICVD0695/ICVD0895/ICVD1095/ICVD1195/
ICVD1295/ICVD1495 . . . . . . . . . . . . . . . . . 47
ICVD1895/ICVD2195 . . . . . . . . . . . . . . . . . 48
Maintenance
Cleaning and Sanitizing . . . . . . . . . . . . . 49
General . . . . . . . . . . . . . . . . . . . . . . . . 49
Cleaning/Sanitizing Procedure . . . . . . 51
Preventative Maintenance Cleaning Proce-
dure . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Exterior Cleaning . . . . . . . . . . . . . . . . 51
Cleaning / Sanitizing Procedure . . . . . . . 52
Cleaning Procedure . . . . . . . . . . . . . . 52
Sanitizing Procedure . . . . . . . . . . . . . 55
Parts Removal for Cleaning/Sanitizing 58
Removal from Service/Winterization . . . 70
Air-Cooled Ice Machines . . . . . . . . . . 70
Water-Cooled Ice Machines . . . . . . . . 71
Operation
Control Panel Features . . . . . . . . . . . . . . 73
Buttons . . . . . . . . . . . . . . . . . . . . . . . . 73
Display Panel . . . . . . . . . . . . . . . . . . . 74
Menu Navigation Overview . . . . . . . . . . . 75
Display Panel Navigation . . . . . . . . . . . . 76
Alerts and Messages . . . . . . . . . . . . . . . . 78
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . 79
Machine Info Menu . . . . . . . . . . . . . . . . . 80
Password Entry . . . . . . . . . . . . . . . . . . . . 81
Reset Password To Factory Defaults . 82
Part Number Preliminary 6/11 7
Set-Up Menu . . . . . . . . . . . . . . . . . . . . . . . 83
Language . . . . . . . . . . . . . . . . . . . . . . 83
Time & Date . . . . . . . . . . . . . . . . . . . . 83
Time Configuration . . . . . . . . . . . . . . . 85
Units . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Ice Clarity . . . . . . . . . . . . . . . . . . . . . . 86
LCD Brightness . . . . . . . . . . . . . . . . . . 86
Password On . . . . . . . . . . . . . . . . . . . . 87
Edit password . . . . . . . . . . . . . . . . . . . 87
Clean Minder . . . . . . . . . . . . . . . . . . . . 87
IAuCS Runtime . . . . . . . . . . . . . . . . . . 88
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . 88
Water Filter . . . . . . . . . . . . . . . . . . . . . 89
LuminIce™ reminder . . . . . . . . . . . . . . 89
USB Setup . . . . . . . . . . . . . . . . . . . . . 90
Factory Defaults . . . . . . . . . . . . . . . . . 90
Energy Saver Menu . . . . . . . . . . . . . . . . . 91
Water Miser . . . . . . . . . . . . . . . . . . . . . 91
Ice Program . . . . . . . . . . . . . . . . . . . . . 92
Statistics . . . . . . . . . . . . . . . . . . . . . . . 92
Service Menu . . . . . . . . . . . . . . . . . . . . . . 93
Data History . . . . . . . . . . . . . . . . . . . . 94
Real Time Data . . . . . . . . . . . . . . . . . . 95
Diagnostics . . . . . . . . . . . . . . . . . . . . . 97
Manual Harvest . . . . . . . . . . . . . . . . . . 98
Replace Control Board . . . . . . . . . . . . 98
Press the Checkmark with Replace Control Board highlighted to program the replace­ment control board. The data can copied from the defective control board, or entered
manually. . . . . . . . . . . . . . . . . . . . . . . . 98
USB Setup . . . . . . . . . . . . . . . . . . . . . 98
Event Log Menu . . . . . . . . . . . . . . . . . 99
Event Log . . . . . . . . . . . . . . . . . . . . . . 100
Upgrading Firmware with a Flash Drive or Transferring Setup Data To Multiple Ma-
chines . . . . . . . . . . . . . . . . . . . . . . . . . 102
Exporting Data to a Flash Drive . . . . . 104
Safe Operation Mode . . . . . . . . . . . . . 106
8 Part Number Preliminary 6/11
Operational Checks . . . . . . . . . . . . . . . . . 107
General . . . . . . . . . . . . . . . . . . . . . . . . 107
Ice Thickness Check . . . . . . . . . . . . . 108
Sequence of Operation . . . . . . . . . . . . . . 109
Self Contained Air or Water Cooled . . 109
Remote Condenser . . . . . . . . . . . . . . 117
QuietQube® Models . . . . . . . . . . . . . . 123
Initial Start-Up or Start-Up After
Automatic Shut-Off . . . . . . . . . . . . . . . 123
Freeze Sequence . . . . . . . . . . . . . . . . 124
Harvest Sequence . . . . . . . . . . . . . . . 125
Automatic Shut-Off . . . . . . . . . . . . . . . 126
Restart After Automatic Shut-off . . . . . 126
Safety Timers . . . . . . . . . . . . . . . . . . . 131
Water Assist Harvest Feature . . . . . . . 131
Troubleshooting
Safety Limits . . . . . . . . . . . . . . . . . . . . . . 133
Analyzing Why a Safety Limit Stopped the
Ice Machine . . . . . . . . . . . . . . . . . . . . 134
Safety Limit #1 . . . . . . . . . . . . . . . . . . 135
Safety Limit #2 . . . . . . . . . . . . . . . . . . 136
Troubleshooting By Symptom . . . . . . . . 139
Symptom #1 Ice Machine will not run . 141 Diagnosing a Condensing Unit
That Will Not Run . . . . . . . . . . . . . . . . 145
Compressor Electrical Diagnostics . . . 146 Symptom #2 - Self-contained Air, Water &
Remote Condenser Models . . . . . . . . 148
Symptom #2 - Freeze Cycle Refrigeration System Operational Analysis Tables . 150 Symptom #3 Harvest Problems Self-contained Air, Water & Remote Con-
denser Models . . . . . . . . . . . . . . . . . . 180
Symptom #3 Self-Contained Air or Water-
cooled . . . . . . . . . . . . . . . . . . . . . . . . . 181
Symptom #3 - Remote Condenser . . . 183 Symptom #4 Self-Contained Air, Water-
cooled or Remote . . . . . . . . . . . . . . . . 185
Part Number Preliminary 6/11 9
Symptom #2 - QuietQube® Remote Condens-
ing Unit Models . . . . . . . . . . . . . . . . . . . . . 189
Symptom #2 Low Production, Long Freeze 189 QuietQube® Models- Freeze Cycle Refrig­eration System Operational Analysis Tables 191 QuietQube® Models - Freeze Cycle Refrig­eration System Operational Analysis Table
Procedures . . . . . . . . . . . . . . . . . . . . . 200
Symptom #3 Harvest Problems Qui­etQube® Remote Condensing Unit Models 218 Symptom #3 QuietQube® Models With
ICVD Condensing Units . . . . . . . . . . . 219
Symptom #4 QuietQube® Models With
ICVD Condensing Units . . . . . . . . . . . 223
Component Check Procedures
Electrical Components . . . . . . . . . . . . . . . 227
Control Board, Display board and Touch
Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Control Board Relay Test . . . . . . . . . . 230
Upgrading Firmware with a Flash Drive or Transferring Setup Data To Multiple Ma-
chines . . . . . . . . . . . . . . . . . . . . . . . . . 231
Exporting Data to a Flash Drive . . . . . 233
Main Fuse . . . . . . . . . . . . . . . . . . . . . . 235
Bin Switch . . . . . . . . . . . . . . . . . . . . . . 236
Water Level Control Circuitry . . . . . . . 239
Ice Thickness Probe (Harvest Initiation) 243 High Pressure Cutout (HPCO) Control 247 Low Pressure Cutout (LPCO) Control . 250
Fan Cycle Control . . . . . . . . . . . . . . . . 251
Thermistors . . . . . . . . . . . . . . . . . . . . . 252
Harvest Assist Air Pump . . . . . . . . . . . 255
Compressor Electrical Diagnostics . . . 256
Diagnosing Start Components . . . . . . 258
10 Part Number Preliminary 6/11
Refrigeration Components . . . . . . . . . . . 263
Head Pressure Control Valve . . . . . . . 263
Harvest Pressure Regulating (HPR) System
Remote Condenser Only . . . . . . . . . . 270
Water Regulating Valve . . . . . . . . . . . 273
Harvest Pressure Solenoid Valve . . . . 274
Suction Accumulator Operation Qui­etQube® Remote Condensing Unit . . 275
Refrigerant Recovery/Evacuation . . . . . 276
Self-Contained Model Procedure . . . . 276
Remote Condenser Model Procedure 280
QuietQube® Models . . . . . . . . . . . . . . 286
Connections . . . . . . . . . . . . . . . . . . . . 287
Recovery/Evacuation Procedures . . . 289
Charging Procedures . . . . . . . . . . . . . 290
System Contamination Clean-Up . . . . . . 292
Determining Severity Of Contamination 292
Cleanup Procedure . . . . . . . . . . . . . . 294
Replacing Pressure Controls Without Re-
moving Refrigerant Charge . . . . . . . . 297
Liquid Line Filter-Driers . . . . . . . . . . . 299
Suction Filter . . . . . . . . . . . . . . . . . . . 300
Total System Refrigerant Charge . . . . 301
Part Number Preliminary 6/11 11
Charts
Cycle Times/24-Hour Ice Production/
Refrigerant Pressure Charts . . . . . . . . . . 307
I0300 Series . . . . . . . . . . . . . . . . . . . . 308
I0320 Series . . . . . . . . . . . . . . . . . . . . 310
I0450 Series . . . . . . . . . . . . . . . . . . . . 312
I0500 Series . . . . . . . . . . . . . . . . . . . . 314
I0520 Series . . . . . . . . . . . . . . . . . . . . 317
I0600 Series . . . . . . . . . . . . . . . . . . . . 319
I0680C/ICVD0695 . . . . . . . . . . . . . . . . 322
IB0690C/ICVD695 . . . . . . . . . . . . . . . . 323
I0850 Series . . . . . . . . . . . . . . . . . . . . 324
I0870C . . . . . . . . . . . . . . . . . . . . . . . . . 327
I1000 Series . . . . . . . . . . . . . . . . . . . . 328
I1200 Series . . . . . . . . . . . . . . . . . . . . 333
Diagrams
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . 335
Wiring Diagram Legend . . . . . . . . . . . . 335
I0300/I0320/I0450/I0500/I0520 . . . . . . 336
I0500 . . . . . . . . . . . . . . . . . . . . . . . . . . 337
I0600/I0850/I1000/I1200 . . . . . . . . . . . 338
I0600/I0850/I1000 . . . . . . . . . . . . . . . . 339
I0670C/I0870C/I1070C/I1270C . . . . . . 340
IB0690C/IB0890C/IB1090C . . . . . . . . 341
I1400/I1800 . . . . . . . . . . . . . . . . . . . . . 342
I1400/I1800 . . . . . . . . . . . . . . . . . . . . . 343
Electronic Control Board . . . . . . . . . . . . . 344
Refrigeration Tubing Sche matics . . . . . . 345
Self-Contained Air or Water -Cooled . . 345
Remote Condenser Models . . . . . . . . . 346
Remote Condensing Unit Models . . . . 347
IB Models . . . . . . . . . . . . . . . . . . . . . . 348
12 Part Number Preliminary 6/11
This Page Intentionally Left Blank
Part Number Preliminary 6/11 13
General Information
How to Read a Model Number
HEAD SECTIONS
I Y 0855 W3 – 263PHPX
ICE MACHINE MODEL
I - Indigo Model
IB - Ice Beverage
# CUBE SIZE CONDENSER TYPE
0 - Regular Air-Cooled
1 - Regular Water-Cooled
2 - Dice Air-Cooled
3 - Dice Water-Cooled
4 - Half- D ice Air-Cooled
5 - Half- D ice Water-Cooled
0 to 6 & 8 - Self-Contained Unit
7 & 8 - CVD R emote Condensing Unit
9 - Remote Air -Cooled C ondenser
OR
9 - Ice Beverage Remote Condensing Unit
ICE CUBE SIZE
R - Regular
D - Dice
Y - Half-Dice
Not Used On IB Models
Ice Machine Series
CONDENSER TYPE
A - Self-Contained Air -Cooled
W - Self-Contained Water -Cooled
N - Remote Air-Cooled
C - CVD Air-Cooled
DC - IB Dice Model
YC - IB Half Dice
3 - Three Phase
E - WRAS 50 Cycle Only
NO INDICATOR - 1 Phase
VOLTAGE
161 - 115 /60/1
261 - 208 -230 /60/1
251 - 230 /50/1
263 - 208 -230 /60/3
463 - 460 /60/3
# HERTZ
5 - 50H Z
6 - 60H Z
HP - High Pressure Water
Regulating Valve
P - Correctional Model
M - Marine Model
X - LuminIce
14 Part Number Preliminary 6/11
ICVD CONDENSING UNITS
Ice Cube Sizes
Regular
1-1/8" x 1-1/8" x 7/8"
2.86 x 2.86 x 2.22 cm
Dice
7/8" x 7/8" x 7/8"
2.22 x 2.22 x2.22 cm
Half Dice
3/8" x 1-1/8" x 7/8"
0.95 x 2.86 x 2.22 cm
! Warning
Personal Injury Potential - Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety.
ICVD 1495 3
CONDENSING
UNIT MODEL
3 PHASE
CONDENSING
UNIT SERIES
5 AIR-COOLED
Part Number Preliminary 6/11 15
Model/Serial Number Location
These numbers are required when requesting information from your local Manitowoc Distributor, service representative, or Manitowoc Ice, Inc. The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the front and rear of the ice machine.
! Warning
All Manitowoc ice machines require the ice storage system (bin, dispenser, etc.) to incorporate an ice deflector. Prior to using a non-Manitowoc ice storage system with other Manitowoc ice machines, contact the manufacturer to assure their ice deflector is compatible with Manitowoc ice machines.
16 Part Number Preliminary 6/11
Model Numbers
AIR-WATER-REMOTE CONDENSER MODELS
NOTE: Marine and Prison models have a M or P suffix -
Example ID0853WM 3 suffix at the end of the model number indicates a 3 phase unit - Example IY1004A3
Self-Contained
Air-Cooled
Self-Contained
Water-Cooled
Remote
ID0302A IY0304A
ID0303W IY0305W
----
ID0322A IY0324A
ID0323W IY0325W
----
IR0520A ID0522A
IY0524A
IR0421W ID0423W
IY0425W
----
----
ID0452A IY0454A
ID0453W IY0455W
----
IR0500A ID0502A IY0504A
IR0501W ID0503W IY0505W
IR0590N ID0592N
IY0594N
ID0602A IY0604A
ID0603W IY0605W
ID0692N
IY0694N
IR0850A ID0852A IY0854A
IR0851W ID0853W IY0855W
IR0890N ID0892N
IY0894N
ID1002A IY1004A
ID1003W IY1005W
ID1092N
IY1094N
ID1202A IY1204A
ID1203W IY1205W
---
ID1402A IY1404A
ID1403W IY1405W
ID1492N
IY1494N
IR1800A ID1802A IY1804A
IR1801W ID1803W IY1805W
IR1890N ID1892N
IY1894N
----
----
----
----
ID3303W
ID3303WHP
IY3305W
IY3305WHP
----
----
----
----
Part Number Preliminary 6/11 17
QUIETQUBE® MODELS
Ice Machine Head
Section
ICVD® Condensing
Unit
ID0682C IY0684C
IB0694YC
ICVD0695
ID0872C IY0874C
IB0894YC
ICVD0895
ID1072C IY1074C
ICVD1095
IB1094YC ICVD1195
ID1472C IY1474C
ICVD1495
ID1872C IY1874C
ICVD1895
ID2172C IY2174C
ICVD2095
ID3072C IY3074C
ICVD3095
18 Part Number Preliminary 6/11
Ice Machine Warranty Information
OWNER WARRANTY REGISTRATION CARD
Warranty coverage begins the day the ice machine is installed.
If the OWNER WARRANTY REGISTRATION CARD is not returned, Manitowoc will use the born on date recorded in the control board or the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new ice machine.
Important
Complete and mail the OWNER WARRANTY REGISTRATION CARD as soon as possible to validate the installation date.
Part Number Preliminary 6/11 19
COMMERCIAL WARRANTY COVERAGE
Manitowoc Ice, (hereinafter referred to as the "COMPANY") warrants for a period of thirty-six months from the installation date (except as limited below) that new ice machines manufactured by the COMPANY shall be free of defects in material or workmanship under normal and proper use and maintenance as specified by the COMPANY and upon proper installation and start-up in accordance with the instruction manual supplied with the ice machine.
The COMPANY'S warranty hereunder with respect to the compressor shall apply for an additional twenty­four months, excluding all labor charges, and with respect to the evaporator for an additional twenty-four months, including labor charges.
The obligation of the COMPANY under this warranty is limited to the repair or replacement of parts, components, or assemblies that in the opinion of the COMPANY are defective. This warranty is further limited to the cost of parts, components or assemblies and standard straight time labor charges at the servicing location. Time and hourly rate schedules, as published from time to time by the COMPANY, apply to all service procedures.
Additional expenses including without limitation, travel time, overtime premium, material cost, accessing or removal of the ice machine, or shipping are the responsibility of the owner, along with all maintenance, adjustments, cleaning, and ice purchases.
Labor covered under this warranty must be performed by a COMPANY Contracted Service Representative or a refrigeration service agency as qualified and authorized by the COMPANY'S local Distributor.
The COMPANY'S liability under this warranty shall in no event be greater than the actual purchase price paid by customer for the ice machine.
20 Part Number Preliminary 6/11
The foregoing warranty shall not apply to (1) any part or assembly that has been altered, modified, or changed; (2) any part or assembly that has been subjected to misuse, abuse, neglect, or accidents; (3) any ice machine that has been installed and/or maintained inconsistent with the technical instructions provided by the COMPANY; or (4) any ice machine initially installed more than five years from the serial number production date. This warranty shall not apply if the Ice Machine's refrigeration system is modified with a condenser, heat reclaim device, or parts and assemblies other than those manufactured by the COMPANY, unless the COMPANY approves these modifications for specific locations in writing.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OR GUARANTEES OF ANY KIND, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
In no event shall the COMPANY be liable for any special, indirect, incidental or consequential damages. Upon the expiration of the warranty period, the COMPANY'S liability under this warranty shall terminate. The foregoing warranty shall constitute the sole liability of the COMPANY and the exclusive remedy of the customer or user.
To secure prompt and continuing warranty service, the warranty registration card must be completed and sent to the COMPANY within five (5) days from the installation date.
To obtain warranty service or information regarding your Product, please contact us at:
MANITOWOC ICE 2110 So. 26th St. P.O. Box 1720, Manitowoc, WI 54221-1720 Telephone: 920-682-0161 Fax: 920-683-7585 www.manitowocice.com
Part Number Preliminary 6/11 21
RESIDENTIAL ICE MACHINE LIMITED WARRANTY
WHAT DOES THIS LIMITED WARRANTY COVER?
Subject to the exclusions and limitations below, Manitowoc Ice, Inc. (“Manitowoc”) warrants to the original consumer that any new ice machine manufactured by Manitowoc (the “Product”) shall be free of defects in material or workmanship for the warranty period outlined below under normal use and maintenance, and upon proper installation and start­up in accordance with the instruction manual supplied with the Product.
HOW LONG DOES THIS LIMITED WARRANTY LAST?
WHO IS COVERED BY THIS LIMITED WARRANTY?
This limited warranty only applies to the original consumer of the Product and is not transferable.
Product Covered Warranty Period
Ice Machine
Twelve months from the
sale date
22 Part Number Preliminary 6/11
WHAT ARE MANITOWOC ICE’S OBLIGATIONS UNDER THIS LIMITED WARRANTY?
If a defect arises and Manitowoc receives a valid warranty claim prior to the expiration of the warranty period, Manitowoc shall, at its option: (1) repair the Product at Manitowoc’s cost, including standard straight time labor charges, (2) replace the Product with one that is new or at least as functionally equivalent as the original, or (3) refund the purchase price for the Product. Replacement parts are warranted for 90 days or the balance of the original warranty period, whichever is longer. The foregoing constitutes Manitowoc’s sole obligation and the consumer’s exclusive remedy for any breach of this limited warranty. Manitowoc’s liability under this limited warranty is limited to the purchase price of Product. Additional expenses including, without limitation, service travel time, overtime or premium labor charges, accessing or removing the Product, or shipping are the responsibility of the consumer.
HOW TO OBTAIN WARRANTY SERVICE
To obtain warranty service or information regarding your Product, please contact us at:
MANITOWOC ICE 2110 So. 26th St. P.O. Box 1720, Manitowoc, WI 54221-1720 Telephone: 920-682-0161 Fax: 920-683-7585 www.manitowocice.com
Part Number Preliminary 6/11 23
WHAT IS NOT COVERED?
This limited warranty does not cover, and you are solely responsible for the costs of: (1) periodic or routine maintenance, (2) repair or replacement of the Product or parts due to normal wear and tear, (3) defects or damage to the Product or parts resulting from misuse, abuse, neglect, or accidents, (4) defects or damage to the Product or parts resulting from improper or unauthorized alterations, modifications, or changes; and (5) defects or damage to any Product that has not been installed and/or maintained in accordance with the instruction manual or technical instructions provided by Manitowoc. To the extent that warranty exclusions are not permitted under some state laws, these exclusions may not apply to you.
E
XCEPT AS STATED IN THE FOLLOWING SENTENCE, THIS
L
IMITED WARRANTY IS THE SOLE AND EXCLUSIVE
W
ARRANTY OF MANITOWOC WITH REGARD TO THE
P
RODUCT. ALL IMPLIED WARRANTIES ARE STRICTLY
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IMITED TO THE DURATION OF THE LIMITED WARRANTY
A
PPLICABLE TO THE PRODUCTS AS STATED ABOVE,
I
NCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF
M
ERCHANTABILITY OR OF FITNESS FOR A PARTICULAR
P
URPOSE.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
24 Part Number Preliminary 6/11
IN NO EVENT SHALL MANITOWOC OR ANY OF ITS A
FFILIATES BE LIABLE TO THE CONSUMER OR ANY
O
THER PERSON FOR ANY INCIDENTAL, CONSEQUENTIAL
O
R SPECIAL DAMAGES OF ANY KIND (INCLUDING,
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ITHOUT LIMITATION, LOSS OF PROFITS, REVENUE OR
B
USINESS) ARISING FROM OR IN ANY MANNER
C
ONNECTED WITH THE PRODUCT, ANY BREACH OF THIS
L
IMITED WARRANTY, OR ANY OTHER CAUSE
W
HATSOEVER, WHETHER BASED ON CONTRACT, TORT
O
R ANY OTHER THEORY OF LIABILITY.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
HOW STATE LAW APPLIES
This limited warranty gives you specific legal rights, and you may also have rights that vary from state to state or from one jurisdiction to another.
REGISTRATION CARD
To secure prompt and continuing warranty service, this warranty registration card must be completed and sent to Manitowoc within thirty (30) days from the sale date. Complete the registration card and send it to Manitowoc.
Part Number Preliminary 6/11 25
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26 Part Number Preliminary 6/11
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Part Number Preliminary 6/11 27
Installation
STACKING TWO ICE MACHINES ON A SINGLE STORAGE BIN
I Model ice machines cannot be stacked. However an adapter is available that allows two QuietQube® ice machines to be placed side by side on 60” bins.
ICE DEFLECTOR
An ice deflector is required for all ice machines installed on a bin.
!
Warning
PERSONAL INJURY POTENTIAL
Remove all ice machine panels before lifting.
!
Warning
I1470C/I1870C/I2170C ice machines are not approved for use on Manitowoc B570 bins.
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Caution
The ice machine head section must be protected if it will be subjected to temperatures below 32°F (0°C). Failure caused by exposure to freezing temperatures is not covered by the warranty. See “Removal from Service/Winterization” page 70.
28 Part Number Preliminary 6/11
Location of Ice Machine
HEAD SECTION
The location selected for the ice machine head section must meet the following criteria. If any of these criteria are not met, select another location.
The location must be free of airborne and other contaminants.
Self contained air and water cooled - The air temperature must be at least 35°F (1.6°C), but must not exceed 110°F (43.4°C).
Remote air cooled - The air temperature must be at least -20°F (-29°C), but must not exceed 120°F (49°C)
Ice Making Water Inlet - Water Pressure must be at least 20 psi (1.38 bar), but must not exceed 80 psi (5.52 bar).
Condenser Water Inlet - Water Pressure must be at least 20 psi (1.38 bar), but must not exceed 150 psi (10.34 bar). I3300W-HP units allow water pressure up to 350 psig (24.13 bar)
.
The location must not be near heat-generating equipment or in direct sunlight and protected from weather.
The location must not obstruct air flow through or around the ice machine. Refer to chart below for clearance requirements.
The ice machine must be protected if it will be subjected to temperatures below 32°F (0°C). Failure caused by exposure to freezing temperatures is not covered by the warranty. See “Removal from Service/Winterization”
Part Number Preliminary 6/11 29
ICE BEVERAGE MODELS
Ice/Beverage Ice Machines require the installation of a thermostat to maintain dispenser ice level. The thermostat ships with the ice machine.
The ice machine head is installed with the electrical inlet, water supply inlet, refrigeration tubing and water drain entering from the back of the ice machine.
The ice machine head section contains a service loop that must remain installed between the ice machine head section and line set. Sufficient tubing length must be available to allow 180° rotation of the ice machine.
Maintain a 3” space between the back of the ice machine and the back of the dispenser to allow room for the refrigeration line set service loop.
The water inlet and electrical connection must contain a service loop to allow future service and maintenance access.
The drain line must contain a union or other suitable means of disconnection at the ice machine head section.
The location must be free of airborne and other contaminants.
The air temperature must be at least 35°F (1.6°C), but must not exceed 110°F (43.4°C).
The location must not be near heat-generating equipment or in direct sunlight.
The location must not obstruct airflow through or around the ice machine. Refer to ice machine head section clearance requirements.
30 Part Number Preliminary 6/11
Location of ICVD Condensing Units
The location selected for the ICVD Condensing Unit must meet the following criteria. If any of these criteria are not met, select another location.
ICVD0895/ICVD1095/ICVD1495/ICVD1895/ ICVD2195 Only - The air temperature must be at
least -20°F (-28.9°C) but must not exceed 130°F (54.4°C).
ICVD695/ICVD1195/ICVD2195/ICVD3095 Only -
The air temperature must be at least
-20°F (-28.9°C) but must not exceed 120°F (48.9°C).
The location must not allow exhaust fan heat and/ or grease to enter the condenser.
The location must not obstruct airflow through or around the condensing unit. See below for clearance requirements.
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